Your Destination for Mobility Engineering Resources

Single-point incremental forming (SPIF) is highly flexible and successful in sheet metal forming, particularly in the fabrication of complex components without requiring molds and dies. Nevertheless, the accurate definition and definition of the best forming angle in SPIF is still challenging, especially in limited experimental conditions. This specific research focuses on regression modeling using machine learning algorithms in finding the best possible forming angles in SPIF, using a limited number of experimental trials. Some of the most significant factors in SPIF, namely wall angles, tools, and experimental conditions, become the inputs in regression models. Based on research, five individual regression models were made and compared using the leave-one-out cross-validation (LOOCV) technique for accurate assessment and evaluation despite the limited experimental conditions. Hyperparameter tuning was conducted using GridSearchCV, while extra optimizations were implemented in the bigger models, specifically in the ensembled models. Based on research findings, boosted models, particularly the use of XGBoost and CatBoost, were shown to outperform other regression models in modeling the SPIF process due to their prowess in modeling nonlinear interactions among other process parameters despite limited experimental conditions, which emphasizes the robustness and flexibility offered by machine learning techniques in modeling any process, notably in SPIF process modeling.
Vijayakumar, M. D., Pradeep Castro, Ponnuswamy, Kandavel, Narasimhan, Sreehari, Thirunangur Raghu
This document establishes the requirements for a lightweight, nonkink, flexible elastomeric hose. This hose is typically used with air-operated aircraft ice-preventive systems.
G-3, Aerospace Couplings, Fittings, Hose, Tubing Assemblies
G-3, Aerospace Couplings, Fittings, Hose, Tubing Assemblies
G-3, Aerospace Couplings, Fittings, Hose, Tubing Assemblies
This paper examines the corrosion of vehicle body metal panels and external chrome-plated components under typical climatic conditions. Specifically, we analyse the potential corrosion mechanisms and influencing factors, and propose protective and improvement measures. The research indicates that corrosion at the interface between body sheet metal and exterior chrome-plated parts is predominantly characterized by galvanic corrosion and crevice corrosion. These problems are caused by the potential difference between the materials, assembly gaps, moisture retention, and the influence of contaminants. The authors analyse climatic data from seven representative cities in eastern, southern, southwestern, northeastern, and northwestern China. The study reveals the synergistic effects of environmental factors (such as NO2, SO2, precipitation, temperature, and relative humidity) on metal corrosion. The results show that the static corrosion rate of carbon steel is higher in the southwestern, southern, and eastern coastal regions (reaching over 98 μm/a at maximum) and lower in the northeastern and northwestern regions (approximately 10 μm/a). Field investigations of more than ten vehicle models in eastern coastal cities of China have found that chrome-plated parts in areas such as engine compartment cover plates, window trims, and trunk lid panels are prone to corrosion due to structural interference, assembly-induced damage, and poor drainage performance. Consequently, the authors propose protection measures through optimizing Chromium plating processes, improving structural designs (e.g., adding sealing strips, designing rounded transitions, and increasing drainage gaps), and adjusting assembly methods (e.g., adopting adhesive bonding or encapsulated clips), which effectively reduce corrosion risks. Finally, the authors conduct professional tests to verify the corrosion resistance of vehicle chrome-plated parts. This paper provides a reference framework for enhancing the corrosion resistance of vehicle exterior components, offering crucial guidance for improving the overall aesthetic quality of vehicles and enhancing customer satisfaction.
Liu, Peng, Zhuang, Mengmeng, Chen, Junjie, Wang, Jiayu, Wu, Weixing, Ren, Kaixu, Wang, Wentao, Li, Yan
Touchscreen interaction performance testing is an important means of ensuring vehicle performance and improving the user experience. At present, touchscreen interaction performance testing faces problems such as an imperfect testing system, a single test dimension, low testing efficiency, and difficulty in ensuring test accuracy. Therefore, this paper proposes a multi-dimensional integrated touchscreen interactive performance testing system. The proposed system integrates software design with hardware deployment. It also combines test indicators with tool development. In addition, several theoretical components are proposed from the perspectives of test input, algorithm development, test indicators, and data analysis. These components comprehensively quantify the overall performance indicators of the in-vehicle system across multiple dimensions,, and the touchscreen interaction performance test (TIPT) v1 performance testing workflow is proposed, which integrates the YOLOv5 algorithm for object detection, the Block Matching Algorithm (BMA) for image comparison, and the lightweight MobileNetV2 model for image recognition. The proposed system improves the accuracy, timeliness, and reliability of the test system, and visually presents the test results through the data analysis workflow.
