Browse Topic: Electrical, Electronics, and Avionics

Items (57,923)
AE-8C1 Connectors Committee
HV Power nets of electric vehicles consist of various HV components such as batteries, inverters, auxiliaries and cables. During in-vehicle testing, multiple failures of an auxiliary inverter were observed, caused by resonance issues within the component filter. Initial investigations revealed that these resonances, absent during manufacturer testbench evaluations, were influenced by the vehicle power net and its impedance characteristics. To better understand the underlying causes and identify preventative measures, extensive simulations were performed. The results demonstrate a diminishing influence of the power net capacitance when significantly larger than the component capacitance. Also, they highlight the critical impact of cable inductance on the component resonance frequency when comparable to the component’s inductance. A simplified electrical equivalent circuit was used to derive an equation predicting the resonance frequency as a function of the component’s capacitance
Schmiel, FabianAurand, TobiasKoehnlechner, BenjaminZimmer, Markus
Thermal runaway assessment in automotive battery development is still largely driven by isolated abuse tests, while design decisions require quantitative insight into how cell geometry, material thresholds, and thermal boundary conditions influence thermal runaway onset and severity. This paper presents a systematic sensitivity study using a coupled electrochemical and thermal model augmented with Arrhenius-based decomposition reactions to represent the dominant exothermic pathways. Thermal runaway onset is defined using a temperature rise-rate criterion to distinguish gradual heating from runaway acceleration. Two trigger modes are considered: an internal short circuit initiated by nail penetration and an external heating trigger. Four parameter groups are investigated: cell length scaling, separator decomposition temperature, external heating power, and the convective heat transfer coefficient to the environment. For the nail-triggered internal short circuit, larger cells exhibit
Ceylan, DenizKulzer, André CasalWinterholler, NinaGiek, MichaelWeinmann, Johannes
This paper investigates the electromagnetic and circuit-level performance of an inductive power transfer (IPT) system for dynamic wireless charging of electric vehicles (EVs). Key design parameters affecting power transfer efficiency (PTE) are examined through a simplified Series–Series (SS) compensated IPT model using a Double-D coil geometry with shielded ferrite backing, developed in MATLAB. The framework evaluates the effects of air gap, lateral misalignment, load resistance, and operating frequency on overall system efficiency. Results show that PTE is highly sensitive to spatial alignment, with significant efficiency losses at air gaps greater than 10 cm and misalignments beyond 15 cm. A combined 3D surface plot confirms the compounded nonlinear influence of both parameters. Load resistance analysis identifies an optimal range of approximately 10–15 Ω, while frequency analysis indicates peak performance near 85 kHz, consistent with standard guidelines. These findings validate
Abdelrahman, MarwanSodre, Jose Ricardo
In vehicle production, commissioning and testing processes of electric and electronic components are essential for value creation and quality assurance. The emergence of software-defined vehicles, however, leads to an increased scope and complexity of these processes as software functions depend on electric and electronic components for perception, execution, and processing tasks. In this context, this paper tackles a common challenge: Software that is deployed in vehicle production to implement commissioning and testing processes is developed upon specifications that define prerequisites, procedures, and target results in natural language. Therefore, extensive human interpretation and manual translation into executable code are needed being susceptible to errors as well as time-consuming. The large number of vehicle configurations and rapid changes in vehicle software further complicate the development of commissioning and testing software, particularly as verbose textual dependency
Köhler, KatjaEl Asad, AimanHahn, MichaelReuss, Hans-Christian
Electrification using battery systems is one of the most relevant solutions regarding ecological challenges within multiple application cases such as mobility, power tools or stationary power supply. Nonetheless besides recent achievements in some cases battery systems are still lacking behind operational requirements compared to conventional propulsion systems, therefore limiting the potential of electrification. Especially when purpose design possibilities are limited. Besides improving properties of cell materials, better usage of the available installation space offers potential for optimization of the battery system. The development of battery systems is complex, as it involves multiple system levels and domains, along with a wide range of design options and architectures. Battery cells that can be manufactured in flexible formats enable possibilities to make more efficient use of available installation spaces. At the same time, these additional degrees of freedom increase design
Müller-Welt, PhilipBause, KatharinaSpohn, HannesAlbers, Albert
Automated Vehicle Marshalling (AVM) is the first functionally safe Level 4 automated driving system. It consists of the wireless control of unoccupied vehicles at low speed in well-defined environments, such as parking facilities or manufacturing plants. The driverless operation in an AVM system is achieved by transmitting control messages between connected vehicles and intelligent infrastructure. Similar to other wireless applications, network reliability poses a major challenge to ensuring safe automated driving. An AVM system must provide uninterrupted communication between the vehicle and the infrastructure at a stable frequency. However, wireless systems usually suffer from varying latencies and network disturbances. In this context, international organizations and automotive industry contributors have defined requirements specifying network performance, communication interfaces, and message formats for different AVM use cases. These requirements cover communication aspects
Mejri, Mohamed AmineMünchhausen, HenrikFlormann, MaximilianSturm, AxelHenze, Roman
The global automotive landscape is undergoing a significant paradigm shift driven by the rapid development cycles of emerging competitors, leaving traditional European OEMs with a critical time-to-market gap. To bridge this gap, automotive engineering must pivot from traditional hardware-based processes toward agile, digital data-driven methodologies. This paper presents a feasibility study on the implementation of data-centric approaches in component development, evaluated using the high-voltage wiring harness (HVWH) as a representative example. The HVWH serves as a practical validation case for the presented methodologies, covering both Artificial Intelligence (AI) based and deterministic methods. The study provides a detailed assessment of various AI-based and deterministic methodologies at specific stages of the product development process, targeting both product design and the product development process itself. The objective is to reduce time-to-market at the component-level by
Bode, Jana PascalKröll, SarahVohwinkel, NikolausPaetzold-Byhain, Kristin
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