Browse Topic: Electronic control systems

Items (4,070)
Free-piston engine generator (FPEG), as a novel energy conversion device, has the advantages of good fuel adaptability and high energy utilization. Combustion variation between cycles poses a significant challenge to the running control of an FPEG. A hierarchical control strategy, including motion, combustion, and generation power controllers, is designed in this paper to achieve the stable and efficient running of a hydrogen-fueled opposed-cylinder FPEG prototype. Piston motion is controlled by adjusting the generation current, which is adjusted through iterative learning using piston displacement feedback and adaptive control using piston velocity feedback. Generating power is regulated by controlling the throttle opening angle, which is adjusted through iterative learning. A multidisciplinary joint mathematical model is developed to simulate the dynamic characteristics and verify the control strategy. The simulation results reveals that the dead center position accuracy can be
Wang, JieshengLiu, LiangXu, Zhaoping
This SAE Aerospace Information Report (AIR) is intended to cover all airport 50 or 60 Hz electrical systems as well as all electrical utilization equipment that is attached to those systems.
AGE-3 Aircraft Ground Support Equipment Committee
This Aerospace Information Report (AIR) has been written to provide in-service reliability data of continuously active ball screw and geared flight control actuation systems.
A-6B3 Electro-Mechanical Actuation Committee
Electric Vehicles (EVs) are rapidly transforming the automotive landscape, offering a cleaner and more sustainable alternative to internal combustion engine vehicles. As EV adoption grows, optimizing energy consumption becomes critical to enhancing vehicle efficiency and extending driving range. One of the most significant auxiliary loads in EVs is the climate control system, commonly referred to as HVAC (Heating, Ventilation, and Air Conditioning). HVAC systems can consume a substantial portion of the battery's energy—especially under extreme weather conditions—leading to a noticeable reduction in vehicle range. This energy demand poses a challenge for EV manufacturers and users alike, as range anxiety remains a key barrier to widespread EV acceptance. Consequently, developing intelligent climate control strategies is essential to minimize HVAC power consumption without compromising passenger comfort. These strategies may include predictive thermal management, cabin pre-conditioning
Mulamalla, Sarveshwar ReddySV, Master EniyanM, NisshokAnugu, AnilE A, MuhammedGuturu, Sravankumar
Unlike traditional voltage source or current source inverters, ZSI/qZSI can boost and invert DC power in a single stage, making them attractive for applications like EVs where battery voltage may vary. Common mode Voltage (CMV) is the voltage between the neutral point of the motor and ground. High CMV in motor drive systems can cause: Higher leakage currents, Electromagnetic interference (EMI), Insulation stress, bearing currents, leading to premature motor failure. Reducing CMV is essential for reliable and safe EV operation. Pulse-width modulation (PWM) is used to control the QZSI output voltage. The QZSI offers several advantages over traditional inverters, including improved efficiency, reduced cost, and increased reliability. The proposed system is designed to reduce the CMV through a combination of passive LC filtering and shoot-through (ST) modulation techniques. The LC filter is designed to attenuate high-frequency components of the CMV while the ST modulation is used to
N, KalaiarasiR, RajarajeswariD, Anitha
Modern vehicles require sophisticated, secure communication systems to handle the growing complexity of automotive technology. As in-vehicle networks become more integrated with external wireless services, they face increasing cybersecurity vulnerabilities. This paper introduces a specialized Proxy based security architecture designed specifically for Internet Protocol (IP) based communication within vehicles. The framework utilizes proxy servers as security gatekeepers that mediate data exchanges between Electronic Control Units (ECUs) and outside networks. At its foundation, this architecture implements comprehensive traffic management capabilities including filtering, validation, and encryption to ensure only legitimate data traverses the vehicle's internal systems. By embedding proxies within the automotive middleware layer, the framework enables advanced protective measures such as intrusion detection systems, granular access controls, and protected over-the-air (OTA) update
M, ArvindPraneetha, Appana DurgaRemalli, Ravi Teja
This SAE Aerospace Recommended Practice (ARP) defines lightning strike zones and provides guidelines for locating them on particular aircraft, together with examples. The zone definitions and location guidelines described herein are applicable to Parts 23, 25, 27, and 29 aircraft. The zone location guidelines and examples are representative of in-flight lightning exposures.
