Browse Topic: On-board diagnostics (OBD)

Items (855)
This paper puts forward a Privacy-Preserving UAV-Based Traffic Data Acquisition Platform to address 1) privacy leakage, 2) limited scenario coverage, and 3) low traffic data utilization efficiency in urban traffic monitoring environments. Our system integrates three innovations: 1) Dynamic Privacy Masking (DPM) and Dual-Track acquisition (DTC), which hides sensitive information (e.g., faces, license plates or LPL) in real-time while preserving critical traffic data (e.g., vehicle density, speed), 2) traffic data Localization (DL) and Privacy-Enhanced Federated Learning (FEFL), enabling cross-regional collaboration without raw traffic data sharing by perturbing neural network updates with differential privacy (DP), and 3) Ground-Air Collaboration (GAC) and VPF (VPF), combining UAVs with ground sensors and digital twins (DTs) to cover blind spots (e.g., tunnels, extreme weather). Experimented on UA-DETRAC and CitySim traffic data-sets, the platform achieves 92% privacy compliance (GDPR/PIPL), 87.5% mAP accuracy, and 85% road network coverage, outperforming other methods (e.g., FedUAV, static blurring). It supports applications such as traffic flow optimization, accident prevention, and regulatory alignment.
Zhang, ShilinYan, Ming
This SAE Aerospace Recommended Practice (ARP) establishes the overall component and system function guidelines and minimum performance levels for a TPMS. These guidelines include, but are not limited to: Design recommendations for system components, which: Monitor tire inflation Are located in/on the tire/wheel assembly, landing gear axle, and/or aircraft avionics compartment Recommended performance and safety guidelines for a TPMS.
A-5 Aerospace Landing Gear Systems Committee
This specification covers a corrosion-resistant steel in the form of wire.
AMS F Corrosion and Heat Resistant Alloys Committee
This Surface Vehicle & Aerospace Recommended Practice offers best practices and a methodology by which IVHM functionality relating to components and subsystems should be integrated into vehicle or platform level applications. The intent of the document is to provide practitioners with a structured methodology for specifying, characterizing and exposing the inherent IVHM functionality of a component or subsystem using a common functional reference model, i.e., through the exchange of design-time data and the application of standard vehicle data communications interfaces. This document includes best practices and guidance related to the specification of the information that must be exchanged between the functional layers in the IVHM system or between lower-level components/subsystems and the higher-level control system to enable health monitoring and tracking of system degradation severity. The intent is to provide an IVHM system that can robustly report the degradation of a given component before it reaches the point where it goes outside its operational performance envelope by providing sufficient advance notice to deal with the issue. This document does not specify or address how each layer in the IVHM system produces or uses the data available for exchange.
HM-1 Integrated Vehicle Health Management Committee
SAE J1979-2 describes the communication between the vehicle’s OBD systems and test equipment required by OBD regulations. OBD regulations require passenger cars and light-, medium-, and heavy-duty trucks to support a minimum set of diagnostic information to external (off-board) “generic” test equipment.
Vehicle E E System Diagnostic Standards Committee
SAE J1978-1 specifies a complementary set of functions to be provided by an OBD-II scan tool. These functions provide complete, efficient, and safe access to all regulated OBD (on-board diagnostic) services on any vehicle which complies to SAE J1979. The content of this document is intended to satisfy the requirements of an OBD-II scan tool as required by current U.S. OBD regulations. This document specifies: A means of establishing communications between an OBD-equipped vehicle and an OBD-II scan tool. A set of diagnostic services to be provided by an OBD-II scan tool in order to exercise the services defined in SAE J1979. In addition, SAE J1978-1 covers first generation protocol functionality defined in SAE J1979 plus automatic protocol determination for all SAE J1979/J1979-2/J1979-3 application content. The presentation of the SAE J1978 document family, where SAE J1978-1 covers first generation protocol functionality defined in SAE J1979 and protocol determination for SAE J1979, SAE J1979-2, and SAE J1979-3, and SAE J1978-2 covers second generation protocol functionality defined in SAE J1979-2. The SAE J1978 document family does not preclude the inclusion of additional capabilities or functions in an OBD-II scan tool. However, it is the responsibility of the OBD-II scan tool designer to ensure that no such capability or function can adversely affect either an OBD-equipped vehicle, which may be connected to the OBD-II scan tool, or to the OBD-II scan tool itself.
Vehicle E E System Diagnostic Standards Committee
Flat tires represent a common yet serious issue in vehicle safety, leading to compromised control, increased braking distance, and potential rim or structural damage when undetected. Conventional tire pressure monitoring systems (TPMS) rely on embedded sensors that can fail, incur high replacement costs, and are not always equipped in older or low-cost vehicles. To address these limitations, this study presents a comprehensive visual dataset for flat-tire classification using computer vision and machine learning techniques. The dataset comprises 600 labeled images—300 flat-tire and 300 non-flat-tire samples—collected from diverse vehicle types, lighting conditions, and viewpoints. This dataset is designed to support the training and benchmarking of lightweight edge-AI models suitable for real-time deployment on embedded platforms. A set of supervised learning models were evaluated. Results demonstrate that visual-based classification provides a cost-effective and scalable pathway toward automated tire health monitoring and contributes to safer and more sustainable intelligent transportation systems.
Gunasekaran, AswinGovilesh, VidarshanaChalla, KarthikeyaMaxim, BruceShen, Jie
Regeneration of diesel particulate filters (DPFs) is crucial for maintaining the performance of diesel engines and minimizing harmful particulate matter (PM) emissions from exhaust. However, conventional regeneration strategies often suffer from incomplete soot removal and inefficient monitoring. These issues lead to increased exhaust back pressure, reducing engine efficiency, and potentially damaging the particulate filter. In this paper, an approach is proposed for mapping and quantifying the real-world DPF regeneration process for diesel engines complying with the stringent emission standards. We introduce a novel metric, the differential pressure drop percentage (DPDP), to detect regeneration events and quantify soot burn quality. The proposed method utilizes real-time sensor data obtained through the vehicle’s On-Board Diagnostics (OBD) system. The algorithm processes sensor data and robustly maps the regeneration quality. The performance of regeneration event detection and soot burn quality has been validated based on diagnostic trouble codes (DTCs) raised by the engine control unit (ECU). Our proposed method demonstrates that predictive maintenance can be used to manage strategies for diesel exhaust after-treatment systems, which can effectively reduce increased maintenance costs and operational downtime.
