Browse Topic: Sensors and actuators

Items (8,068)
The roles of aerospace and defense engineers have profoundly changed. Systems integrators and acquisition programs require “standardized openness” while also wishing for boxes that take up less space, weight, and power. Despite the push towards Modular Open Systems Approach (MOSA), Sensor Open Systems Architecture (SOSA), and similar open standards, there are still opportunities to use non-standardized, small form factor (SFF) designs. As outlined in the project examples below, a purpose-built SFF module can address technical system requirements better than any current approach focused on open standards.
A new Microelectromechanical system (MEMS) grating modulator has been developed, offering significant advancements in optical efficiency and scalability for communication systems. By integrating a tunable sinusoidal grating with broadside-constrained continuous ribbons, a large-scale aperture of 30 × 30 mm is achieved and supports high-speed modulation up to 250 kHz.
Multimodal sensors, capable of simultaneously acquiring multiple physical or chemical signals, have shown broad application potential in fields such as health monitoring, soft robotics, and energy systems. However, current multimodal sensors often suffer from complex fabrication processes and signal decoupling challenges, which limit their practical deployment. To address these issues, this work presents a thin-film temperature–strain multimodal sensor (FTSMS) fabricated via laser processing. The temperature-sensing unit, based on the Seebeck effect, achieves a sensitivity of 9.08 μV/°C, while the strain-sensing unit, utilizing BaTiO₃/AlN@PDMS as the sensitive layer, exhibits a gauge factor (GF) of 43.2. By integrating distinct sensing mechanisms (thermovoltage for temperature and capacitance change for strain), the FTSMS enables self-decoupled measurements over 20–90 °C. Applied in LIB monitoring, it successfully captures real-time temperature and strain variations during charge
Wang, ZiweiLi, ZhenglinGao, YangXuan, Fuzhen
This SAE Aerospace Information Report provides examples of single failure modes for components used in fixed-wing, high-lift actuation systems’ load paths, as well as the typical hazards posed by those failures at the aircraft level.
A-6B3 Electro-Mechanical Actuation Committee
This paper presents a novel AI-based parking management system designed to enhance efficiency, reduce manual intervention, and optimize operational costs in modern parking facilities. By integrating computer vision with infrared (IR) sensors, the system continuously monitors parking areas in real time, accurately detecting vehicle occupancy and dynamically updating the space availability. The hybrid approach minimizes reliance on conventional sensors, improving accuracy and environmental robustness. Additional features include intelligent navigation assistance guiding drivers to available spots and integrated video surveillance for enhanced security through AI-driven suspicious activity detection. The user interface provides real-time updates ensuring a seamless and convenient parking experience. Overall, this system offers a comprehensive solution that advances parking technology through automation, real-time monitoring, and secure, user-friendly operation.
N, KalaiarasiGupta, ShivanshHajarnis, MihirAnand, Vikas
The design of advanced driver-assistance systems (ADAS) is essential to improve the safety and autonomy of rear wheel driven four-wheel vehicle in harsh conditions. This work introduces the design and development of a steering automation system for Lane Keep Assistance (LKA) in an rear wheel driven four-wheel vehicle with a parallel steering system. The system utilizes an ArduCam module to take real time images of the ground in front, and these are processed via machine learning techniques on a Raspberry Pi in order to identify lane edges with great precision. The corrective steering maneuvers are carried out by a motorized steering actuator based on the visual data after processing, and an encoder that is built into the actuator constantly tracks the steering angle and position. This closed-loop feedback affords accurate, real-time corrections to ensure lane discipline without driver intervention. Extensive calculations for steering effort, torque, and gear design confirm the system's
A R, ArundasSadique, AnwarRafeek, Aayisha
Mining operations are important to industrial growth, but they expose the mining workers to risk including hazardous gases, elevated ambient temperatures, and dynamic structural instabilities within underground environments. Safety systems in the past, typically based on fixed sensor networks or manual patrols, fall short in accurate hazard detection amidst shifting mine conditions. The proposed project Miner's Safety Bot advanced this paradigm by leveraging an ESP 32 microcontroller as a mobile platform that integrates gas sensing, thermal monitoring, visual inspection and autonomous obstacle avoidance. The system incorporates MQ7 semiconductor gas sensor to monitor real time carbon monoxide (CO), offering detection range from 5 to 2000 ppm with accuracy of 5 ppm. Temperature and humidity are monitored through DHT11 digital sensor, calibrated to ensure reliability across the harsh microclimates in mines. Navigation and autonomous movement are enabled by Ultrasonic Sensor (HC-SR04
D, SuchitraD, AnithaMuthukumaran, BalasubramaniamMohanraj, SiddharthSubash Chandra Bose, Rohan
