Browse Topic: Electronic control systems

Items (4,070)
Threat Analysis and Risk Assessment (TARA) is a continuous activity, acting as a foundation of cybersecurity analysis for electrical and electronics automotive products. Existing TARA methodologies in the automotive domain exhibits challenges due to redundant and manual processes, particularly in handling recurring common assets across Electronic Control Units (ECUs) and functional domains. Two primary approaches observed for performing TARA are Manual-Asset-Centric TARA and Catalogue-Driven TARA. Manual-Asset Centric TARA is constructed from scratch by manually identifying the assets, calculating risks by likelihood, and impact determination. Catalogue-Driven TARA utilizes the precompiled likelihood and impact against identified assets. Both approaches lack standardized and modular mechanisms for abstraction and reuse. This results in poor scalability, increased efforts, and difficulty in maintaining consistency across vehicle platforms. The proposed method in this research overcomes
Goyal, YogendraSinha, SwatiSutar, SwapnilJaisingh, Sanjay
As light electric vehicles (LEVs) gain popularity, the development of efficient and compact on-board chargers (OBCs) has become a critical area of focus in power electronics. Conventional AC-DC topologies often face challenges, including high inrush currents during startup, which can stress components and affect system reliability. Furthermore, DC-DC converters often have a limited soft-switching range under light load conditions, leading to increased switching losses and reduced efficiency. This paper proposes a novel 6.6 kW on-board charger architecture comprising a bridgeless totem-pole power factor correction (PFC) stage and an isolated LLC resonant DC-DC converter. The main contribution lies in the specific focus on enhancing startup behavior and switching performance. In PFC converters, limiting inrush current during startup is crucial, especially with fast-switching wide-bandgap devices like SiC or GaN. Conventional soft-start techniques fall short in of ensuring smooth voltage
Patil, AmrutaBagade, Aniket
The rising software complexity in Automotive industry demands reusable, hardware-agnostic development frameworks. AUTOSAR (Automotive Open System Architecture) provides a standardized, scalable ECU software architecture but cost-effective tooling and modern workflows are critical for broad adoption and competitiveness. One such area is for AUTOSAR configuration and authoring of Autosar architecture. Current solutions include commercial offerings built by vendors on top of ARTOP (ArTOP is an eclipse-based ecosystem maintained by AUTOSAR consortium) and open-source python implementations. Commercial tools are prohibitive in cost, have complicated development workflows, are difficult to automate and lack quick integration with other tools. Python-based solutions are often community driven with small developer teams and face challenges. These tools are not mature enough, have staggered development, security concerns, liability issues, lack of approvals and other similar issues. These
Daware, KartikGarg, MuditPasupuleti, Raju
The rapid expansion of electric vehicle (EV) charging infrastructure introduces complex cybersecurity challenges across hardware, software, network, and cloud layers. This review paper synthesizes existing research, standards, and documented incidents to identify critical vulnerabilities and propose layered mitigation strategies. We present a structured threat taxonomy based on the STRIDE model, enriched with real-world attack vectors and mapped to mitigation controls. Our analysis spans physical tampering, insecure firmware updates, protocol-level flaws in OCPP and ISO 15118, and cloud misconfigurations. While prior studies often focus on isolated domains, this work unifies fragmented insights into a cohesive framework. We highlight gaps in current literature, such as inconsistent adoption of secure protocols and limited validation of EVSE identity formats. By aligning threats with industry standards (SAE J3061, NIST CSF, IEC 62443) and scoring risks using CVSS v3.1, we offer a
Aggarwal, AkshitGupta, SaurabhSirohi, KapilArisetty, VenkateshChatterjee, Avik
The Vehicle software is moving towards software-centric architectures and hence software-defined vehicles. With this transition, there is a need to handle various challenges posed during development and validation. Some of the challenges include unavailability of hardware limiting the evaluation of various hardware options, board bring-up and hence leading to delays in software development targeted for the hardware, eventually leading to delayed validation cycles. To overcome the above challenges, we present in this whitepaper a virtual ECU (vECU) framework integrated with a CI/CD pipeline. A Virtual ECU (Electronic Control Unit) is a software-based emulation of a physical ECU. The adoption of virtual ECUs empowers development teams to commence software development prior to the availability of physical hardware. Multiple tools are available to demonstrate virtual ECUs, for example, QEMU, Synopsys, QNX Cabin, etc. vECU setup, when paired with a CI/CD pipeline, allows continuous
Singh, JyotsanaShaikh, ArshiyaMane, RahulBurangi, Piyush
The automotive industry is undergoing a transformational shift with the addition of Virtual ECU in the development of software and validation. The Level 3 Virtual ECU concept will lead to the transformation in the SDLC process, as early detection of defects will have a significant impact on cost and effort reduction. This paper explains the application of a Level 3 virtual ECU which can enable to perform testing in initial period considering the Shift Left Strategy, which will significantly reduce development time. This paper demonstrates various development and validation strategies of virtual ECU and how it can impact project timeline.
