Browse Topic: Sensors and actuators
Conventional measurement instruments such as scales, thermocouples, and laser-based technologies present challenges when used on lengthy and winding underground pipelines. These methods are often not feasible because of physical constraints, the challenge of light traveling in curves, and the need for large, energy-intensive sensors. Ultrasonic and microwave techniques both face challenges in making long-distance measurements because of rapid signal weakening and high energy requirements, which make them impractical for small pipes. This study introduces an original technique for Time-of-Flight (ToF) estimation using the Discrete Logarithmic Frequency (DLF) method to address these limitations. By analyzing the time–frequency correlations of signals transmitted through channels, the proposed technique enhances the precision and dependability of ToF measurements. By employing the DLF method, we are able to effectively gather and assess the signal’s performance as conduit lengths vary.
Conveyor belt fault detection is critical for ensuring the safety and efficiency of industrial material transportation. In this study, a screen-printed flexible strain sensor based on a thermoplastic polyurethane (TPU) substrate and graphene conductive ink was fabricated. The sensor exhibited excellent flexibility, mechanical robustness, and stable electromechanical performance. Comprehensive evaluations were conducted, including microstructural analysis, strain sensitivity, hysteresis, dynamic response, and long-term cycling stability. The results demonstrated that a two-layer graphene configuration achieved an optimal balance between sensitivity and structural stability, showing high gauge factor, fast response, and reliable cyclic performance. Furthermore, the sensor was applied to conveyor belt fault monitoring. Experiments validated its ability to detect both halting faults and foreign object intrusions, with distinctive resistance signal features enabling not only fault occurrence detection but also identification of fault location, type, and severity. These findings highlight the potential of the proposed flexible sensor system as a promising solution for intelligent conveyor belt monitoring in harsh industrial environments.
The malfunction of the aircraft windshield electric heating system, particularly arc discharge, poses a serious threat to flight safety by causing glass breakage. A systematic study was conducted on the causes and effects of arc faults on windshield structural integrity, employing macroscopic observation, microscopic analysis, and energy dispersive spectroscopy (EDS) following a windshield fracture incident. The results indicate that arc discharge typically occurs at the interface between the heating film busbar and adjacent structures. Localized high temperatures cause the outer glass to fracture, generating radial cracks. The ablation of the busbar silver coating and the carbonization of the PVB interlayer are direct evidence of arc action, whereas the heating wire remains a passive component affected by the high-temperature environment. The fault is primarily attributed to local disbonding at the busbar interface and moisture ingress. Based on the findings, recommendations are proposed for process optimization and inspection method improvement, providing a basis for the safe design and maintenance of windshield structures.
With the development of controlled nuclear fusion technology, the tokamak device, as the most promising magnetic confinement fusion reactor for advanced engineering applications, requires remote maintenance of its internal components, which has become a key factor affecting both operational efficiency and safety. As a critical component directly exposed to high-temperature plasma, the divertor target plate needs to be periodically replaced and carefully maintained to ensure stable and reliable reactor operation. However, this region is subject to extreme conditions, including high temperature, high vacuum, and intense radiation, making conventional manual maintenance infeasible. This necessitates the development of intelligent and automated teleoperation systems. To address the automated assembly and disassembly requirements of divertor target plates, this study designs an integrated target plate actuator comprising key functional units: a positioning module, a screwing module, a quick-change module, and a passive compliance structure. The actuator achieves rapid and precise alignment with target plate holes, accommodates bolts of different specifications, and exhibits excellent impact resistance. Furthermore, stiffness and mechanical analyses, supported by finite element simulations, verify the actuator’s safety and reliability under high loads and impact forces. To further enhance operational performance, a segmented disassembly and assembly control strategy based on reinforcement learning is proposed, enabling the actuator to adaptively handle torque variations and ensure precise and stable bolt operations. The results demonstrate that the proposed actuator and control strategy significantly improve the accuracy, stability, and efficiency of target plate operations under complex working conditions, providing a reliable solution for automated divertor maintenance in tokamak devices.
When quadrotor unmanned aerial vehicles (UAVs) operate in urban low-altitude airspace, especially within complex environments, their sensor perception signals are highly susceptible to blockages, deviations, and the inclusion of high-frequency noise. These factors, in turn, induce nonlinear variations in the UAVs’ flight mechanical properties, giving rise to abnormal flight stability issues such as attitude jitter, altitude fluctuations, and trajectory deviations. To address these challenges, this paper puts forward a method aimed at enhancing the positional accuracy of quadrotor UAVs, which is based on Extended Kalman Filter (EKF) multi-sensor fusion. In conjunction with the redundant configuration of sensors, a proportional-integral controller is specifically designed to allow optical flow sensors to compensate for the speed data generated by inertial sensors. Building on the EKF method, a comprehensive data fusion model is established, encompassing both position and speed states. Leveraging the MATLAB platform, trajectory flight simulations are conducted, utilizing multi-sensor data fused via EKF, with the sensor suite including GPS, IMU, Optical Flow sensors, and Barometers. The simulation results demonstrate that this proposed method can effectively mitigate the adverse impacts of environmental interference and sensor noise on the positional accuracy of quadrotors. By continuously correcting position information and accurately estimating position states, it significantly improves the UAVs’ flight position accuracy. This research outcome lays a robust and theoretically sound foundation for in-depth investigations on critical issues related to general aviation applications, such as the safe and efficient autonomous flight, adaptive and reliable intelligent navigation, and ultra-precise and mission-critical operations of quadrotor UAVs, thereby significantly contributing to the sustained and innovative advancement of the field.
