Browse Topic: Sensors and actuators

Items (8,069)
This SAE Aerospace Information Report provides examples of single failure modes for components used in fixed-wing, high-lift actuation systems’ load paths, as well as the typical hazards posed by those failures at the aircraft level.
A-6B3 Electro-Mechanical Actuation Committee
Mining operations are important to industrial growth, but they expose the mining workers to risk including hazardous gases, elevated ambient temperatures, and dynamic structural instabilities within underground environments. Safety systems in the past, typically based on fixed sensor networks or manual patrols, fall short in accurate hazard detection amidst shifting mine conditions. The proposed project Miner's Safety Bot advanced this paradigm by leveraging an ESP 32 microcontroller as a mobile platform that integrates gas sensing, thermal monitoring, visual inspection and autonomous obstacle avoidance. The system incorporates MQ7 semiconductor gas sensor to monitor real time carbon monoxide (CO), offering detection range from 5 to 2000 ppm with accuracy of 5 ppm. Temperature and humidity are monitored through DHT11 digital sensor, calibrated to ensure reliability across the harsh microclimates in mines. Navigation and autonomous movement are enabled by Ultrasonic Sensor (HC-SR04
D, SuchitraD, AnithaMuthukumaran, BalasubramaniamMohanraj, SiddharthSubash Chandra Bose, Rohan
This study presents the design and implementation of an advanced IoT-enabled, cloud-integrated smart parking system, engineered to address the critical challenges of urban parking management and next-generation mobility. The proposed architecture utilizes a distributed network of ultrasonic and infrared occupancy sensors, each interfaced with a NodeMCU ESP8266 microcontroller, to enable precise, real-time monitoring of individual parking spaces. Sensor data is transmitted via secure MQTT protocol to a centralized cloud platform (AWS IoT Core), where it is aggregated, timestamped, and stored in a NoSQL database for scalable, low-latency access. A key innovation of this system is the integration of artificial intelligence (AI)-based space optimization algorithms, leveraging historical occupancy patterns and predictive analytics (using LSTM neural networks) to dynamically allocate parking spaces and forecast demand. The cloud platform exposes RESTful APIs, facilitating seamless
Deepan Kumar, SadhasivamS, BalakrishnanDhayaneethi, SivajiBoobalan, SaravananAbdul Rahim, Mohamed ArshadS, ManikandanR, JamunaL, Rishi Kannan
This paper presents the design, development, and validation of an Advanced Rider Assistance System (ARAS) tailored for electric motorcycles, with a specific focus on a Level-1 collision-avoidance and emergency-braking prototype employing ultrasonic sensing. The study is motivated by the disproportionately high accident exposure of two-wheeler riders and the slow adoption of ARAS technologies relative to the well-established Advanced Driver Assistance Systems (ADAS) in passenger vehicles. The proposed system utilizes front and rear ultrasonic sensors operating at 40 kHz, offering a measurement range of 2 cm to 4 m with ±1% accuracy, and maintaining reliable performance at motorcycle lean angles of up to 30°. Sensor data are processed using an STM32-series microcontroller running a real-time collision-risk estimation algorithm based on obstacle distance and relative velocity. A configurable safety threshold (typically 3 m) initiates a hierarchical warning strategy comprising visual
Deepan Kumar, SadhasivamKaru, RagupathyKarthick, K NR, Vishnu Ramesh KumarKumar, VManojkumar, RM, KarthickM, Rishab
This paper presents a novel AI-based parking management system designed to enhance efficiency, reduce manual intervention, and optimize operational costs in modern parking facilities. By integrating computer vision with infrared (IR) sensors, the system continuously monitors parking areas in real time, accurately detecting vehicle occupancy and dynamically updating the space availability. The hybrid approach minimizes reliance on conventional sensors, improving accuracy and environmental robustness. Additional features include intelligent navigation assistance guiding drivers to available spots and integrated video surveillance for enhanced security through AI-driven suspicious activity detection. The user interface provides real-time updates ensuring a seamless and convenient parking experience. Overall, this system offers a comprehensive solution that advances parking technology through automation, real-time monitoring, and secure, user-friendly operation.
