Browse Topic: Automation

Items (3,375)
In response to the challenges of training and rehabilitation for patients with leg dysfunction, this research focuses on two core requirements: “bionic adaptation” and “safety assistance”. It introduces a novel exoskeleton leg rehabilitation robot designed to support diverse rehabilitation exercises for individuals with leg disabilities during therapy. The robot system consists of a lumbar support structure, thigh mechanical components, calf mechanical components, leg fixation straps, and foot mechanical structures, and achieves multi degree of freedom motion simulation through three main joints: hip joint, knee joint, and ankle joint. Each mechanical leg has three independent degrees of freedom, which can effectively simulate the natural movements of the human lower limb, such as flexion, extension, abduction, etc., during the gait cycle, thus meeting the functional needs of patients for different movement modes during rehabilitation training. On the basis of structural design, this study further utilizes multi-body dynamics simulation software ADAMS to conduct kinematic and dynamic analysis of the exoskeleton robot. By simulating the joint torque of the exoskeleton legs under ideal working conditions, the rationality and smoothness of the mechanism design are verified. The simulation results not only reflect the performance of the robot in typical rehabilitation actions, but also provide a theoretical basis and data support for the selection and parameter matching of key execution components (such as servo motors, reducers, etc.), laying an important foundation for the physical development and control strategy optimization of the robot system.
Mu, XiaoqiMa, ChaoLi, WeijiePu, ShuaiLiu, JiaqiWang, RuiyinZhang, Xiaodong
The six-degree-of-freedom Stewart platform, as a high-precision parallel robot, is widely used in fields such as aerospace and precision manufacturing. However, its complex structure and diverse sources of error (such as manufacturing errors, assembly errors, rod deformation, etc.) make it difficult to effectively control position and attitude errors. This article proposes a Stewart platform position and attitude error compensation method, relying on the improved particle swarm optimization algorithm. By establishing a position and attitude error model for the platform and optimizing the driving joint error using the IPSO optimization, the position and attitude error of the platform have been significantly reduced, providing a new solution for error compensation of high-precision parallel robots.
Zhu, MingWang, Baichao
To address the high failure rate of rollers in coal mine belt conveyors, the inefficiency of manual replacement, and the operational disruptions caused by maintenance shutdowns, this study proposes a robotic arm system capable of replacing rollers without halting conveyor operations. The research focuses on the kinematic performance and path planning strategy of the robotic arm. A kinematic model is established using the Denavit–Hartenberg (DH) parameters, and the workspace distribution is analyzed via the Monte Carlo method. The results show that the horizontal reach exceeds 2020 mm and the vertical reach extends up to 2000 mm, which fully satisfies the spatial requirements for roller replacement across the entire conveyor system. In the path planning phase, an obstacle expansion model is constructed, and an improved Informed RRT* algorithm is implemented to generate collision-free trajectories, ensuring effective obstacle avoidance. To improve trajectory smoothness, path pruning and cubic B-spline interpolation are applied to refine the initial paths. For trajectory planning in joint space, quintic polynomial interpolation is employed, with boundary conditions set to ensure zero velocity and zero acceleration at both the start and end points, thereby guaranteeing smooth and stable motion of the robotic arm. Simulation results indicate that joint angles, angular velocities, and angular accelerations vary smoothly throughout the roller grasping process, without abrupt changes, and converge to zero at the beginning and end of the trajectory. End-effector trajectory tracking error analysis reveals positioning errors within 0.8 mm for side rollers and 3 mm for central rollers, well within acceptable engineering accuracy thresholds. This work provides a theoretical foundation and a practical implementation framework for advancing automation and intelligent operation in roller replacement tasks within coal mine belt conveyor systems.
Pu, CongyuanQian, Ke
Large-sized irregular castings are critical components extensively employed in large-scale equipment manufacturing. Due to their substantial dimensions and complex geometries, the assembly and docking processes between different components present significant challenges. To address the docking problem between large-scale irregular castings, this study proposes a casting docking method based on relative pose, along with a modeling approach for irregular castings, and accomplishes the docking process through the control of an industrial robot. Firstly, the current poses of feature points on the docking surfaces are measured. Based on these measurements, the relative pose transformation relationship between the center point of the docking surface and the robot’s Tool Center Point (TCP) is established, thereby constructing the docking model. This model calculates the relative deviation between the current pose and the theoretical pose. Subsequently, the robot motion is controlled according to this deviation to achieve precise docking. Finally, a simulation environment was built using KUKA. Sim Pro with Office Lite to simulate the docking process of large-sized irregular castings. The results demonstrate that the relative pose-based docking method effectively accomplishes the docking task. This study provides an effective solution for the docking of large-sized irregular castings.
Liu, HaoranJia, HailiWang, AiminXigang, FanPeidong, Su
Due to the inherent characteristics of large dimensions, complex curved surfaces, and densely distributed protrusions present in aerospace products, conventional offline programming and trajectory planning techniques for robots primarily prioritize the facilitation of uninterrupted grinding processes and the generation of points along trajectories on surfaces characterized by smoothness. However, these methods encounter challenges in identifying and proactively avoiding surface protrusions during the planning phase. The present paper puts forth a proposal for an automated robot trajectory planning method for grinding operations. This method is predicated on the integration of region partitioning and deformation correction. Specifically, this method first identifies protrusions based on curvature features and rule matching, followed by an analysis of the feasible workspace of a six-axis industrial robot equipped with an external axis. The product surface is discretized into multiple regional units according to the distribution characteristics of protrusions and the constraints of the feasible workspace. Subsequently, a parameter-optimized parallel sectioning method is employed to independently plan trajectories for each unit. The utilization of on-site measured point cloud data facilitates the analysis of contour deviations. In addition, grinding trajectories are dynamically corrected to meet high-precision process requirements. This approach effectively overcomes the challenge that trajectory planning for large-scale, complex-shaped products is easily affected by protrusions. According to the established methodology, the development of an offline programming software system for robotic automatic grinding was initiated. To this end, experiments were conducted on aircraft wall panels to plan and modify grinding trajectories using the proposed method. This process was undertaken to validate the effectiveness and engineering practicability of the proposed method.
