Browse Topic: Electronic equipment

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With the increasing demand for material microimaging analysis, there is a growing need for advanced precision grinding and polishing equipment, especially for metals, ceramics, and composites. Existing automated systems struggle with handling complex material challenges. This paper presents a fully automated adaptive grinding and polishing machine based on an STM32 microcontroller that handles multi-material samples. The system includes modules for sample access, cleaning, pad replacement, human-computer interaction, and equipment communication. The STM32 microcontroller executes grinding and polishing tasks based on instructions from the host computer while dynamically adjusting PID control parameters using an improved weighted average optimization algorithm. This approach enhances control accuracy, stability, and overall surface treatment quality compared to traditional PID control methods.
Zhang, LongqingKong, XiangyuZhao, XiuyangLi, Xingbei
Carbon Fiber Reinforced Polymer (CFRP), as an advanced lightweight structural material, exhibits significant application potential in the protection of electronic devices under extreme vehicle-mounted conditions due to its excellent specific strength and specific stiffness, superior energy absorption capacity, and unique damping and vibration reduction properties. This study closely integrates the characteristics of the complex and variable service environment in vehicles and adheres to the principle of equivalent stiffness matching to conduct innovative design explorations for electronic enclosures made of CFRP. To comprehensively evaluate the dynamic strength performance of CFRP vehicle-mounted enclosures under vibration and impact conditions, in-depth and detailed analyses were conducted using ANSYS software to simulate the power spectral density curves of random vibrations and the loading of post-peak sawtooth waveforms. The results indicate that the carbon fiber enclosure not only achieves remarkable weight reduction but also fully meets the requirements of environmental adaptability standards for automotive equipment. This achievement provides theoretical support and technical guidance for the engineering application of CFRP in the field of vehicle-mounted electronic devices and holds significant engineering application value for promoting the lightweight development of transportation equipment.
Zhang, ShuhuiMa, Qihua
Driven by increasing engineering demands, the need for high-performance flexible electronics has surged, accelerating the development of stretchable devices within mechanics. Among multilayer structures, the film/substrate architecture serves as a typical example, and its buckling behavior remains a longstanding focus of mechanical investigation. This work examines how an elastic film bonded to a soft tri-layer substrate loses stability, producing wrinkled surface patterns under compression. We first construct a mechanical model, then derive an analytical expression for the wrinkle amplitude using a force-balance approach, and finally employ finite-element simulations and theoretical comparisons, we systematically explore how the middle layer’s stiffness and thickness jointly govern the onset, wavelength and amplitude of surface buckling, revealing quantitative selection rules that have not previously been reported for tri-layer structures. The results show that the tri-layer film/substrate structure exhibits two instability modes: film-intermediate co-buckling and film-only wrinkling. By simply varying the middle layer’s elastic modulus or its thickness, one can move the structure across the boundary that separates the film-only and bi-layer buckling regimes, providing a direct mechanical selection for on-demand mode. In addition, the wrinkle amplitude increases monotonically with the applied initial strain. Those findings offer a theoretical reference for designing flexible electronics based on film/substrate structures.
Chen, HaoZhang, WulinSong, Yahui
With the continuous development of large precision equipment, the reliability requirement for long-distance transportation is also constantly increasing. Large packaging box with sealing and vibration reduction performance is crucial during transportation. This article introduces the sealing measures for large-sized packaging box, as well as the sealing structure design methods for key parts, vibration reduction measures and the selection and design of vibration dampers. The designed packaging box has been used for long-distance transportation of various types of equipment and the reliability of sealing and vibration reduction performance has been verified in practical applications, providing reference for the design of similar packaging boxes.
Zhang, RuoyuJiang, Shouli
Under China’s intelligent manufacturing strategy, manufacturing enterprises are expected to achieve digital and networked operations by 2025, with full digital transformation by 2030. Intelligent factories, the core of this transformation, rely on interconnected, integrated, and data-fused systems. This paper focuses on the micro-assembly intelligent workshop at the Nanjing Research Institute of Electronics Technology, which produces micro-circuit modules for large-scale complex electronic systems. The workshop combines discrete and process manufacturing modes, presenting unique challenges for digital management. A digital management platform based on a five-layer architecture (device, network, data, application, and decision layers) is proposed to address multi-dimensional business needs, including production scheduling, logistics, execution, and decision optimization. A hierarchical workflow structure of the workshop, consisting of a main workflow and several sub-processes, is in-depth studied and designed. The platform is constructed based on requirements analysis and workflow design of the workshop and integrates systems such as MES, APS, WMS, and SCADA, supported by AI-driven big data analytics. This study offers a practical framework for advancing digital transformation in the electronics industry.
Zhang, JianWang, JiafengGuo, Yongzhao
Ultrasonic guided waves enable long-range, low-intrusion inspection of pipelines. This study examines how array topology and axial spacing influence the quality of defect echoes when the longitudinal axisymmetric mode L(0,2) is used. We build COMSOL finite-element models of a steel pipe and excite it with PZT-4 at 80 kHz; three practical layouts are compared: (i) odd–even receiving, (ii) 8-transmit/8-receive, and (iii) 16-transmit/8-receive, arranged as two axially separated groups. The spacing between the groups is chosen to suppress parasitic modes such as L(0,1) and to strengthen L(0,2). Results show that the two-group configuration sharpens the defect echo and reduces modal interference; increasing the number of transmitters further raises the defect-wave amplitude and improves the separation from end-reflection echoes. Among the schemes, 8×8 performs well for small-defect identification, while 16×8 yields the clearest boundaries and fastest defect indication. These findings clarify how sensor number and placement govern modal purity and sensitivity, and they offer practical guidance for designing guided-wave arrays that improve the reliability of long-range pipeline inspection. - Ultrasonic guided waves Pipeline non-destructive testing L(0,2) mode; Sensor array layout; Finite element simulation; Guided wave signal processing.