Bagga, Harleen KaurNagare, Mukund B.Patil, Bhushan D.Ravishankar, HariharanMelapudi, VikramVanderheide, CraigPatil, Abhijit
This paper presents the collaborative efforts of the USCAR GPF OBD Working Group to evaluate and recommend On-Board Diagnostic (OBD) monitoring requirements for Gasoline Particulate Filters (GPFs). The group, comprising representatives from major OEMs, aims to establish a unified understanding of GPF monitoring capabilities and propose regulatory recommendations to CARB. The paper outlines the physics of soot generation and oxidation, regulatory interpretations, and diagnostic strategies, culminating in a proposed framework for GPF OBD compliance. The material in this paper was previously presented at the 2024 SAE OBD Symposium [1].
Van Nieuwstadt, MichielRamappan, VijayJohnson, LonnyWendling, Timothy
This recommended practice describes two methods for determining the tendency of interior materials used in automobiles and other vehicles to (a) produce a light scattering deposit (fog) on a glass surface, or (b) produce a measurable deposit (mass) on aluminum foil.
Textile and Flexible Plastics Committee
J1939 Enhanced DBCJ1939DBC_2026033/10/2026
The SAE J1939 Enhanced DBC file contains decoding rules for converting raw J1939 data to 'physical values' (Mph, %, etc.). This file lets you easily decode data from heavy duty vehicles (trucks, buses, tractors, etc.). This DBC file download includes: The SAE J1939 Enhanced DBC file with Includes 2,400+ Parameter Group Numbers (PGNs) and 16,000+ Suspect Parameter Numbers (SPNs), derived from the J1939 Digital Annex (DA) released in March 2026. One legal license (1 user, 1 PC) matching the DA license DECODE J1939: Convert J1939 data in wide range of software/API tools Combines the J1939DBC and J1939-73DBC files into a single resource REVIEW FIRST: Use our CAN ID converter to check if your PGNs are covered CROWD INPUT: Benefit from free corrections based on large user base SAVE HOURS: Avoid manually constructing the DBC file from scratch Improved Accuracy & Reliability A fully standardized DBC file ensures precise signal decoding, eliminating errors and ensuring reliable data interpretation. Interoperability Seamlessly compatible with many different software stacks, enabling frictionless adoption and significantly expanding market reach. Partnership with Vector Informatik GmbH Works seamlessly with Vector’s free software (CANdb++), used by over 90% of the industry, with free download link provided on SAEI’s J1939DBC file landing page. What is a DBC file? A DBC file is a standardized method for storing the "rules" on how to interpret raw CAN bus data. It contains details on what 'signals' (e.g. RPM, Vehicle Speed, …) are contained within which 'messages' (i.e. CAN IDs). In the J1939 standard, messages are referred to as Parameter Group Numbers (PGN) and signals as Suspect Parameter Numbers (SPN). Further, a DBC file includes names, descriptions, positions, and lengths of the signals - as well as how to offset & scale them.
Fuel adulteration affects operating costs, vehicle efficiency, and air pollution. Published estimates suggest it accounts for at least 10% of global sales. The Brazilian National Petroleum Agency (ANP) reported noncompliance in about 23% of inspections in 2023, including 4.3% confirmed adulteration. Quality verification requires laboratory equipment, and sensor-based approaches are often inaccessible to end consumers. This article proposes a sensorless (software-only) method that detects water adulteration in hydrated ethanol from standard Onboard Diagnostics (OBD) data using supervised machine learning, enabling on-vehicle fuel quality monitoring without additional hardware. The proposed approach is evaluated on real-world driving data from two production vehicles with three water adulteration levels in hydrated ethanol (0.0%, 2.5%, and 5.0%), achieving 84.85%–95.85% multiclass classification accuracy. These results indicate that software-only, OBD-based monitoring can provide a practical solution for in-use fuel quality control.
Marchezan, Andre RicardoGiesbrecht, Mateus
As the automotive industry moves from conventional function oriented embedded ECU-based systems to Code-driven system, the core electrical and electronic (E&E) architecture is also being redesigned to support more software-driven functionality. Modern and centralized architectures promise scalability and software-driven flexibility, but they also introduce significant challenges in power distribution—an area that remains underexplored despite its critical role in overall vehicle safety and performance. Our paper aims at the adoption of the traditional power distribution approach for Next Gen vehicle architecture. It requires a fresh look at how power is distributed. In a novel E&E architecture, a single power harness supplies battery voltage to each zone. If there's a failure or voltage drop, it can affect multiple functions within that zone at once, and management of voltage regulation, thermal dissipation, and EMI/EMC compliance becomes crucial. Adding to the complexity, safety-critical systems need power redundancy and isolation to meet Functional Safety standards. Mixed-criticality designs further complicate power management, as they demand strict segregation between critical and non-critical power loads to preserve functionality under fault conditions. The integration of software-controlled power switching and dynamic power management introduces additional failure modes previously unrecognized. Consequently, real-time monitoring and power fault detection are becoming vital for maintaining the health of a vehicle’s power distribution network. Traditional diagnostics, such as On-Board Diagnostics, offer limited checks and periodic alerts, primarily for engine and transmission faults. Advanced capabilities are essential. Through an investigative lens, this paper identifies the key bottlenecks in power distribution and proposes areas for further research and innovation aimed at ensuring resilience, safety, and performance in next-generation vehicles.
