Browse Topic: Control systems

Items (5,627)
Mining operations are important to industrial growth, but they expose the mining workers to risk including hazardous gases, elevated ambient temperatures, and dynamic structural instabilities within underground environments. Safety systems in the past, typically based on fixed sensor networks or manual patrols, fall short in accurate hazard detection amidst shifting mine conditions. The proposed project Miner's Safety Bot advanced this paradigm by leveraging an ESP 32 microcontroller as a mobile platform that integrates gas sensing, thermal monitoring, visual inspection and autonomous obstacle avoidance. The system incorporates MQ7 semiconductor gas sensor to monitor real time carbon monoxide (CO), offering detection range from 5 to 2000 ppm with accuracy of 5 ppm. Temperature and humidity are monitored through DHT11 digital sensor, calibrated to ensure reliability across the harsh microclimates in mines. Navigation and autonomous movement are enabled by Ultrasonic Sensor (HC-SR04
D, SuchitraD, AnithaMuthukumaran, BalasubramaniamMohanraj, SiddharthSubash Chandra Bose, Rohan
This study presents the design and implementation of an advanced IoT-enabled, cloud-integrated smart parking system, engineered to address the critical challenges of urban parking management and next-generation mobility. The proposed architecture utilizes a distributed network of ultrasonic and infrared occupancy sensors, each interfaced with a NodeMCU ESP8266 microcontroller, to enable precise, real-time monitoring of individual parking spaces. Sensor data is transmitted via secure MQTT protocol to a centralized cloud platform (AWS IoT Core), where it is aggregated, timestamped, and stored in a NoSQL database for scalable, low-latency access. A key innovation of this system is the integration of artificial intelligence (AI)-based space optimization algorithms, leveraging historical occupancy patterns and predictive analytics (using LSTM neural networks) to dynamically allocate parking spaces and forecast demand. The cloud platform exposes RESTful APIs, facilitating seamless
Deepan Kumar, SadhasivamS, BalakrishnanDhayaneethi, SivajiBoobalan, SaravananAbdul Rahim, Mohamed ArshadS, ManikandanR, JamunaL, Rishi Kannan
Electric Vehicles (EVs) are rapidly transforming the automotive landscape, offering a cleaner and more sustainable alternative to internal combustion engine vehicles. As EV adoption grows, optimizing energy consumption becomes critical to enhancing vehicle efficiency and extending driving range. One of the most significant auxiliary loads in EVs is the climate control system, commonly referred to as HVAC (Heating, Ventilation, and Air Conditioning). HVAC systems can consume a substantial portion of the battery's energy—especially under extreme weather conditions—leading to a noticeable reduction in vehicle range. This energy demand poses a challenge for EV manufacturers and users alike, as range anxiety remains a key barrier to widespread EV acceptance. Consequently, developing intelligent climate control strategies is essential to minimize HVAC power consumption without compromising passenger comfort. These strategies may include predictive thermal management, cabin pre-conditioning
Mulamalla, Sarveshwar ReddySV, Master EniyanM, NisshokAnugu, AnilE A, MuhammedGuturu, Sravankumar
The paper presents the design and implementation of an AI-enabled smart timer-based power control and energy monitoring solution for household appliances. The proposed system integrates real-time sensing of electrical device parameters with cloud artificial intelligence for predictive analytics and automatic control. Continuous measurement of voltage, current and power consumption of the connected appliances are performed for analysis of the usage patterns. The appliance operation is completely automated by choosing between the best option which is the user-defined schedule or the load shifted schedule recommended by AI. The AI recommendation depends on peak demand of the day and the current load requirement thereby aiding approximate smoothening of daily load curve and improving load factor. The data collected is transmitted to the cloud for real-time and historical data collection, for prediction of consumption patterns, anomaly detection, and clustering appliances according to their
D, AnithaD, SuchitraJain, UtsavMaity, SouvikDinda, Atish
