Browse Topic: Electrical, Electronics, and Avionics
Drum brake systems are becoming increasingly important in electric vehicles (EV) and purpose-built vehicles due to cost competitiveness and EURO-7 particulate emission regulations. Despite this trend, drum brake friction behavior remains incompletely characterized due to its dependence on multiple coupled variables: temperature history, braking conditions, and component interactions. To address this gap, this study presents a method for developing a time-series friction torque prediction model using the Mixed-effects Random Forest (MERF) machine learning framework. Time-series data collected from sensors during drum brake dynamometer tests were analyzed to identify the key variables that govern the friction torque. Significant inputs were selected through Exploratory Data Analysis (EDA), considering test-to-test variability and potential mixed effects, and were then used to train and tune the MERF model. Model performance was evaluated by comparing predicted friction torque with measured torque, and prediction error was quantified by using Mean Absolute Error (MAE) to check whether predicted model is reliable. The proposed prediction model demonstrates a high level of agreement with experimental measurements, confirming that the MERF approach can effectively capture the non-linear and transient characteristics of drum brake friction torque from time-series sensor signals. These results indicate that friction torque estimation is feasible using only sensor signals already available from conventional test instrumentation, without additional dedicated sensors. This capability is expected to support broader applications, including brake performance prediction for vehicles equipped with drum brakes and enhanced simulation of drum brake thermal performance across operating conditions.
It is hardly a new trend for on road, vehicle intensive tuning and testing of chassis control features such as Anti-Lock Brakes, Traction Control, and Electronic Stability Control to move away from vehicle testing and towards non-vehicle test platforms such as Hardware-In the Loop (HIL) simulations and even further into pure math-based simulations. However, a significant acceleration of these activities has been occurring recently in the automotive industry, reducing or eliminating calibration time on vehicles and amplifying the demand for highly representative, non-vehicle test platforms to validate and even calibrate chassis controls features. In current state of the art HIL simulation, the input (brake pressure) to output (brake torque) of each wheel brake in a vehicle’s brake system is modeled relatively simplistically, including at most pressure and brake temperature sensitivities, usually in lookup table form. Each brake corner contains over 20 different friction interfaces, which in turn can cause hysteretic behavior (a difference in the output for a given input, depending on whether the brake is applying or releasing against the hysteretic friction). This hysteresis is neglected in most state of the art HIL simulations. Past studies by General Motors have shown that the importance of brake corner hysteresis in vehicle level, customer facing performance of chassis controls features can range from inconsequential to significant. With the crescendo-ing demand for high quality non-vehicle based methods for assessing chassis controls function, the effect of hysteresis is no longer academic. The present study starts with HIL based simulations, establishing the effect of brake corner hysteresis on one of the most visible chassis controls behaviors. An inertia dynamometer-based test was developed to exercises the subject brake corners through apply and release cycles, thus enabling any hysteretic behavior to be observed and characterized. Machine Learning models were trained with these data to represent brake corner hysteretic behavior and then deployed into an HIL simulation rig. The impact of these models – representing brake corner hysteretic behavior – was characterized for straight line stopping distance on low, medium, and high coefficient road surfaces.
Moan noise is a low-frequency noise occurring in the 170–500 Hz frequency ranges. While it frequently appears in vehicles equipped with a rear Coupled Torsion Beam Axle (CTBA), the exact cause, generation mechanism and clear solutions remain unidentified. For those reasons, we have developed a moan noise analysis method capable of representing the moan noise phenomenon in vehicles with rear CTBA along with an automation tool. From these results, we can use moan analysis models to reduce real moan noise problems. Consequently, this not only enhances customer satisfaction and vehicle quality but also significantly increases the work efficiency of vehicle designers through design modification in the preliminary stages of vehicle development
The Electro-Mechanical Brake (EMB) system is a dry-type Brake-by-Wire technology that eliminates hydraulic components and directly controls friction braking using electrical actuators at each wheel. The EMB architecture consists of a Main Center Control Unit, a redundant Backup Center Control Unit, and four Wheel Control Units communicating via CAN FD. Due to its direct involvement in vehicle braking, compliance with ISO 26262 functional safety requirements is critical. As system complexity increases, potential risks such as hardware failures and communication faults must be systematically addressed. The proposed TSC was developed according to ISO 26262, covering the concept phase (Part 3), system-level development (Part 4), and software implementation (Part 6). Safety goals and Functional Safety Requirements derived from HARA are used to guide system architecture design and TSC development. Key design principles include modularity, redundancy, fault detection, and fail-safe operation. Verification is conducted at both system and vehicle levels using ECU-in-the-Loop Simulation (EILS), Hardware-in-the-Loop Simulation (HILS), and real-vehicle tests. Fault scenarios, including Main Center Control Unit failures and CAN communication losses, are injected using a custom LabVIEW-based fault injection tool. The study evaluates Fault Tolerant Time Interval (FTTI) settings, error handling mechanisms, and control handover strategies under fault conditions. The results show that redundancy and localized communication enable stable operation and smooth control transfer within the FTTI window without noticeable impact on braking performance or driver awareness. This study demonstrates the robustness of the proposed EMB architecture. Future work will focus on prognostics and maintenance strategies to support safe deployment in autonomous and electric vehicles. [1, 2, 3, 4, 5, 6, 7, 8, 9, 10]
This paper addresses the determinacy issue of multi-task execution in the Remote Data Conversion Unit of an integrated modular avionics (IMA) system in a non - operating system environment. A three - level hierarchical static scheduling table architecture for the Remote Data Conversion Unit is proposed. In this architecture, the maximum execution cycle of functional parameters is used as the device scheduling table cycle, the minimum execution cycle is used as the scheduling block cycle, and the worst - case execution time is used as the functional execution time. Through hierarchical design, the orderly connection of functions, scheduling blocks, and devices is achieved. A periodic interrupt mechanism is adopted between scheduling blocks to ensure time alignment at the scheduling block cycle level. Inside the scheduling block, a polling mechanism is used to perform static sorting according to the worst - case execution time of functions, and a wait function is introduced to achieve time alignment and fault isolation. For fault - tolerant faults, a delayed response strategy is adopted to avoid violating atomicity. For non - fault - tolerant faults, rapid detection and restart processing are achieved relying on periodic interrupts. A Simulink model is used to conduct a comparative simulation of the Remote Data Conversion Unit using a competition mechanism and the scheduling table mechanism. The results show that under normal and fault conditions, this architecture significantly reduces data transmission jitter, improves system determinacy and fault - tolerance ability, meets the requirements of the DO - 297 standard for functional independence and safety, and provides an effective solution for improving the determinacy of the civil aviation Remote Data Conversion Unit.