Hemisphere resonant gyroscope (HRG) is a new type of vibration gyroscope with high precision, high reliability, and long lifespan. Improving the temperature stability of a hemispherical resonant gyroscope (HRG) has profound implications for navigation and guidance systems as well as airborne sensor technology. By optimizing temperature compensation algorithms or improving material thermal properties, the angular velocity measurement error caused by temperature drift can be significantly reduced, thereby improving the long-term positioning reliability of navigation systems in extreme temperature fluctuation scenarios. This article starts with the structure of the hemispherical resonant gyroscope, studies the temperature characteristics of the hemispherical resonator through formula theory, verifies and analyzes the temperature characteristics of the hemispherical resonant gyroscope through experiments, and designs a temperature compensation scheme. Through experimental data analysis, the root mean square error of hemispherical gyroscope drift was reduced from 1.451066 ° /h to 0.383937 ° /h after temperature compensation. This compensation scheme can effectively improve the output accuracy of the hemispherical resonant gyroscope and reduce the output drift under the condition of gyroscope temperature changes.
The detection of free space plays a fundamental role in ensuring the safe and efficient operation of heavy-duty vehicles, particularly in environments where the available area to maneuver is severely constrained, such as construction zones, rest areas, or loading docks. An accurate estimation of free space is essential to prevent collisions, maintaining operational continuity and minimizing vehicle downtime. As observed from the reviewed literature, despite the large number of proposed free-space detection methods, there is no concise and established definition about how free space should be determined, represented, and inferred, nor agreement on the semantic classes to be considered. This heterogeneity complicates systematic comparison and benchmarking across approaches. This paper presents a structured survey and methodological analysis of recent free-space detection and semantic segmentation approaches across automotive LiDAR-, camera-, and radar-based perception systems, as well as multimodal sensor fusion. The review spans classical geometric and occupancy-based techniques together with deep-learning methods, along with datasets commonly used for evaluation. The main contributions are (i) a structured taxonomy and comparative analysis of existing free-space definitions and detection strategies, categorized by their assumptions, representation forms, and sensing modalities; and (ii) a unified and application-independent definition of free space together with the required semantic classes. These contributions aim to provide a consistent conceptual foundation to support future research and to aid the systematic evaluation of upcoming free-space detection systems.
The UMV Peoplemover 2+2 is part of a modular vehicle family (Urban Modular Vehicle) that includes derivatives for passenger and cargo transport in urban environments. The platform supports automated movers as well as conventionally controlled vehicles with a human driver, ensuring high flexibility across applications. The modular platform enables the extensive use of common parts, allowing the efficient and cost-effective realization of multiple vehicle variants. The increased share of common parts also improves sustainability by reducing derivative-specific parts, material usage, and production complexity. A drivable demonstrator of the UMV Peoplemover 2+2 has already been realized. The vehicle is designed for the automated transport of up to four occupants in a 2+2 vis-à-vis seating arrangement and is targeted at demand-oriented shuttle services. While the drivable demonstrator validated the proof of concept, it lacked the core Level 4 hardware and software stack for automated driving functions. To address this limitation, we deployed a software-defined vehicle architecture to the concept. This paper introduces the novel e/e-architecture and software stack enabling the Peoplemover 2+2 to initiate its first shuttle service at the German Aerospace Center (DLR e.V.) in Stuttgart. We further detail the deployed multi-modal sensor suite, comprising modern solid-state LiDARs and a 4D imaging radar, which were carefully selected to meet the operational design domain requirements while also serving as a versatile research platform for future advanced perception studies. Finally, we analyze the SDV-based modular software stack, which facilitates rapid application development through straightforward switching between commercial, open-source, and in-house software domains, and supports parallel execution of domain-specific functions across all three software sources.
Gyroscopic effects split circumferential traveling-wave resonances of rotating structures into forward and backward branches. This work first analyzes the splitting in the co-rotating (Lagrangian) frame to provide physical intuition for the evolution of the two branches with spin speed. A transformation to the inertial (Eulerian) frame is then derived, showing that the observed frequencies are shifted by a kinematic Doppler-like term that acts with opposite sign on the forward and backward waves, leading to different Campbell-diagram slopes depending on the observation frame. The resulting framework is validated experimentally on a freely rotating, unloaded tire using two complementary sensing modalities: wireless on-tire accelerometers (co-rotating view) and a scanning laser Doppler vibrometer (inertial view). A frequency-domain SVD-based identification (FDD/ODS-SVD) is used to extract poles and deformation patterns over a range of spin speeds, enabling Campbell diagrams in both frames. The application of the proposed transformation maps the co-rotating branches onto the inertial observations, yielding consistent forward/backward splitting between the two measurement systems.
In the two months since Microvision bought Luminar and acquired key tech and talent, the sensor company has been busy. In that time, they've merged key lidar units from each company and created a perception software stack to run it in a convincing demo of its ADAS and autonomous capabilities. The company is also pushing innovative lidar tech into the defense drone and antidrone markets, already working with a German defense supplier that works with NATO member countries.
Surgical face masks help prevent the spread of airborne pathogens and therefore were ubiquitous during the COVID-19 pandemic. Now, a modified mask could also protect a wearer by detecting health conditions, including chronic kidney disease. Researchers reporting in ACS Sensors incorporated a specialized breath sensor within the fabric of a face mask to detect metabolites associated with the disease. In initial tests, the sensor correctly identified people with the condition most of the time.
Ultra-miniature sensors are enabling advanced procedures and treatments across a wide range of medical devices, from catheters and neuro interfaces to wearables. But as electromagnetic sensors get smaller, trade-offs begin to emerge — lower sensitivity, less tolerance for environmental influences, and greater susceptibility to interference — underscoring the need for robust testing to ensure accurate, reliable tracking.
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