In the automotive industry, increasing noise regulations are influencing product sales and passenger comfort, creating a need for more effective noise testing methods. Hardware-in-Loop (HiL) based virtual acoustic testing serves as a critical step before Driver-in-Loop testing, allowing for the assessment of vehicle performance and noise levels inside and outside the vehicle under various conditions before physical prototype testing is performed. The Hardware-in-the-Loop (HiL) simulator setup is equipped with joystick control that requires a physical representation of the vehicle dynamics model provided as a Functional Mock-up Unit (FMU) in real-time format. In contrast, the vehicle control logic is implemented in C++ code. The simulator incorporates both lateral and longitudinal dynamics. Additional interfaces are integrated to support joystick input and virtual road visualization enabling realistic vehicle maneuvering and dynamic performance evaluation. However, performing all test
Visuvamithiran, RishikesanChougule, SourabhSrinivasan, RangarajanLaurent, Nicolas
The present article proposes an active observation speed prediction control algorithm architecture for embedded applications, with the aim of addressing the problems of complex operating conditions, strong perturbations, and high control real-time requirements of high-pressure direct injection (HPDI) dual-fuel engines. A nonlinear speed prediction model with diesel and natural gas injection mass as inputs has been established, and the nonlinear model predictive control (NMPC) method is used to realize the optimized control of engine speed. In order to enhance the operational efficiency of the algorithm on the embedded platform, a system has been developed that includes an event triggering mechanism and a warm-start strategy. These mechanisms work in tandem to dynamically adjust the computation cycle. Additionally, a torque reduced-order expansion state observer (RESO) has been integrated to improve the accuracy of perturbation estimation and computational efficiency. The model-level
Yang, XindaLi, YunhuaChen, DongdongLi, YaoZhang, ShutaoZhao, FeiyangYu, Wenbin
This paper presents a novel Hardware-in-the-Loop (HiL) testing framework for validating panoramic Sunroof systems independent of infotainment module availability. The increasing complexity of modern automotive features—such as rain-sensing auto-close, global closure, and voice-command operation—has rendered traditional vehicle-based validation methods inefficient, resource-intensive, and late in the development cycle. To overcome these challenges, a real-time HiL system was developed using the Real time simulation, integrated with Simulink-based models for simulation, control, and fault injection. Unlike prior approaches that depend on complete vehicle integration, this methodology enables early-stage testing of Sunroof ECU behavior across open, close, tilt, and shade operations, even under multi-source input conflicts and fault conditions. Key innovations include the emulation of real-world conditions such as simultaneous voice and manual commands, sensor faults, and environmental
Ghanwat, HemantLad, Aniket SuryakantJoshi, VivekMore, Shweta
The rapid advancement of electric vehicle (EV) technology has created a demand for reliable and Thermal - efficient electronic components for power electronics and control systems on printed circuit boards (PCBs). The research looks at the overall simulation and study of a PCB for Electric Vehicles, including how it handles heat, stress, and reliability in real working conditions like considering casing (Heat Sink) in which PCB is held, into the simulation. We have used numerical based methods (reliability), Finite Element Analysis (FEA) and Computational Fluid Dynamics (CFD) methods to simulate heat performance looking at steady-state and changing load profiles common in EV powertrains. We ran structural and thermal simulations to check the PCB's toughness against heat expansion and shaking loads often seen in cars. We also did a reliability check looking at heat cycling life for PCB components, and possible ways it could break to guess long-term toughness. The results show critical
Kanbarkar, Suraj OmanaDeore, UdayPatil, NishikantNayak, Shibabrata
Potholes are a common road hazard that significantly compromise road safety. Water filled potholes can be particularly dangerous. These hidden hazards may cause vehicles to hydroplane [1], leading to a loss of control and potential collisions. At night or in low visibility conditions, such potholes can appear deceptively shallow, increasing the risk of severe suspension damage or tire blowouts. Additionally, deep water intrusion can affect critical components such as the exhaust system, air intake, or electrical wiring, potentially leading to engine stalling or short circuits. This research proposes a novel approach for identifying and determining the depth of potholes, especially those that are filled with water. By integrating YOLO, cutting edge computer vision methods like stereo imaging and Lidar. We hope to create a system that can precisely detect and evaluate potholes' severity, reducing the risks connected to these road hazards. A structured 2k factorial Design of Experiment