Xu, Yaozong, Ju, Weinan, Zhao, Qiujun, Su, Yu, Liu, Yangyang
Rapid-response launch missions impose stringent requirements on both mission design timeliness and orbital insertion accuracy. However, strong coupling exists among key node parameters such as launch window, launch azimuth, and pitch program angles, making conventional sequential design approaches inefficient and inadequate for rapid-response mission planning. To address this issue, this paper proposes a rapid determination method for key node parameters covering the entire launch process. First, an analytical launch window determination model based on orbital geometry is established by explicitly formulating the mathematical relationship between launch timing and the orbital plane, enabling efficient evaluation of feasible launch opportunities. On this basis, a parameterized trajectory modeling approach combined with a Newton iteration method is employed to rapidly optimize the launch azimuth as well as the first- and second-stage pitch program parameters. A closed-loop collaborative optimization framework is then constructed to coordinate launch parameters and trajectory parameters, in which a hierarchical strategy consisting of coarse window screening and refined parameter optimization is adopted to synchronously determine all key mission parameters. Finally, terminal iterative guidance is introduced to compensate for accumulated deviations and further improve orbital insertion accuracy. Simulation results demonstrate that the proposed method achieves high-precision orbital insertion, with the semi-major axis error at the meter level and the errors in eccentricity, inclination, and right ascension of the ascending node all on the order of 10^-7. The proposed approach, therefore, provides both excellent design efficiency and terminal accuracy for rapid-response launch missions.
Dong, Chenyu, Liu, Lingyu, Han, Hongwei, Zhang, Longxi, An, Yang, You, Zhipeng
Puffing tobacco materials often causes a high loss of tobacco and high dust concentration in the blanking process of the tipping machine. Therefore, a device for reducing loss and suppressing dust is designed using air-curtain sealing, airflow-direction adjustment, and negative-pressure dust adsorption. The air knife produces an air curtain, which isolates the tobacco material from the outside of the silo and inhibits the overflow of tobacco and dust. In addition, the air curtain changes the direction of the flapping airflow of the tobacco material, causing the tobacco to fall back into the feeding silo under the guidance of the diversion dust shield, while the dust enters the negative-pressure dust-removal system. The slit width of the air knife strip affects the running state of the synthetic airflow in the feeding silo and plays a decisive role in the overall effect. Through calculation and fluid-mechanics simulation analysis, the optimal slit width is determined to be 2 mm. The device was tested with finished tobacco. The results showed that the loss of tobacco was reduced to 0.58 kg/batch and the dust concentration was reduced to 0.14 mg·m^−3. Their reductions are as high as 90 %, the annual cost savings are about 17.04 million yuan, and the on-site environment has also been greatly improved.
Zhang, Lei, Zong, Ze, Liu, Jinlong, Sun, Yanzhao, Zhang, Hanqi, Chong, Chen, Wang, Yuanhui, Yang, Minghao
In the production of polyester fibers from recycled polyethylene terephthalate (rPET), the drying and crystallization of plastic bottle flakes are crucial for ensuring the consistency and strength of the finished fibers. Traditionally, rPET production lines still rely on vacuum drum dryers, which have been suffering from issues including agglomeration, uneven heating, and high energy demand. In this work, we developed a novel continuous system that is capable of achieving a total throughput of 1300 kilograms per hour. The design consists of a pulsating fluidized-bed crystallizer and two cylindrical drying towers operating in parallel. Structural performance of the main systems was analyzed using finite element analysis under material load, thermal expansion, and internal air pressure. Airflow behavior and temperature distribution inside the units were studied using Computational Fluid Dynamics (CFD) models, where the flake bed was treated as a porous medium based on experimental bulk density and pressure drop. Results showed that the drying tower maintained a minimum safety factor above 3 under full-load conditions, while the crystallizer also remained well within allowable stress limits. Additionally, flow-field analysis results indicated stable countercurrent airflow, adequate mixing near the inlet region, as well as acceptable axial temperature gradients for moisture removal below 50 ppm. Compared with conventional drum drying, we believe the continuous configuration simplifies operation and reduces heat loss. Our design approach has been combined with analytical calculations on structural and flow simulation, and can be beneficial when applied to similar rPET drying applications.
