Browse Topic: Electromagnetic compatibility
Metallurgical cranes have a high risk of structural fatigue damage and failure under complex working conditions such as high temperature, heavy load, and strong electromagnetic interference. This article proposes a data-driven structural fatigue damage health monitoring system. This system integrates fiber Bragg grating sensing technology, rigid flexible coupling multi-body dynamics simulation, and big data analysis methods to construct a sensor optimization layout strategy based on rigid flexible coupling virtual prototype simulation, achieving real-time perception of stress states in key parts such as the mid span and end beam corners of the main beam. Develop a visualization system that integrates health monitoring, damage diagnosis, and life prediction. This system can dynamically evaluate the structural health status of metallurgical cranes and predict the remaining life of the structure based on a nonlinear cumulative damage model. On site engineering applications have shown that the monitoring and prediction visualization system can effectively improve the intelligent and safe operation and maintenance level of metallurgical cranes, providing a data foundation and possibility for their predictive maintenance.
With the increasing demand for underwater and implantable medical electronics, a stable and continuous power supply is essential. However, conventional wireless charging methods (such as electromagnetic induction and radio frequency-based charging) used in smartphones and wireless earphones suffer from short transmission distances, low energy transfer efficiency in biological tissues, and electromagnetic interference. To overcome these limitations, researchers are now considering the use of ultrasound as a new wireless power transfer technology. Ultrasound has the advantage of being human-friendly and less absorbed by tissues, allowing for more reliable energy transfer in implantable and skin-adherent devices. As a result, wireless charging technology utilizing ultrasonic energy is emerging as the next generation of power transfer.
This SAE Standard defines a method for evaluating the immunity of automotive electrical/electronic devices to radiated electromagnetic fields coupled to the vehicle wiring harness. The method, called bulk current injection (BCI), uses a current probe to inject RF onto the wiring harness in the frequency range of 1 to 400 MHz. BCI is one of a number of test methods that can be used to simulate the electromagnetic field. The test method refers to ISO 11452-4 (please refer to ISO 11452-4 for test procedures). In addition to ISO 11452-4, this test method also includes a differential bulk current injection (DBCI) test. DBCI is described in Section 4 of this document.
Inverters are typically integrated into electric drive units for electric vehicles (EVs) to reduce packaging size and cost. However, coupled vibrations from the electric motor and gears are transmitted to the inverter, which can become a dominant noise source due to its large radiative panel. Metal panels are required for electromagnetic interference (EMI) compliance, yet these covers usually lack sufficient stiffness or damping for noise control. Adding ribs and applying damping treatments result in excessive mass, cost, and packaging challenges. A new bubble sheet panel design has been developed to enhance the structural strength and damping performance of the inverter cover while significantly reducing its mass. A thin sheet of aluminum is welded onto the cover in an optimized pattern that enhances stiffness and damping performance while accommodating packaging requirements. The welding pattern can include logos or artistic designs to improve the panel’s appearance. The metal sheets are blown apart between the welds to form a 3D structure that is three times stiffer and twice as strong as a flat monolithic sheet of the same thickness. The composite dual bubble sheets can effectively reduce structural vibration. Damping materials, such as liquid-applied sound deadener (LASD), can be injected into the bubble sheet cavities to significantly improve its damping performance. Prototype bubble sheets have been designed, analyzed, and tested for an integrated inverter used in front-wheel-drive (FWD) electric drive unit for EV applications. Analysis and modal tests show a reduction of 10 to 15 dB at panel resonances with close to 30% reduction in mass. The bubble sheet panel is installed on an integrated inverter and tested in the electric drive unit. Sound power measurements confirm a reduction of up to 10 dB in inverter panel vibration.
This paper presents a comprehensive testing framework and safety evaluation for Vehicle-to-Vehicle (V2V) charging systems, incorporating advanced theoretical modeling and experimental validation of a modern, integrated 3-in-1 combo unit (PDU, DCDC, OBC). The proliferation of electric vehicles has necessitated the development of resilient and flexible charging solutions, with V2V technology emerging as a critical decentralized infrastructure component. This study establishes a rigorous mathematical framework for power flow analysis, develops novel safety protocols based on IEC 61508 and ISO 26262 functional safety standards, and presents comprehensive experimental validation across 47 test scenarios. The framework encompasses five primary test categories: functional performance validation, power conversion efficiency optimization, electromagnetic compatibility (EMC) assessment, thermal management evaluation, and comprehensive fault-injection testing including Byzantine fault scenarios. Through systematic experimental validation using advanced power electronics simulation and hardware-in-the-loop (HIL) testing, we demonstrate 98.2% power conversion efficiency, sub-50ms fault detection response times, and compliance with automotive safety integrity level ASIL-D requirements. Our results establish the theoretical foundations and practical validation methodologies essential for next-generation V2V charging infrastructure deployment.