Borole, AkashWarke, UmakantChakra, PipunJaisankar, Gokulnath
This study introduces a novel Large Language Model (LLM)-driven approach for comprehensive diagnosis and prognostics of vehicle faults, leveraging Diagnostic Trouble Codes (DTCs) in line with industry-standard automation protocols. The proposed model asks for significant advancement in automotive diagnostics by reasoning through the root causes behind the fault codes given by DTC document to enhance fault interpretability and maintenance efficiency, primarily for the technician and in few cases, the vehicle owner. Here LLM is trained on vehicle specific service manuals, sensor datasets, historical fault logs, and Original Equipment Manufacturer (OEM)-specific DTC definitions, which leads to context-aware understanding of the vehicle situation and correlation of incoming faults. Approach validation has been done using field level real-world vehicle dataset for different running scenarios, demonstrating model’s ability to detect complex fault chains and successfully predicting the associated root cause. By utilizing time series based future projection of the vehicle pattern, this approach could also predict the probable future faults as well as the requisite steps needed to prevent them. Overall, key contributions of this work include: (1) a modular diagnostic framework that seamlessly integrates different electronic control unit (ECU) architectures for sequential root cause analysis of vehicle faults, (2) cross-platform compatibility allowing utility across varied vehicle models and platforms, and (3) a user-friendly interface that eliminates the need for technical expertise by generating output data into simple, actionable insights. This work was benchmarked against traditional rule-based diagnostic tools and showed 50-70% reduction in the troubleshooting time for Root cause analysis (RCA). In the prognosis front, model could predict upcoming possible faults in the Battery behavior with significant accuracy. The framework also supports continuous learning by integrating new fault patterns, ensuring adaptability over time. This paper establishes the potential of integrating advanced language models into the automotive diagnostics pipeline and provides a scalable, intelligent, and intuitive solution for next-generation vehicle fault management.
Pandey, SuchitJoshi, PawanKondhare, ManishCH, Sri RamGajbhiye, AbhishekS, Adm Akhinlal
In recent times, the governments are pushing for stringent emission regulations. These regulations call for reduction of pollutants as well as monitoring of engine components which are critical for emission control. Monitoring these emission critical engine components are to be done in real world driving conditions. The In-Use Performance Ratio Monitoring (IUPRm) framework quantifies how often onboard diagnostic systems check these components within defined boundaries for each vehicle. IUPRm is divided into several monitoring groups like catalyst monitoring, oxygen sensor monitoring, exhaust gas recirculation (EGR) monitoring, gasoline particulate filter monitoring and others. These groups are differentiated based on fuel type, engine technologies and exhaust treatment system configurations. For an Automotive manufacturer analyzing these parameters across large vehicle fleets is a complex and data intensive task. To address this, a user-friendly application was developed in-house, which includes the new method based on Artificial Intelligence and Machine Learning algorithms for automating complex IUPRm Data analysis. This method contains techniques, such as structured decision tree based classification and rule based logic algorithms for automating classification of vehicles into a particular OBD family from a large and mixed fleet data and filtering all anomalies in the data. The K-Means clustering along with the elbow logic, groups the vehicles with similar IUPRm ratios and checks if selected vehicles meets the compliance requirement. This application enables to automate and speed up large scale IUPRm data analysis by reducing manual effort and enhancing overall efficiency. The newly developed method also provides automated reports. This paper explains selection and working principles of different algorithms and techniques used in development of this application for efficient IUPRm monitoring.
Ghadge, Ganesh NarayanJadhav, MarishaHosur, Viswanatha
SAE J1978-2 specifies a complementary set of functions to be provided by an OBD-II scan tool. These functions provide complete, efficient access to all regulated OBD services on any vehicle that is compliant with SAE J1979-2 and SAE J1979-3. The content of this document is intended to satisfy the requirements of an OBD-II scan tool as required by current U.S. OBD regulations. This document specifies: A means of establishing communications between an OBD-equipped vehicle and an OBD-II scan tool. A set of diagnostic services to be provided by an OBD-II scan tool in order to exercise the services defined in SAE J1979-2 and SAE J1979-3. In addition, SAE J1978-1 covers first generation protocol functionality defined in SAE J1979 plus automatic protocol determination for all SAE J1979/J1979-2/J1979-3 application content. The presentation of the SAE J1978 document family, where SAE J1978-2 covers second generation protocol functionality defined in SAE J1979-2 and SAE J1979-3, and SAE J1978-1 covers first generation protocol functionality defined in SAE J1979 and protocol determination for SAE J1979, SAE J1979-2, and SAE J1979-3. The SAE J1978 document family does not preclude the inclusion of additional capabilities or functions in an OBD-II scan tool. However, it is the responsibility of the OBD-II scan tool designer to ensure that no such capability or function can adversely affect either an OBD-equipped vehicle, which may be connected to the OBD-II scan tool, or an OBD-II scan tool itself.
Vehicle E E System Diagnostic Standards Committee
The Dosing Control Unit (DCU) is a vital component of modern emission control systems, particularly in diesel engines employing Selective Catalytic Reduction technology (SCR). Its primary function is to accurately control the injection of urea or Diesel Exhaust Fluid (DEF) into the exhaust stream to reduce nitrogen oxide (NOₓ) emissions. This paper presents the architecture, operation, diagnostic features, and innovation of a newly developed DCU system. The Engine Control Unit, using real-time data from sensors monitoring parameters such as exhaust temperature, NOₓ levels, and engine load, calculates the required DEF dosage. Based on DEF dosing request, the DCU activates the AdBlue pump and air valve to deliver the precise quantity of diesel exhaust fluid needed under varying engine conditions. The proposed system adopts a master-slave configuration, with the ECU as the master and the DCU as the slave. The controller design emphasizes cost-effectiveness and simplified hardware, and software architecture compared to commercial counterparts. Additionally, it integrates diagnostic functions compliant with On-Board Diagnostics (OBD) and Unified Diagnostic Services (UDS) standards to detect system anomalies such as blockages, leaks, and electrical faults (e.g., short to ground or battery). By combining accurate dosing with advanced diagnostics, the DCU enhances SCR system efficiency, fuel economy, and compliance with strict emission norms. Test bench and simulation results confirm that the developed controller meets international emission and diagnostic standards. This positions the DCU as a significant contributor to cleaner, more efficient, and sustainable automotive technologies.