AE-2 Lightning Committee
This SAE Aerospace Recommended Practice (ARP) provides general guidelines for defining a specification for an electromechanical actuator (EMA) motor. This document is for permanent magnet brushed and brushless motors.
A-6B3 Electro-Mechanical Actuation Committee
This study discusses the generalized workflow and design techniques for detecting radiated emissions from vehicle electronic systems to ensure an electromagnetic compatible (EMC) vehicle specified by radiated emission standards such as CISPR-12 and CISPR-25. In this work, CST studio suite software is used to examine the vertical polarization in an E vehicle. The results of the radiated emission are plotted as dBμV/m vs Hz to understand the radiation effects generated by different electronic devices across different frequencies. The discussed method serves as a guide for forming a virtual electromagnetic environment where a real vehicle is simulated to study the interference effects and design a suitable filter to reduce the effect of EMI.
Manuelraj, MasilamaniPrasad, SuryanarayanaNarayanan, Siva Suriya
The work completed on “System level concepts to test and design integrated EV system involving power conversion to satisfy ISO26262 functional safety requirement” is included in the paper. Integrating power conversion and traction inverter subsystems in EVs is currently popular since it increases dependability and improves efficiency and cost-effectiveness. Maintaining safety standards is at danger due to the growing safety requirements, which also raise manufacturing costs and time. The three primary components of integrated EV systems are the PDU, DC-DC converter, and onboard charger. Every part and piece of software is always changing and needs to be tested and validated in an economical way. Since the failure of any one of these components could lead to a disaster, the article outlines the economical approaches and testing techniques to verify and guarantee that the system meets the functional safety criterion.
Uthaman, SreekumarMulay, Abhijit BGadekar, Pundlik
This paper introduces a modeling and experimentation methodology for transient analysis of surge protective devices (SPDs) for electric vehicle charging system (EVCS) application. The suggested Surge Protective Device topology is to shield the EV power electronics such as on board charger from surge events generated by the grid during charging, with implementation on the grid-EV interface. A new surge protection circuit is designed to suppress transient overvoltages, with its performance evaluated through simulation. The SPD is evaluated in SPICE simulator in the time domain, including its nonlinear spark over characteristics along with its resistive, capacitive and inductive effects. Equivalent circuit is developed and evaluated by simulation under typical surge conditions. The outcomes prove the topology to be effective in clamping voltage, reducing energy transfer to the EV side, and achieving surge event detection. The contribution of this work lies in the establishment of
CHANCHAL, Kumar Prem ChandraKulkarni, SwanandRajaram Joshi, SanjayPatil, Sagar
The proliferation of wireless charging technology in electric vehicles (EVs) introduces novel cybersecurity challenges that require comprehensive threat analysis and resilient design strategies. This paper presents a proactive framework for assessing and mitigating cybersecurity risks in wireless charger Electronic Control Units (ECUs), addressing the unique vulnerabilities inherent in electromagnetic power transfer systems. Through systematic threat modeling, vulnerability assessment, and the development of defense-in-depth strategies, this research establishes design principles for creating robust wireless charging ecosystems resistant to cyber threats. The proposed framework integrates hardware security modules, encrypted communication protocols, and adaptive threat detection mechanisms to ensure operational integrity while maintaining charging efficiency. Experimental validation demonstrates the effectiveness of the proposed security measures in preventing unauthorized access, data
Uthaman, SreekumarMulay, Abhijit BGadekar, Pundlik
This study introduces a novel Large Language Model (LLM)-driven approach for comprehensive diagnosis and prognostics of vehicle faults, leveraging Diagnostic Trouble Codes (DTCs) in line with industry-standard automation protocols. The proposed model asks for significant advancement in automotive diagnostics by reasoning through the root causes behind the fault codes given by DTC document to enhance fault interpretability and maintenance efficiency, primarily for the technician and in few cases, the vehicle owner. Here LLM is trained on vehicle specific service manuals, sensor datasets, historical fault logs, and Original Equipment Manufacturer (OEM)-specific DTC definitions, which leads to context-aware understanding of the vehicle situation and correlation of incoming faults. Approach validation has been done using field level real-world vehicle dataset for different running scenarios, demonstrating model’s ability to detect complex fault chains and successfully predicting the