Bhopi, AmeySengar, Bhan
The distribution of mobility equipped with electrified power units is advancing towards carbon-neutral society. The electrified power units require an integration of numerous hardware components and large-scale software to optimize high-performance system. Additionally, a value-enhancement cycle of mobility needs to be accelerated more than ever. The challenge is to achieve high-quality performance and high-efficient development using Model-Based Development (MBD). The development process based on V-model has been applied to electrified power units in passenger vehicle. Traditionally, MBD has been primarily utilized in the left bank (performance design phase) of the V-model for power unit development. MBD in performance design phase has been widely implemented in research and development because it refines prototype performance and reduces the number of prototypes. However, applying the MBD to an entire power unit development process from performance design phase to performance
Ogata, KenichiroKatsuura, AkihiroTsuji, MinakoMatsumoto, TakumiIwase, HiromuNakasako, SeiyaTakahata, Motoki
With the rapid adoption of electric vehicles (EVs), ensuring the reliability, safety, and cost-effectiveness of power electronic subsystems such as onboard chargers, DC-DC converters, and vehicle control units (VCUs) has become a critical engineering focus. These components require thorough validation using precise calibration and communication protocols. This paper presents the development and implementation of an optimized software stack for the Universal Measurement and Calibration Protocol (XCP), aimed at real-time validation of VCUs using next-generation communication methods such as CAN, CAN-FD, and Ethernet. The stack facilitates read/write access to the ECU’s internal memory in runtime, enabling efficient diagnostics, calibration, and parameter tuning without hardware modifications. It is designed to be modular, platform-independent, and compatible with microcontrollers across different EV platforms. By utilizing the ASAM-compliant protocol architecture, the proposed system
Uthaman, Sreekumar
This study discusses the generalized workflow and design techniques for detecting radiated emissions from vehicle electronic systems to ensure an electromagnetic compatible (EMC) vehicle specified by radiated emission standards such as CISPR-12 and CISPR-25. In this work, CST studio suite software is used to examine the vertical polarization in an E vehicle. The results of the radiated emission are plotted as dBμV/m vs Hz to understand the radiation effects generated by different electronic devices across different frequencies. The discussed method serves as a guide for forming a virtual electromagnetic environment where a real vehicle is simulated to study the interference effects and design a suitable filter to reduce the effect of EMI.
Manuelraj, MasilamaniPrasad, SuryanarayanaNarayanan, Siva Suriya
The work completed on “System level concepts to test and design integrated EV system involving power conversion to satisfy ISO26262 functional safety requirement” is included in the paper. Integrating power conversion and traction inverter subsystems in EVs is currently popular since it increases dependability and improves efficiency and cost-effectiveness. Maintaining safety standards is at danger due to the growing safety requirements, which also raise manufacturing costs and time. The three primary components of integrated EV systems are the PDU, DC-DC converter, and onboard charger. Every part and piece of software is always changing and needs to be tested and validated in an economical way. Since the failure of any one of these components could lead to a disaster, the article outlines the economical approaches and testing techniques to verify and guarantee that the system meets the functional safety criterion.
Uthaman, SreekumarMulay, Abhijit BGadekar, Pundlik
Bilateral Cruise Control (BCC) is a new concept that has been shown to reduce traffic congestion and enhance fuel/energy efficiency compared to Adaptive Cruise Control (ACC). BCC considers both lead and trailing vehicles to determine the ego vehicle’s acceleration, effectively damping any disturbance down the vehicle string and reducing possibilities for congestion. Despite the advantages demonstrated with BCC, one major limitation is its non-intuitive behavior, which stems from the fact that the BCC reacts not just to the lead vehicle but also to the trailing vehicle’s movement. This paper identifies key issues with BCC control and proposes solutions that retain the benefits of BCC while maintaining intuitive behavior. Specifically, a novel switching strategy is proposed to switch between ACC and BCC control modes by critically analyzing the driving conditions. The proposed system ensures acceptable driving behavior with predictable braking and acceleration, resulting in an intuitive
A, AryaA, AishwaryaD, Vishal MitaranM, Senthil VelKumar, Vimal
Automotive systems are increasingly adopting data-driven and intelligent functionality in the areas of predictive maintenance, virtual sensors and diagnostics. This has led to a need for the AI models to be directly run on vehicle ECUs. However, most of these ECUs – especially those in cost-sensitive or legacy platforms lack the computational capacity and parallel processing support required for standard AI implementations. Given the stringent real-time and reliability requirements in automotive environments, deploying such models presents a unique challenge. This paper proposes a practical methodology to optimize both the training and deployment phases of AI models for low-computation ECUs that operate without parallelism. Designing lightweight model architectures, using pruning and quantization techniques to minimize resource utilization, and putting in place a strategy appropriate for single-threaded execution are the three main objectives of the developed approach. The goal is to