Fan, ChanghaoWang, MingyangLv, RuiqiangZhou, Peng
To precisely simulate the nonlinear dynamic characteristics of a robotic arm grasping cylindrical objects from storage units, this study establishes a dynamic model of the robotic grasping process incorporating Coulomb and viscous friction models to characterize frictional properties. Furthermore, to effectively identify unknown parameters in the dynamic model, a parameter identification method based on the Superb Fairy-wren Optimization Algorithm (SFOA) is proposed. The root-mean-square error (RMSE) between the displacement responses from the dynamic model and the experimentally acquired displacement data serves as the optimization objective. Multiple sets of experimental data are utilized to identify the unknown parameters of the dynamic model. The results demonstrate that when the identified parameters are applied to the dynamic model, the goodness-of-fit between the model’s response displacement data and the experimental displacement data exceeds 0.999. This validates the effectiveness and accuracy of the proposed method for identifying unknown parameters in dynamic models.
Shen, ShaofengYang, LiuWang, ZihanHan, Qunyi
The propeller-driven Bernoulli adsorption device (PBD) has both propulsion and adsorption functions, being suitable for dual-mode underwater robots. Currently, there have been studies on the adsorption performance of PBD on the flat surface. However, the surface morphology of underwater engineering structures is different, and PBD’s adsorption performance on irregular walls still remains unknown. In this letter, based on the potential application scenarios of underwater dual-mode robots, we established four types of irregular wall models to investigate PBD’s adsorption performance on irregular walls. Through CFD simulations and experiments, the adsorption state was analyzed, and the adsorption performance was quantitatively studied.
Liu, SiyueHua, ZhongYang, Canjun
With the development of controlled nuclear fusion technology, the tokamak device, as the most promising magnetic confinement fusion reactor for advanced engineering applications, requires remote maintenance of its internal components, which has become a key factor affecting both operational efficiency and safety. As a critical component directly exposed to high-temperature plasma, the divertor target plate needs to be periodically replaced and carefully maintained to ensure stable and reliable reactor operation. However, this region is subject to extreme conditions, including high temperature, high vacuum, and intense radiation, making conventional manual maintenance infeasible. This necessitates the development of intelligent and automated teleoperation systems. To address the automated assembly and disassembly requirements of divertor target plates, this study designs an integrated target plate actuator comprising key functional units: a positioning module, a screwing module, a quick-change module, and a passive compliance structure. The actuator achieves rapid and precise alignment with target plate holes, accommodates bolts of different specifications, and exhibits excellent impact resistance. Furthermore, stiffness and mechanical analyses, supported by finite element simulations, verify the actuator’s safety and reliability under high loads and impact forces. To further enhance operational performance, a segmented disassembly and assembly control strategy based on reinforcement learning is proposed, enabling the actuator to adaptively handle torque variations and ensure precise and stable bolt operations. The results demonstrate that the proposed actuator and control strategy significantly improve the accuracy, stability, and efficiency of target plate operations under complex working conditions, providing a reliable solution for automated divertor maintenance in tokamak devices.
Zang, XizheYu, XingzuCao, Zhangbin
Recent advances in precision motion technology have heightened the requirement for precise stiffness analysis in flexible mechanisms. This paper begins with a theoretical analysis, constructing a mathematical expression for the stiffness of flexible mechanisms, providing a systematic framework for analysis. Subsequently, the study employed finite element analysis on both single and double parallelogram flexible mechanisms to validate the proposed theoretical stiffness formulas. This process not only confirmed the effectiveness of the proposed expressions but also highlighted the influence of different structures on stiffness characteristics. The finite element analysis results validate the proposed theoretical model as an effective and reliable tool for predicting the stiffness of flexible mechanisms. By establishing a reliable predictive model, this research paves the way for the informed design and systematic optimization of next-generation flexible mechanisms in precision motion engineering.
Cai, Dongchen
Pneumatic soft actuators are widely used in soft robotic systems because of their inherent compliance and smooth deformation. However, their practical application is often limited by low structural stiffness, restricted load-bearing capability, and insufficient tip output force. These limitations become more pronounced in tasks that require stable force transmission or precise interaction with the environment. In response to these limitations, this study proposes a stiffness-enhanced pneumatic soft actuator based on a modified multilayer structural configuration. The actuator integrates chamber layers, a constraint layer, and periodically distributed rigid reinforcement elements. This structural arrangement improves the way internal pressure is converted into bending deformation and external force output, while avoiding excessive local expansion of the chambers. Based on this actuator, a coupled theoretical model is developed to describe the relationship between internal pressure, bending angle, and tip force. The model considers both the hyperelastic behavior of the silicone material and the geometric constraints introduced by chamber deformation. Finite element simulations are performed to examine the actuator’s mechanical response under different pressure inputs. This effect becomes evident at higher pressure levels. Both free-bending behavior and tip contact force generation are analyzed. The simulation results follow the same trends as the theoretical predictions, and the overall deviation remains below 10% across the investigated pressure range. The agreement shows that the model reflects the main mechanical response. Compared with a conventional pneumatic soft actuator, the proposed design achieves higher stiffness and larger tip output force, while maintaining compliant motion and smooth bending behavior. The actuator structure and model may serve as a useful basis for pneumatic actuator design in force-demanding tasks.
Zhou, WenjingMa, RuiLu, MingyueWu, Yanyan
Aiming at the problems of seed cane pile-up and unstable seed supply efficiency in the sugarcane seed production line caused by the seed supply device, a stable seed supply control system was designed, which consists of a seed collection box, an elastic seed-clearing plate and an electrical control system, etc. The EDEM-RecurDyn coupling simulation was adopted to analyze the seed supply process, and the optimal elastic seed-clearing plate structure was designed. Using the single factor test and Box–Behnken experimental design analyzed the effects of the seed supply belt speed, the speed of the first conveyor belt, the number of sugarcane seeds in the collection box and the seed cutting efficiency on the supply efficiency. Establish a quadratic regression model for the efficiency of seed supply and determine the optimal parameter combination: the seed supply belt speed of 0.097 m/s, first conveyor belt speed of 1.639 m/s, and the number of sugarcane seeds is 14. Using the number of sugarcane seeds as the input quantity for the controller, the real-time data is fed back by the TOF sensor. The controller automatically adjusts the seed-cutting efficiency to maintain the continuity and stability of the seed supply process of the seed supply device. The test results show that after applying this system, the seed supply efficiency reached 1.77 setts/s, which was 6% higher than that of the fixed-parameter system. This research can provide technical support for the stable seed supply of integrated equipment for sugarcane seed production.