Liao, WeiLi, TengfeiZhang, WenhuiLin, QingmingGuo, Yanbing
To address the challenges of binocular vision ranging under complex environmental conditions—such as illumination variations, occlusion, and textureless regions, which result in unreliable and non-robust performance—this paper proposes a multi-source heterogeneous sensor fusion ranging method integrating 4D millimeter-wave radar with the YOLOv5-Monster framework. This method is capable of overcoming the issue of limited ranging accuracy in monocular or binocular vision algorithms under non-ideal imaging conditions. This study achieves high-precision spatial perception through the following specific pipeline: First, Zhang’s calibration method is used to obtain the intrinsic and extrinsic parameters of the binocular camera, and stereo rectification is performed on the raw images. Next, a lightweight YOLOv5 network is employed for object detection, while a high-performance Monster network is utilized to generate dense disparity maps, thereby accomplishing initial depth estimation. To mitigate the inherent depth estimation errors of vision-only systems, 3D point cloud data from a 4D millimeter-wave radar is further introduced. By applying a Kalman filter algorithm, the millimeter-wave radar point cloud and visual outputs are fused, achieving spatiotemporal synchronization and optimal state estimation across modalities and effectively correcting biases in visual ranging. Experimental results show that within the full range of 4 to 150 meters, the relative error of the proposed method remains below 5%. Specifically, the relative errors are 1.25% (absolute error: 0.05 m) at 4 meters, 1.40% at 5 meters, 2.99% at 75 meters, and 4.91% at 150 meters. Compared with the vision-only Monster-YOLOv5 baseline method, the relative error at 150 meters is reduced from 13.16% to 4.91%, representing an accuracy improvement of over 60%. Meanwhile, in terms of long-distance error control, the proposed method significantly outperforms traditional stereo matching approaches such as SGBM+YOLOv5 and BM+YOLOv5, reducing errors by more than 20 percentage points. These results verify that deep multi-modal fusion can enhance environmental adaptability and measurement reliability, providing a high-precision and highly robust solution for distance estimation in intelligent perception systems, which holds important theoretical and engineering significance.
Li, FugaiXie, YuwenSu, HaoLiu, DongleiWu, Qiong
In order to ensure that the high-caliber artillery ammunition fuses can successfully complete their combat tasks with high quality, it is necessary to optimize the design of their structure and conduct simulation verification of their performance. Through optimization design, this paper determined that the distance between the antenna plate and the wind cap of the proximity detonation module of the high-caliber artillery ammunition fuse is 6.2mm, and the thickness of the wind cap top is 12.9mm; it also determined that in the coaxial line feeding mode, a circular patch is used as the antenna shape, with the lowest return loss (reaching -38.5244 dB), which is conducive to the emission of electromagnetic wave energy; by introducing the methods and processes of intensity simulation analysis and aerodynamic thermal simulation analysis, as well as the methods of performance verification, this paper provides reference and guidance for the simulation analysis of similar systems.
Liu, LiwenSun, ZhangyiNing, QuanliCai, Canwei
The verification of Precipitation static (P-static) protection for the radio navigation system of civil aircraft is a critical test item for airworthiness certification. However, determining the presence of P-Static on the aircraft fuselage and assessing whether its discharge interferes with the radio navigation system remains challenging, with testing methods still under exploration. By analyzing airworthiness certification test provisions, the necessity of conducting flight tests for P-static protection verification of the radio navigation system was clarified. Based on existing conditions for civil aircraft flight tests, a comprehensive flight test method was proposed to verify the P-satic protection capability of the radio navigation system. This method includes determining external meteorological conditions, measuring electrostatic parameters, and designing aircraft maneuvers and states. The test plan was validated on a test aircraft. Discharge current data measured on a discharger indicates that during the flight of a civil aircraft through cirrus clouds, negative charge accumulated on the aircraft's surface, leading to electrostatic discharge. The maximum peak discharge current recorded was 330 μA. P-satic radiation field data were obtained near the Automatic Direction Finder (ADF) antenna; the radiation energy is primarily concentrated within the 200 MHz range, with some energy distribution still observed between 200 MHz and 500 MHz. Within the 200 MHz range, the signal amplitude exceeds the background noise, and stable peaks appear at multiple frequency points, with the maximum amplitude reaching up to 50 dBm.confirming the presence of a P-Static environment. This achieved the objective of evaluating the functional performance of the radio navigation system in an electrostatic environment, providing technical support for P-Static protection verification flight tests and offering a reference for the practical application of electrostatic protection design.
Han, ChunyongWang, Fusheng
To solve a problem that ignition anomaly can’t be detected in time, based on the thermal equilibrium equation, the space heat flow, heater heating, propellant combustion, and thermal radiation to cryogenic space are considered to build an accurate ignition temperature method for the 10 N thruster by using on-orbit true temperature. Further, considering the error of measuring the thermistor, an envelope model for the 10 N thruster ignition temperature is established. Based on the above, a detection method for the 10 N thruster ignition anomaly of on-orbit satellites is proposed. The accuracy of the method is relatively high, and the absolute error is less than 3 degrees Celsius. An anomaly can be quickly detected when the 10N thruster ignition temperature deviates from the normal trend by 3–5 degrees celsius. The method is applied to a DFH-3 satellite, and the maximum difference of 10 N thruster ignition temperature between the theoretical values calculated by the proposed method and the measured values is only 2.72 degrees celsius. It has been proven that the prediction accuracy of the proposed method is high. It plays an important role in discovering the 10N thruster ignition anomaly in time and ensuring the success of satellite orbit or attitude control.
Li, LilingTian, HuadongWei, YuboFei, DiXing, Chao
This document contains information and guidance on assessment of the risk posed by observed tin whiskers for aerospace, defense, and high-performance (ADHP) products or other products that demand high reliability.
G-24 Pb-free Risk Management Committee for ADHP
With the development of domestic vessel traffic service (VTS) systems, China has established a comprehensive maritime traffic management infrastructure. Marine sensing equipment, including radar, the automatic identification system (AIS), and electro-optical (EO) systems, provides diverse sources of ship information. In recent years, data fusion technology has attracted increasing attention for its potential to improve the accuracy and completeness of ship perception. This paper introduces key ship information sensing technologies and examines the distinct characteristics of each approach. It then reviews recent advances in three main areas: vision-based ship feature recognition, multi-source data association analysis, and ship motion prediction. Finally, the paper outlines prospective research directions, including the integration of additional data sources, real-time data processing, enhanced data security, and intelligent maritime decision-making.