Raju, ManikandanK, SabareeswaranK K, Uthira Ramya BalaKrishnakumar, PalanichamyArumugam, ArunkumarYS, Ananthkumar
This paper introduces an AI-powered mobile application designed to enhance vehicle warranty management through real-time diagnostics, predictive maintenance, and personalized support. The system supports multi-modal inputs (text, voice, image, video), integrates real-time On-Board Diagnostics (OBD) data, and accesses OEM warranty terms via secure APIs. It employs supervised, unsupervised, and reinforcement learning to deliver accurate fault detection, tailored recommendations, and automated claim decisions. Contextual analysis and continuous learning improve precision over time. The application also provides service cost estimates, part availability, and proactive maintenance alerts. This approach improves customer satisfaction, reduces warranty costs, and streamlines aftersales support. Utilizing advanced AI and machine learning algorithms, the application interprets customer queries through multiple input modes—text, voice, video, and image—and retrieves relevant information from the manufacturer’s database to provide accurate and timely responses. Continuous data collection and learning (Model retraining monthly or quarterly as per new data availability) enhance the system’s precision over time, significantly improving customer satisfaction and support quality. Beyond warranty management, the application offers comprehensive features such as product quality assessments, tailored servicing plans, estimated service and replacement costs, part availability from nearby dealers, and streamlined warranty support requests. By analyzing contextual factors like vehicle make, model, usage patterns, and environmental conditions, the system delivers highly personalized responses. Integration with real-time On-Board Diagnostics (OBD) data further refines the app’s capabilities, enabling it to address customer concerns with precision. As the system evolves through ongoing data accumulation, its machine learning models continuously improve, ensuring increasingly accurate and relevant support. This holistic approach bridges the gap between vehicle owners and manufacturers, providing users with transparent, intelligent, and proactive warranty and maintenance solutions throughout the vehicle ownership lifecycle.
Ramekar, Vedant MadhavChaudhari, Hemant
This study investigates emissions from motorcycles, focusing on both regulated gaseous pollutants (e.g., CO, NOx, HC) and particulate number (PN) emissions, which are non-regulated for this vehicle category in the actual EU emission regulation. Using a state-of-the-art testbench setup equipped with advanced exhaust gas analysis and particle measurement programme (PMP) system, emissions were analyzed under both standardized homologation cycles (WMTC) and more dynamic Real Driving Cycles (RDCs). Besides the measurement results the technological differences between different motorcycle categories are described. This is followed by a discussion of the influences of engine and exhaust gas aftertreatment systems on emission. The findings reveal, that there are two different subcategories of two-wheeler, which show different emission characteristics. L1e vehicles showed increased emissions compared to passenger cars, caused by the absence of advanced exhaust aftertreatment and on-board diagnostic systems and enabled by less stringent regulations and technical constraints. L3e vehicles in contrast own comparable exhaust aftertreatment systems to passenger cars, but are operated in higher dynamics and therefore show emissions up to three times higher under real-world conditions compared to standardized test cycles, caused by high-load phases, acceleration enrichment, and distinct operating characteristics. Besides regulated emission components, the results show significant values of PN emissions of motorcycles compared to passenger cars. Stricter regulations including PN limits, along with the development of more realistic testing methods and test cycles tailored to motorcycles' unique operational characteristics, are essential to lower real world particulate emission. These measures are vital to mitigate the environmental impact of motorcycles and to achieve reasonable emissions reductions.
Schurl, SebastianSchmidt, StephanBretterklieber, NikoKupper, MartinKirchberger, Roland
A cold start occurs when the engine is cranked after being off for a long time, enough for its temperature to drop down to the cold ambient levels. Cold start in an engine is a critical phase as it is characterized by elevated emissions. During a cold start, exhaust components such as catalytic converter do not operate in its optimal temperature zone leading to reduced efficiency in emission control. New regulations for engine emissions are becoming stringent for this condition, hence it is important to accurately determine cold start condition in an engine to optimize the emissions control strategy. Accurate engine off time calculation plays a crucial role in cold start detection, emissions control and On-Board Diagnostics (OBD-II) decision making. This engine off time if greater than 6 hours indicates one of the conditions to confirm a cold start. Other conditions such as Ambient temperature and coolant temperature along with the engine off time confirms a cold start. This paper presents a novel approach to calculate engine off time without any need for supplementary new hardware, leveraging detection of cold start to meet the new requirements for Cold start emission reduction strategy (CSERS) for OBD-II diagnostics. The proposed methodology utilizes Real time clock to estimate the time difference between a successful Engine Cranking and previous engine off to accurately estimate engine off time, enabling precise differentiation between a cold and a warm start.
MUTHA, MAYURESHTalawadekar, PradnyaKale, Upendra
TOC
Tobolski, Sue
Advancements in additive manufacturing (AM) technology have enabled the use of Triply Periodic Minimal Surface (TPMS) lattice structures to integrate thermal and structural functions into a single component. These structures offer advantages such as weight reduction, compactness and enhanced heat dissipation, making them promising for automotive, aerospace and electronics applications. TPMS structures, characterized by zero mean curvature and periodic crystalline geometry, have recently gained significant research attention thanks to their potential in thermal management. Among various TPMS geometries, the gyroid and diamond structures stand out for their thermal and fluid dynamic performance. This study explores the influence of cell geometry, unit cell size, and wall thickness on the efficiency of TPMS-based heat exchangers, as these parameters are crucial for their technical feasibility. Using Computational Fluid Dynamics (CFD) simulations, a comparative analysis is conducted for a case study represented by a heat exchanger. The numerical approach relies on a steady-state Reynolds-Averaged Navier-Stokes (RANS) approach with the Reynolds Stress Transport (RST) Elliptic Blending model, while heat transfer is analyzed through the Conjugate Heat Transfer (CHT) technique. The results indicate that reducing the unit cell size enhances heat transfer but also increases pressure drop at a fixed flow rate. Similarly, increasing the wall thickness raises pressure losses, though its effect on heat transfer is minimal. Overall, the diamond structure outperforms the gyroid in both thermal efficiency and flow permeability, making it a more effective choice for TPMS-based heat exchangers. These findings offer valuable insights for optimizing TPMS geometries in high-performance heat transfer applications, guiding future research and industrial implementations.