This paper presents the design, development, and validation of an Advanced Rider Assistance System (ARAS) tailored for electric motorcycles, with a specific focus on a Level-1 collision-avoidance and emergency-braking prototype employing ultrasonic sensing. The study is motivated by the disproportionately high accident exposure of two-wheeler riders and the slow adoption of ARAS technologies relative to the well-established Advanced Driver Assistance Systems (ADAS) in passenger vehicles. The proposed system utilizes front and rear ultrasonic sensors operating at 40 kHz, offering a measurement range of 2 cm to 4 m with ±1% accuracy, and maintaining reliable performance at motorcycle lean angles of up to 30°. Sensor data are processed using an STM32-series microcontroller running a real-time collision-risk estimation algorithm based on obstacle distance and relative velocity. A configurable safety threshold (typically 3 m) initiates a hierarchical warning strategy comprising visual
Deepan Kumar, SadhasivamKaru, RagupathyKarthick, K NR, Vishnu Ramesh KumarKumar, VManojkumar, RM, KarthickM, Rishab
This study presents the design and implementation of an advanced IoT-enabled, cloud-integrated smart parking system, engineered to address the critical challenges of urban parking management and next-generation mobility. The proposed architecture utilizes a distributed network of ultrasonic and infrared occupancy sensors, each interfaced with a NodeMCU ESP8266 microcontroller, to enable precise, real-time monitoring of individual parking spaces. Sensor data is transmitted via secure MQTT protocol to a centralized cloud platform (AWS IoT Core), where it is aggregated, timestamped, and stored in a NoSQL database for scalable, low-latency access. A key innovation of this system is the integration of artificial intelligence (AI)-based space optimization algorithms, leveraging historical occupancy patterns and predictive analytics (using LSTM neural networks) to dynamically allocate parking spaces and forecast demand. The cloud platform exposes RESTful APIs, facilitating seamless
Deepan Kumar, SadhasivamS, BalakrishnanDhayaneethi, SivajiBoobalan, SaravananAbdul Rahim, Mohamed ArshadS, ManikandanR, JamunaL, Rishi Kannan
A new study from NC State University combines three-dimensional embroidery techniques with machine learning to create a fabric-based sensor that can control electronic devices through touch.
Sonar sensor systems have been developed to prevent collisions between vehicles and surrounding objects by employing ultrasonic sensors mounted at the front of the vehicle. These systems warn drivers when nearby obstacles are detected. However, relatively few studies have examined the capacity of sonar to detect humans. This study aims to clarify the human detection capacity of front sonar sensors installed in two light passenger cars (LPC-I and LPC-II), one small passenger car (SPC), and one minivan (MNV). The LPC-I, SPC, and MNV were equipped with center and corner sensors, whereas the LPC-II had only corner sensors. Three volunteers—a child, an adult female, and an adult male—participated in the study. Human detectability was assessed using the “maximum detection distance ratio,” defined as the ratio of the maximum detection distance for a volunteer to that for a standard pipe. The results showed that both the center and corner sensors consistently detected front- and side-facing
Matsui, YasuhiroOikawa, Shoko
Path planning is a key element of autonomous vehicle navigation, allowing vehicles to calculate feasible paths in challenging environments for applications like automated parking and low speed autonomous driving. Algorithms such as Hybrid A*, Reeds-Shepp, and Dubins paths are widely used and can generate collision-free paths but tend to create curvature discontinuities. These discontinuities result in sudden steering transitions, which create control instabilities, higher mechanical stress, and lower passenger comfort. To overcome these issues, this paper suggests a path-smoothing technique based on the pure-pursuit algorithm to produce smoothed curve paths appropriate for real-world driving. This method utilizes the practical approach of the original path, but removes sudden transitions that destabilize control. By ensuring smooth curvature, the vehicle undergoes fewer jerky steering actions, improved energy efficiency, less actuator wear, and improved high-speed tracking. This paper
S, ShriniyathiA, JosanaAnto Edwin J, JoelT, AkshayaaM, Senthil VelKumar, Vimal
Bogie suspension systems are becoming increasingly popular in tipper vehicles to enhance their performance and durability, especially in demanding environments like construction and mining areas [1]. Bolsters contribute significantly to the overall performance and durability of the bogie suspension systems of tipper vehicles by evenly distributing the loads across the whole suspension system. They act as shock absorbers and negate the impact caused by the rough terrains and heavy loads, thereby reducing stress on individual components and maintaining the structural integrity of the vehicle. Bolsters also help in improving the ride comfort and to maintain the position of the suspension system [2]. This study focuses on the comprehensive testing and evaluation of bolsters to understand their modes and displacement data derived from field data. The primary objective is to analyse the performance and behaviour of bolsters under various operational conditions. Critical manners of
V Dhage, YogeshKolage, Vikas