Zhao, KuiSong, ZhemingHuang, Yuantao
The detection of free space plays a fundamental role in ensuring the safe and efficient operation of heavy-duty vehicles, particularly in environments where the available area to maneuver is severely constrained, such as construction zones, rest areas, or loading docks. An accurate estimation of free space is essential to prevent collisions, maintaining operational continuity and minimizing vehicle downtime. As observed from the reviewed literature, despite the large number of proposed free-space detection methods, there is no concise and established definition about how free space should be determined, represented, and inferred, nor agreement on the semantic classes to be considered. This heterogeneity complicates systematic comparison and benchmarking across approaches. This paper presents a structured survey and methodological analysis of recent free-space detection and semantic segmentation approaches across automotive LiDAR-, camera-, and radar-based perception systems, as well as multimodal sensor fusion. The review spans classical geometric and occupancy-based techniques together with deep-learning methods, along with datasets commonly used for evaluation. The main contributions are (i) a structured taxonomy and comparative analysis of existing free-space definitions and detection strategies, categorized by their assumptions, representation forms, and sensing modalities; and (ii) a unified and application-independent definition of free space together with the required semantic classes. These contributions aim to provide a consistent conceptual foundation to support future research and to aid the systematic evaluation of upcoming free-space detection systems.
Martinez, CristianPeters, Steven
Sound source localization is a fundamental capability for environmental awareness in a wide range of applications, including automotive or automated vehicles. Microphone-array-based signal processing techniques are widely used for this task. However, achieving sufficient localization accuracy often requires a large number of microphones and wide array apertures, which can be incompatible with limited installation space and cost constraints. Moreover, standard array-processing methods often rely on free-field transfer functions. In environments with reflections, diffraction, and scattering, particularly under non-line-of-sight conditions, this mismatch can degrade both accuracy and interpretability. This paper presents a methodology for sound source localization in partially known environments that addresses these challenges by combining two ideas. First, the method reduces sensor requirements by exploiting sequential pressure measurements acquired at different spatial locations along a moving receiver trajectory. Second, environmental effects are incorporated through an approximate acoustic model derived from rough geometric cues assumed to be retrievable from visual sensing modalities. Geometric and acoustic parameters are treated as unknowns and estimated jointly with the source location, reducing the need for precise prior environmental knowledge. Numerical simulations validate the approach in two representative scenarios: (i) a single source in the presence of a wall with unknown absorbing properties and unknown distance, and (ii) a T-junction configuration where the source is not in direct line of sight. The case studies establish proof-of-concept feasibility and highlight the potential of jointly leveraging single or dual sequential measurements and approximate environmental information while maintaining low modeling and computational complexity.
Pirro, Giovanni BattistaNijman, EugeneDeckers, ElkeDenayer, Hervé
Acoustic user interfaces and audio experiences are among the leading comfort factors in new vehicle interior designs. OEMs are more and more focusing on loudspeaker design and positioning, to provide the most immersive experience to the customers. The industrial target is to be able to predict the performance of an audio system in early design phases. This paper presents an integrated vibro-acoustic methodology enabling early-stage prediction of loudspeaker performance in real vehicle conditions. The approach combines electromechanical characterization, a hybrid loudspeaker calibrated model valid across the audible range and coupled FEM/BEM/SEA simulations to capture the loudspeaker response in the vehicle’s cabin considering door-installation effects and cabin acoustics. The method is validated experimentally on a rear-door loudspeaker installed in a production vehicle, showing strong correlation with measured SPL. A final application case demonstrates its capability to assess the impact of alternative speaker mounting positions during the design phase.
Zerrad, MehdiErrico, FabrizioMordillat, Philippe
The transition from internal combustion to electric vehicles requires assessing new challenges posed by novel components, materials, and manufacturing processes. These include assessing new types of excitations and damages from a reliability perspective. This paper investigates a solution to enhance Printed Circuit Board (PCB) reliability within automotive Power Electronic Units (PEUs). Controlling vibration levels is crucial to prevent component breakage and PEU failure. The proposed approach exploits Locally Resonant Metamaterials (LRMs) to reduce PCB vibrational loads. LRMs provide excellent Noise, Vibration, and Harshness (NVH) performance within specific frequency ranges while being lightweight and providing high design freedom. Since direct integration into the PCB is unfeasible, the aluminum spider frame securing the PCB is treated instead. Previous simulations demonstrated significant vibrational load reduction. In this study, the LRM solution is fabricated, and experimental validation is performed using a shaker test mimicking operating conditions. Multiple configurations are explored: two concepts tuned to individual PEU resonance frequencies, and a hybrid configuration targeting both peaks simultaneously. Finally, relative damage is calculated using experimental data, comparing configurations with and without the LRM solution, demonstrating how this method can evaluate the LRM solution's performance in such applications.
Tincani, SaraClaeys, ClausDeckers, ElkePandiya, NimishDindorf, Christian
The increasing demand for safety and reliability in aerospace applications necessitates rigorous testing of aircraft components, including light units, for explosion proofness. Traditional explosion proofness tests are destructive, expensive, and time-consuming, requiring significant resources for test setups and prototypes. To address these challenges, this research presents a numerical methodology using Computational Fluid Dynamics (CFD) simulations to investigate the explosion proofness for aircraft light units. The primary motivation of this study is to establish a computational framework that supports early-stage design screening, reduces the number of physical prototypes, and enhances understanding of explosion behavior before formal qualification testing. This work contributes to advancing engineering practices in the aerospace industry by demonstrating the efficacy of CFD simulations in evaluating and enhancing the explosion proofness of light units. The proposed CFD model, implemented in ANSYS Fluent, adheres to the standards outlined in DO 160 for case setup, ensuring the accuracy and relevance of the simulation results. The methodology involves creating a simulation domain for the light unit, initially containing an air-fuel mixture with a localized high-temperature region to initiate ignition. This setup replicates the conditions of actual explosion proofness tests, providing a realistic assessment of light unit performance This CFD simulation methodology incorporates reduced chemical reaction mechanisms to model the explosion process effectively. By simplifying the chemical reactions involved, the computational load is minimized, making the simulations both accurate and feasible. This approach ensures that the CFD model can provide precise insights into the explosion dynamics while maintaining computational efficiency.