Wu, Ye, Wu, Tianqi, Ge, Yuchen, Ni, Hongjun, Tan, Linwei, Lv, Shuaishuai
Conventional types of wipers are characterized by some consistent disadvantages, such as huge uncleared blind spots (up to 40 percent of the target area), limited wiping functionality, and great dynamic visual interference. Due to the intensive full-field visibility demands of autonomous driving, this paper will introduce a new linear reciprocating wiper that will be driven by a ball screw. In particular, one of the prototypes of such a system is designed based on a Dongfeng heavy-duty truck, according to which the traditional oscillatory movement is converted into a horizontal directional movement by a ball screw. This is powered by a motor of 24 V drive with a worm gear reducer to give the force needed to achieve the horizontal reciprocating motion of the wiper blade assembly over the windshield. For the intelligent control module of the proposed lateral linear wiper system, a special intelligent control system is developed based on the principle of CAN bus communication and multi-sensor fusion. Both a rain sensor and a proportional-integral-derivative (PID) algorithm allow the system to achieve adaptive control of wiper speed and apply to various modes, including intermittent wiping, low-speed wiping, and high-speed wiping.
Dong, Xingzhuang, Hu, Yanxingyu, Li, Jincheng, Xu, Tongqiang, Wu, Liying
To address low energy recovery efficiency and inaccurate torque distribution of regenerative braking in electric vehicles, this paper proposes an optimized fuzzy control strategy for regenerative braking based on an improved ant colony algorithm. The design focuses on using the battery state of charge, real-time vehicle speed, and braking intensity as fuzzy control inputs, with the regenerative braking ratio as the output. By employing the improved ant colony algorithm to dynamically optimize the parameters of the fuzzy controller, the accuracy of electric motor braking force distribution is effectively improved; Building on this foundation, the introduction of the Elite Ant Guidance Algorithm enhances the speed of adaptive pheromone updates and dynamic path selection, thereby improving regenerative braking energy recovery efficiency. A MATLAB/Simulink simulation model was developed, and comparisons under the NEDC and UDDS test cycles demonstrated that, compared to traditional fuzzy control strategies, the optimized algorithm increases energy recovery efficiency by 12.8% and 8.1%, respectively, confirming the effectiveness and validity of the improved control strategy.
Yang, Zijiang, Zhang, Wei, Zhang, Jihong, Qi, Ye, Zhang, Zilei
Based on the Jacobian tensor and small displacement tensor theories, this paper establishes a three-dimensional tolerance chain analytical model for manufacturing and assembly errors in planetary gearboxes and proposes three methods for managing tolerance accumulation paths. Through tolerance analysis, the cumulative pitch error is quantified and incorporated into the nonlinear dynamic model of the planetary gearbox to determine the time-varying meshing force between the ring gear and planetary gear. This enables calculation of the theoretical load distribution coefficient while accounting for three-dimensional tolerance effects. To validate the model’s accuracy, a dedicated test bench was constructed, and dynamic stresses were measured using a root strain gauge array; the experimental load distribution coefficient was then derived. Comparison of simulation and experimental results shows that the deviation in the load distribution coefficient is only 7.4%, strongly confirming the reliability of the three-dimensional tolerance-dynamics coupled model. This study represents the first closed-loop verification from tolerance propagation to system-level load distribution, providing a theoretical foundation for tolerance design optimization and load distribution performance enhancement in high-precision planetary gearboxes.
Yu, He, Duan, Jiandong, Zhang, Jing, Shi, Wankai
In order to improve the quality of the tunnel cross-section formation and the cutting efficiency of the drilling machine, this paper established a horizontal swing cutting model for the cutting head and conducted a simulation analysis of the spatial movement trajectory of the cutting teeth. A finite element simulation model of the cutting teeth cutting coal and rock was established using the Abaqus/Explicit software. The simulation data were processed and statistically analyzed using MATLAB software. The influence patterns of variable cutting parameters and coal and rock properties on the quality of the tunnel cross-section formation and the cutting efficiency of the drilling machine were studied. Thus, the dual-objective optimal cutting parameters for the automatic cutting control of the drilling machine were determined, guiding the cutting head to perform coal and rock cutting operations. The research on the influence patterns on the coal and rock cutting efficiency of the cutting teeth of the tunneling machine can also provide references for solving problems in the swinging state control of the cutting arm and the correction of the cutting head trajectory.