Li, ShangpingXu, HechangOuyang, RunhongLi, Kaihua
Addressing the challenge of high-precision control requirements for assembly force and displacement during the automatic assembly of digital direct-writing light source lens units, this paper proposes an automatic assembly system design based on impedance control. The system employs torque motors as actuators and achieves dynamic, precise regulation of assembly force and displacement through impedance control with force-displacement coupling. The simulation process consists of three parts: finite element simulation of the assembly system structure, finite element simulation of the assembly process, and MATLAB simulation of impedance control. The finite element simulation of the assembly system structure verifies structural strength and determines deformation values for assembly displacement compensation. A finite element simulation of the assembly process is utilized to investigate the coupling relationship between assembly force and displacement, yielding the coupled force-displacement curves during assembly and determining the theoretical maximum assembly force. The MATLAB simulation of impedance control analyzes parameter settings, including three parameters: theoretical mass, theoretical damping, and theoretical stiffness, in order to ensure the controlled output converges to theoretical values. The main innovation lies in incorporating theoretical maximum assembly force and displacement as impedance control inputs, enabling the force-displacement curve to converge to the theoretical curve, thereby improving assembly quality and precision. The experimental results demonstrate significant improvements in system stability, response speed, and assembly force control precision, effectively enhancing the assembly accuracy and overall efficiency of automated light source production lines. This research provides a viable solution for high-precision assembly of digital direct-writing light source lens units in intelligent manufacturing environments.
Li, FuduanWang, HuaWang, RixinZhang, Xianmin
In complex urban environments, vehicle positioning based on Global Navigation Satellite Systems (GNSS) is prone to failure or accuracy degradation due to signal blockage and multipath effects. To address this issue, this article proposes a vehicle–road cooperative positioning method based on factor graph optimization for GNSS-denied environments and evaluates its performance through both simulation and real-vehicle experiments. In the proposed approach, road codes deployed on the road surface serve as absolute position references on the road surface, and high-precision vehicle position estimates are obtained in real time by fusing roadside positioning information with onboard sensor measurements using factor graph optimization. Furthermore, to reduce the experimental cost and development cycle of the vehicle–road cooperative positioning method, a performance simulation platform is developed based on the CARLA simulator, RoadRunner, and the CARLA-ROS (Robot Operating System) bridge for real-time communication between simulation and positioning modules. The platform supports road code generation and deployment, customized scenario construction, and positioning performance simulation, and a multi-objective optimization approach is employed to obtain an optimal deployment scheme for road code spacing. Finally, the effectiveness of the proposed vehicle–road cooperative positioning method is validated through both simulation and real-vehicle experiments. Real-vehicle experiments show that the proposed method reduces the average RMSE (Root Mean Square Error) by 26.6% compared with the ESKF (Error State Kalman Filter) baseline, achieving an RMSE of 0.25 m and a maximum error of 0.95 m at a vehicle speed of 60 km/h and a 10 m code spacing, thereby confirming decimeter-level continuous accuracy in GNSS-denied environments.
Shen, ChuanfuZhao, ZhiguoYan, DanshuLing, Yubin
SAE TOMORROW TODAY - SDVs, AI, and the Next Era of Automotive Innovation135787/28/2026
What does it really mean to build a software-defined vehicle? As AI reshapes the automotive industry, SDVs may become the foundation for the future rather than the destination. Listen in as we sit down with Jeffrey Chou, Founder and CEO of Sonatus, a leading provider of intelligence-driven SDV solutions, to explore why SDVs are best understood as a platform for innovation -- one that is scalable, upgradable, and proven at scale. This conversation dives into the evolution of SDVs, from over-the-air updates and AI-powered diagnostics to intelligent infrastructure services that could one day allow vehicles to share computing power, storage, and data with the world around them. You'll also get insight on how Sonatus scaled its software, the cultural shift required to bring Silicon Valley and automotive engineering together, and why collaboration -- not competition -- will define the future of mobility. If you're interested in automotive OS, AI, SDVs, or the future of vehicle architecture, this episode offers an insider's perspective on where the industry is headed next. We'd love to hear from you! Share your comments, questions and ideas for future topics and guests podcast@sae.org. Don't forget to take a moment to follow SAE Tomorrow Today-a podcast where we discuss emerging technology and trends in mobility with the leaders, innovators and strategists making it all happen--and give us a review on your preferred podcasting platform. Follow SAE on LinkedIn, Instagram, Facebook, X, and YouTube. Follow host Grayson Brulte on LinkedIn, X, and Instagram.
Patterson, Lori
To obtain additional space for industrial sorting and assembly line labeling operations, this study conducts an analysis of the four-bar mechanism. Based on this analysis and combination, the redundant parallel mechanism is introduced. That is, on the basis of the traditional parallel mechanism with central rotation, the objective of expanding the working space is achieved. The degree of freedom of the screw theory and the disparities between the working space of this mechanism and that of the traditional mechanism are analyzed. Finally, through application analysis, it is demonstrated that the working space of this mechanism is variable and that the mechanism can adapt to diverse workplaces.
Li, WenqianZhang, Xiaojie
Connected and Automated Vehicles (CAVs) represent a transformative innovation poised to revolutionize roadway transportation by leveraging automated driving systems equipped with advanced sensors, high-performance computing, and communication technologies. While urban areas are the primary focus of current CAV developments, rural transportation systems risk being left behind despite the significant benefits that CAVs can bring to these regions. This article, therefore, explores the physical and digital infrastructure requirements for the safe deployment of CAVs in rural areas, drawing insights from standards, recommendations, and guidelines developed by leading standard organizations. The study highlights the specific design of physical infrastructure, including traffic signs, traffic signals, and pavement markings, and digital infrastructure, including communication, sensing, and mapping, to ensure rural communities are effectively prepared to benefit from the potential of CAVs. As its primary contribution, this article provides a comprehensive review of existing standards and guidelines relevant to rural CAV deployment. By synthesizing guidance across multiple standard-setting organizations, this review delivers a structured analytical assessment of existing standards, revealing their limitations and misalignment with rural transportation contexts while highlighting emerging good practices. The article clarifies the applicability of current guidance to rural infrastructure, identifies systemic infrastructure-related failure modes, and informs context-aware planning considerations for efficient and scalable CAV deployment in rural areas.