Cordisco, IlarioTorri, FedericoBerni, FabioTesta, VeronicaGiacalone, MauroFontanesi, Stefano
The growing emphasis on road safety and environmental sustainability has spurred the development of technologies to enhance vehicle efficiency. Accurate vehicle mass knowledge is crucial for all vehicles, to optimize advanced driver assistance systems (ADAS) and CCAM (Connected, Cooperative, and Automated Mobility) systems, as well as to improve both safety and energy consumption. Moreover, the continuous need to report precisely on the greenhouse emissions for good transports is becoming a key point to certificate the impact of transportation systems on the environment. Mass influences longitudinal dynamics, affecting parameters such as rolling resistance and inertia, which in turn are critical to adaptive control strategies. Moreover, the knowledge of vehicle mass represents a key challenge and a fundamental aspect for fleet managers of heavy-duty vehicles. Typically, this information is not readily available unless obtained through high-cost weighing systems or estimated approximately through calculations that consider the average density of the transported load. This study presents an advanced methodology for vehicle mass estimation based on a longitudinal dynamic model, applicable to both light-duty and heavy-duty vehicles. The method was initially validated using experimental data from vehicles with known mass via the OBD system, then it was extended to heavy-duty vehicles through data extracted from the CAN bus following the J1939 standard. The reliability of the estimates was assessed by comparing them with benchmark values under various operating conditions for light-duty vehicles, whereas for heavy-duty vehicles, it was analysed using a statistical approach to account for the lack of precise vehicle payload knowledge. Additionally, a sensitivity analysis assessed the influence of uncertain parameters, such as the aerodynamic drag coefficient and the powertrain driveline efficiency . The results show a satisfactory agreement of the estimated masses and confirmed the straightforward use of the methodology for mass estimation to improve both dynamic performance and overall vehicle efficiency, contributing to road safety and reducing pollutant emissions. This study provides a significant contribution to the field of sustainable mobility by offering a robust and scalable method for the automotive industry. It is a low-cost approach that requires only a limited set of experimental data and can also be integrated into more advanced models. The proposed methodology can support the development of autonomous driving systems, contributing to safer and more adaptive mobility solutions.
Vicinanza, MatteoAdinolfi, Ennio AndreaPianese, Cesare
Remote monitoring of commercial vehicles is taking an increasingly central position in automotive companies, driven by the growth of the on-road freight transportation sector. Specifically, telematics devices are increasingly gaining importance in monitoring powertrain operability, performance, reliability, sustainability, and maintainability. These systems enable real-time data collection and analysis, offering valuable support in resolving issues that may occur on the road. Moreover, the fault codes, called Diagnostic Trouble Codes (DTCs), that arise during actual road driving constitute fundamental information when combined with several engine parameters updated every second. This integration provides a more accurate assessment of vehicle conditions, allowing proactive maintenance strategies. The principal goal is to deliver an even faster response for resolving sudden issues, thus minimizing vehicle downtime. High-resolution data transmission and failure event information facilitates the bench simulation of actual missions. Precisely, a real-world mission affected by a DTC and characterized by DPF active regeneration was replicated on a test bench using telematics data. Engine behavior has been reproduced through recorded engine speed and pedal position traces, enabling comparison with the original event. A map-based model, derived from telematics data, has been then developed to estimate DPF soot loading level. Starting from two pre-existing maps, an experimental campaign allows the definition of an additional map, enabling the model to closely match the signal of the soot mass amount provided by the ECU. It represents a proprietary value not accessible via telematics. Additionally, to further reduce mission dependency, a correlation based on the same key variables has been formulated, and a good agreement is highlighted. Therefore, the scope of the activity is to investigate the formulation of a Telematics-Based model that provides a diagnostic-relevant estimation using only accessible signals.
D'Agostino, ValerioCardone, MassimoMancaruso, EzioRossetti, SalvatoreMarialto, Renato
This document is intended to define the standardized Diagnostic Trouble Codes (DTCs) that On-Board Diagnostic (OBD) systems in vehicles are required to report when malfunctions are detected. SAE J2012 may also be used for decoding of enhanced diagnostic DTCs and specifies the ranges reserved for vehicle manufacturer specific usage.
Vehicle E E System Diagnostic Standards Committee
Vehicles are evolving into Software-Defined Vehicles. The increasing use of automotive High Performance Computers (HPCs) provides more computing power and storage resources in vehicles. This opens possibilities to use more in-vehicle software. However, it also leads to challenges for vehicle diagnostics. Today's diagnostic approaches, based on Diagnostic Trouble Codes (DTCs), are not suitable for software on HPCs. For example, this software is highly variable and updated over time, so predefined DTCs are not dynamic enough. This introduces a degree of ambiguity into the diagnostic processes. Additional diagnostic data are required. In the Cloud, observability approaches are becoming widely used for software. Observability involves examining the availability and performance of an entire software system. To detect failures early, observability data, such as logs, metrics, and traces, are used. This is of interest for vehicle diagnostics as new diagnostic approaches are needed to continuously monitor and observe software in vehicles. Observability data could be used to detect deviations and failures in software systems, in ECUs, and the whole vehicle at an early stage as well as to identify the failure causes. Therefore, this paper describes a vehicle diagnostic architecture for providing observability data in vehicles. The focus of the data provisioning relies on the software on the HPCs. The architecture is evaluated with two vehicle diagnostic expert surveys and a set of expert interviews. In addition, the usage of observability data for vehicle diagnostics is discussed based on the results from the different vehicle diagnostic experts as well as how it enables future vehicle diagnostics of Software-Defined Vehicles
Bickelhaupt, SandraHahn, MichaelWeyrich, MichaelMorozov, Andrey
This study presents a novel biomimetic flow-field concept that integrates a triply periodic minimal surface (TPMS) porous architectures with a hierarchical leaf-vein-inspired distribution zone, fabricated through 3D printing. By mimicking natural transport systems, the proposed design enhances oxygen delivery and water removal in proton exchange membrane fuel cells (PEMFCs). The results showed that I-FF and G-FF significantly improved mass transport and water management compared to conventional CPFF. The integrated design I-FF-LDZ achieves up to 32% improvement in power density at 1.85 A/cm2@0.4 V and delays the onset of mass transport losses. The study also reveals that optimizing the volume fraction Vf significantly affects gas penetration, with lower Vf (30%) improving performance in the mass-limited region. These findings underscore the promise of nature-inspired, 3D-printed flow-field architectures in overcoming key transport limitations and advancing the scalability of next-generation PEMFC systems.