Sharma, SahilMathew, Melvin John
Selecting the right EMI/EMC filter is a major challenge when system noise levels exceed compliance or pre-compliance limits. Inline PCB filters are designed to mitigate noise in standalone conditions, but their behavior changes when integrated into a larger system due to unknown parasitic’s. These parasitic’s can disrupt electromagnetic compatibility (EMC), leading to non-compliance [1, 2]. To address this, engineers often use off-the-shelf EMI filters, but determining their real-world effectiveness remains complex. Even with simulation-based methods, accurately predicting insertion loss and attenuation is difficult due to limitations in conventional modeling approaches [4, 5]. Traditional SPICE-based simulations rely on static models defined at specific frequency points, with interpolated values for intermediate frequencies. This interpolation introduces inaccuracies, affecting the precision of simulated results [6, 8]. To overcome these limitations, we propose a methodology that
Pandey, DevbratUnterreiner, MichaelMishra, Arvindsingh, Ankur
Thermal comfort is increasingly recognized as a vital component of the in-vehicle user experience, influencing both occupant satisfaction and perceived vehicle quality. At the core of this functionality is the Climate Control Module (CCM), a dedicated embedded Electronic Control Unit (ECU) within automotive HVAC system [6]. The CCM orchestrates temperature regulation, airflow distribution, and dynamic environmental adaptation based on sensor inputs and user preferences. This paper introduces a comprehensive Hardware-in-the-Loop (HIL) [3] testing framework to validate CCM performance under realistic and repeatable conditions. The framework eliminates the dependencies on physical input devices—such as the Climate Control Head (CCH) and Infotainment Head Unit (HU)—by implementing virtual interfaces using real-time controller, and Dynamic System modelling framework for plant models. These virtual components replicate the behaviour of physical systems, enabling closed loop testing with high
More, ShwetaShinde, VivekTurankar, DarshanaPatel, DafiyaGosavi, SantoshGhanwat, Hemant
With the increasing demand for DC loads, DC-DC converters have become indispensable in modern power electronic architectures. With high-voltage applications typical DC-DC converter topologies are required which include isolation for safety and voltage level conversion. Among various isolated converter topologies, the flyback converter is widely favored for low-power applications, typically under 100 W, due to its simplicity and cost-effectiveness. Like other DC-DC topologies, the flyback converter can operate in either continuous conduction mode or discontinuous conduction mode (DCM). The work has focused on the design and performance analysis of a flyback converter operating in DCM, with a specific emphasis on magnetic component design and loss evaluation. A 55 W multi-winding flyback converter employing a passive snubber circuit is studied and implemented. The loss analysis is done with switch losses around 3.4W and the coupled inductor core losses around 1.5W and copper losses
S, DenisDeshpande, Prathamesh PravinDeshpande, Rohan
This manuscript introduces a methodology to reduce the DC link capacitor size in pole-phase modulated (PPM) induction motor drives (IMD). Typically, the DC link capacitor (DCLC) occupies around 25 to 30% of the inverter volume and 20% of the inverter material cost. Reducing the DCLC size and cost is essential to lowering the inverter size and cost. This can be accomplished by lowering the DCLC ripple current. The proposed technique suggests adapting phase-shifted triangular carrier waveforms, in all the operating modes of the PPM drive, to significantly reduce the ripple current through DCLC, successively reduces the size and cost of DCLC. Simulations are performed in MATLAB/Simulink on a 9 phase PPM drive to validate the efficacy of the strategy. Though the suggested concept is verified with a 9 phase PPM drive, which is operated in 2 modes, it can be extended to any 3n PPM drive. The results demonstrate a 60% reduction in ripple magnitude, enabling the use of smaller, more reliable
A, Rajeshwari
This paper introduces a modeling and experimentation methodology for transient analysis of surge protective devices (SPDs) for electric vehicle charging system (EVCS) application. The suggested Surge Protective Device topology is to shield the EV power electronics such as on board charger from surge events generated by the grid during charging, with implementation on the grid-EV interface. A new surge protection circuit is designed to suppress transient overvoltages, with its performance evaluated through simulation. The SPD is evaluated in SPICE simulator in the time domain, including its nonlinear spark over characteristics along with its resistive, capacitive and inductive effects. Equivalent circuit is developed and evaluated by simulation under typical surge conditions. The outcomes prove the topology to be effective in clamping voltage, reducing energy transfer to the EV side, and achieving surge event detection. The contribution of this work lies in the establishment of
CHANCHAL, Kumar Prem ChandraKulkarni, SwanandRajaram Joshi, SanjayPatil, Sagar
