Browse Topic: Vehicle charging
Improving the energy efficiency of electrified vehicles remains a central objective in modern electric powertrains. Multi-level converters (MLCs) are widely recognised for lowering conversion losses relative to two-level inverters and improving total harmonic distortion (THD) in the sinusoidal supply to motors with a consequent reduction in motor losses. Despite this, sustained production-oriented validation at the integrated system level remains limited. This work introduces a multi-level converter architecture of the Battery Integrated Modular Multi-Level Converter (BIMMC) topology using Cascaded H-Bridge (CHB) architecture. It offers improvements in all key metrics of performance, cost, package size, mass and robustness compared to the current state-of-the-art two-level inverter system with distributed functions for charging available in the market today. The overall solution is highly functionally integrated. It supports four major functions required in electric vehicles without
Developing efficient fast-charging infrastructure along highway corridors is critical for reducing range anxiety and promoting long-distance electric travel. However, traditional static location approaches often fail to account for the stochastic interactions between continuous traffic flows and the stochastic variability of remaining driving ranges. To address these methodological gaps, this study develops a demand-driven optimization framework that integrates an improved Genetic Algorithm with the flow-capturing location-allocation model (GA-FCLM). Unlike static facility location approaches, the flow-capturing location-allocation component is specifically selected to maximize the interception of continuous traffic flows under strict range constraints, while the genetic algorithm efficiently navigates the high-dimensional discrete search space of simultaneous siting and sizing decisions. By synthesizing segment-level traffic flows with Monte Carlo simulations of state of charge (SOC
This paper presents the design, implementation, and evaluation of a high-efficiency Phase-Shifted Full-Bridge (PSFB) DC-DC converter utilizing Silicon Carbide (SiC) MOSFETs for low-voltage (LV) battery charging in electric vehicle (EV) applications. The converter operates with Peak Current Mode Control (PCMC), enhanced by a digitally implemented slope compensation technique to ensure control loop stability, counter subharmonic oscillations and accurate current regulation across a wide load range. The use of SiC devices enables high switching frequencies operation with reduced conduction losses, contributing to improved efficiency and power density of converter. The hardware design utilizes a planar transformer with shim inductance to enable Zero Voltage Switching (ZVS) of the primary switches, thereby reducing switching losses and mitigating transformer flux imbalance. The secondary stage employs diode rectification, while the overall PCB layout is optimized to minimize parasitics and
India's electric 2-wheeler (E2W) market has witnessed fast growth, driven by lucrative government policies. The two-wheeler segment dominates the Indian automotive market, accounting for the largest share of total sales. Consequently, the manufacturers of 2-wheelers are developing new electric vehicles (EV) tailored for the Indian market. However, the Indian EV market has witnessed multiple fire accidents in recent years, raising safety concerns among consumers and industry stakeholders. These incidents highlight key weakness in battery thermal management systems (BTMS), particularly during charging. Most existing E2W BTMS relies on passive (natural) air cooling, which has been associated with fire incidents due to its inefficiency in heat dissipation, particularly during charging in India's high-temperature environment. Therefore, it is imperative to build thermally viable and economical BTMS for the growing E2W vehicles with fast charging capability. FEV is actively developing the
The rapid advancement of electric vehicle (EV) technology has created a demand for reliable and Thermal - efficient electronic components for power electronics and control systems on printed circuit boards (PCBs). The research looks at the overall simulation and study of a PCB for Electric Vehicles, including how it handles heat, stress, and reliability in real working conditions like considering casing (Heat Sink) in which PCB is held, into the simulation. We have used numerical based methods (reliability), Finite Element Analysis (FEA) and Computational Fluid Dynamics (CFD) methods to simulate heat performance looking at steady-state and changing load profiles common in EV powertrains. We ran structural and thermal simulations to check the PCB's toughness against heat expansion and shaking loads often seen in cars. We also did a reliability check looking at heat cycling life for PCB components, and possible ways it could break to guess long-term toughness. The results show critical
A mobile wireless charger is a device that charge a smartphone or other compatible gadgets without the need for physical cables. Principle of wireless mobile charger system based on inductive coupling phenomena. The main objective of this paper aims to address the challenge of packaging wireless mobile charger in peculiar door trim profile keeping overall functionality and aesthetic appearance of door trim intact. This paper deals with integration of a wireless charging system within the door trim of a vehicle to provide convenience and advanced functionality. The objective is to pack a wireless charger in door trim meeting the ergonomic target and equilibrium state stability while maintaining sleek and minimalist design of the door trim. The study focuses on innovative packaging solutions related to space optimization in door despite multiple challenges involved. Major challenge lies in packing the unit amidst complex mechanisms such as window regulators, speakers, structural
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