Zakaria, MohammedGetahun, TesfamichaelTavasoli, MahsaPandey, VenkteshSarrafzadeh, AbdolhosseinKarimoddini, Ali
North American CAV Performance Data StandardWP-00157/22/2026
As the deployment of connected and automated vehicles (CAVs) expands, the need for a consistent, cross-industry approach to performance relevant CAV data exchange is becoming more pressing. Vehicle developers, infrastructure owners and operators (IOOs), and technology providers generate and consume data that support safety, mobility, and operational efficiency, yet much of the data remains fragmented, inconsistently formatted, and difficult to reuse across systems. To address these gaps, the Society of Automotive Engineers (SAE) and the Canadian Standards Association (CSA) convened a multi-stakeholder workshop on November 3, 2025, with participants representing original equipment manufacturers (OEMs), automated driving system (ADS) developers, state and local agencies, standards bodies, and technology partners. The workshop focused on identifying challenges, clarifying needs, and outlining a path toward a North American CAV Performance Data Standard. Key themes from the workshop included: -The need for a shared data language to support safe and interoperable CAV operations. -The lack of consistent formatting, labeling and visibility regarding who produces and consumes data. -A “start small, iterate and scale” approach beginning with well-defined use cases. -The need for technical harmonization and governance structures that build trust and support sustained coordination. This white paper summarizes the key findings and outlines a practical approach to developing a Version 0.1 base-layer data standard that can support measurable progress in 2026 and beyond.
Nesheli, Mahmood
This document is intended to establish a procedure to certify AD fallback test driver skill levels as an endorsement to SAE J3300 foundational level certification. The SAE J3300/3 endorsement can be used by the individual driver to qualify their skills as a test driver of vehicles with automated driving features. The SAE J3300/3 endorsement levels may also be used by test facilities or other organizations when seeking test or professional drivers with these skills. This document provides directions for obtaining the endorsement, including associated AD fallback test driving skill examination requirements, through SAE J3300-certified Examiners (refer to SAE J3300 for definition). Endorsement registration and associated records are administered through Probitas Authentication®. Probitas Authentication® is the current Independent Program Administrator for the SAE J3300 series. This document is a supplement to SAE J3300, providing information specific to the AD fallback test driver skill endorsement and clarifying the application of the rules set forth in SAE J3300 to the AD fallback test driver endorsement. While the references, definitions, rules, and guidelines presented in SAE J3300 Sections 1 through 5 apply to the AD fallback test driver endorsement, they are not repeated in this document.
Driving Skills Standards Committee
To address the challenges faced by micro flapping-wing flying robots in visual navigation—specifically, the large volume of visual information and the difficulty in transforming it into usable intelligent visual data—this paper proposes a clustering-based data-driven approach for directional and image perception. The aim is to enable intelligent visual navigation for flapping-wing robots. The proposed method performs clustering analysis on gyroscope data from the flapping-wing robot to extract directional features. Simultaneously, it applies clustering techniques to visual images captured by the robot to identify intelligent features such as edges. This approach enables the robot to acquire multiple optimized perceptual data types, thereby enhancing the behavior control system. Through the use of clustering analysis, the method not only improves the effectiveness of visual navigation but also extracts features related to visual targets and environmental information, providing technical support for visual target tracking. The experimental platform consists of a flapping-wing robot equipped with an onboard camera, and the proposed clustering-driven visual image perception approach has been experimentally validated. Experimental results demonstrate the high feasibility and effectiveness of the method in practical applications. The main contributions of this study lie in two aspects: (1) a clustering-driven visual image perception method for flapping-wing robots, and (2) a clustering-based approach for identifying posture and behavioral patterns of flapping-wing flying robots.
Li, ZixuanDing, WeiZhang, FengSong, MinLiu, ZhaomingMiao, LeiLiu, HaotianBai, NingTian, ShenCui, LongWang, Hongwei
This paper presents an innovative study in exploring, evaluating, and implementing deep-learning architectures for the calibration of multimodal sensor systems. The aim of this paper is to leverage the use of sensor fusion to achieve dynamic, real-time alignment between 3D LiDAR and 2D camera sensors. Static calibration methods are tedious and time-consuming, which is why we propose utilizing conventional neural networks (CNNs) coupled with geometrically informed learning to solve this issue. We leverage the foundational principles of extrinsic LiDAR–camera calibration tools such as RegNet, CalibNet, and LCCNet by exploring open-source models that are available online and compare our results with their corresponding research papers. Requirements for extracting these visual and measurable outputs involved tweaking source code, fine-tuning, training, validation, and testing of each of these frameworks for equal comparisons. This approach aims to investigate which of these advanced networks produces the most accurate and consistent predictions. Through a series of experiments, we reveal some of their shortcomings and areas for potential improvements. We find that LCCNet yields the best results among all the models that we validated.
Karramreddy, Venkat Sai RaxitMitchell, Liam
Simulation plays a significant role in the validation and verification of Automated Driving Systems (ADS). In a scenario-based validation strategy, the road and the actions of the traffic participants must be captured in a portable and flexible format for simulation. XML-based parametric models constitute a common combination upon which the static and dynamic aspects of the environment are captured. Although there are plenty of tools for generating these XML files there are few alternatives to verify their content. This paper suggests a method for converting and simplifying a synthetic road network into a graph for which the Chinese Postman Problem is solved. The resulting sequence can be converted back into a route that can be sampled to verify the drivability of the whole network. Once the network is verified, it can be safely used for simulation, increasing the speed at which ADS systems are developed. The graph representation can also be used to provide interactive feedback to LLMs (Large Language Model), which are increasingly used for automatic generation of roads and scenarios.