Diesel powertrains are inherently characterized by high vibration levels and low-frequency excitations, which are extremely demanding for passenger comfort and vehicle refinement. Conventional passive engine mounts often fall short in mitigating such vibrations effectively across a wide range of operating conditions. Passive mounts are inadequate for effectively isolating vibrations in powerful, lightweight vehicles or those without a balancer shaft 3-cylinder engine ordiesel engines. Consequently, this has prompted the consideration of active engine mounts as an alternative solution for solving NVH (Noise, Vibration, Harshness)-related issues. This paper explores the application of adaptive control algorithms in active engine mount systems for diesel powertrains in passenger vehicles. Through the integration of real-time feedback loops with smart control strategies the system adaptively controls mount stiffness and damping to minimize engine-induced vibrations. The study presents
Hazra, SandipKhan, Arkadip Amitavamore, Vishwas
The rapid evolution of in-vehicle electronic systems toward zonal based architectures introduces a new layer of complexity in automotive diagnostics. Traditional architectures, built on Controller Area Network (CAN) and Local Interconnect Network (LIN) protocols, operate on a uniform Real-Time Operating System (RTOS), enabling simplified and consistent diagnostic workflows across Electronic Control Units (ECUs). However, next-generation platforms must accommodate diverse communication protocols (e.g., CAN, LIN, DoIP, SOME/IP) and heterogeneous operating systems (e.g., RTOS, Linux, QNX), resulting in fragmented and inflexible diagnostic processes. This paper presents a Diagnostic controller that addresses these challenges by enabling unified, scalable, and adaptive diagnostic capabilities across modern vehicle platforms. The proposed system consolidates protocol handling at the application level, abstracts diagnostic complexities, and allows cross-platform communication through
Mukherjee, SoumyadeepRaman, Kothanda
With the rapid advancement of connected vehicle technologies, infotainment Electronic Control Units (ECUs) have become central to user interaction and connectivity within modern vehicles. However, this enhanced functionality has introduced new vulnerabilities to cyberattacks. This paper explores the application of Artificial Intelligence (AI) in enhancing the cybersecurity framework of infotainment ECUs. The study introduces AI-powered modules for threat detection and response, presents an integrated architecture, and validates performance through simulation using MATLAB, CANoe, and NS-3. This approach addresses real-time intrusion detection, anomaly analysis, and voice command security. Key benefits include zero-day exploit resistance, scalability, and continuous protection via OTA updates. The paper references real-world automotive cyberattack cases such as OTA vulnerability patches, Connected Drive exploits, and Uconnect hack, emphasizing the critical need for AI-enabled proactive
More, ShwetaKulkarni, ShraddhaKumar, PriyanshuGhanwat, HemantJoshi, Vivek
There is rapidly increasing advancement in Connectivity, Autonomous, Subscription and Electrification features in vehicles which are being developed. These trends have resulted in an increase in attack surface and security risks on vehicles. To handle these growing risks, it has become important to include passive security systems such as Intrusion detection systems (IDS) which can detect successful or possible attempts of intrusion into vehicle systems compromising their security. In vehicles based on Zonal Architecture, two types of IDS can be implemented, Network based IDS (NIDS) and Host Based IDS (HIDS). The NIDS is implemented in Gateway Electronic Control Unit (ECU) and can monitor multiple networks connected to Gateway, whereas the HIDS usually monitors one single host ECU. Extensive research material is available on NIDS for CAN Networks. For example, the CAN Network in a vehicle is monitored for various abnormal behaviours such as increased busload and invalid signal values
E L, Nanda KumarMutagi, MeghaSonnad, PreetiSharma, Dhiraj
Over the last few years, notable progress has occurred in electric vehicle (EV) technology. Inverters are key components for electric vehicles (EV). Various PWM strategies have been implemented by OEMs over past years. For most of PWM scheme timing calculation & Lengthy algorithm increases complexity. The proposed a novel Pulse Width Modulation (PWM) control technique for generating inverter lag switching times in multi-level inverters. The proposed Space Vector PWM (SVPWM) method eliminates the need for sector and region identification by utilizing sampled values of reference phase voltages, thereby reducing computational efforts and complexities. The scheme can generate N-level PWM signals and offers flexibility to operate with fewer levels, including operation in the overmodulation range. The sampled magnitudes reference phase voltages are converted into timing signals that are subsequently processed by an algorithm to modify modulating signals. These modulating signals are
Bhanabhagvanwala, Prem Kiritkumar
In era of Software Defined Vehicle (SDV), the whole ecosystem of automobile will be impacted. So, it is going to through several challenges for testing activities. In electric vehicle, most critical component is traction battery, which is controlled and operated through battery management system (BMS). BMS is an electronic system, where is going to function as per software of BMS. And in SDV, software is a key element, which is continuously keep on updating on regular basis. So, it means some of BMS functionalities, features or performance may be also altered on each time on software update, which may impact battery’s operating condition, if some scenario is not evaluated during earlier testing then there are it may bring battery out of safe operating area, which may significant impact battery safety, performance or cycle-life. In this paper, we are exploring that different testing requirements for EV Batteries, which may be part of testing practices under era of SDV. Here we will