Selvaraj, SugumaranNataraja, Prabhu
In today’s global aviation industry, passenger experience is strongly influenced by effective communication. In-flight announcements, often limited to English and a single local language, can create confusion and stress for international travelers who may not be fluent in either. This communication gap not only impacts passenger comfort but also poses potential risks in conveying time-sensitive or safety-critical information. Recent advances in Generative Artificial Intelligence (GenAI), particularly in speech recognition, neural machine translation, and naturalistic text-to-speech, provide a pathway to overcome these challenges. This paper explores the concept of real-time multilingual in-flight announcements delivered in each passenger’s preferred language through connected headphones or personal devices. The proposed system architecture integrates speech-to-text conversion, language translation, and speech synthesis with aircraft infotainment platforms. Potential applications range from pre-generated multilingual safety messages to long-term visions of fully personalized, real-time translations with minimal latency. Benefits include improved inclusivity, accessibility for hearing-impaired passengers, and enhanced brand differentiation for airlines. Challenges such as regulatory certification, translation accuracy, latency constraints, and hardware integration must be addressed. Beyond aerospace, this capability has cross-domain relevance in automotive, railways, and public services, making it a promising area for future customer experience innovations.
Mishra, AshwiniKature, KartikPatil, Ashish
Pilot fatigue represents a critical concern in aviation safety, as it can significantly impair cognitive functions, decision-making abilities, and reaction times. In addition to decreasing performance, in-flight chronic fatigue has negative long-term health effects. Possible causes of fatigue include sleep loss, extended time awake, circadian phase irregularities and workload. Conventionally, the risk due to fatigue in aerospace is reduced by flight time limits and controlled rest requirements. Despite regulations limiting flight time and enabling optimal rostering, fatigue cannot be prevented completely. Hence, there is need to detect pilot fatigue in real time. There is ongoing research to detect pilot fatigue using devices that can capture Electroencephalogram (EEG) and Electrocardiogram (ECG). Though these devices have high fidelity, they are intrusive and can limit pilot activity. This limitation could potentially be overcome by non-intrusive devices such as a smart watch/wrist band/goggles which can measure physiological parameters that provide insights into pilot’s mental health. Heart rate variability (HRV) is one such physiological marker of interest for detecting pilot fatigue in real time. HRV can be effectively derived by processing raw Photoplethysmography (PPG) signals to gain insights into the autonomic nervous system, enabling the assessment of physiological state. Wearable devices such as a wristwatch are used in the current study to measure PPG data. Time and frequency domain analysis were performed to evaluate the potential of HRV indices. The analysis of R-R intervals and the Low Frequency / High Frequency (LF/HF) ratio plots, derived from HRV signals, revealed distinct characteristics that differentiate between an alert and a fatigued pilot. This study demonstrates a reliable non-intrusive method for detecting pilot fatigue and enhancing flight safety.
Nyamagoudar, VinayakP R, NamrathaRamachandran, Venkataramani
At present airborne navigation is primarily dependent on GNSS to enable Performance Based Navigation (PBN) services, both Area Navigation (RNAV) and Required Navigation Performance (RNP), to aviation users on a global scale. However, due to the apparent increase in the disruption of GNSS signals in the airspace due to Radio Frequency Interference (RFI), in the event of loss of GNSS, this dependency may lead to inefficient use of airspace and potentially lead to service degradation. Thus, making the sole reliance on GNSS untenable highlighting the need for RNP services based on terrestrial sources. A key aspect of making PBN resilient to RFI and other GNSS threats is to evaluate the current capability and drive modernization of Alternate Positioning, Navigation and Timing (APNT) systems to support seamless RNP operations. Improvements in PNT integration with other aircraft systems and enhancements in RFI situational awareness provided to operators/flight crews are essential to fully exploit the capabilities provided by resilient GNSS augmented with APNT systems. This paper recommends technologies for Civil Aviation Authorities to consider, to make PBN services more resilient to GNSS RFI and other threats over the Indian Airspace. The analysis here considers diverse, viable PNT alternatives to GNSS for Conventional Air Transport (CAT). The paper proposes performance criteria to evaluate the existing terrestrial radio navigation systems currently deployed in the Indian airspace, thereby providing a means to determine their ability to support seamless RNAV/RNP operations with or without GNSS.
Narayanan, ShrivathsanKottackal, Sebin KRoy, Joydeep
Researchers at the University of California, Irvine, and New York’s Columbia University have embedded transistors in a soft, conformable material to create a biocompatible sensor implant that monitors neurological functions through successive phases of a patient’s development.
The aging of the population has been a key issue worldwide, with mobility and fall of the elderly an important problem to be solved. In this paper, we propose an elderly mobility assist system based on the intelligent power-assisted device consisting of an assistive cane and an intelligent companion. It has the functions of standing support after falling, daily support and on-site rest. The assistive cane adopts a two-stage expansion mechanism of crank and slider structure, which forms a stable triangular support after unfolding, so that the patient can stand safely. The intelligent companion platform is driven by drive wheels, equipped with pushrod motors and vacuum suction devices, it can automatically approach the user and form an stable support column when the cane is in the out-of reach range; the control system is designed by combining microcontroller, camera object recognition, wristband remote control, to realize automatic steering and autonomous navigation at differential speed. The overall design satisfies the requirements of safety and strength through mechanical verification and stress analysis. The proposed system can help the elderly people to recover from falls better and enhance their independence and safety in their daily walks.