As vehicles transform into complex cyber-physical systems within Intelligent Transportation Systems (ITS), automotive cybersecurity has become a foundational pillar in securing safe, reliable, and trustworthy transportation. This paper examines cybersecurity challenges in connected and autonomous vehicles (CAVs), focusing on Vehicle-to-Everything (V2X) communications technologies, including Vehicle-to-Vehicle (V2V), Vehicle-to-Infrastructure (V2I), and Vehicle-to-Pedestrian (V2P), and critical systems like electronic control units (ECUs), battery management units (BMUs), and sensor fusion modules. Key vulnerabilities, such as remote hacking, denial-of-service (DoS) attacks, malware injection, and data breaches, threaten vehicle functionality, passenger safety, and privacy. Key protection mechanisms, including encryption, intrusion detection systems (IDS), cryptographic protocols, secure over-the-air (OTA) updates, and Advanced Artificial Intelligence (AI) and Machine Learning (ML
Kumar, OmKumar, RajivSankar M, GopiHaregaonkar, Rushikesh Sambhaji
In a developing country like India, the growing energy demand across all sectors underscores the urgent need for clean, sustainable, and efficient energy alternatives. Hydrogen stands out as a promising fuel, offering virtually zero emissions and helping to reduce greenhouse gas (GHG) emissions, which directly contributes to mitigating global warming, ensuring a cleaner environment, and lowering dependency on fossil fuels. In line with Sustainable Development Goal 7 (SDG 7), which seeks to guarantee that everyone has access to modern, cheap, and sustainable energy, hydrogen is well-positioned to be a major player in India's energy transformation. However, hydrogen has unique properties such as its wide flammability range, high reactivity, and high energy content present significant challenges in terms of safety, particularly in its storage, transportation, and usage. Improper handling or inadequate safety measures can lead to hazardous incidents, making robust testing, certification
Pawar, YuvrajDekate, Ajay DinkarThipse, SBelavadi Venkataramaiah, Shamsundara
This technology solves a long-standing ergonomic and aesthetic problem in automotive and consumer interface design, as the use of mechanical switches disrupts the clean look of modern interiors and tends to attract dust and wear. Currently available technologies, such as capacitive touch buttons and mechanical push switches, do not provide the corresponding tactile feedback or clear indication of touch, and usually contain visible openings that interrupt the design flow. Moreover, traditional switches are made up of multiple built-in components, which results in complicated construction and difficult maintenance. To address these drawbacks, we propose a Seamlessly Integrated, Selectively Elevated Fabric Switch that remains flush with the surface when not in use and automatically rises to form a tactile interface when required. The system is a multi-layer construction consisting of an outer fabric upholstery layer, a tactile actuation membrane, and a smart electromagnetic actuator layer
Mohunta, SanjayPanchal, GirishPuthran, Shaunak
Modern automotive systems are increasingly integrating advanced human-machine interfaces, including TFT displays, to enhance driver experience and functionality. Ensuring the reliability of these systems under diverse operating conditions is critical, especially given their role in vehicle control. This paper presents a Hardware-in-the-Loop (HIL) testing methodology for validation of rotary switch with TFT display. The HIL setup simulates real-world vehicle conditions, including CAN communication, power fluctuations and user interactions, enabling early detection of potential failure modes such as display flickering or communication loss. The results demonstrate improved robustness and reliability of the gear selection switch, supporting its deployment across multiple vehicle platforms.
Bhuyan, AnuragJahagirdar, ShwetaKhandekar, Dhiraj
This study introduces a novel Large Language Model (LLM)-driven approach for comprehensive diagnosis and prognostics of vehicle faults, leveraging Diagnostic Trouble Codes (DTCs) in line with industry-standard automation protocols. The proposed model asks for significant advancement in automotive diagnostics by reasoning through the root causes behind the fault codes given by DTC document to enhance fault interpretability and maintenance efficiency, primarily for the technician and in few cases, the vehicle owner. Here LLM is trained on vehicle specific service manuals, sensor datasets, historical fault logs, and Original Equipment Manufacturer (OEM)-specific DTC definitions, which leads to context-aware understanding of the vehicle situation and correlation of incoming faults. Approach validation has been done using field level real-world vehicle dataset for different running scenarios, demonstrating model’s ability to detect complex fault chains and successfully predicting the
Pandey, SuchitJoshi, PawanKondhare, ManishCH, Sri RamGajbhiye, AbhishekS, Adm Akhinlal
Thermal comfort is increasingly recognized as a vital component of the in-vehicle user experience, influencing both occupant satisfaction and perceived vehicle quality. At the core of this functionality is the Climate Control Module (CCM), a dedicated embedded Electronic Control Unit (ECU) within automotive HVAC system [6]. The CCM orchestrates temperature regulation, airflow distribution, and dynamic environmental adaptation based on sensor inputs and user preferences. This paper introduces a comprehensive Hardware-in-the-Loop (HIL) [3] testing framework to validate CCM performance under realistic and repeatable conditions. The framework eliminates the dependencies on physical input devices—such as the Climate Control Head (CCH) and Infotainment Head Unit (HU)—by implementing virtual interfaces using real-time controller, and Dynamic System modelling framework for plant models. These virtual components replicate the behaviour of physical systems, enabling closed loop testing with high