Bhateshvar, Yogesh KrishanMulay, Abhijit B
Artificial Intelligence and Machine learning models have a large scope and application in Automotive embedded systems. These models are used in the automotive world for various applications like calibration, simulation, predictions, etc. These models are generally very accurate and play the role of a virtual sensor. However, the AI/ML models are resource intensive which makes them difficult to execute on largely optimized automotive embedded systems. The models also need to follow safety standards like ASIL-D. The current work involves creating a Global DoE with ETAS ASCMO to generate data from a 125cc single to create AI/ML model for the engine outputs like Torque, T3, Mid-cat temperatures etc. The created models were validated across the operating space of the engine and found to have good accuracies. With ETAS Embedded AI Coder, the torque and T3 prediction AI models were converted to embedded code which can be easily used as a virtual sensor in real time. Using these AI models
Chouhan, Vineet SinghBulandani, SaurabhKumar, AlokVarsha, AnuroopaP R, Renjith
Electric vehicles (EVs) are the cornerstone of sustainable transportation, but their performance and component longevity are heavily influenced by driving behaviors. This study proposes a comprehensive analytical framework to assess how different driving styles affect the operational health of key EV components such as the battery pack, motor, and DC-DC converter. Various driving styles such as aggressive, moderate, and economical are discriminated against using dynamic vehicle operation signatures including acceleration and braking intensity, turning profiles, and load variations. These behavioral patterns are reflected in the electrical responses, namely current and voltage waveforms across power electronic systems. By analyzing these electrical signatures, a range of KPIs can be estimated for each component, offering insights into their operational stress and degradation trends. Experimental analysis using real-time EV datasets validates the framework’s ability to predict and
Deole, KaushikKumar, PankajHivarkar, Umesh
Automotive Product Development is a very complex process involving many functions across the organization along with the application of numerous technologies. Generally, most original equipment manufacturers follow a stage-gate process for any new product development. The increasing application of electrical and electronic systems, software and enhanced regulations focusing on overall safety of the eco-system further increases the complexity during development. This paper details the development and implementation of a comprehensive framework designed to enhance the quality and governance of the product development in the automotive industry. As the sector undergoes significant transformation, the need for structured development approach and robust oversight has become critical to success. The paper introduces a newly developed framework for Final Data Judgment (FDJ) and Engineering Sign-Off (ESO), representing a next-generation strategy towards defect free design, robust engineering
Digikar, AshishPathak, IshaKothari, Bhushan
As vehicles evolve toward increased automation and comfort, Power Operated Tailgate (POT) have become a common feature, especially in premium and mid-segment vehicles. These systems, although user-friendly on the surface, involve complex interactions between electronic control units (ECUs), sensors, actuators, and mechanical systems. Ensuring the reliability, safety, and robustness of these features under diverse operating conditions presents a significant validation challenge. Traditional testing methods, which rely heavily on physical prototypes and manual interaction, are often time-consuming, expensive, and prone to human error. Moreover, testing certain safety [3] features, such as anti-pinch or stall protection, under real physical conditions poses inherent risks and limitations. This paper presents a Hardware-in-Loop (HiL)[1] based testing approach for POT [2] systems, offering a safer, faster, and more comprehensive alternative to conventional validation methods. The HiL
More, ShwetaGhanwat, HemantShetti, SurajJape, AkshayKulkarni, ShraddhaJagdale, Nitin
The proliferation of wireless charging technology in electric vehicles (EVs) introduces novel cybersecurity challenges that require comprehensive threat analysis and resilient design strategies. This paper presents a proactive framework for assessing and mitigating cybersecurity risks in wireless charger Electronic Control Units (ECUs), addressing the unique vulnerabilities inherent in electromagnetic power transfer systems. Through systematic threat modeling, vulnerability assessment, and the development of defense-in-depth strategies, this research establishes design principles for creating robust wireless charging ecosystems resistant to cyber threats. The proposed framework integrates hardware security modules, encrypted communication protocols, and adaptive threat detection mechanisms to ensure operational integrity while maintaining charging efficiency. Experimental validation demonstrates the effectiveness of the proposed security measures in preventing unauthorized access, data
Uthaman, SreekumarMulay, Abhijit BGadekar, Pundlik