Pandey, SuchitJoshi, PawanKondhare, ManishCH, Sri RamGajbhiye, AbhishekS, Adm Akhinlal
The rapid evolution of electric vehicles (EVs) has amplified the demand for highly integrated, efficient, and intelligent powertrain architectures. In the current automotive landscape, EV powertrain systems are often composed of discrete ECUs such as the OBC, MCU, DC-DC Converter, PDU, and VCU, each operating in isolation. This fragmented approach adds wiring harness complexity, control latency, system inefficiency, and inflates costs making it harder for OEMs to scale operations, lower expenses, and accelerate time-to-market. The technical gap lies in the absence of a centralized intelligence capable of seamlessly managing and synchronizing the five key powertrain aggregates: OBC, MCU, DC-DC, PDU, and VCU under a unified software and hardware platform. This fragmentation leads to redundancy in computation, increased BOM cost, and challenges in system diagnostics, leading to sub-optimal vehicle performance. This paper addresses the core issue of fragmented control architectures in EV
Kumar, MayankDeosarkar, PankajInamdar, SumerTayade, Nikhil
The rapid advancement of electric vehicle (EV) technology has created a demand for reliable and Thermal - efficient electronic components for power electronics and control systems on printed circuit boards (PCBs). The research looks at the overall simulation and study of a PCB for Electric Vehicles, including how it handles heat, stress, and reliability in real working conditions like considering casing (Heat Sink) in which PCB is held, into the simulation. We have used numerical based methods (reliability), Finite Element Analysis (FEA) and Computational Fluid Dynamics (CFD) methods to simulate heat performance looking at steady-state and changing load profiles common in EV powertrains. We ran structural and thermal simulations to check the PCB's toughness against heat expansion and shaking loads often seen in cars. We also did a reliability check looking at heat cycling life for PCB components, and possible ways it could break to guess long-term toughness. The results show critical
Kanbarkar, Suraj OmanaDeore, UdayPatil, NishikantNayak, Shibabrata
Electric vehicles (EVs) are the cornerstone of sustainable transportation, but their performance and component longevity are heavily influenced by driving behaviors. This study proposes a comprehensive analytical framework to assess how different driving styles affect the operational health of key EV components such as the battery pack, motor, and DC-DC converter. Various driving styles such as aggressive, moderate, and economical are discriminated against using dynamic vehicle operation signatures including acceleration and braking intensity, turning profiles, and load variations. These behavioral patterns are reflected in the electrical responses, namely current and voltage waveforms across power electronic systems. By analyzing these electrical signatures, a range of KPIs can be estimated for each component, offering insights into their operational stress and degradation trends. Experimental analysis using real-time EV datasets validates the framework’s ability to predict and
Deole, KaushikKumar, PankajHivarkar, Umesh
The advent of wide-bandgap (WBG) switching MOSFET devices enables high-frequency operation, allowing for significant reductions in the size of passive components such as inductors and capacitors, and improving the overall efficiency of inverter systems. However, these benefits come with the trade-off of increased electromagnetic interference (EMI), which imposes stringent requirements on filter design. The complexity of designing EMI filters, which depends heavily on switching frequency and applicable EMI standards, presents a significant challenge and can impact development timelines. Carrier wave modulation technique is considered as an effective method for minimizing conducted EMI in traction inverters. This article presents various carrier wave modulation schemes that successfully reduce conducted EMI. The evaluated strategies aim to eliminate noise fluctuations and simplify the design of demanding EMI filters. Additionally, the impact on output voltage, output current, total
R, KodeeswaranKuncham, Sateesh KumarKolhatkar, Yashomani