Ho-Van, PhucLim, Ocktaeck
SAE J1979/ISO 15031-5 set includes the communication between the vehicle’s OBD systems and test equipment implemented across vehicles within the scope of the legislated emissions-related OBD. To achieve this, it is based on the Open Systems Interconnection (OSI) Basic Reference Model in accordance with ISO/IEC 7498-1 and ISO/IEC 10731, which structures communication systems into seven layers. When mapped on this model, the services specified are broken into: — Diagnostic services (layer 7), specified in: — ISO 15031-5/SAE J1979 (emissions-related OBD), — ISO 27145-3 (WWH-OBD), — Presentation layer (layer 6), specified in: — ISO 15031-2, SAE J1930-DA, — ISO 15031-5, SAE J1979-DA, — ISO 15031-6, SAE J2012-DA, — ISO 27145-2, SAE J2012-DA, — Session layer services (layer 5), specified in: — ISO 14229-2 supports ISO 15765-4 DoCAN and ISO 14230-4 DoK-Line protocols, — ISO 14229-2 is not applicable to the SAE J1850 and ISO 9141-2 protocols, — Transport layer services (layer 4), specified in: — DoCAN: ISO 15765-2 Transport protocol and network layer services, — SAE J1850: ISO 15031-5/SAE J1979 Emissions-related diagnostic services, — ISO 9141-2: ISO 15031-5/SAE J1979 Emissions-related diagnostic services, — DoK-Line: ISO 14230-4, ISO 15031-5/SAE J1979 Emissions-related diagnostic services, — Network layer services (layer 3), specified in: — DoCAN: ISO 15765-2 Transport protocol and network layer services, — SAE J1850: ISO 15031-5/SAE J1979 Emissions-related diagnostic services, — ISO 9141-2: ISO 15031-5/SAE J1979 Emissions-related diagnostic services, — DoK-Line: ISO 14230-4, ISO 15031-5/SAE J1979 Emissions-related diagnostic services, — Data link layer (layer 2), specified in: — DoCAN: ISO 15765-4, ISO 11898-1, -2, — SAE J1850, — ISO 9141-2, — DoK-Line: ISO 14230-2, — Physical layer (layer 1), specified in: — DoCAN: ISO 15765-4, ISO 11898-1, -2, — SAE J1850, — ISO 9141-2, — DoK-Line: ISO 14230-1, in accordance with Table 1.
Vehicle E E System Diagnostic Standards Committee
SAE J1939-81 (“Network Management”) defines the processes and messages associated with managing the addresses of applications communicating on an SAE J1939 network. Network management is concerned with the management of addresses and the association of those addresses with an actual function and with the detection and reporting of network related errors. Due to the nature of management of addresses, network management also specifies address selection and address claiming processes, requirements for reaction to brief power outages, and minimum requirements for ECUs on the network.
Truck and Bus Control and Communications Network Committee
This paper presents findings on the use of data from next-generation Tire Pressure Monitoring Systems (TPMS), for estimating key tire states such as leak rates, load, and location, which are crucial for tire-predictive maintenance applications. Next-generation TPMS sensors provide a cost-effective and energy-efficient solution suitable for large-scale deployments. Unlike traditional TPMS, which primarily monitor tire pressure, the next-generation TPMS used in this study includes an additional capability to measure the tire's centerline footprint length (FPL). This feature offers significant added value by providing comprehensive insights into tire wear, load, and auto-location. These enhanced functionalities enable more effective tire management and predictive maintenance. This study collected vehicle and tire data from a passenger car hatchback equipped with next-generation TPMS sensors mounted on the inner liner of the tire. The data was analyzed to propose vehicle-tire physics-inspired algorithms that can be solved using Recursive Least Squares (RLS), which are computationally light and memory-efficient, making them suitable for both embedded and cloud-native environments. The results demonstrate the proposed algorithms’ accuracy in estimating tire leak rates, load, and auto-location. The findings suggest that next-generation TPMS sensors with footprint measurement capabilities are preferable for large-scale deployments in commercial fleet operations and passenger vehicles, offering customers a cost-effective alternative for tire predictive maintenance applications.
Sharma, SparshSon, Roman
The problem of monitoring the parametric failures of a traction electric drive unit consisting of an inverter, a traction machine and a gearbox when interacting with a battery management system has been solved. The strategy for solving the problem is considered for an electric drive with three-phase synchronous and induction machines. The drive power elements perform electromechanical energy conversion with additional losses. The losses are caused by deviations of the element parameters from the nominal values during operation. Monitoring gradual failures by additional losses is adopted as a key concept of on-board diagnostics. Deviation monitoring places increased demands on the information support and accuracy of mathematical models of power elements. We take into account that the first harmonics of currents and voltages of a three-phase circuit are the dominant energy source, higher harmonics of PWM appear as harmonic losses, and mechanical losses in the rotor and gearbox can be many times greater than electrical losses in high-speed modes of traction machines. The paper pays special attention to monitoring the three-phase circuit of a traction machine by a measuring observer consisting of six current and voltage sensors. Algorithms for data processing using the generalized energy flow technology are presented. They allow obtaining comprehensive information on the energy state of a three-phase circuit with a time delay of no more than one millisecond. The three-phase circuit monitoring data are taken as a basis for monitoring electrical and polarization losses of the battery, electrical and switching losses of the voltage inverter, electrical, magnetic, harmonic and mechanical losses of the motor and gearbox.
Smolin, VictorGladyshev, SergeyTopolskaya, Irina
Triply periodic minimal surface (TPMS) structure, demonstrates significant advantages in vehicle design due to its excellent lightweight characteristics and mechanical properties. To enhance the mechanical properties of TPMS structures, this study proposes a novel hybrid TPMS structure by combining Primitive and Gyroid structures using level set equations. Following this, samples were fabricated using selective laser sintering (SLS). Finite element models for compression simulation were constructed by employing different meshing strategies to compare the accuracy and simulation efficiency. Subsequently, the mechanical properties of different configurations were comprehensively investigated through uniaxial compression testing and finite element analysis (FEA). The findings indicate a good agreement between the experimental and simulation results, demonstrating the validity and accuracy of the simulation model. For TPMS structures with a relative density of 30%, meshing with S3R elements proved optimal. Unlike the deformation modes of Gyroid and Primitive structures, in hybrid structures, deformation and yielding occur in the lower-middle part of the component. Then, the deformation extends upward, eventually leading to the compaction of the component. Notably, the hybrid structure demonstrated a 34.9% and 8.8% increase in specific energy absorption compared to the Primitive and Gyroid structures, respectively. Additionally, the mean crushing force of the hybrid structure improved by 44.25% and 6.9%, respectively. The load-carrying fluctuation capacity of the hybrid structure was less than 11%, indicating good energy absorption efficiency. This study underscores the potential of hybrid TPMS structures to significantly enhance the mechanical performance of vehicle components, contributing to advancements in lightweight design and crashworthiness.