The proposal of GSR 16(E) in India promotes six airbags in passenger vehicles, aiming to enhance occupant safety. In parallel, the new Bharat New Car Assessment Program (BNCAP) outlines performance protocols that demand robust airbag deployment strategies to achieve a five-star safety rating. One of the critical challenges in meeting both regulatory and consumer safety expectations is the optimal packaging of the airbag Electronic Control Unit (ECU) and its associated impact sensors. These must perform reliably across regulatory tests, BNCAP protocols, and real-world accident scenarios. The location of side acceleration ‘g’ side impact sensors—whether mounted on the side sill, B-pillar, C-pillar, or door structures—is pivotal to achieving consistent and timely side airbag deployment. These sensors must also demonstrate immunity to false triggers or missed events in both static and dynamic misuse and abuse conditions. Ensuring robust sensor performance under these varied conditions is
Kudale, ShaileshRao, Guruprakashwayal, VirendraGoswami, Tarun
Modern vehicles use a network of Electronic Control Units (ECUs) that transmit over thousands of signals. The production of these ECUs is fraught with cybersecurity challenges that can lead to significant vulnerabilities, which pose risks not only to the suppliers but also to Original Equipment Manufacturers (OEMs) and end users. The automotive industry increasingly relies on sophisticated electronic systems but there is a lack of standardized approach to ensure implementation of robust cybersecurity measures during ECU production. It is imperative to establish effective safeguards against potential threats to ensure vehicle and passenger safety. This paper proposes a comprehensive approach to enhancing cybersecurity in ECU production. Key measures include the activation of cybersecurity protections in production units, secure flashing at plant and memory upload process, effective plant password generation, and securing the debug interface to prevent unauthorized access. By
Kulanthaisamy, NagarajanM S, TejaswiniSankar, Ganesh
With the increasing complexity and connectivity in modern vehicles, cybersecurity has become an indispensable technology. In the era of Software-Defined Vehicles (SDVs) and Ethernet-based architectures, robust authentication between Electronic Control Units (ECUs) is critical to establish a trust. Further, the cloud connected ECUs must perform authentication with backend servers. These authentication requirements often demand multiple certificates to be provisioned within a vehicle, ensuring secure communication between various combinations of ECUs. As a result, a single ECU may end up storing multiple certificates, each serving a specific purpose. This work proposes a method to limit the number of certificates required in a given ECU without compromising security. We introduce a Cross-Intermediate Certificate Authority (Cross-ICA) Trust Architecture, which enables the use of a single certificate per ECU for inter-ECU communication as well as backend server authentication. In this
Venugopal, VaisakhGoyal, YogendraRaja J, SolomonRai, AjayRath, Sowjanya
In the development of the automotive electronic control unit (ECU), to keep performance at the desired level, what remains constant is to verify, evaluate, and validate electronic control units. Nowadays, Cars have multiple ECUs even in the range of fifty. Software is validated by a tester using a target ECU, Controller Area network (CAN) communication, and some Input/Output simulation techniques. Also, in some applications, a virtual environment is created for testing. In this paper, the method of Integration testing of Automotive Open System Architecture (AUTOSAR) modules is presented with AUTOSAR software specification as its input. This makes standard test cases as SWS remains the same for AUTOSAR standard release. It enables a platform to efficiently test all layers of AUTOSAR base software (BSW) modules after integration. For the demonstration, TriCore micro controller TC377TX from Infineon is used. Same controllers are usually used in the development of automotive ECUs for
Kelkar, RenuPatil, Vardhman
This paper presents a novel Hardware-in-the-Loop (HiL) testing framework for validating panoramic Sunroof systems independent of infotainment module availability. The increasing complexity of modern automotive features—such as rain-sensing auto-close, global closure, and voice-command operation—has rendered traditional vehicle-based validation methods inefficient, resource-intensive, and late in the development cycle. To overcome these challenges, a real-time HiL system was developed using the Real time simulation, integrated with Simulink-based models for simulation, control, and fault injection. Unlike prior approaches that depend on complete vehicle integration, this methodology enables early-stage testing of Sunroof ECU behavior across open, close, tilt, and shade operations, even under multi-source input conflicts and fault conditions. Key innovations include the emulation of real-world conditions such as simultaneous voice and manual commands, sensor faults, and environmental
Ghanwat, HemantLad, Aniket SuryakantJoshi, VivekMore, Shweta
The proliferation of connectivity features (V2X, OTA updates, diagnostics) in modern two-wheelers significantly expands the attack surface, demanding robust security measures. However, the anticipated arrival of quantum computers threatens to break widely deployed publickey cryptography (RSA, ECC), rendering current security protocols obsolete. This paper addresses the critical need for quantum-resistant security in the automotive domain, specifically focusing on the unique challenges of two-wheeler embedded systems. This work presents an original analytical and experimental evaluation of implementing selected Post-Quantum Cryptography (PQC) algorithms, primarily focusing on NIST PQC standardization candidates (e.g., lattice-based KEMs/signatures like Kyber/Dilithium), on microcontroller platforms representative of those used in two-wheeler Electronic Control Units (ECUs) - typically ARM Cortex-M series devices characterized by limited computational power, memory (RAM/ROM), and strict