Qin, Lei, Sun, Changyuan, Li, Xiangshuai, Sun, Xiaolin, Li, Longjie, Lyu, Wenjun
To overcome the trade-off between airflow rate and efficiency in a multi-blade centrifugal fan for automotive air-conditioning systems, as well as the low optimization efficiency of conventional simulation- or experiment-based approaches resulting from the large number of impeller design parameters, a surrogate-model-based optimization framework coupled with an intelligent optimization algorithm is proposed for impeller design. Latin hypercube sampling was employed to generate 120 samples within the design space, and an XGBoost model was integrated with a Bayesian optimization strategy to perform the optimization process. Validation results indicate that the prediction error of the surrogate model is less than 3%. Under the final optimized impeller configuration, the airflow rate is increased by 22% at the design operating condition, while the total pressure efficiency is improved by approximately 20%, satisfying the prescribed design requirements.
Yan, Yaqin, Yue, Chen
As green development has become a global unified strategy, major developed countries in the world have successively announced their ambition to achieve carbon neutrality in this century. The new energy vehicle and traction battery industry has ushered in a high-quality development moment, and the safety of traction batteries has also been widely valued worldwide. As the traction battery is mainly arranged at the bottom of the vehicle, enhancing the operational safety of new energy vehicles necessitates a breakthrough in performance testing for bottom-impact protection. It is essential to develop a robust evaluation methodology that can accurately and efficiently evaluate the extent of damage inflicted on the battery system following a bottom impact or collision. Based on the bottom impact experiment of a typical traction battery pack, this paper studies the damage morphology and damage mechanism of the bottom impact. By integrating finite element mechanical simulations, it provides a detailed analysis of the evolving mechanical states across different zones of the battery pack during the impact event. The findings contribute to enhancing safety protection strategies for traction batteries in bottom impact scenarios and offer crucial support for evaluating the post-impact safety performance of new energy vehicles.
Yan, Pengfei, Han, Liqiong, Chen, Liduo, Wang, Fang, Ma, Tianyi, He, Gaiyun, Liu, Lei
This paper proposes an electric tightening tool for screw tightening in confined spaces during aero-engine assembly. By combining a gear with a curved rack, the tool converts the motor’s rotary motion into the swing motion of the tool head, thereby addressing torque transmission problems in narrow radial spaces. The tool head features an openable clamping mechanism to facilitate operation. Finite element analysis is used to evaluate the stress distribution and strain characteristics of key components under representative loading conditions. The results show that, under the specified working conditions, the stresses and deformations of the key components remain within reasonable ranges, and the structural strength meets the requirements for use.
Bu, Xin, Feng, Junping, Peng, Shuhao, Yang, Yinfei
Because of the imprecision of length quantification in the manufacturing of flat wire windings for flat wire motors, empirical allowances have long been a common practice in production, which in turn leads to considerable material waste and elevated production costs. This paper presents an integrated solution that fuses material experiments, reverse engineering, simulation iteration and parametric design, realizing accurate prediction and quantitative calculation of winding forming length. First, high-precision elastic-plastic constitutive relationships of flat wires are acquired through room-temperature uniaxial tensile tests. On this basis, reverse engineering is applied to derive the initial geometric characteristics and process motion paths of flat wire windings from the 3D model of finished products. Next, an innovative closed-loop iterative compensation algorithm is constructed, with the forming height of the innermost flat wire layer serving as an absolute reference; finite element simulation is then utilized to dynamically optimize the forming length of each flat wire layer. Finally, a parametric design system with a visual interactive interface is developed, which enables an intelligent workflow where precise cutting lengths and equipment motion curves are automatically generated upon input of key design parameters. Production validation results show that this method drastically reduces the length allowances of flat wires, markedly lowers the production scrap rate, and shortens the process debugging cycle of new motor models by more than 80%.
Li, Wenbin, Zhu, Ye
In recent years, the sales volume of new energy vehicles (NEVs) in China has maintained a steady growth trend, and consumers have paid increasing attention to vehicle range. Against this backdrop, the demand for lightweighting of various core components of NEVs has significantly increased. As a key component of automobiles, the wheel hub accounts for a relatively large proportion of the unsprung mass, and its lightweighting is of great significance for improving the driving range and enhancing vehicle performance. In this paper, sunflower and bridge truss are integrated as design elements, and a small-sized new energy sports utility vehicle (SUV) is selected as the reference vehicle model to design a lightweight wheel hub. Creo is used for 3D modeling of the wheel hub, and static stress, radial fatigue, bending fatigue, and modal simulations are performed in ANSYS Workbench. The results show that all wheel hub performance indicators meet the service requirements. Meanwhile, the quality evaluation indicates that the weight of the designed wheel hub is 10.95 kg, which is 3.90 kg lighter than the original wheel hub, representing a weight reduction of 26.3% compared with the original one, thus meeting the lightweighting standards.