N, KalaiarasiGupta, ShivanshHajarnis, MihirAnand, Vikas
The design of advanced driver-assistance systems (ADAS) is essential to improve the safety and autonomy of rear wheel driven four-wheel vehicle in harsh conditions. This work introduces the design and development of a steering automation system for Lane Keep Assistance (LKA) in an rear wheel driven four-wheel vehicle with a parallel steering system. The system utilizes an ArduCam module to take real time images of the ground in front, and these are processed via machine learning techniques on a Raspberry Pi in order to identify lane edges with great precision. The corrective steering maneuvers are carried out by a motorized steering actuator based on the visual data after processing, and an encoder that is built into the actuator constantly tracks the steering angle and position. This closed-loop feedback affords accurate, real-time corrections to ensure lane discipline without driver intervention. Extensive calculations for steering effort, torque, and gear design confirm the system's
A R, ArundasSadique, AnwarRafeek, Aayisha
Sonar sensor systems have been developed to prevent collisions between vehicles and surrounding objects by employing ultrasonic sensors mounted at the front of the vehicle. These systems warn drivers when nearby obstacles are detected. However, relatively few studies have examined the capacity of sonar to detect humans. This study aims to clarify the human detection capacity of front sonar sensors installed in two light passenger cars (LPC-I and LPC-II), one small passenger car (SPC), and one minivan (MNV). The LPC-I, SPC, and MNV were equipped with center and corner sensors, whereas the LPC-II had only corner sensors. Three volunteers—a child, an adult female, and an adult male—participated in the study. Human detectability was assessed using the “maximum detection distance ratio,” defined as the ratio of the maximum detection distance for a volunteer to that for a standard pipe. The results showed that both the center and corner sensors consistently detected front- and side-facing
Matsui, YasuhiroOikawa, Shoko
The thermal management capability of power electronic (PE) systems has a critical impact on the performance and efficiency of electric, fuel cell, or hybrid vehicles. Bus bars, high resistance sensor devices, semiconductor switches, power capacitors are the primary components, which make a major contribution in total heat generation in electrical drive unit. As PE packaging sizes are projected to become smaller, the challenge of managing increased heat dissipation becomes more critical. This paper numerically compares six different cooling strategies to determine the best possible thermal management scenario. A coupled physics co-simulation framework is used to analyze a 35W motor inverter integrated with water cooled heat sink. A multi-physics finite element model, integrating fluid, electrical, and thermal fields, is employed to analyze heat generation within the PE system and the associated cooling mechanisms. The power losses from the inverter system are dynamically computed in 1-D
Singh, Praveen KumarNatarajan, NesamaniMurali, Sariki
The transition to electric vehicles is a significant change as the world moves toward sustainable objectives, and thus the effective usage of energy and batter functioning. However, accurate battery modelling and monitoring is still challenging due to its highly nonlinear behaviour because of its dependencies with temperature variations, aging effects, and variable load conditions. To address these complexities, there are smart battery management systems that monitor the key parameters like voltage, current, temperature, and State of Charge, ensuring safe and efficient battery operation. At the same time, this may not completely capture the battery's dynamic aging behaviour. Here, digital twin emerges as the powerful solution, which replicates the complete physical system into a virtual platform where we can monitor, predict and control. This research paper shows the digital twin solution framework developed for the real-time monitoring and prediction of key battery parameters and
G, AyanaGumma, Muralidhar
This study presents a simulation-based approach to estimate the dog clutch engagement probability maps under different vehicle operating conditions. The developed probability function incorporates multiple critical parameters including initial speed differential between engaging components, application of countershaft brake, number of tooth in dog clutch, friction coefficients at tooth interfaces, applied actuation force, dog tooth geometry, and component inertia. Using MATLAB and Simulink, comprehensive simulation models were developed to analyze engagement dynamics and produce detailed probability maps at different vehicle speeds. The present work effectively outlines optimal operational zones for successful engagement while identifying critical regions prone to tooth clash and engagement failure. The effect of tooth geometry on engagement probability has been investigated to study its effect on the optimal mismatch speeds. The resulting engagement maps serve as valuable diagnostic