Mishra, Abhigyan
This study introduces a novel Large Language Model (LLM)-driven approach for comprehensive diagnosis and prognostics of vehicle faults, leveraging Diagnostic Trouble Codes (DTCs) in line with industry-standard automation protocols. The proposed model asks for significant advancement in automotive diagnostics by reasoning through the root causes behind the fault codes given by DTC document to enhance fault interpretability and maintenance efficiency, primarily for the technician and in few cases, the vehicle owner. Here LLM is trained on vehicle specific service manuals, sensor datasets, historical fault logs, and Original Equipment Manufacturer (OEM)-specific DTC definitions, which leads to context-aware understanding of the vehicle situation and correlation of incoming faults. Approach validation has been done using field level real-world vehicle dataset for different running scenarios, demonstrating model’s ability to detect complex fault chains and successfully predicting the
Pandey, SuchitJoshi, PawanKondhare, ManishCH, Sri RamGajbhiye, AbhishekS, Adm Akhinlal
As the brain and the core of the electric powertrain, the traction inverter is an essential part of electric vehicles (EVs). It controls the power conversion from DC to AC between the electric motor and the high-voltage battery to enable effective propulsion and regenerative braking. Strong and scalable inverter testing solutions are becoming more essential as EV adoption rises, particularly in developing nations like India. In India, traditional testing techniques that use actual batteries and e-motors present several difficulties, such as significant safety hazards, inadequate infrastructure, expensive battery prices, and a shortage of prototype-grade parts. This paper presents a comprehensive approach for traction inverter validation using the AVL Inverter TS™ system incorporating an advanced Power Hardware-in-the-Loop (PHiL) test system based on e-motor emulation technology. It enables safe, efficient, and reliable testing eradicating the need for actual batteries or mechanical
Mehrotra, SoumyaChhabra, Rishabh
In current scenario, demand for alternate energy is increasing due to depletion of fossil fuels and countries working to achieve carbon neutrality by 2050. Hydrogen being a cleaner fuel, many OEMs across the world started to work on various strategies like hydrogen combustion engine and fuel cell. Passenger vehicles like buses are at the lookout for fuel cell technology at faster rate than other commercial vehicles. In fuel cell vehicles, cooling system design is critical & complex since it includes fuel cell cooling, Power electronics cooling & battery cooling. In this paper, cooling system design of a Fuel cell electric bus for inter-city application is demonstrated. Radiators and Fans are designed considering overall heat rejection and Coolant inlet temperature requirements of components. Cooling system circuit and pump is decided to meet the coolant flow rate targets. Flow simulation and thermal simulation done with the help of simulation models built using software KULI to predict
M S, VigneshKiran, Nalavadath
The thermal management capability of power electronic (PE) systems has a critical impact on the performance and efficiency of electric, fuel cell, or hybrid vehicles. Bus bars, high resistance sensor devices, semiconductor switches, power capacitors are the primary components, which make a major contribution in total heat generation in electrical drive unit. As PE packaging sizes are projected to become smaller, the challenge of managing increased heat dissipation becomes more critical. This paper numerically compares six different cooling strategies to determine the best possible thermal management scenario. A coupled physics co-simulation framework is used to analyze a 35W motor inverter integrated with water cooled heat sink. A multi-physics finite element model, integrating fluid, electrical, and thermal fields, is employed to analyze heat generation within the PE system and the associated cooling mechanisms. The power losses from the inverter system are dynamically computed in 1-D
Singh, Praveen KumarNatarajan, NesamaniMurali, Sariki
In the context of increasing global energy demand and growing concerns about climate change, the integration of renewable energy sources with advanced modelling technologies has become essential for achieving sustainable and efficient energy systems. Solar energy, despite its considerable potential, continues to face challenges related to performance variability, limited real-time insights, and the need for reactive maintenance. To overcome these barriers, this work presents a Digital Twin framework aimed at optimizing solar-integrated energy systems through real-time monitoring, predictive analytics, and adaptive control. This work presents a Digital Twin framework designed to address the challenges of designing, operating, maintaining, and estimating renewable energy systems, specifically solar power, based on dynamic load demand. The framework enables real-time forecasting and prediction of energy outputs, ensuring systems operate efficiently and maintain peak performance across
R, AkashBurud, Priti RajuGumma, Muralidhar