Li, Chang
In the modeling process, existing auto parts demand forecasting methods often fail to clearly distinguish structural differences at the demand-frequency level, which results in limited adaptability in real scenarios characterized by sparse demand and a complex category structure. In response to the above problems, this paper proposes a category-aware Transformer framework for auto parts demand forecasting. To explicitly represent demand differences across frequency-based accessory groups and to reduce training bias caused by long-tail sample imbalance, the framework first constructs frequency categories based on statistical demand characteristics and incorporates them into the model as embedding-based structural priors. It then designs a category-perception attention mechanism within the Transformer to guide differentiated modeling of category-related temporal dependencies. At the same time, in order to improve the expression ability of sparse and nonlinear disturbances, this paper introduces a nonlinear mapping module at the prediction end and uses a weighted loss function based on sample distribution to constrain the training target. Experimental results on three real auto-parts demand datasets from Dongfeng Automobile Co., Ltd. show that the proposed method outperforms five benchmark models in terms of RMSE and MAE, with especially strong performance in predicting intermediate-frequency and long-tail parts.
Yi, Yuxuan, Wang, Xiaodong, Yang, Wei, Cai, Yonghua
Reliable anchoring of slip is essential for preventing axial slippage of pipeline plugging robots under high-pressure plugging conditions. However, excessive tooth penetration may induce furrow formation, local plastic deformation, and hard-contact damage on the inner wall of the pipeline. To balance anchoring capacity and pipe-wall protection, this study establishes a mechanical model for the slip–pipe interaction and analyzes the effects of key structural parameters on slip anchoring performance. The self-locking condition between the slip and slip bowl is first derived, and the minimum equivalent friction coefficient required for stable anchoring is determined. Subsequently, an explicit finite element model of the slip anchoring process is developed to evaluate the influence of bevel angle, tooth profile angle, and curvature radius on the von Mises stress and equivalent plastic strain of both the slip and the pipe wall. Based on the simulation results, an orthogonal parameter optimization scheme is conducted to identify the optimal structural combination. The results show that the optimized slip structure, consisting of a 20° bevel angle, a 90° tooth profile angle, and a 150 mm curvature radius, can effectively reduce pipe-wall damage while maintaining reliable anchoring performance. This study provides a theoretical and numerical basis for the structural design and optimization of anchoring slip in pipeline plugging robots.
Wang, Mingkuan, Zhang, Enchao, Gao, Ang, Shao, Hongyuan, Zhang, Shimin, Zhu, Xiaoxiao
An SSS clutch is incorporated into the shaft system of the NCB steam turbine in the gas-steam combined cycle unit. The benefit of this specific design is that the shaft system of the NCB steam turbine can disengage from and engage with the LP rotor during operation, enabling rapid and flexible adjustment between power generation output and heat supply. However, this mode of operation presents some special vibration issues in the shaft system. Analysis of the shaft vibration fluctuations that occur in NCB steam turbines before and after operating mode transitions indicates that this issue arises because the random engagement position of the SSS clutch induces changes in the shaft train’s balance and alignment conditions. Based on the measurement principle of shaft vibration phase and the dual keyphasor measurement system of NCB steam turbines, this paper proposes a novel methodology for determining the optimal engagement position of SSS clutches. This approach establishes quantitative correlations between shaft vibration characteristics and clutch engagement positioning, thereby enabling precise identification of the optimal engagement configuration. The research conclusions provide operational guidance for power plants to optimize shaft vibration in NCB steam turbines.
Song, Tongtong, Song, Yajun, Zhang, Wei, Si, Paiyou, Gao, Yibo
During cornering-braking maneuvers, an excessively high braking torque can consume a substantial portion of the available tire-road friction and cause insufficient frictional capacity to satisfy the lateral force demand generated by cornering. As a result, the vehicle may experience stability degradation and, in severe cases, lose control, potentially causing accidents. In this study, an AMESim-based vehicle dynamics model is developed, and yaw rate and sideslip angle are adopted as the primary evaluation indices to characterize steering-braking behavior. Under conditions of a fixed turning radius and initial braking speed, the critical braking force was simulated and analyzed. Additionally, the critical steering wheel angle was examined under conditions of a fixed braking torque and steering speed. The results indicate that if either the braking force or the steering wheel angle exceeds its critical value, the vehicle will lose stability during combined steering and braking.
Ma, Lianglin, Yi, Bingjun, Hu, Yang