Vargas Rivero, Jose RobertoKern, AndreasMenken, StefanHarth, MichaelKuipou, Franck Russel
This study addresses the challenges of communication delays and system stability in autonomous obstacle avoidance (AOA) systems under next-generation vehicular electronic/electrical architectures. A centralized PON-based architecture is proposed, leveraging XGSPON technology to enhance bandwidth capacity and reduce electromagnetic interference, while rigorously analyzing worst-case in-vehicle communication (IVOC) delays. To mitigate latency impacts, a Software-Defined Networking (SDN)-driven dynamic scheduling strategy prioritizes safety-critical data streams (e.g., environmental perception, motion control) through adaptive resource allocation. Further integrated with a robust H-infinity LQR controller, the co-design framework ensures precise trajectory tracking and suppresses steering oscillations under communication uncertainties. Simulation tests validate the framework's efficacy, demonstrating significant reductions in loop delays and improved dynamic stability in complex scenarios. This work bridges communication efficiency and control robustness, offering a scalable solution for advancing safety-critical autonomous driving systems.
Wang, WenweiHan, MuchenCao, Wanke
Safety of Automated Driving Systems (ADSs) is arguably one of the main remaining barriers before widespread market deployment. While there exists a plethora of methods for planning a trajectory that fulfils certain constraints, what those constraints should look like, to enable effective planning of safe trajectories, is still being discussed. In this article, we generalize the concept of Precautionary Safety (PCS) and present a framework providing constraints on the tactical and operational decisions of the ADS. Such constraints consider the ADS’ capabilities, the external conditions, knowledge of statistically relevant events and behaviors of other traffic actors, as well as the controllability of these events. The proposed framework enables assessment of the statistical fulfilment of quantitative risk acceptance criteria (QRACs), including requirements on accident, injury, and fatality rates. The framework further provides a means to dynamically adapt the constraints used for trajectory planning, i.e., to adapt the driving to the situation at hand. A case study, considering a possible collision scenario with a jaywalking pedestrian and a rear-end collision with a trailing vehicle, is provided to showcase the applicability and usefulness of the presented framework. The simulation-based case study displays the safety benefits from considering QRACs with multiple injury risk levels and further shows how the proposed PCS framework can be applied in practice.
Gyllenhammar, Magnusde Campos, Gabriel RodriguesSandblom, FredrikTörngren, MartinFredriksson, Jonas
Ultrasonic sensors are widely deployed in automotive driver assistance systems for near-range environment perception and provide safety-relevant inputs for functions such as parking assistance and automated parking. With increasing vehicle automation, the integrity and availability of ultrasonic sensor data become more critical, as compromised measurements may lead to incorrect vehicle decisions and hazardous behavior. While prior research has extensively studied physical attacks on ultrasonic sensors, a structured cybersecurity risk analysis in accordance with automotive cybersecurity standards, combined with experimental validation, is largely missing. In particular, the communication interface between ultrasonic sensors and control units has received limited attention despite its relevance as a potential attack surface. This paper presents a systematic security analysis of an automotive ultrasonic sensing system based on a demonstrator setup. The work applies a Threat Analysis and Risk Assessment methodology aligned with ISO/SAE 21434 and HEAVENS 2.0 to identify security-relevant assets, threat scenarios, and attack paths. Risk levels are derived by evaluating potential impact and attack feasibility. To validate the risk assessment, a structured test strategy is developed using the ISTQB test process and translated into laboratory experiments. Both digital attacks targeting the sensor communication interface, with DSI3 selected as the representative protocol, and physical manipulations of the sensor environment are examined. Experimental results show that selected communication-level attacks can be realized with moderate effort and can cause controlled falsification or loss of measurement data. Physical environmental manipulations significantly degrade signal quality but do not fully suppress object detection in the evaluated configuration. The findings largely confirm the initial risk assessment while enabling refinement of attack feasibility parameters. The results provide a validated linkage between automotive cyber-security risk assessment methods and practical testing of ultrasonic sensing systems and underline the importance of jointly addressing communication interfaces and physical effects in future security concept development.
Gahm, SebastianHaller, JonathanKriesten, Reiner
This paper investigates the integration of Artificial Intelligence (AI) within radar-based perception for Advanced Driver Assistance Systems (ADAS) under safety considerations aligned with ISO 26262 [1] for functional safety and ISO 21448 (SOTIF) [2] for performance-related safety of the intended functionality. The study evaluates a hybrid architecture in which AI-based perception modules are combined with deterministic supervisory mechanisms to maintain safety compliance. A simulation-based case study using CARLA with radar sensor modeling is presented to compare a deterministic radar perception pipeline with an AI-enhanced approach under nominal and degraded environmental conditions. Performance is evaluated using precision, recall, and F1 score metrics. Results indicate improved recall and F1 score under adverse scenarios for the AI-based perception module, accompanied by a moderate increase in false positives. The paper discusses architectural constraints required to limit non-deterministic behavior, including confidence gating, deterministic supervision, and scenario-based validation. The findings are limited to simulation and are intended to provide preliminary insights into the technical and safety implications of incorporating AI-based radar perception within ISO 26262-compliant ADAS architectures.
Jain, Yesha
Rigorous validation of SAE Levels 3 and 4 autonomous systems increasingly relies on simulation. However, the simulation-reality gap remains a challenge for human-in-the-loop assessments. This study empirically quantifies the behavioral fidelity of the Car-Learning-to-Act (CARLA) simulator by recreating specific real-world traffic scenarios using the high-precision exiD drone dataset. Twenty-five participants performed a series of maneuvers, including lane changes and time-critical cut-ins. Their performance was analyzed using Dynamic Time Warping (DTW), driver profiling, and Time-to-Collision (TTC) metrics. The findings reveal a clear distinction between relative and absolute behavioral validity. In strategic decision-making tasks, the simulation demonstrated remarkably high temporal fidelity. DTW analysis explained 94% of the trajectory variance. Participants initiated lane changes with an average lag of -9 frames (0.36 s) compared to naturalistic references. These results indicate that, despite the absence of peripheral optical flow, the simulator successfully elicits temporally correlated decision-making patterns suitable for assessing strategic driver intent. However, physical execution in reactive scenarios revealed significant absolute discrepancies. Although the high Pearson correlation (r ≈ 0.89) in velocity profiles proves that drivers recognize and react to hazards with realistic timing, their physical inputs were exaggerated. Participants displayed digital, over-modulated braking responses and maintained a negative safety bias of -11.26 m, a deviation attributed to the lack of vestibular g-force feedback and geometric minification. Furthermore, distinct driver profiles emerged. Risk-oriented participants exhibited a gaming effect by neglecting safety margins. In conclusion, while CARLA is highly valid for testing the temporal logic of driver interactions, absolute dynamics require calibration functions, such as force-feedback (pedal) tuning and visual deceleration cues like camera shake, to compensate for sensory limitations before it can be used for safety-critical validation.