Tang, HaiyuanXu, DexingSun, XiaowangWang, XianhuiWang, LiangmoWang, Tao
The deployment of PEM fuel cell systems is becoming an increasingly pivotal aspect of the electrification of the transport sector, particularly in the context of heavy-duty vehicles. One of the principal constraints to market penetration is durability of the fuel cell which hardly meets the expected targets set by the vehicle manufacturers and regulatory bodies. Over the years, researchers and companies have faced the challenge of developing reliable diagnostic and condition monitoring tools to prevent early degradation and efficiency losses of fuel cell stack. The diagnostic tools for fuel cell rely usually on model-based, data driven and hybrid approaches. Most of these are mainly developed for stationary and offline applications, with a lack of suitable methods for real-time and vehicle applications. The work presented is divided into two parts: the first part explores the main degradation conditions for a PEMFC and characteristics, advantages, and application limits of the main methodologies for fuel cell diagnostic, while in the second part the features and the development process of an innovative, real-time, and on-board health and condition monitoring system, based on electrochemical impedance spectroscopy (EIS), are presented. The new innovative tool allows to detect, identify and isolate degradation, faults and non-optimal conditions. The computational performance and reliability of the diagnostic tool are tested and validated through experimental tests carried out in the laboratory on single cell and short fuel cell stack over a wide range of operating conditions and under specific sub-optimal/fault states such as drying, flooding and reactants starvation. The condition and health of PEMFC are estimated using specific health indicators for the most common root causes of faults such as drying, flooding, catalyst poisoning and anode/cathode starvation.
Di Napoli, LucaMazzeo, Francesco
This paper focuses on the development of a tire thermal model for automotive applications, addressing the challenge of accurately predicting tire temperatures on different layers of the tire, under various driving conditions. The primary goal is to enhance the understanding of tire temperature behavior to improve safety, performance, and durability. The research utilizes a physics 1-D model for the tire, from which a system of differential equations, describing the interaction between different layers of the tire, is derived. Furthermore, a state observer is used to estimate tire temperatures, using Tire Pressure Monitoring System (TPMS) measurements to correct model predictions. In particular, the TPMS measurements are assumed to be sufficient to exclude the additional thermal contributions coming from the rims and disk brakes, which simplifies the model, making it more suitable for real-time applications. A calibration procedure is defined for deriving the model parameters, based on data collected in different driving maneuvers. For the model calibration and validation, the predicted tread surface temperatures have been compared with infrared sensors’ measurements. The final model demonstrates how temperature can differ across different tire layers. Furthermore, the use of a non-linear state observer is crucial to correct the physical model outputs. The study concludes that these methodologies can be further refined and extended to develop more comprehensive tire models, with future work focusing on automated tuning processes, exploration of alternative filtering techniques, and the application of global optimization algorithms to achieve even more precise and reliable results.
Longobardi, ArmandoBalaga, Sanjaylabella, MarioGorine, Mohamed El Amine
On-board diagnosis (OBD) of gasoline vehicle emissions is detected by measuring the fluctuations of the rear oxygen sensor due to the time-dependent deterioration of the oxygen storage capacity (OSC) contained in the automotive catalyst materials. To detect OBD in various driving modes of automobiles with an order of magnitude higher accuracy than before, it is essential to understand the OSC mechanism based on fundamental science. In this study, time-resolved dispersive X-ray absorption fine structure (DXAFS) using synchrotron radiation was used to carry out a detailed analysis not only of the OSC of ceria-based complex oxides, which had previously been roughly understood, but also of how differences in design parameters such as the type of precious metals, reducing gases (CO and H2), detection temperatures, and mileages (degree of deteriorations) affect the OSC rate in a fluctuating redox atmosphere. A fundamental characteristic was clearly demonstrated in ceria-based complex oxides: the oxygen release rate accompanying the generation of oxygen vacancies is overwhelmingly slower than the oxygen storage rate that restores the crystal structure. Another interesting result was revealed: when precious metals are supported, a competitive reaction occurs between the precious metal and the ceria-based complex oxide in the release/storage of oxygen, and the change in cerium valence from tetravalent to trivalent actually slows down. Furthermore, it was proven that CZY is more durable than CZ in terms of both OSC rate and amount. In this way, the basic scientific properties of ceria-based complex oxides, which are necessary for designing OBD logic, have been clarified.
Tanaka, HirohisaMatsumura, DaijuUegaki, ShinyaHamada, ShotaAotani, TakuroKamezawa, SaekaNakamoto, MasamiAsai, ShingoMizuno, TomohisaTakamura, RikuGoto, Takashi
Triply Periodic Minimal Surface (TPMS) structures offer the possibility of reinventing structural parts and heat exchangers to obtain higher efficiency and lighter or even multi-functional components. The crescent global climate concern has led to increasingly stringent emissions regulations and the adoption of TPMS represents a resourceful tool for OEMs to downsize and lighten mechanical parts, thereby reducing the overall vehicle weight and the fuel consumption. In particular, TPMS structures are gaining growing interest in the heat exchanger field as their morphology allows them to naturally house two separate fluids, thus ensuring heat transfer without mixing. Moreover, TPMS-based heat exchangers can offer countless possible design configurations. These structures are obtained by periodic repetitions in the three spatial dimensions of a specific unit cell with defined dimensions and wall thickness. By tuning their characteristic parameters, the structure can be tailored to obtain the desired weight, surface-to-volume ratio and strength. In the light of this, the paper provides a numerical comparison between two different unit cell types and four different unit cell dimensions to identify the most suitable parameter combination of a water-engine oil heat exchanger exploiting a TPMS structure. Based on previous work, the Gyroid and Diamond cell types are considered as the most promising structures, while the considered cell dimensions are 5, 6, 8 and 12 mm. For a fair comparison, the specimens share the same volume and wall thickness, which is chosen to minimize thermal conductive resistance and concurrently is the minimum value required by technological and structural requirements. The specimens are tested at four mass flow rate combinations of engine oil and water, representative of an automotive oil cooler. Finally, the structures are compared in terms of the computed pressure drops and heat transfer. In addition, a plate-fin heat exchanger with turbulators is added to the comparison to discuss the potentials of this innovative structures with respect to conventional solutions.