Yu, ChenxiWang, LongyiZhu, HuayunDong, YanMi, RuixueZhu, Lihong
This paper presents a study of gunshot acoustic signal detectability in the near field of propeller noise, with a focus on the isolation of external gunshot signatures masked by propeller-induced noise. Controlled measurements were conducted in a Recirculation Delayed Anechoic Chamber (RDAC), where acoustic data were collected across varying rotor speeds, source locations, and propagation distances. Propeller noise characteristics were verified using UCD-QuietFly. The recorded signals were analyzed for the acoustic pressure, sound pressure level, and overall sound pressure level directivity to quantify masking effects. Results show that RPM is the dominant factor governing signal detectability. At 3000 RPM, the gunshot signal remains clearly identifiable within the low frequency range of 200–2000 Hz. At 4000 RPM, the signal becomes partially masked, while at 5000 RPM, propeller noise fully dominates and the gunshot signal becomes undetectable. Detectability is further reduced with increasing propagation distance. In-plane microphone locations provide improved detectability. A machine learning-based spectral separation framework was developed to suppress propeller noise and enhance the visibility of impulsive gunshot signatures in multichannel spectrograms. Experimental results show that learning-based denoising is effective at lower RPMs where the signal-to-noise ratio remains favorable, but performance degrades as broadband masking intensifies at higher rotor speeds.
Sian-Bates, GraceLi, Sicheng KevinJiang, PengChowdhury, Kowshik
This project was designed to better understand how the activation of SAE International Level 2 (L2) system features affect the duration of secondary task engagement. Four naturalistic driving datasets were used: one that included drivers without L2 experience, two that included drivers with L2 experienced, and one that included drivers of L0 vehicles. Dependent variables that were assessed include frequency of secondary tasks, duration of secondary task, and proportion of time that drivers engaged in cell phone tasks when L2 systems were active compared to when L2 systems were available but inactive. Results suggest that both the frequency and proportion of time drivers engaged in secondary tasks were significantly higher when L2 systems were active compared to when systems were available but inactive. Drivers without L2 experience took longer to perform tasks involving the center stack/instrument panel compared to experienced L2 drivers. These results suggest that drivers demonstrate a tendency to shift their attention away from the driving task when L2 is engaged.
Klauer, SheilaDunn, NaomiAnderson, Gabrial T.Barnes, EllenHan, ShuFincannon, ThomasWeaver, Starla
On a clear afternoon over a contested airspace, a drone suddenly appears on radar. Within seconds, more follow, and they're small, fast, and unpredictable. For the U.S. Army's air and missile defense operators, every moment counts. The difference between mission success and mission failure is measured in milliseconds. During that brief window, sensors must connect instantly, embedded systems must process floods of data at the edge, and command links must hold steady even under electronic interference.
SAE J1979-2 describes the communication between the vehicle’s OBD systems and test equipment required by OBD regulations. OBD regulations require passenger cars and light-, medium-, and heavy-duty trucks to support a minimum set of diagnostic information to external (off-board) “generic” test equipment.
Vehicle E E System Diagnostic Standards Committee
This document applies to the development of Plans for integrating and managing COTS assemblies in electronic equipment and Systems for the commercial, military, and space markets, as well as other ADHP markets that wish to use this document. For purposes of this document, COTS assemblies are viewed as electronic assemblies such as printed wiring assemblies, disk drives, servers, printers, laptop computers, etc. There are many ways to categorize COTS assemblies1, including the following spectrum: At one end of the spectrum are COTS assemblies whose design, internal parts2, materials, configuration control, traceability, reliability, and qualification methods are at least partially controlled, or influenced, by ADHP customers (either individually or collectively) or by industry standards. An example at this end of the spectrum is a VME circuit card assembly. At the other end of the spectrum are COTS assemblies whose design, internal parts, materials, configuration control, and qualification methods are not controlled, or controllable, in any way by ADHP customers (either individually or collectively) or by industry standards. An example is a disk drive targeted for an industry other than ADHP use. It is critical for the Plan owner to: (1) review and understand the design, internal parts, materials, configuration control, reliability, and qualification methods of all “as-received” COTS assemblies and their capabilities with respect to their application in the intended System and environment; (2) identify risks; and where necessary (3) take additional action to mitigate the risks associated with the performance and reliability of the COTS assembly in the ADHP system.
APMC Avionics Process Management
Electronics is entering rapidly into all automotive subsystems, performing control and monitoring tasks apart from making the entire vehicle intelligent. Interface with the external automotive eco-system needs careful attention during the system design. It defines how seamlessly the electronic unit interacts with rest of the vehicle. It needs to do so in an effective manner without compromising on cost and other automotive application constraints. This paper focusses on the “smart switch building block” that forms heart of an automotive output interface echo system.: Its importance stems from the fact that, a smart switch is an indispensable building block for any electronic control system driving external loads. As various novel electical and electronics architectures are entering various vehicle segments, the need for a single reusable solution that will cater to 12 Volts to 48 Volts battery buses is increasingly being felt. However, no prevelant solution meets this requirement. Even for 12 volts and 24 volts buses different solutions are sometimes required to be used. Other areas where the existing solutions need improvement include ease of hardware and software interface apart from lack of robust short-circuit protections. Diagnostics architecture of currently available (legacy) smart switch solutions add to the complexity of the interface for interpretation of the malfunctions. This paper proposes a novel architecture that attempts to address all these short-comings across the buses. This not only reduces the time to market but also reduces engineering and Bill of Material (BOM) costs due to a frugally engineered solution.
Vaidya, Vishwas Manohar
Battery fires pose a significant risk across a wide range of applications, including electric vehicles, consumer electronics, and grid-scale energy storage systems. Early detection of fire and smoke is critical to preventing catastrophic failures and ensuring human safety. In this study, we developed a synthetic dataset of battery fire and smoke images in the context of a simple battery pack. The primary application of this dataset is to support the development of a machine learning–based visual classification system capable of accurately detecting battery fires and smoke in real time at an early stage. The intended outcome is a deployable classification system that enhances battery safety through rapid visual identification of hazardous conditions.