Electric vehicles present unique challenges in electromagnetic compatibility testing due to compact packaging, high-frequency switching systems. This paper presents a systematic debugging methodology for identifying radiated emission and radiated immunity issues in these EV platforms. A comprehensive approach is outlined, covering radiated emission measurement; Bulk Current Injection based immunity simulation, and near-field probing techniques. For RI evaluation, BCI testing in the 20 to 400 MHz range is used to simulate radiated threats on the vehicle's power and signal harnesses and handy transmitter near field injections for higher frequency simulation. For RE diagnosis, conducted emission measurements on vehicle harnesses are performed using current probes to capture high-frequency currents. Additionally, near-field electric probes are used at the component to identify dominant noise sources such as DC-DC converters, Motor control unit, and improperly grounded shielding. Case studies on various EV vehicles highlight common failure modes. This practical diagnostic workflow provides an efficient toolkit for EMC engineers to accelerate compliance readiness, reduce test iterations, and enhance vehicle-level EMC performance for electric vehicles.
As an important bridge connecting cities and rural areas, highway transportation has an irreplaceable role in regional economic development [1]. Accompanied by the booming development of long-distance transportation industry, strengthening highway transportation is of great significance to improve people's living standards [2], but because of the special characteristics of truck transportation, fuel theft is frequent, seriously endangering the driver's life and the safety of goods transportation, although the police in the severe crackdown, but fuel theft seems to be in addition to inexhaustible, truck drivers lose oil incidents still occur from time to time, due to the increasingly serious energy problems, the world's countries have Due to the increasingly serious energy problems, countries around the world have formulated strict automotive fuel consumption rate (hereinafter referred to as fuel consumption) regulations [3], in the transportation process to prevent fuel theft is of great significance. Foreign research on fuel theft prevention can be traced back to around 2009, when the International Road Transport Union (IRU) conducted a relevant study in the UK [4]. In addition, the research on fuel theft of trucks in the EU-funded TSS project in 2018 has been more systematic [5]; in 2020, more research literature on fuel theft has also appeared. Domestic related starting research is late, research on fuel monitoring and vehicle tracking only appeared around 2012, after which research gradually increased; a commercial vehicle antitheft fuel alarm device design was proposed in 2013. However, with the continuous development of automotive technology, the original fuel anti-theft research is no longer applicable to the development of modern fuel tank components and has certain limitations. Therefore, this study takes this opportunity to deeply investigate the means of fuel theft and the defects of existing measures, draw on advanced concepts at home and abroad, innovatively put forward the dual-mode architecture system program according to the length of the vehicle stopping time, integrating energy-saving control, multilevel alarms, and location information processing technology, and is made of hardware selection, software programming, and model assembly and debugging. After testing, the system is stable in all functions, effectively monitors fuel anomalies and accurately grades alarms, solves the problem of excessive energy loss by long-time parking anti-theft, and plays an effective warning and reminder effect by utilizing the long-distance and short-distance dual-alarm processing system. However, there are fluctuations in the stability of data transmission and occasional delays in the response of some sensors under extreme complex electromagnetic interference, and the technical flaws will be overcome to improve stability and robustness.
The interaction of electric, electronic (E/E) and mechanical components defines the quality of a BEV’s powertrain. Component selection, their integration and calibration aim at meeting legal requirements for EMC and safety as well as competitive targets for efficiency, NVH and driving comfort. These tasks in particular need attention on electromagnetic events on the DC bus, the high-power electronics of inverters, the e-motors, and the drive shaft. Each component within this environment is defined by its electromechanical features with variabilities selected from a large set of operating parameters. Consequently, a complete powertrain and its controllers give rise to endless combinations for powertrain operation. How to understand and avoid risk laden and ineffective parameter options, how to find powertrain control parameters for safe, efficient and comfortable operation? And how to find solutions within competitive development timeframes? Particular issues include high voltage risks on AC and DC bus, AC resonant ripple currents on the DC lines, or risks arising from powertrain dynamics and impacting NVH quality and driving comfort. Such issues are addressed with extensive system simulations and, finally, with comprehensive testing a powertrain’s electric, electronic and mechanical behavior. The focus of this paper is on E/E and NVH signal analytics guiding the integration of powertrain modules: E/E challenges arise from voltage bursts at MHz frequencies endangering insulation of stator windings and cables. Current ripples on the HV-DC bus may endanger auxiliary components. Motor operation and drive shaft dynamics must not compromise NVH quality and component durability.