Rebling, PatrickAlphan, MetehanNenninger, Philipp
Level-3 and higher automated driving systems require longitudinal speed strategies that remain consistent with both physical stopping feasibility and realistic sensing constraints. This paper presents a route-based, sensor-aware speed planning method that supports safety validation and explicitly couples longitudinal driving strategy with sensor field-of-view coverage. Based on a concrete route extracted from digital maps and enriched with fleet data, point-wise maximum speeds are computed considering road curvature, speed limits, and comfort constraints. From the resulting drivable speed profile, physically consistent stopping paths and their endpoints are calculated for each route position, accounting for friction limits, scenario-dependent deceleration capabilities, and system delays between perception and braking. The set of stopping paths is aggregated into a region of interest (ROI) representing the spatial area that must be reliably perceived to guarantee safe stopping. This ROI is overlaid with the geometric fields of view of camera, radar, and lidar sensors, enabling the definition of a compact and interpretable key performance indicator (KPI) based on the number of sensor modalities covering critical regions. Rather than evaluating a specific sensor configuration, the proposed KPI establishes a geometric interface between braking-based perception requirements and multi-modal sensing coverage. The approach reveals the structural sensitivity of perception demands to route geometry and braking assumptions and provides a systematic basis for perception-aware speed release decisions. The method is applicable to highways, interchanges, and other route types, and contributes a modular geometric framework for sensor-aware safety analysis in Level-3 and higher automated driving systems.
Kohler, Paul LeonhardResch, Michael
Electrical/Electronic Architectures (EEAs) are continuously evolving to meet newly emerging demands. In recent years, major drivers of this evolution have been the increasing software-defined nature of vehicles and the push toward automated driving. Key technologies such as edge-enhanced functions, vehicle-to-vehicle communication, and service-oriented architectures are therefore the focus of current research efforts. This paper presents a vision of how these technologies can be used to enable cooperation between vehicles, illustrated by using parked vehicles as edge nodes. These are typically seen as obstructions, as they significantly increase the risk of missing or misinterpreting vulnerable road users such as pedestrians or cyclists. Our proposed approach to counteract this problem is the use of the parked vehicles themselves as edge nodes that support object detection or even trajectory planning. Current research primarily considers smart traffic infrastructure, roadside units, and other vehicles as potential edge nodes. Including parked vehicles as edge nodes means that, instead of acting solely as obstacles, we leverage their built-in sensors to contribute to cooperative awareness. While such cooperation will enhance the safety of automated vehicles in urban areas, several challenges arise. In this paper, we discuss how data traceability, decision-making in the presence of conflicting information, and incentive mechanisms for owners of parked vehicles can be addressed. Based on these challenges, the paper outlines requirements for future cooperative architecture and highlights the role of edge-enhanced functions, Vehicle-to-Vehicle (V2V) communication, and service-oriented architectures in enabling fully automated driving.
Lüntzel, VitusLukezic, NikolaKraus, DavidSeidel, LucaBeck, MaximilianSchindewolf, MarcSax, Eric
The development and validation of advanced driver-assistance systems (ADAS) and automated driving systems (ADS) are shifting from traditional linear V-model processes toward more iterative engineering cycles. Despite faster iteration, these safety-critical systems remain subject to stringent regulations. Standards and guidance, including UNECE UN Regulation No. 157 and ISO/TS 5083, emphasize traceability, transparency, and explainability throughout development and validation. Nevertheless, as ADAS/ADS are developed and validated in faster, more iterative release cycles, additional stakeholders become involved and new explainability requirements emerge. These requirements vary between stakeholders and across development, validation, and post-market deployment phases, yet they are not systematically captured in the current state of research and practice. Therefore, to ensure that explainability supports rapid iteration, it is essential to identify relevant stakeholders and specify their explainability needs. Standards such as IEEE Standard 7001-2021 provide a broad foundation for transparency in autonomous systems. However, their generic nature does not address the domain-specific complexities of ADAS/ADS. Furthermore, a conceptual gap remains between general transparency principles and explainability requirements in automotive development and validation. Building on IEEE Standard 7001-2021, this paper first offers a stakeholder taxonomy in the context of ADAS/ADS, then proposes a stakeholder-oriented analysis of explainability requirements within an automated driving use case and contexts. This analysis specifically focuses on the motivations for requiring explainability and the necessary explanation modalities. Finally, the paper discusses the limitations of the analysis and outlines directions for future research. The results of the paper provide a structured guideline for stakeholder-oriented explainability requirements in ADAS/ADS.
Liu, XuanhengBairy, AkhilaPaudel, BijayAdolph, LaurenzHeck, MelanieHettich, LennardNägele, Ann-ThereseRudolf, KorbinianBause, KatharinaDüser, TobiasSchwammberger, Maike
As automation advances and occupants transition from active drivers to passive passengers, understanding how automated driving behavior is evaluated becomes increasingly important. While longitudinal and lateral vehicle dynamics are known to influence perceived comfort and safety, it remains unclear to what extent motion–perception relationships remain stable across urban traffic contexts. This study compares two real-world investigations of automated driving: a left-turn maneuver at a signalized intersection on a test track and a roundabout maneuver with a shuttle in public traffic. Both datasets include high-resolution vehicle dynamics and structured subjective ratings. A consistent objectification approach was applied to examine the transferability of motion–perception relationships across contexts. However, differences in vehicle platform, automation level, trajectory characteristics, and study design limit direct comparability and require cautious interpretation. Despite partially overlapping ranges in selected peak-based dynamic parameters, such as longitudinal acceleration, subjective comfort and safety ratings were consistently higher in the roundabout scenario. Furthermore, strong associations were observed between motion parameters and subjective evaluations in the intersection context (adj. R2 up to 0.891), whereas objective parameters showed only limited explanatory power in the roundabout scenario (adj. R2 ≤ 0.06). The results indicate that motion–perception relationships derived within a specific context may not be directly transferable across different traffic scenarios. The findings highlight limitations of globally derived motion-based evaluation models and underline the importance of validating objectification approaches across diverse operational environments.
