Browse Topic: Vehicle charging
The rapid advancement of electric vehicle (EV) technology has created a demand for reliable and Thermal - efficient electronic components for power electronics and control systems on printed circuit boards (PCBs). The research looks at the overall simulation and study of a PCB for Electric Vehicles, including how it handles heat, stress, and reliability in real working conditions like considering casing (Heat Sink) in which PCB is held, into the simulation. We have used numerical based methods (reliability), Finite Element Analysis (FEA) and Computational Fluid Dynamics (CFD) methods to simulate heat performance looking at steady-state and changing load profiles common in EV powertrains. We ran structural and thermal simulations to check the PCB's toughness against heat expansion and shaking loads often seen in cars. We also did a reliability check looking at heat cycling life for PCB components, and possible ways it could break to guess long-term toughness. The results show critical
A mobile wireless charger is a device that charge a smartphone or other compatible gadgets without the need for physical cables. Principle of wireless mobile charger system based on inductive coupling phenomena. The main objective of this paper aims to address the challenge of packaging wireless mobile charger in peculiar door trim profile keeping overall functionality and aesthetic appearance of door trim intact. This paper deals with integration of a wireless charging system within the door trim of a vehicle to provide convenience and advanced functionality. The objective is to pack a wireless charger in door trim meeting the ergonomic target and equilibrium state stability while maintaining sleek and minimalist design of the door trim. The study focuses on innovative packaging solutions related to space optimization in door despite multiple challenges involved. Major challenge lies in packing the unit amidst complex mechanisms such as window regulators, speakers, structural
India's electric 2-wheeler (E2W) market has witnessed fast growth, driven by lucrative government policies. The two-wheeler segment dominates the Indian automotive market, accounting for the largest share of total sales. Consequently, the manufacturers of 2-wheelers are developing new electric vehicles (EV) tailored for the Indian market. However, the Indian EV market has witnessed multiple fire accidents in recent years, raising safety concerns among consumers and industry stakeholders. These incidents highlight key weakness in battery thermal management systems (BTMS), particularly during charging. Most existing E2W BTMS relies on passive (natural) air cooling, which has been associated with fire incidents due to its inefficiency in heat dissipation, particularly during charging in India's high-temperature environment. Therefore, it is imperative to build thermally viable and economical BTMS for the growing E2W vehicles with fast charging capability. FEV is actively developing the
As the brain and the core of the electric powertrain, the traction inverter is an essential part of electric vehicles (EVs). It controls the power conversion from DC to AC between the electric motor and the high-voltage battery to enable effective propulsion and regenerative braking. Strong and scalable inverter testing solutions are becoming more essential as EV adoption rises, particularly in developing nations like India. In India, traditional testing techniques that use actual batteries and e-motors present several difficulties, such as significant safety hazards, inadequate infrastructure, expensive battery prices, and a shortage of prototype-grade parts. This paper presents a comprehensive approach for traction inverter validation using the AVL Inverter TS™ system incorporating an advanced Power Hardware-in-the-Loop (PHiL) test system based on e-motor emulation technology. It enables safe, efficient, and reliable testing eradicating the need for actual batteries or mechanical
This paper presents the design, implementation, and evaluation of a high-efficiency Phase-Shifted Full-Bridge (PSFB) DC-DC converter utilizing Silicon Carbide (SiC) MOSFETs for low-voltage (LV) battery charging in electric vehicle (EV) applications. The converter operates with Peak Current Mode Control (PCMC), enhanced by a digitally implemented slope compensation technique to ensure control loop stability, counter subharmonic oscillations and accurate current regulation across a wide load range. The use of SiC devices enables high switching frequencies operation with reduced conduction losses, contributing to improved efficiency and power density of converter. The hardware design utilizes a planar transformer with shim inductance to enable Zero Voltage Switching (ZVS) of the primary switches, thereby reducing switching losses and mitigating transformer flux imbalance. The secondary stage employs diode rectification, while the overall PCB layout is optimized to minimize parasitics and
This paper presents a comprehensive testing framework and safety evaluation for Vehicle-to-Vehicle (V2V) charging systems, incorporating advanced theoretical modeling and experimental validation of a modern, integrated 3-in-1 combo unit (PDU, DCDC, OBC). The proliferation of electric vehicles has necessitated the development of resilient and flexible charging solutions, with V2V technology emerging as a critical decentralized infrastructure component. This study establishes a rigorous mathematical framework for power flow analysis, develops novel safety protocols based on IEC 61508 and ISO 26262 functional safety standards, and presents comprehensive experimental validation across 47 test scenarios. The framework encompasses five primary test categories: functional performance validation, power conversion efficiency optimization, electromagnetic compatibility (EMC) assessment, thermal management evaluation, and comprehensive fault-injection testing including Byzantine fault scenarios
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