Thermal comfort is increasingly recognized as a vital component of the in-vehicle user experience, influencing both occupant satisfaction and perceived vehicle quality. At the core of this functionality is the Climate Control Module (CCM), a dedicated embedded Electronic Control Unit (ECU) within automotive HVAC system [6]. The CCM orchestrates temperature regulation, airflow distribution, and dynamic environmental adaptation based on sensor inputs and user preferences. This paper introduces a comprehensive Hardware-in-the-Loop (HIL) [3] testing framework to validate CCM performance under realistic and repeatable conditions. The framework eliminates the dependencies on physical input devices—such as the Climate Control Head (CCH) and Infotainment Head Unit (HU)—by implementing virtual interfaces using real-time controller, and Dynamic System modelling framework for plant models. These virtual components replicate the behaviour of physical systems, enabling closed loop testing with high
More, ShwetaShinde, VivekTurankar, DarshanaPatel, DafiyaGosavi, SantoshGhanwat, Hemant
With the rapid adoption of electric vehicles (EVs), ensuring the reliability, safety, and cost-effectiveness of power electronic subsystems such as onboard chargers, DC-DC converters, and vehicle control units (VCUs) has become a critical engineering focus. These components require thorough validation using precise calibration and communication protocols. This paper presents the development and implementation of an optimized software stack for the Universal Measurement and Calibration Protocol (XCP), aimed at real-time validation of VCUs using next-generation communication methods such as CAN, CAN-FD, and Ethernet. The stack facilitates read/write access to the ECU’s internal memory in runtime, enabling efficient diagnostics, calibration, and parameter tuning without hardware modifications. It is designed to be modular, platform-independent, and compatible with microcontrollers across different EV platforms. By utilizing the ASAM-compliant protocol architecture, the proposed system
Uthaman, Sreekumar
As light electric vehicles (LEVs) gain popularity, the development of efficient and compact on-board chargers (OBCs) has become a critical area of focus in power electronics. Conventional AC-DC topologies often face challenges, including high inrush currents during startup, which can stress components and affect system reliability. Furthermore, DC-DC converters often have a limited soft-switching range under light load conditions, leading to increased switching losses and reduced efficiency. This paper proposes a novel 6.6 kW on-board charger architecture comprising a bridgeless totem-pole power factor correction (PFC) stage and an isolated LLC resonant DC-DC converter. The main contribution lies in the specific focus on enhancing startup behavior and switching performance. In PFC converters, limiting inrush current during startup is crucial, especially with fast-switching wide-bandgap devices like SiC or GaN. Conventional soft-start techniques fall short in of ensuring smooth voltage
Patil, AmrutaBagade, Aniket
The Vehicle software is moving towards software-centric architectures and hence software-defined vehicles. With this transition, there is a need to handle various challenges posed during development and validation. Some of the challenges include unavailability of hardware limiting the evaluation of various hardware options, board bring-up and hence leading to delays in software development targeted for the hardware, eventually leading to delayed validation cycles. To overcome the above challenges, we present in this whitepaper a virtual ECU (vECU) framework integrated with a CI/CD pipeline. A Virtual ECU (Electronic Control Unit) is a software-based emulation of a physical ECU. The adoption of virtual ECUs empowers development teams to commence software development prior to the availability of physical hardware. Multiple tools are available to demonstrate virtual ECUs, for example, QEMU, Synopsys, QNX Cabin, etc. vECU setup, when paired with a CI/CD pipeline, allows continuous
Singh, JyotsanaShaikh, ArshiyaMane, RahulBurangi, Piyush
The automotive industry is undergoing a transformational shift with the addition of Virtual ECU in the development of software and validation. The Level 3 Virtual ECU concept will lead to the transformation in the SDLC process, as early detection of defects will have a significant impact on cost and effort reduction. This paper explains the application of a Level 3 virtual ECU which can enable to perform testing in initial period considering the Shift Left Strategy, which will significantly reduce development time. This paper demonstrates various development and validation strategies of virtual ECU and how it can impact project timeline.