Panzer, AnnaStrenge, EmmaIatropoulos, JannesHenze, Roman
This article presents a data-driven pipeline for autonomous-vehicle (AV) safety testing. The pipeline integrates real-world traffic observations with model-guided scenario expansion and safety-metric evaluation to enable an end-to-end AV safety testing framework, demonstrated on a canonical highway scenario. The framework enhances test diversity, realism, and coverage by generating statistically informed variants of observed driving behaviors. Key parameters such as vehicle speed, trajectories, and headways are extracted from naturalistic data and used to train a probabilistic model of traffic dynamics. Scenario variants are sampled from this model and encoded as behavior trees (BTs) for modular, simulation-ready execution. Each scenario is simulated using a consistent AV control configuration, and safety metrics such as minimum safe distance violation, minimum safe distance factor, time to collision, and aggressive driving are applied to evaluate safety outcomes independently of system-specific tuning. A case study based on the highD dataset (110,000+ trajectories) demonstrates the framework’s ability to generate realistic and safety-relevant scenarios, providing an initial demonstration of pipeline feasibility and metric-based evaluation. This initial study is intentionally scoped to a single scenario class and a simplified parametric model to isolate and validate the end-to-end integration of the pipeline.
Elshenawy, MohamedAboudina, AyaAbdelmotaleb, AnharAmr, MariamEl-darieby, Mohamed
Humanoid robots have long been the focus of science fiction, but today they are making their way into industrial environments thanks to the simultaneous maturing and convergence of multiple systems. Technology advances have driven the development of humanoid robots that have a wide range of movement and can perform demanding jobs around the clock without tiring. While currently representing a small share of all industrial robot deployments, the humanoid robot market is projected to grow rapidly over the next few years. In fact, estimates suggest the market could reach over $4 billion by 2030. This growth is being driven by factors such as labor shortages, falling costs, and the need for more flexible automation.
Physical AI refers to applications in which AI technologies are connected to hardware that sense and execute actions in the physical world, allowing systems to autonomously act and adapt in real time. It spans automotive, robotics, industrial automation, smart infrastructure, aerospace, healthcare devices, software-defined machines, and more. Regardless of application, they have one thing in common: they must operate safely, reliably, and predictably in real world environments. Unlike purely digital AI, these systems are constrained by embedded electronics, timing, power, safety, and system-level interactions that are difficult to validate early.
Spinoff is NASA’s annual publication featuring successfully commercialized NASA technology. This commercialization has contributed to the development of products and services in the fields of health and medicine, consumer goods, transportation, public safety, computer technology, and environmental resources.
Robotic manipulation remains one of the harder unsolved problems in automation engineering. Vision-based systems have matured considerably — object localization, pose estimation, and grasp planning from RGB-D data are now reliable enough for structured industrial environments. What vision cannot provide is contact information: whether a grasp is stable, whether a surface is beginning to slip, or how force is distributed across a fingertip during a hold. These signals are what close the control loop during manipulation, and without them, systems compensate through excessive grip force, conservative motion profiles, and large training datasets designed to paper over sensing uncertainty.
Humanoid robots are moving beyond hype-driven prototypes toward early commercial deployment, with automotive manufacturing emerging as the first scalable adoption market, according to IDTechX’s recent report Humanoid Robots 2026-2036: Technologies, Markets, and Opportunities.
Traditional industrial robotics has been built on traditional premises: define the task precisely, program the motion, and repeat it with minimal variation. This model has delivered reliability, speed, and scale across multiple application domains.
Automation has been a key part of manufacturing for over a century now, from the simple assembly lines of the past to the advanced, autonomous robotics of today. As the stresses placed on manufacturing systems continue to increase, however, the abilities of automated systems must increase as well. To meet the manufacturing demands of the 21st century, factory robotics must move beyond inflexible, hard-coded orders and gain the ability to quickly adapt to changing conditions — whether they be sudden business demands or new production requirements. This level of flexibility requires artificial intelligence (AI) certainly, but not just any AI; rather AI that can understand and interact with the real world. In other words, physical AI.
This article presents a cross-layer framework that integrates realistic vehicle-to-network-to-vehicle (V2N2V) delay characterization with a rigorous stability analysis of automated vehicle steering control. Both constant and network-induced time-varying delays modeled via deterministic bounds are addressed. For constant delays, delay-independent stability regions within the controller gain space are analytically derived. For time-varying delays with stochastic network origins, modeled using deterministic bounds, a refined Lyapunov–Krasovskii functional (LKF) incorporating augmented single- and double-integral terms is constructed. To establish delay-dependent linear matrix inequality (LMI) conditions, a reciprocally convex combination approach is employed to handle the delay interval partitioning, and the second-order Bessel–Legendre inequality is applied to tighten the integral quadratic bounds. The resulting LMI conditions explicitly capture the coupled effects of delay magnitude, delay variation rate, and control gains on closed-loop stability. Simulations of a lane-keeping scenario confirm that the predicted stability boundaries accurately match the closed-loop system behavior. Notably, incorporating a realistic time-varying V2N2V delay profile into the controller design reduces the lateral-state root-mean-square error (RMSE) by over 54% and decreases the settling time by a factor of 10 compared to designs relying on an average-delay assumption. However, high packet loss rates are shown to still induce residual oscillations due to information scarcity. Ultimately, these results elucidate delay-induced instability mechanisms and provide practical guidelines for designing delay-robust steering controllers for connected and automated vehicles.
Li, JialinLu, JianweiWei, HengAo, Di
Framing Rules of the Road Compliance for Driving Automation Systems from an Engineering StandpointDRRC-WP-01-20266/18/2026
Rules of the road were created to enable safe, predictable, and efficient road use by governing both individual vehicle operation and interactions among road users. Driving automation systems must be capable of complying with rules of the road to operate lawfully on public roads. Human drivers often rely on simplified guidance, such as state driver’s handbooks, together with tacit knowledge developed through experience and social norms to generalize behavior across jurisdictions. By contrast, driving automation systems must reasonably and explicitly account for the substantial volume of applicable legal requirements within its operational design domain (ODD). Accordingly, relevant legal requirements must be converted into explicit objective logic that can be utilized by driving automation systems. This paper proposes a method to address how driving behavior-related rules of the road can be consistently applied in engineering practice in a harmonized fashion across industry. Specifically, while rules of the road are expressed in natural language—often with subjective and context-dependent terms—driving automation systems require those rules to be interpreted and translated into unambiguous, testable engineering requirements. To address this, this white paper articulates key challenges and outlines systems-engineering approaches for engineering interpretation of rules of the road and their translation into objective requirements suitable for verification. Validation is also discussed as the process for ensuring that the requirements themselves remain appropriate over time.