Modern military aircraft represent some of the most complex electronic environments ever engineered. These platforms integrate advanced avionics, radar systems, data links, and communication networks that must function seamlessly in hostile, high-frequency environments. In these mission-critical contexts, electromagnetic interference (EMI) poses a silent but serious threat that can degrade signal integrity, cause crosstalk between systems, or even lead to mission failure. The combination of increasing data rates, higher frequencies, and more complex electromagnetic environments demands shielding solutions that can deliver superior performance while contributing to overall system weight reduction. This challenge has driven innovation toward advanced materials that maintain electrical effectiveness while dramatically reducing mass.
Defense Advanced Projects Research Agency (DARPA) Arlington, VA outreach@darpa.mil
With continued progress towards aircraft electrification, power electronic devices and converter topologies have become increasingly critical to successful designs and to OEM competitiveness. This work treats both but focuses on the former, semiconductor devices in both actuation and propulsion applications. A comparative examination of silicon and silicon carbide is provided within the scope of energy loss mechanisms, EMI/EMC impacts at the system level, as well as non-technical considerations
In the early 2010s, LightSquared, a multibillion-dollar startup promising to revolutionize cellular communications, declared bankruptcy. The company couldn't figure out how to prevent its signals from interfering with those of GPS systems. Now, Penn Engineers have developed a new tool that could prevent such problems from ever happening again: an adjustable filter that can successfully prevent interference, even in higher-frequency bands of the electromagnetic spectrum.
A use-case was conducted in Montréal in the summer and fall of 2023 to measure urban airflow characteristics using a small Remotely-Piloted Air System (sRPAS). The goal of the study was to acquire urban airflow data in a real environment in order to validate urban airflow characteristics from laboratory-scale testing conducted previously. The use-case took place in the downtown core of Montréal and involved flights from two hospitals to a variety of other buildings. The sRPAS was instrumented with an airflow measurement system. Fixed rooftop anemometer stations were also installed on top of buildings along the flight paths to measure urban airflow at altitudes within close proximity to rooftops. The study generated a valuable data set for characterizing sRPAS operations in urban environments. A number of operational challenges were experienced including the difficulty associated with visual line of sight operations with an urban backdrop, avoiding conditions that could lead to loss of command and control link, and the need to monitor electromagnetic interference during flight operations. The use-case produced evidence of the impact of urban airflows on the stability and response of sRPAS. High wind speeds and turbulence intensities were found in the urban flow field of Montréal. The sRPAS use-case results were used to validate wind-speed and turbulence characteristics from laboratory-scale testing on Canadian cities.
This AIR was prepared to inform the aerospace industry about the electromagnetic interference measurement capability of spectrum analyzers. The spectrum analyzers considered are of the wide dispersion type which are electronically tuned over an octave or wider frequency range. The reason for limiting the AIR to this type of spectrum analyzer is that several manufacturers produce them as general-purpose instruments, and their use for EMI measurement will give significant time and cost savings. The objective of the AIR is to give a description of the spectrum analyzers, consider the analyzer parameters, and describe how the analyzers are usable for collection of EMI data. The operator of a spectrum analyzer should be thoroughly familiar with the analyzer and the technical concepts reviewed in this AIR before performing EMI measurements.
Rydberg Technologies, an Ann Arbor, Michigan-based quantum technology startup, demonstrated the use of an atomic receiver for long-range RF applications during the NetModX23 event hosted by the U.S. Army Combat Capabilities Development Command (DEVCOM) C5ISR Center in December. The 2023 edition of NetModX featured 10 weeks of experimentation spanning 62 different technologies across 17 focus areas and five modernization priorities including “Future Vertical Lift, Long-Range Precision Fires, Network, Next Generation Combat Vehicle and Soldier Lethality,” according to the Army. A major goal sought by the C5ISR Center with NetModX is to take technologies that are nearing maturity from research labs directly into operational environments for assessments by active warfighters.
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