Khan, Mohammad AdeebKhan, Nuruzzama MehadiKoona, Rammohan
Maximizing vehicle uptime and reducing maintenance costs are critical objectives in modern automotive systems, making efficient resource utilization a top priority. One of the key factors is engine oil life or degradation, which directly affects the engine performance, longevity, and overall vehicle efficiency/fuel economy. Most vehicles tracks engine oil life solely on a fixed mileage interval while few uses dedicated sensor, which is costly and requires service and maintenance. As the engine oil degrades, it reduces Oil Total Acid Number (TAN) increases while Oil Total Base Number (TBN) decreases. It is recommended that maximum usable life of the engine oil is up to the crossover point between oil TAN and TBN (as the engine oil degrades). Vehicle driving pattern governs the occurrence of crossover points with respect to vehicle mileage. Based on this fundamental concept, an XG-Boost machine-learning algorithm is trained using vehicle Controller Area Network (CAN) channels and varying
Dusane, MangeshTade, VilasIqbal, Shoaib
This paper presents the design and implementation of a Semi-Autonomous Light Commercial Vehicle (LCV) capable of following a person while performing obstacle avoidance in urban and controlled environments. The LCV leverages its onboard 360-degree view camera, RTK-GNSS, Ultrasonic sensors, and algorithms to independently navigate the environment, avoiding obstacles and maintaining a safe distance from the person it is following. The path planning algorithm described here generates a secondary lateral path originating from the primary driving path to navigate around static obstacles. A Behavior Planner is utilized to decide when to generate the path and avoid obstacles. The primary objective is to ensure safe navigation in environments where static obstacles are prevalent. The LCV's path tracking is achieved using a combination of Pure Pursuit and Proportional-Integral (PI) controllers. The Pure Pursuit controller is utilized as lateral control to follow the generated path, ensuring
Ayyappan, Vimal RajDhanopia, RashmiAli, AshpakN, RageshSato, Hiromitsu
With rapid advancements in Autonomous Driving (AD) & Advanced Driver Assistance Systems (ADAS), numerous sensors are integrated in vehicles to achieve higher and reliable level of autonomy. Due to the growing number of sensors and its fusion creates complex architecture which causes challenges in calibration, cost, and system reliability. Considering the need for further ADAS advancements and addressing the challenges, this paper evaluates a novel solution called One Radar - a single radar system with a wide field of view enabled by advanced antenna design. Placing the single radar at the rear of the vehicle eliminates the need for corner radars and ultrasonic sensors used for parking assistance. With rigorous real-world testing in different urban and low-speed scenarios, the single radar solution showed comparable accuracy in object detection with warning and parking assistance to the conventional combination of corner radars and ultrasonic sensors. The simple single sensor-based
Anandan, RamSharma, Akash
Artificial Intelligence and Machine learning models have a large scope and application in Automotive embedded systems. These models are used in the automotive world for various applications like calibration, simulation, predictions, etc. These models are generally very accurate and play the role of a virtual sensor. However, the AI/ML models are resource intensive which makes them difficult to execute on largely optimized automotive embedded systems. The models also need to follow safety standards like ASIL-D. The current work involves creating a Global DoE with ETAS ASCMO to generate data from a 125cc single to create AI/ML model for the engine outputs like Torque, T3, Mid-cat temperatures etc. The created models were validated across the operating space of the engine and found to have good accuracies. With ETAS Embedded AI Coder, the torque and T3 prediction AI models were converted to embedded code which can be easily used as a virtual sensor in real time. Using these AI models
Chouhan, Vineet SinghBulandani, SaurabhKumar, AlokVarsha, AnuroopaP R, Renjith
Modern automotive systems are increasingly integrating advanced human-machine interfaces, including TFT displays, to enhance driver experience and functionality. Ensuring the reliability of these systems under diverse operating conditions is critical, especially given their role in vehicle control. This paper presents a Hardware-in-the-Loop (HIL) testing methodology for validation of rotary switch with TFT display. The HIL setup simulates real-world vehicle conditions, including CAN communication, power fluctuations and user interactions, enabling early detection of potential failure modes such as display flickering or communication loss. The results demonstrate improved robustness and reliability of the gear selection switch, supporting its deployment across multiple vehicle platforms.