Digital Road Rules Consortium
1Systems level and integration testing are an integral part of the design and development of Automated Vehicles (AVs). Measurement science plays a pivotal role in testing to ensure the safe and efficient operation of AVs. This science establishes a common understanding of the units of measurement, crucial in linking human activities. This article describes the significance of measurement in studying interactions between key system technologies in AVs, including AI for perception, sensing, communications, and cybersecurity. To address the complexities of these interactions, a novel, adaptable, and interactive framework called the System Technology Interaction Model (STIM) is introduced. STIM considers both designed and emergent interactions between these system technologies, allowing AV developers to explore tailored experiments with the flexibility of filtering for focused testing. The framework currently models system interactions statically, not in real-time, to define potential relationships and influences during the design phase. The novelty of this framework comes from providing a holistic evaluation that captures testing of interactions between modules in addition to component-level testing, while other frameworks focus on testing individual component behaviors. It also assesses the equality of two interactions, meaning it ensures that two interactions behave the same way for consistent results. Moreover, the framework serves as a valuable tool for AV designers and safety regulators to aid in establishing robust design and assessment approaches. This work highlights the need for a common framework to thoroughly test AVs and gain a holistic understanding of system interactions. Finally, the framework aims to understand how to mitigate potential influences leading to AV malfunctions to advance the development and deployment of safe and reliable Automated Vehicles. The work focuses on level 1 and level 4 automated driving features to simplify the work, although it can be from level 1 to level 5. Although framework performance is inherently difficult to quantify, this framework’s performance can be reflected through its ability to accurately capture system interactions for improved AV design and support a broader usability among AV stakeholders. In the future, the framework can be expanded to include additional elements, such as infrastructure or other vehicles, to analyze information provided to AVs, allowing experts from various domains to collaborate, create similar models, integrate them when feasible, and model the interactions in real-time.
Griffor, Edward R.Arora, MahimaKootbally, ZeidNguyen, Vinh
As the automotive industry faces increasingly rigorous environmental regulations and an approaching obligation for Digital Product Passports (DPPs), incorporating sustainability metrics into the early design phase has become a necessity. Traditionally, Life Cycle Assessment (LCA) and manufacturing cost estimation are performed during or after the design phase using specific methods and tools, resulting in costly iterations and delayed decision-making. This paper introduces a preliminary computational tool that combines 3D CAD and spreadsheet software via VBA integration. The framework automates the generation of an “Extended Bill of Materials” by extracting geometric and manufacturing data directly from CAD models. This tool’s classification logic is a key innovation that intelligently processes CAD features to identify component categories, such as sheet metal, machined parts, or plastic injections. This automated recognition allows the framework to implement specific algorithmic models for the preliminary estimation of production costs and environmental impact indicators. The gap between computer-aided design and sustainability analysis is partially bridged by the tool, enabling engineers to receive immediate feedback on the carbon footprint and recyclability of their designs during the early conceptual stage. Preliminary testing within automotive case studies shows a substantial decrease in lead times for technical estimation. Specifically, analysis time was reduced by at least 90%, with subsystems processed in under 10 minutes, a significant improvement over traditional manual calculations. This tool represents a pragmatic step toward “Circular Design” paradigms, supporting compliance with future legislative frameworks and fostering the transition toward a circular economy in transportation systems.
Guadagno, MaurizioCecconi, LeonardoBerzi, LorenzoDelogu, Massimo
There's a well-known video from San Francisco in 1906 that comes up repeatedly in mobility discussions here in the 21st Century. If you haven't seen A Trip Down Market Street, it depicts the absolute bonkers variety of transportation methods used on Market Street back then: cable cars, horsecars, streetcars, pedestrians, automobiles and more. Past is prologue in a world that is adding scooters, delivery robots and other last-minute delivery vehicles to our streets. At the 2026 New York International Auto Show in April, Honda displayed its latest option in the form of the Fastport eQuad Prototype. The eQuad was originally unveiled at Eurobike 2025 and technically comes from Fastport, a micromobility venture from the Honda New Business Innovation Lab that was established to work on projects with global logistics companies. Jamie Davies, chief of operations for Fastport, called the group a kind of startup within Honda. “Three years ago,” Davies told SAE Media in New York, “a small group of Honda associates [came] together and [said], Okay, how can we create a new value for the company, a new business vertical? And so we've run the project in an agile way, working with customers all along the way to understand what their needs are, what the requirements are, and to bring to market something that fits.”
Blanco, Sebastian
Smart implants that not only stabilize a fracture but also monitor the healing process from day one — and deliver targeted support when required — are currently being developed at Saarland University by a team of engineers, medical researchers, and computer scientists. The engineering team led by Paul Motzki is contributing shape-memory micro-actuators with integrated sensing capabilities, while Bergita Ganse and her research group provide the medical expertise in fracture healing.
Researchers in Carnegie Mellon University’s Robotics Institute (RI) have designed a system that makes an off-the-shelf quadruped robot nimble enough to walk a narrow balance beam.
Picture a futuristic swarm of robots deployed on a time-sensitive task, like cleaning up an oil spill or assembling a machine. At first, adding robots is advantageous, since many hands make light work. But a tipping point comes when too many crowd the space, getting in each other’s way and slowing the whole task down.
Through a technology partnership that breaks new ground in the machine tool industry, Siemens offers an automation solution for the busy, multi-tasking, small to mid-sized machine shop, as it combines a digital twin of the software and programming of its popular SINUMERIK 828 CNC, working in tandem with a KUKA robot, to simplify the operation and programming in part handling for the machine tool operator.
Under a microscope, a bouquet of lollipop-like structures, each smaller than a grain of sand, waves gently in a petri dish of liquid. Suddenly, they snap together, like the jaws of a Venus flytrap, as a scientist waves a small magnet over the dish. What was previously an assemblage of tiny passive structures has transformed instantly into an active robotic gripper.
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