Unmanned Underwater Vehicles (UUVs) operate in complex and uncertain environments, which require a suitable controller. While traditional PID controllers are widely used, they often have slow response speed and inadequate disturbance rejection, particularly under complex and uncertain conditions. To overcome these shortcomings, this paper introduces the DDPG-DLPID, an adaptive motion controller, including a Deep Deterministic Policy Gradient (DDPG) reinforcement learning that can acquire the parameters of PID controllers. In this paper, we design two loops: the inner loop handles velocity regulation, and the outer loop handles position and attitude. By using DDPG, the system can efficiently adjust the PID parameters of both loops in real time, allowing it to effectively adapt to environmental changes and achieve optimized requirements. To evaluate the controller, we design the following scenarios, including straight-line and complex path-following tasks. Compared with single-loop PID and dual-loop PID controllers, the proposed DDPGDLPID approach achieves faster response and higher tracking accuracy, while substantially reducing tracking errors under interference conditions. Physical experiments under three conditions-straight-line voyage, attitude maintaining, and depth control-were further carried out to validate the strategy’s real-world applicability. Experimental data confirm that DDPG-DLPID has better performance when compared with both traditional PID and dual-loop PID controllers across all test scenarios.
Tackling the heavy computation of affine formation control under switching topologies—rooted in frequent stress matrix recalculation—this paper presents a distributed control framework fusing consistency estimation with dynamic error constraints for efficient coordination. In a leader-follower architecture, affine transformation parameters are estimated by followers using local information—global stress matrix solutions are thus avoided. A time-varying constraint function and Lyapunov stability analysis are devised to ensure tracking errors converge to specified accuracy within a predetermined time. Both theoretical analysis and simulation results show that this method greatly simplifies computation. It also supports flexible formation transformations such as translation and scaling, making it a stable and reliable solution for dynamic scenes.
With the large-scale application of intelligent connected vehicles, the verification of their functional safety and reliability has become a core bottleneck in the industrial development. The traditional real- vehicle road test method can no longer meet the current demand for large-scale test verification due to problems such as high cost, low efficiency, and difficulty in reproducing dangerous scenarios. This paper studies the vehicle-in-the-loop simulation test system based on a digital twin. By constructing a virtual scenario highly consistent with the real world, physical-level multi-source perception signals are simulated and mapped to the system under test to enable high- reliability verification of real vehicles. In terms of lateral and longitudinal control functions, multiple sets of test cases are selected respectively for comparison between road tests and virtual simulation tests. The results show that the accuracy of key indicators is above 90%, which provides practical reference for the subsequent test and verification system of high-level autonomous driving.
To address the lack of safe and effective on-site vehicle blocking and control methods in the event of fires or other emergencies in extra-long tunnels — which can significantly reduce traffic safety risks and prevent secondary accidents — this study proposes a novel barrier-free light–smoke curtain interception method. The method integrates conventional traffic safety warning facilities (gantry-mounted variable message signs and audio–visual alarms) with two light–smoke curtain interception images to form a composite early-warning and interception system. Driving simulation experiments were conducted to comprehensively evaluate its warning effectiveness, interception performance, and operational safety in comparison with methods employing only traditional warning facilities or light curtain images. Furthermore, field drills were performed to validate its real-world applicability and interception effectiveness under both daytime and nighttime conditions. The main findings are as follows: 1) The fixation ratio and interception success rate associated with the proposed method were significantly higher than those of the other two methods, demonstrating enhanced visual attention and superior warning and interception performance. 2) The maximum deceleration observed with the proposed method was lower than that of the light curtain–only method and did not trigger emergency braking, thereby indicating high operational stability and driver comfort. 3) In field drills, after activation of the interception equipment, only one and two vehicles entered the tunnel under daytime and nighttime conditions, respectively, and full control of on-site vehicles was achieved within two minutes without any traffic accidents, verifying the system’s rapid response and effective safety assurance.
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