The automotive industry is currently undergoing a profound transformation, driven not only by the shift toward renewable propulsion systems but also by the increasing emphasis on the software-defined vehicle (SDV), which is particularly in the domain of ADAS and the qualification of vehicles towards higher levels of autonomy important. In combination with accelerating project timelines, this shift creates challenges in integrating electrical and electronic systems throughout the complete vehicle. Magna faces these challenges by intensifying the use of virtual development, a strategy that spans the entire vehicle development process and necessitates global collaboration among engineering teams. This publication presents a real-world example of how the automotive sector can transition from a traditional on-premises-environment (OPE) simulation setup to a Simulation-as-a-Service (SIMaaS) model. Our primary focus is on operational and collaborative dimensions, illustrating the significant
Wellershaus, ChristophWakharde, SagarBernsteiner, Stefan
The rapid evolution of electric vehicles (EVs) has amplified the demand for highly integrated, efficient, and intelligent powertrain architectures. In the current automotive landscape, EV powertrain systems are often composed of discrete ECUs such as the OBC, MCU, DC-DC Converter, PDU, and VCU, each operating in isolation. This fragmented approach adds wiring harness complexity, control latency, system inefficiency, and inflates costs making it harder for OEMs to scale operations, lower expenses, and accelerate time-to-market. The technical gap lies in the absence of a centralized intelligence capable of seamlessly managing and synchronizing the five key powertrain aggregates: OBC, MCU, DC-DC, PDU, and VCU under a unified software and hardware platform. This fragmentation leads to redundancy in computation, increased BOM cost, and challenges in system diagnostics, leading to sub-optimal vehicle performance. This paper addresses the core issue of fragmented control architectures in EV
Kumar, MayankDeosarkar, PankajInamdar, SumerTayade, Nikhil
Integrating advanced technologies into modern vehicles has led to an increasing focus on Functional Safety (FuSa), especially for the Automotive Integrated Cluster Module (ICM) to ensure the safety of the driver and passengers. This paper highlights the need to bring certain ICM components under an Automotive Safety Integrity Level B (ASIL-B) context using Classic AUTOSAR. This paper discusses the challenges faced and the solutions implemented for achieving compliance with ISO 26262 standards along with the Classic AUTOSAR framework. We are proposing a standardized and structured methodology for the design of the components in compliance with the key safety principles, including Freedom from Interference (FFI), execution under privileged levels, and integrity verification, particularly by adopting Classic AUTOSAR frameworks. This paper also presents the Functional Safety (FuSa) goals for these components and also extend to their configuration management and updating strategies within
Singh, IqbalKumar, Praveen
Modern automotive systems are becoming increasingly complex, comprising tightly integrated hardware and software components with varying safety implications. As the demand for ISO 26262 compliance grows, performing efficient and consistent Hazard Analysis and Risk Assessment (HARA) across these layers presents both methodological and practical challenges. Traditional approaches often involve performing HARA for an item (where item maybe a system or a combination of systems), which can lead to update of HARA for every new feature addition in an item, which in turn may lead to analysis of same functions in multiple HARAs leading to inconsistent risk categorization, redundancy, or even conflicting safety goals. Therefore, this paper proposes a unique HARA methodology which consolidates the list of functions from various systems and performs the HARA for the grouped functions (hereby referred to as Cluster HARAs). For example, Electrical power steering, Electric pump powered hydraulic
Somasundaram, ManickamVijayakumar, Melvin
The design and improvement of electric motor and inverter systems is crucial for numerous industrial applications in electrical engineering. Accurately quantifying the amount of power lost during operation is a substantial challenge, despite the flexibility and widespread usage of these systems. Although it is typically used to assess the system’s efficiency, this does not adequately explain how or why power outages occur within these systems. This paper presents a new way to study power losses without focusing on efficiency. The goal is to explore and analyze the complex reasons behind power losses in both inverters and electric motors. The goal of this methodology is to systematically analyze the effect of the switching frequency on current ripple under varying operating conditions (i.e., different combinations of current and speed) and subsequently identify the optimum switching frequency for each case. In the end, the paper creates a complete model for understanding power losses
Banda, GururajSengar, Bhan
The advent of wide-bandgap (WBG) switching MOSFET devices enables high-frequency operation, allowing for significant reductions in the size of passive components such as inductors and capacitors, and improving the overall efficiency of inverter systems. However, these benefits come with the trade-off of increased electromagnetic interference (EMI), which imposes stringent requirements on filter design. The complexity of designing EMI filters, which depends heavily on switching frequency and applicable EMI standards, presents a significant challenge and can impact development timelines. Carrier wave modulation technique is considered as an effective method for minimizing conducted EMI in traction inverters. This article presents various carrier wave modulation schemes that successfully reduce conducted EMI. The evaluated strategies aim to eliminate noise fluctuations and simplify the design of demanding EMI filters. Additionally, the impact on output voltage, output current, total
R, KodeeswaranKuncham, Sateesh KumarKolhatkar, Yashomani
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