Torri, FedericoBerni, FabioMartoccia, LorenzoMarini, AlessandroMerulla, AndreaGiacalone, MauroColombini, Giulia
In order to comply with the tightening of global regulations on automobile exhaust gas, further improvements to exhaust gas control catalysts and upgrades to on-board diagnostics (OBD) systems must be made. Currently, oxygen storage capacity (OSC) is monitored by front and rear sensors before and after the catalyst, and deterioration is judged by a decrease in OSC, but it is possible that catalyst deterioration may cause the rear sensor to detect gas that has not been sufficiently purified. It is important to observe the activity changes when the catalyst deteriorates in more detail and to gain a deeper understanding of the catalyst mechanism in order to create guidelines for future catalyst development. In this study, we used a μ-TG (micro thermogravimetric balance) to analyze in detail how differences in design parameters such as the type of precious metal, detection temperature, and mileage (degree of deterioration) affect the OSC rate in addition to the OSC of the ceria-based composite oxide of the entire catalyst. It was found that CZY has better durability in terms of both OSC rate and amount than CZ. Furthermore, by comparing the results of experiments using time-resolved dispersive X-ray absorption fine structure (DXAFS) using synchrotron radiation, the reduction behavior of ceria was analyzed in more detail.
Hamada, ShotaUegaki, ShinyaTanabe, HidetakaNakayama, TomohitoJinjo, ItsukiKurono, SeitaOishi, ShunsukeNarita, KeiichiOnishi, TetsuroYasuda, KazuyaMatsumura, DaijuTanaka, Hirohisa
The generation of data plays a vital role in machine learning (ML) techniques by providing the foundation for training and improvement of forecast models. As one application area for these models, in-vehicle systems, like vehicle diagnostics, have the potential to enhance the reliability and durability of vehicles by utilizing ML models in the testing phases. However, acquiring a high volume of quality onboard diagnostics (OBD) data is time-consuming and poses challenges like the risk of exposing sensitive information. To address this issue, synthetic data generation offers a promising alternative that is already in use in other domains. Thereby, synthetic data allows the exploitation of knowledge found in original data, ensuring the privacy of sensitive data, with less time costs of data acquisition. The application of such synthetically generated data could be found in predictive maintenance, predictive diagnostics, anomaly detection, and others. For this purpose, the research presented in this contribution investigates the use of statistical and ML-based synthetic OBD data generation methods. The models are evaluated with the custom-developed evaluation method that fits the attributes of the OBD data used. Finally, an important result is the successful generation of synthetic OBD data that can be used to enhance the SAE J1699 OBD compliance test, together with tools and insights for models and evaluation.
Vučinić, VeljkoHantschel, FrankKotschenreuther, Thomas
The term Software-Defined Vehicle (SDV) describes the vision of software-driven automotive development, where new features, such as improved autonomous driving, are added through software updates. Groups like SOAFEE advocate cloud-native approaches – i.e., service-oriented architectures and distributed workloads – in vehicles. However, monitoring and diagnosing such vehicle architectures remain largely unaddressed. ASAM’s SOVD API (ISO 17978) fills this gap by providing a foundation for diagnosing vehicles with service-oriented architectures and connected vehicles based on high-performance computing units (HPCs). For service-oriented architectures, aspects like the execution environment, service orchestration, functionalities, dependencies, and execution times must be diagnosable. Since SDVs depend on cloud services, diagnostic functionality must extend beyond the vehicle to include the cloud for identifying the root cause of a malfunction. Due to SDVs’ dynamic nature, vehicle systems must be monitored as service degradation is more likely than a complete failure. Established monitoring and error analysis approaches for cloud environments cannot easily be transferred to vehicles. Monitored values must be aggregated and correlated to error events before cloud transmission, or suspects must be created in the vehicle for thorough analysis, reducing the data exchanged with the backend. The SOVD API provides a good foundation to diagnose service-oriented architectures and HPCs. While SOVD offers a wide range of diagnostic and monitoring features, it currently lacks solutions for diagnosing certain aspects and especially monitoring of a service-oriented architecture. This paper addresses these gaps, showcasing approaches and techniques to enhance monitoring and diagnostics.
Boehlen, BorisFischer, DianaWang, Jue
SAE J1978-2 specifies a complementary set of functions to be provided by an OBD-II scan tool. These functions provide complete, efficient access to all regulated OBD services on any vehicle that is compliant with SAE J1979-2 and SAE J1979-3 The content of this document is intended to satisfy the requirements of an OBD-II scan tool as required by current U.S. OBD regulations. This document specifies: A means of establishing communications between an OBD-equipped vehicle and an OBD-II scan tool. A set of diagnostic services to be provided by an OBD-II scan tool in order to exercise the services defined in SAE J1979-2. The presentation of the SAE J1978 document family, where SAE J1978-2 covers second generation protocol functionality defined in SAE J1979-2, and SAE J1978-1 covers first generation protocol functionality defined in SAE J1979 and protocol determination for both SAE J1979 and SAE J1979-2. The SAE J1978 document family does not preclude the inclusion of additional capabilities or functions in an OBD-II scan tool. However, it is the responsibility of the OBD-II scan tool designer to ensure that no such capability or function can adversely affect either an OBD-equipped vehicle, which may be connected to the OBD-II scan tool, or an OBD-II scan tool itself. Differences in the SAE J1978-2 requirements are highlighted by bold italic text in the technical requirements sections of this document.
Vehicle E E System Diagnostic Standards Committee
To define test cases for the OBD-II interface on external test equipment (such as an OBD-II Scan Tool, Inspection/Maintenance Tester, etc.) which can be used to verify compliance with the applicable standards such as SAE J1978 and SAE J1979 for Passenger Cars, Light-Duty Trucks, and Medium-Duty Vehicles and Engines (OBD II).
Vehicle E E System Diagnostic Standards Committee
This SAE Information Report describes the collection of IUMPR data required by the heavy-duty onboard diagnostic regulation 13 CCR § 1971.1 (l)(2.3.3), using SAE J1939-defined messages incorporated in a suite of software functions.
Truck and Bus Control and Communications Network Committee
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