Govilesh, VidarshanaGunasekaran, AswinChalla, KarthikeyaMaxim, BruceShen, Jie
Proper control over combustion and emission characteristics under engine idling conditions remains to be challenging, especially when engine block temperature is low. A specially designed common-coil pack was demonstrated to improve engine idling stability in previous SAE congress. In this paper, the progress on further development of the ignition system was reported with improved system stability and enhanced ignition performances. The impact of the prolonged discharge duration on the combustion stability was investigated on a turbocharged 4-cylinder production engine, with special attention to cylinder-by-cylinder variation under cold and hot engine block temperatures. It is observed that a prolonged discharge duration can reduce both cycle-to-cycle and cylinder-to-cylinder variations significantly. Especially under cold engine block temperature conditions, prolonged discharge duration together with advanced spark timing can increase engine load and reduce carbon monoxide emissions effectively. Then, the total energy consumption of the ignition system under various operation conditions were calculated and compared with the engine power gained by the ignition system.
Yu, XiaoJin, LongLeblanc, SimonTing, DavidZheng, Ming
The increased integration of radar and vision sensors in modern vehicles has significantly improved environmental perception, safety, and automation. Nevertheless, conventional camera modules capture images in fixed, continuous frames, leading to unnecessary data processing, power consumption, and heat generation in the limited space of small sensors. The paper discusses the technology of Radar Based Dynamic Pixel Activation (RDPA); whereby radar data can be used to dynamically activate specific pixels on the camera sensor, optimizing image capture and processing. Through a systematic literature review of peer-reviewed articles published between 2021 and 2025, we examined the literature on radar-camera fusion, adaptive imaging, and sensor design that is efficient in power consumption. The review indicates a research gap that there is no current paradigm that dynamically activates sensor pixels at the hardware level using radar data. We aggregated ten topical studies and proposed a conceptual model where radar-determined Regions of Interest (ROIs) trigger localized pixel activation. The framework reduces the computational load, improves power efficiency and enhances thermal performance without affecting image fidelity. The paper also explains how RDPA may affect the Driver Monitoring Systems (DMS), Occupant Monitoring Systems (OMS), and Advanced Driver Assistance Systems (ADAS), and how it is more beneficial than traditional full frame imaging. Difficulties with synchronization, hardware interpenetration, and algorithmic synchronization are discussed. Altogether, RDPA is an excellent prospect to intelligent, energy-saving, and thermally stable vehicle perception systems of the next generation.
Kasarla, Nagender Reddy
This study presents the development and validation of a muddy water spray apparatus designed to simulate dust contamination on vehicle sensors for sensor cleaning system testing. It is important to have a constant and quantifiable test environment for the vehicle development process. For verifying the apparatus, muddy water, prepared by mixing standardized dust powder, salt, and water to maintain constant contamination test conditions, was sprayed onto glass specimens to evaluate equipment consistency. Deposited dust weight and thickness were measured across multiple spray cycles, with statistical analyses confirming consistent and reliable deposition. Paired t-tests indicated no significant difference between sample positions, demonstrating uniform spray distribution. The apparatus was further applied to individual infrared (IR) cameras to observe performance degradation under dry and wet contamination conditions showing statistically consistent increases in contamination levels. Application of the system in low-temperature performance testing of sensor cleaning systems on a development vehicle's rearview mirror yielded significant reductions in test time and variability compared to manual methods. These results affirm the apparatus as an effective, quantitative, and reproducible method for contamination simulation, contributing to streamlined and standardized sensor cleaning system development in the automotive industry.
Jinhyeok, Gong
The automotive industry is evolving from a reactive, independently self-determined approach to cybersecurity, complicated by a complex supply chain. Over time, this has resulted in a fragmented industry comprised of any number of proprietary solutions verses a standardized, regulated paradigm to facilitate a platform-oriented approach. This document, an update on collaborative work from the SAE Vehicle Electrical Hardware Security Task Force (TEVEES18B) and GlobalPlatform Automotive Task Force, outlines this transition strategy. An extensible number of additional examples of use cases of Global Platform Technologies are explored in this document.
Mazzara, BillRawlings, Craig
Passenger expectations for quiet and acoustically comfortable vehicle interiors have increased significantly, driven by advancements in electric vehicles and premium audio systems. Acoustic comfort affects perceived quality, communication ease, and overall driving experience. This paper presents a simulation-driven methodology to predict and optimize interior noise performance during the early design phase, focusing on high-frequency acoustic transfer functions and trim material absorption properties. Traditional NVH development relies heavily on physical testing, which is time-consuming and costly. Early-stage predictive tools are essential to evaluate acoustic performance before prototype availability. High-frequency noise (1kHz–12kHz) is particularly challenging due to complex reflections and absorption behavior. Acoustic trims play a critical role in shaping the cabin’s sound field, and their properties must be optimized to achieve desired sound quality. A novel simulation approach is developed using Raytracing (Beam + Particle) to model sound propagation within the vehicle cabin. The method calculates ATFs between point sources (e.g., door panels) and receiver positions (passenger ears), enabling spatially resolved acoustic analysis. This supports early design evaluations by predicting how changes in geometry and materials affect perceived noise levels. Using HEEDS, a DOE-based optimization is performed on frequency-dependent absorption properties of acoustic trims. The trim package includes carpet, headliner, seats, doors, and firewall. The optimization targets mid-to-high frequency ranges where material behavior significantly influences sound quality. Multiple design iterations are evaluated to identify configurations that minimize intrusive noise and enhance tonal balance. A full-vehicle correlation study is conducted to validate the simulation results. Measured ATFs from a physical prototype are compared with simulated data. The acoustic trim package used in the prototype includes all major components. The Raytracing-based ATF model shows strong correlation with measured data. The methodology enables early identification of design choices that degrade or enhance acoustic comfort.
