Browse Topic: Electrical, Electronics, and Avionics

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AE-8C1 Connectors Committee
Thermal runaway assessment in automotive battery development is still largely driven by isolated abuse tests, while design decisions require quantitative insight into how cell geometry, material thresholds, and thermal boundary conditions influence thermal runaway onset and severity. This paper presents a systematic sensitivity study using a coupled electrochemical and thermal model augmented with Arrhenius-based decomposition reactions to represent the dominant exothermic pathways. Thermal runaway onset is defined using a temperature rise-rate criterion to distinguish gradual heating from runaway acceleration. Two trigger modes are considered: an internal short circuit initiated by nail penetration and an external heating trigger. Four parameter groups are investigated: cell length scaling, separator decomposition temperature, external heating power, and the convective heat transfer coefficient to the environment. For the nail-triggered internal short circuit, larger cells exhibit
Ceylan, DenizKulzer, André CasalWinterholler, NinaGiek, MichaelWeinmann, Johannes
This paper investigates the electromagnetic and circuit-level performance of an inductive power transfer (IPT) system for dynamic wireless charging of electric vehicles (EVs). Key design parameters affecting power transfer efficiency (PTE) are examined through a simplified Series–Series (SS) compensated IPT model using a Double-D coil geometry with shielded ferrite backing, developed in MATLAB. The framework evaluates the effects of air gap, lateral misalignment, load resistance, and operating frequency on overall system efficiency. Results show that PTE is highly sensitive to spatial alignment, with significant efficiency losses at air gaps greater than 10 cm and misalignments beyond 15 cm. A combined 3D surface plot confirms the compounded nonlinear influence of both parameters. Load resistance analysis identifies an optimal range of approximately 10–15 Ω, while frequency analysis indicates peak performance near 85 kHz, consistent with standard guidelines. These findings validate
Abdelrahman, MarwanSodre, Jose Ricardo
In vehicle production, commissioning and testing processes of electric and electronic components are essential for value creation and quality assurance. The emergence of software-defined vehicles, however, leads to an increased scope and complexity of these processes as software functions depend on electric and electronic components for perception, execution, and processing tasks. In this context, this paper tackles a common challenge: Software that is deployed in vehicle production to implement commissioning and testing processes is developed upon specifications that define prerequisites, procedures, and target results in natural language. Therefore, extensive human interpretation and manual translation into executable code are needed being susceptible to errors as well as time-consuming. The large number of vehicle configurations and rapid changes in vehicle software further complicate the development of commissioning and testing software, particularly as verbose textual dependency
Köhler, KatjaEl Asad, AimanHahn, MichaelReuss, Hans-Christian
HV Power nets of electric vehicles consist of various HV components such as batteries, inverters, auxiliaries and cables. During in-vehicle testing, multiple failures of an auxiliary inverter were observed, caused by resonance issues within the component filter. Initial investigations revealed that these resonances, absent during manufacturer testbench evaluations, were influenced by the vehicle power net and its impedance characteristics. To better understand the underlying causes and identify preventative measures, extensive simulations were performed. The results demonstrate a diminishing influence of the power net capacitance when significantly larger than the component capacitance. Also, they highlight the critical impact of cable inductance on the component resonance frequency when comparable to the component’s inductance. A simplified electrical equivalent circuit was used to derive an equation predicting the resonance frequency as a function of the component’s capacitance
Schmiel, FabianAurand, TobiasKoehnlechner, BenjaminZimmer, Markus
With the continued expansion of electric mobility, liquid-cooled thermal management systems have become indispensable for ensuring the performance, durability, and safety of automotive battery packs. This work presents a novel cooling-plate design that integrates offset strip-fin turbulators to enhance convective heat transfer between lithium-ion cells and the circulating coolant. A comprehensive multi-region CFD model of the full battery pack is developed, incorporating an implicit lumped-parameter representation of cell heat generation. The numerical predictions are validated against dedicated experimental measurements available in the literature. Subsequently, a parametric study is conducted in which the number of hydraulic sub-modules and the inlet/outlet configurations are systematically varied to generate all feasible design permutations. The resulting configurations are compared to assess thermal performance and to quantify the benefits—as well as the potential penalties
Montenegro, GianlucaOnorati, AngeloDella Torre, AugustoTariq, Muhammad HasnainBonetti, Elisa
The UMV Peoplemover 2+2 is part of a modular vehicle family (Urban Modular Vehicle) that includes derivatives for passenger and cargo transport in urban environments. The platform supports automated movers as well as conventionally controlled vehicles with a human driver, ensuring high flexibility across applications. The modular platform enables the extensive use of common parts, allowing the efficient and cost-effective realization of multiple vehicle variants. The increased share of common parts also improves sustainability by reducing derivative-specific parts, material usage, and production complexity. A drivable demonstrator of the UMV Peoplemover 2+2 has already been realized. The vehicle is designed for the automated transport of up to four occupants in a 2+2 vis-à-vis seating arrangement and is targeted at demand-oriented shuttle services. While the drivable demonstrator validated the proof of concept, it lacked the core Level 4 hardware and software stack for automated
Pohl, EricSchmid, FabianMünster, MarcoSiefkes, TjarkStuebler, TillmannMohammed, Shawan
Uncertainty quantification (UQ) is increasingly recognized as essential when machine learning (ML) is employed in domains that are safety-relevant, cost-intensive, or legally binding, such as the product engineering of battery electric vehicle (BEV) energy systems. UQ methods aim to estimate the aleatoric, epistemic or both uncertainties associated with the predictions of a machine learning model. However, the landscape of UQ methods is diverse and rapidly evolving, with no single approach proving optimal across all tasks. Consequently, the selection of methods in practice is often driven by experience, constrained by limited comprehensive knowledge, time, and implementation capacity. This paper introduces an application-oriented process model supporting data scientists in selecting UQ methods in ML by adapting the SPALTEN [1] problem-solving methodology and the Algorithm Selection Process Model (ASPM) into an Algorithm Selection Process Model for Uncertainty Quantification (UQ-ASPM
Holderied, NiklasHörtling, StefanBause, KatharinaDüser, Tobias
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