Bhuyan, AnuragJahagirdar, ShwetaKhandekar, Dhiraj
Accurate trajectory prediction of traffic agents is critical for enabling safer and more reliable autonomous driving, particularly in urban driving scenarios where close-range interactions are most safety critical. High-definition (HD) and standard-definition (SD) maps play a vital role in this process by providing lane topology and directional cues for forecasting agent movements. However, HD maps are expensive and resource-intensive to create, often requiring specialized sensors, while SD maps lack the precision needed for reliable autonomous navigation. To address this, we propose a novel framework for trajectory prediction that leverages online reconstruction of HD maps using vehicle-mounted cameras, offering a scalable and cost-effective alternative. Our method achieves improvements in predicting accuracy, particularly in close-range scenarios, the most crucial for urban driving, while also performing robustly in settings without pre-built maps. Furthermore, we introduce a new
Upreti, MinaliGirijal, RahulB A, NaveenKumarThontepu, PhaniGhosh, ShankhanilChakraborty, Bodhisattwa
The invention tackles the main drawback of traditional electric vehicle charge ports which use Vehicle Control Unit (VCU) communication intensively and tend to have separate actuators to fulfill the locking function and requirements. These existing systems do not only limit autonomous operation of the charging lid in ignition-off condition but they also add mechanical complexity and packaging space, as well. To overcome these limitations, this research work introduces a Smart Charge Port Housing (CPH), which combines a rotary actuator with an onboard microcontroller and single shaft self-locking device, which allows intelligent and autonomous control of the flaps without relying on vehicle wide control networks. The actuator can remember the last position that the charging lid was in so it can be operated even while the VCU is in the inactive state. The integrated self-locking functionality is achieved by using a specially designed hinge shaft that allows a certain free play for
Mohunta, SanjayKhadake, Sagar
As vehicles transform into complex cyber-physical systems within Intelligent Transportation Systems (ITS), automotive cybersecurity has become a foundational pillar in securing safe, reliable, and trustworthy transportation. This paper examines cybersecurity challenges in connected and autonomous vehicles (CAVs), focusing on Vehicle-to-Everything (V2X) communications technologies, including Vehicle-to-Vehicle (V2V), Vehicle-to-Infrastructure (V2I), and Vehicle-to-Pedestrian (V2P), and critical systems like electronic control units (ECUs), battery management units (BMUs), and sensor fusion modules. Key vulnerabilities, such as remote hacking, denial-of-service (DoS) attacks, malware injection, and data breaches, threaten vehicle functionality, passenger safety, and privacy. Key protection mechanisms, including encryption, intrusion detection systems (IDS), cryptographic protocols, secure over-the-air (OTA) updates, and Advanced Artificial Intelligence (AI) and Machine Learning (ML
Kumar, OmKumar, RajivSankar M, GopiHaregaonkar, Rushikesh Sambhaji
Tire wear progression is a nonlinear and multi-factor degradation phenomenon that directly influences vehicle safety, handling stability, braking performance, rolling resistance, and fleet operational cost. Global accident investigations indicate that accelerated or undetected tread depletion contributes to nearly 30% of highway tire blowouts, highlighting the limitations of conventional wear indicators such as physical tread wear bars, mileage-based service intervals, and periodic manual inspections. These manual and threshold-based approaches fail to capture dynamic driving loads, compound ageing, pressure imbalance effects, or platform-specific wear behaviours, thereby preventing timely intervention in real-world conditions. This work presents an Indirect Tire Wear Health Monitoring System that employs an advanced Machine Learning + Transfer learning architecture to infer tread wear level and Remaining Useful Life (RUL) without relying on any tire-mounted sensors. The system ingests
Imteyaz, ShahmaIqbal, Shoaib
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