Bhopi, AmeySengar, Bhan
Accurate power and energy assessment in Battery Electric Vehicles (BEVs) requires high-fidelity simulation models that reflect real-world performance. This study presents a power rating correlation of the BEV model in compliance with the GTR 21[1] standard, validating the simulation’s accuracy against physical test data. Simulations were conducted using Matlab and Simulink based Simulation tool to estimate Electric Drive Module (EDM) power at the motor output and gearbox input under standardized conditions. The operating parameters were shared with the testing team to ensure consistency; however, the initial test results deviated by approximately 4% to 5% from the simulation target. To address this delta, EDM speed and vehicle speed were optimized, achieving a close alignment with the simulation and meeting the power rating targets. The results demonstrate a strong correlation between the simulation and test data, confirming the model’s accuracy and reliability. This study underscores
Mahajan, PrasadKesarkar, SidheshAli, Shoaib
Mechatronic systems, which are integral to various automotive applications, enhance both functional criticality and user experience. As the complexity and number of features in automotive systems increase, the volume of test cases for system-level features and their interactions grows exponentially. This necessitates rigorous regression testing with each software update to ensure system reliability and performance. The systems engineering V-model is a crucial framework for the design and development of complex systems, emphasizing the importance of testing at every level, including system, subsystem, and software. Effective validation at the system level involves numerous subsystems and their software interacting, making the testing process resource-intensive and time-consuming. During system-level testing, issues often arise that require fixes within various subsystems. After addressing these issues, retesting is necessary to ensure that the changes do not negatively impact overall
Sureka, SumitRawat, GautamGhosh, SoumikVidhu, Nandagopal
Bilateral Cruise Control (BCC) is a new concept that has been shown to reduce traffic congestion and enhance fuel/energy efficiency compared to Adaptive Cruise Control (ACC). BCC considers both lead and trailing vehicles to determine the ego vehicle’s acceleration, effectively damping any disturbance down the vehicle string and reducing possibilities for congestion. Despite the advantages demonstrated with BCC, one major limitation is its non-intuitive behavior, which stems from the fact that the BCC reacts not just to the lead vehicle but also to the trailing vehicle’s movement. This paper identifies key issues with BCC control and proposes solutions that retain the benefits of BCC while maintaining intuitive behavior. Specifically, a novel switching strategy is proposed to switch between ACC and BCC control modes by critically analyzing the driving conditions. The proposed system ensures acceptable driving behavior with predictable braking and acceleration, resulting in an intuitive
A, AryaA, AishwaryaD, Vishal MitaranM, Senthil VelKumar, Vimal
The rapid expansion of electric vehicle (EV) charging infrastructure introduces complex cybersecurity challenges across hardware, software, network, and cloud layers. This review paper synthesizes existing research, standards, and documented incidents to identify critical vulnerabilities and propose layered mitigation strategies. We present a structured threat taxonomy based on the STRIDE model, enriched with real-world attack vectors and mapped to mitigation controls. Our analysis spans physical tampering, insecure firmware updates, protocol-level flaws in OCPP and ISO 15118, and cloud misconfigurations. While prior studies often focus on isolated domains, this work unifies fragmented insights into a cohesive framework. We highlight gaps in current literature, such as inconsistent adoption of secure protocols and limited validation of EVSE identity formats. By aligning threats with industry standards (SAE J3061, NIST CSF, IEC 62443) and scoring risks using CVSS v3.1, we offer a
Aggarwal, AkshitGupta, SaurabhSirohi, KapilArisetty, VenkateshChatterjee, Avik
The distribution of mobility equipped with electrified power units is advancing towards carbon-neutral society. The electrified power units require an integration of numerous hardware components and large-scale software to optimize high-performance system. Additionally, a value-enhancement cycle of mobility needs to be accelerated more than ever. The challenge is to achieve high-quality performance and high-efficient development using Model-Based Development (MBD). The development process based on V-model has been applied to electrified power units in passenger vehicle. Traditionally, MBD has been primarily utilized in the left bank (performance design phase) of the V-model for power unit development. MBD in performance design phase has been widely implemented in research and development because it refines prototype performance and reduces the number of prototypes. However, applying the MBD to an entire power unit development process from performance design phase to performance
Ogata, KenichiroKatsuura, AkihiroTsuji, MinakoMatsumoto, TakumiIwase, HiromuNakasako, SeiyaTakahata, Motoki
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