Baladhandapani, DhanasekarJadhav, VishalDu, Isaac
In the context of Industry 5.0, effective human–machine collaboration requires seamless and natural interaction. Hand-Gesture Recognition (HGR) has emerged as a promising technology for developing human–machine interfaces (HMI) that enable users to control robotic systems without physical controllers or wearable devices. This research presents a real-time HGR system designed to control a 6-Degree-of-Freedom (DoF) robotic arm using YOLOv10, a state-of-the-art deep learning model for hand gesture detection and classification. While YOLOv10 delivers high recognition accuracy, its computational demands surpass the capabilities of edge devices typically mounted on robotic platforms, creating a hardware bottleneck. To address this challenge, a cooperative client–server architecture is proposed, distributing computational workload between the edge device and a more powerful remote server. An RGB camera attached to the robotic arm captures hand gesture images and transmits them to the server via the User Datagram Protocol (UDP). The server performs real-time inference using YOLOv10 and returns the detection results to the edge device, which translates the recognized gestures into corresponding robotic arm movements. Experimental evaluation demonstrates an interfacing speed of approximately 15.7 frames per second and an 11.54 times improvement in performance compared with standalone edge-based processing. The proposed cooperative HGR system successfully integrates advanced computer vision techniques with robotic control to deliver a responsive, touch-free interface, enabling smooth, natural HMI. By overcoming edge-computing limitations, this research contributes to the advancement of Industry 5.0, supporting applications in healthcare, assistive robotics, industrial automation, and collaborative robotics, and promoting effective and safe human–machine collaboration.
DeHaven, Aaron LeePark, Jungme
The Audio system is an important part of the design of a vehicle cabin. In the vehicle development process, the audio system needs to be tuned for optimal acoustic performance. Traditionally, this process is performed physically on vehicles. In this paper, a methodology is developed to numerically simulate the acoustic performance of the audio system across the full audible frequency range. To provide validation of the method, the p/v acoustic transfer functions (ie., the sound pressure p at the passengers’ ears divided by the voltage inputs v) are measured for different speakers in a production vehicle. As the sound perceived by the passengers depends on both the source and the path, the method development is split into two parts: (a) characterization of parameters that describe the loudspeaker as a source and (b) representation of the vehicle cabin as a path. The speaker parameters are characterized from sound radiation data measured in a 2pi chamber. To represent the vehicle cabin, a hybrid BEM-SEA model is utilized in which the cabin is fully deterministic below 1kHz and is statistical between 1 kHz and 20 kHz. The speaker model is then integrated into the cabin model in order to predict the acoustic transfer functions. This model accounts for two-way coupling between the speakers and the cabin. The results show that the predicted transfer functions are in very good agreement with the data from acoustic measurements. Therefore, performing the audio tuning virtually by numerical simulation is a feasible solution for the industry.
Yang, WenlongPatra, SureshHawes, DavidShorter, Phil
Software-defined vehicles (SDVs) are reshaping automotive control architectures by shifting intelligence to embedded systems, where computational efficiency is paramount. This paper presents a systematic evaluation of control strategies (PID, LQR, MPC) for the classical control problem involving inverted pendulum on a cart under strict embedded constraints representative of software-defined vehicle ECUs. The objective is to evaluate and compare the performance of advanced control algorithms under varying control objectives when deployed on microcontrollers with constrained computational and memory resources, representative of the limitations encountered in embedded platforms used for SDVs. Furthermore, the study illustrates systematic optimization strategies that enable these algorithms to achieve real-time execution within such resource-constrained environments. Each control strategy is implemented with careful consideration of algorithmic complexity, real-time responsiveness, and resource utilization. Performance is evaluated across key metrics, enabling a comparative analysis that highlights trade-offs between control fidelity and hardware efficiency. By demonstrating how advanced control logic can be effectively deployed on constrained hardware, this work supports the broader goal of enabling intelligent, responsive vehicle behavior through software-centric design. The findings are particularly relevant for automotive and embedded engineers developing control systems for SDVs, where balancing performance and resource constraints is critical to achieving scalable, safe, and adaptive vehicle functionality.
Vupparige, VarunPandya, Vidit
The goal of this study is to quantify the accuracy (bias) and precision (uncertainty) of the time, position, and speed data acquired by a range of consumer-grade devices (4 bike computers, 5 watches, 1 application on 3 smart phones, and a camera) that access Global Positioning System (GPS) satellite signals. We acquired data at each device’s maximum sampling rate (typically 1 Hz) during 207 minutes (twelve sessions of ~17 min) over 61.6 km of road cycling. The time and position data from these devices were compared to real-time kinematic (RTK) data acquired using a differential GPS system, and speed data from these devices were compared to a high-resolution wheel speed sensor synchronized to the RTK data in order to statistically estimate the bias and 95th percentile confidence intervals of the uncertainty of the devices’ data. Overall, we found the position and speed data from the devices generally lagged the reference by 4 s or less, although the lags between the speed and position data within a device were less (0.0 to 1.2 s) and more precise. We found small position biases (0.1 to 1.4 m), although the major axis of the 95th percentile confidence ellipses of the position uncertainties ranged from ±3.4 to ±7.2 m across the devices. The speed biases were also small (-0.6 to 0.0 m/s) and had 95th percentile confidence intervals that were between 0.35 and 1.04 m/s wide. These findings help establish the accuracy and uncertainty across a range of consumer-grade GPS-enabled devices and to probabilistically interpret these data for collision reconstruction purposes.
Booth, Gabrielle R.Mitchell, Alan L.Siegmund, Gunter P.
The discharge characteristics of ignition systems critically influence flame kernel formation and ignition stability under lean-burn conditions. This study experimentally compares a transistor coil ignition (TCI) and a capacitor discharge ignition (CDI) system in a constant-volume combustion chamber using hydrogen–air mixtures. The electrical behavior of both systems was first characterized through synchronized measurements of voltage, current, and high-speed imaging under various operating conditions with a resistive spark plug. The CDI system exhibited high-current (≈750 mA), short-duration (≈250 μs) discharges with strong instantaneous power but limited total spark-gap energy (≈5 mJ), while the TCI system produced lower-current, longer-duration (≈3 ms) discharges with higher cumulative energy (≈30 mJ). Flow-field tests revealed that the TCI discharge duration and energy release were strongly influenced by airflow, whereas CDI discharge behavior remained largely unchanged at flow velocities around 20 m/s. Ignition experiments with lean H₂–air mixtures (λ = 2.5–4.0) demonstrated that both systems can reliably ignite the mixture under quiescent and moderate-flow conditions, but the CDI system failed to sustain ignition near the lean limit. The results highlight the distinct energy-transfer mechanisms of the two ignition concepts and provide guidance for optimizing ignition design in future hydrogen internal combustion engines.