More, ShwetaShinde, VivekTurankar, DarshanaPatel, DafiyaGosavi, SantoshGhanwat, Hemant
Computer vision has evolved from a supportive driver-assistance tool into a core technology for intelligent, non-intrusive occupant health monitoring in modern vehicles. Leveraging deep learning, edge optimization, and adaptive image processing, this work presents a dual-module Driver Health and Wellness Monitoring System that simultaneously performs fatigue detection and emotional wellbeing assessment using existing in-cabin RGB cameras without requiring additional sensors or intrusive wearables. The fatigue module employs MediaPipe-based facial and skeletal landmark analysis to track Eye Aspect Ratio (EAR), Mouth Aspect Ratio (MAR), head posture, and gaze dynamics, detecting early drowsiness and postural deviations. Adaptive, driver-specific thresholds combined with CAN-bus data fusion minimize false positives, achieving over 92% detection accuracy even under variable lighting and demographics. The emotional wellbeing module analyzes micro-expressions and facial action units to
Iqbal, ShoaibImteyaz, Shahma
Side crashes are generally hazardous because there is no room for large deformation to protect an occupant from the crash forces. A crucial point in side impacts is the rapid intrusion of the side structure into the passenger compartment which need sufficient space between occupants and door trim to enable a proper unfolding of the side airbag. This problem can be alleviated by using the rising air pressure inside the door as an additional input for crash sensing. With improvements in the crash sensor technology, pressure sensors that detect pressure changes in door cavities have been developed recently for vehicle crash safety applications. The crash pulses recorded by the acceleration based crash sensors usually exhibit high frequency and noisy responses. The data obtained from the pressure sensors exhibit lower frequency and less noisy responses. Due to its ability to discriminate crash severities and allow the restraint devices to deploy earlier, the pressure sensor technology has
Bhagat, MilindNarale, NaganathMahajan, AshutoshWayal, VirendraJadhav, Swapnil
In the area of structural durability testing using servo hydraulic actuators, developing drive files for the actuators is a major step. Testing outcomes depend on ensuring the simulation accuracy of each drive file. These drive files are developed in an iterative process for different test track surfaces at different road and load combinations till the time we achieved better correlation. Evaluation of simulation accuracy of the drive files is an extensive manual review process making it time-consuming and resource-intensive. To address this challenge, an application has been develop to automate the comparison of actuator signals with predefined target signal files. This tool enables quick and accurate analysis of each drive file in a test run facilitating a comprehensive review of signal deviations. Each test run is having thousands of drive files based on road-load mix and actuator settings. This application helped us in significantly optimizing the simulation workflow by reducing
Soni, YashKatake, VrishaliMullapudi, DattatreyuduChaskar, Mithun
The automotive wiring harness (length of 4-5 km) is a very important and complex system in the development of a modern car due to lot of new electric & electronic components and sensors. It is a very sensitive material unlike metals and is considered as a composite which is highly anisotropic in nature, as it consists of several different layers of copper/aluminum strands and insulation. Because of insulation, wiring harness exhibits viscous plastic behavior which is crucial in determining the durability and long-term performance of the cables. Material property has a crucial role in determining the behavior of wiring harness after assembly into the car. Wiring harness may undergo Bending, Torsion and Tension loads, causing the stress and strain in the individual electrical wires. The lack of CAE validation of the wiring harness routing may lead to extra costs for the automotive OEMs during product development. This study explains the novel method of Testing the Cables and Bundles
Beesetti, SivaKalkala Balakrishna, PrasadJames Aricatt, JohnShah, DipamTas, OnurKrogmann, Stephan
This study aimed to develop a thermally conductive TPE mat and assess its performance in comparison to an existing antiskid rubber mat, specifically evaluating its impact on wireless charger efficiency. Moreover, morphological and thermal analyses were conducted to establish a correlation between the material behaviours of the new and current thermally conductive antiskid mats. The process of developing the thermally conductive TPE involved utilizing a two-roll mill followed by compression moulding to achieve a 2D sheet shape. Notably, the thermally conductive mat demonstrated a consistent enhancement in charging efficiency over the conventional antiskid mat. To examine the thermal characteristics, thermal characterization techniques including DSC and TGA were employed for both the existing and newly developed mats. FTIR spectroscopy was also utilized to confirm the presence of organic functional groups within the mat. The morphological analysis of the fillers used to enhance thermal
Naikwadi, Amol TarachandMali, ManojPatil, BhushanTata, Srikanth
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