Cong, BinghaoJin, LongYu, XiaoZhou, QingTjong, JimiZheng, Ming
Mechatronic and cyber-physical systems emerge from interdisciplinary design efforts, integrating software (SW), electronics, and mechanical components. Developing such systems places high demands on organizations and processes, particularly regarding efficient collaboration across domains. A key challenge lies in establishing organizational structures and workflows which allow cross-discipline work and at the same time ensure compliance with regulations and adherence to standards such as Automotive Software Process Improvement and Capability Determination (ASPICE). In response, the authors have developed an Engineering Process Framework (EPF) grounded in International Council on Systems Engineering (INCOSE) systems engineering principles. The EPF provides a structured approach for system development and therefore defines company-wide processes and methods. This paper presents the development of the EPF’s functional logic and its implementation within a tool landscape. Furthermore, a selected process is used to illustrate how the EPF supports development engineers in their daily work.
Gehrt, Jan-JöranGranrath, ChristianCaglayan, EbruReckeweg, ThomasRichert, Felix
Microchip Technology and Hyundai Motor Group recently announced a collaboration to test 10BASE-T1S Single Pair Ethernet (SPE) technology for advanced in-vehicle networks to provide improved ADAS and connected-vehicle features. HMG told SAE Media it is working with multiple technology partners to review the overall applicability of 10BASE-T1S technology and hopes 10BASE-T1S can help optimize the deployment of gateways and switches. The technology's ethernet-based networking concepts might also contribute to simplifying network design and implementation for future zonal architectures. We also spoke with Matthias Kaestner, corporate vice president of Microchip Technology's data center, networking and automotive business units, about the partnership, via email.
Blanco, Sebastian
Defense Advaned Research Projects Agency (DARPA) Arlington, VA
Microchip's PIC64 is a new portfolio of microprocessors that the Chandler, Arizona-based company claims could enable a generational leap in embedded processing performance for aerospace and defense applications. The new MPU technology is supported by a 64-bit reduced instruction set computer (RISC-V) architecture with an embedded Time Sensitive Networking (TSN) Ethernet switch.
The evolution of wireless communications and the miniaturization of electrical circuits have fundamentally reshaped our lives and the digital landscape. However, as we push toward higher-frequency communications in an increasingly connected world, engineers face growing challenges from multipath propagation — a phenomenon where the same radio signal reaches receiving antennas through multiple routes, usually with time delays and altered amplitudes. Multipath interference leads to many reliability issues, ranging from “ghosting” in television broadcasts to signal fading in wireless communications.
This SAE Aerospace Information Report (AIR) is intended to cover all airport 50 or 60 Hz electrical systems as well as all electrical utilization equipment that is attached to those systems.
AGE-3 Aircraft Ground Support Equipment Committee
The Automobile Life Extender (ALE) comprises an on-board function, a machine learning model operating via cloud computing and a smartphone app. The on-board function receives signals such as engine RPM, throttle position, brake pedal position, and hydraulic pressure from the vehicle's ECUs. Based on this data, the on-board ALE module calculates the engine load, brake circuit load, etc., and sends it to the predictive maintenance model via the on-board IoT system. The predictive maintenance model contains recorded data about the type of engine, brake system, and their performance curves acquired from tests conducted by its OEM. Machine learning models holds a crucial role in dynamically analyzing vehicle data, identifying drive patterns, and predicting the need for maintenance of a part or system. A hybrid approach of training models based on supervised and unsupervised learning is incorporated, creating an active learning strategy to maximize the use of available data. Amazon SageMaker handles training the ML models, which can be fed into the Amazon Bedrock cloud agent as a customized model. The Amazon Bedrock code interpretation feature assists in visualizing the machine learning model. The model predicts whether repair, replacement, or maintenance is needed. The results from the ML model are displayed to the driver via a smartphone app. Based on the owner's approval, the service center can access the results from the cloud to perform diagnostics even before the vehicle reaches the service station and allocate servicing slots based on their current workload, spare parts availability, and the vehicle owner's schedule. The modular design approach is applied to accommodate other vehicle types, with provisions for model retraining based on new data.
Sundaram, RameshselvakumarKumar, LokeshSaint Peter Thomas, EdwinSureshkumar, SrihariMuthukumaran, ChockalingamMenon, Abhijith
This study provides an extensive analysis through finite element analysis (FEA) on the effects of fatigue crack growth in three different materials: Structural steel, Titanium alloy (Ti Grade 2), and printed circuit board (PCB) laminates based on epoxy/aramid. A simulation of the materials was created using ANSYS Workbench with static and cyclic loading to examine how the materials were expected to fail. The method was based on LEFM and made use of the Maximum Circumferential Stress Criterion to predict where cracks would happen and how they would progress. Normalizing SIFs while a crack was under mixed loading conditions was achieved using the EDI method [84]. We used Paris Law to model fatigue crack growth using constants (C and m) for the materials from previous studies and/or tests. For example, in the case of titanium Grade 2, we found Paris Law constants with C values from 1.8 × 10-10 to 7.9 × 10-12 m/cycle and m values from 2.4 to 4.3, which illustrate differing effects of their manufacture processes and microstructure. Detailed Paris Law constants are limited for the epoxy/aramid laminates, but other similar composite materials, for example, VARTM composites, have shown that under certain conditions the Paris Law could be applicable. In determining the performance of the materials, we assessed various mechanical responses (total deformation, directional stiffness) and all were also noted with respect to the likely progression of these fatigue cracks given the long-term nature of the study.
T, LokeshBhaskara Rao, Lokavarapu
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