Ashok, DeekshaKumar, PradeepSingh, Amandeep
Surface Permanent Magnet Synchronous Motors (SPMSMs) have gained significant attention in modern industrial, automotive, and aerospace applications due to their high efficiency, power density, and superior dynamic performance. This paper explores the fundamental principles, control strategies, and optimization techniques for SPMSMs. The study focuses on advanced vector control methods, i.e., Field-Oriented Control (FOC), to achieve precise torque and speed regulation. Additionally, to ensure the safety and reliability of EV motors. Active discharge strategies used in EV motor drives focus on circuit topologies, control techniques, and implementation challenges. The paper also discusses a comparison of Sinusoidal Pulse Width Modulation (SPWM) and Space Vector Pulse Width Modulation (SVPWM) techniques, where the maximum speed of the motor is achieved. The findings highlight the potential of SPMSMs in high-performance applications, emphasizing future research directions in energy
Munnur, SwathiGandhi, NikitaTendulkar, SwatiMasand, DeepikaMurty, V. ShirishPeruka, Mahesh
Modern automotive systems are increasingly integrating advanced human-machine interfaces, including TFT displays, to enhance driver experience and functionality. Ensuring the reliability of these systems under diverse operating conditions is critical, especially given their role in vehicle control. This paper presents a Hardware-in-the-Loop (HIL) testing methodology for validation of rotary switch with TFT display. The HIL setup simulates real-world vehicle conditions, including CAN communication, power fluctuations and user interactions, enabling early detection of potential failure modes such as display flickering or communication loss. The results demonstrate improved robustness and reliability of the gear selection switch, supporting its deployment across multiple vehicle platforms.
Bhuyan, AnuragJahagirdar, ShwetaKhandekar, Dhiraj
The increasing adoption of electric vehicles (EVs), efficient and accurate battery modeling has become crucial for reliable performance evaluation and control system design. However, maintaining high accuracy in simulations generally requires complex computations, which can limit real-time applicability and scalability. High-fidelity battery models often require significant computational time, making them unsuitable for real-time simulations and large-scale system integration. This paper presents the application of Simulink Reduced Order Models (ROM) to simplify the simulation of EV batteries while maintaining acceptable levels of accuracy. The EV simulation environment has been developed in MATLAB/Simulink to analyze Battery Management System (BMS) control system design and assess EV system level performance. This simulation platform consists of BMS and other important EV controller models and high-fidelity plant models for battery and powertrain systems. While these high-fidelity
Vernekar, Kiran
The invention tackles the main drawback of traditional electric vehicle charge ports which use Vehicle Control Unit (VCU) communication intensively and tend to have separate actuators to fulfill the locking function and requirements. These existing systems do not only limit autonomous operation of the charging lid in ignition-off condition but they also add mechanical complexity and packaging space, as well. To overcome these limitations, this research work introduces a Smart Charge Port Housing (CPH), which combines a rotary actuator with an onboard microcontroller and single shaft self-locking device, which allows intelligent and autonomous control of the flaps without relying on vehicle wide control networks. The actuator can remember the last position that the charging lid was in so it can be operated even while the VCU is in the inactive state. The integrated self-locking functionality is achieved by using a specially designed hinge shaft that allows a certain free play for
Mohunta, SanjayKhadake, Sagar
Driver-in-the-Loop (DIL) simulators have become crucial tools across automotive, aerospace, and maritime industries in enabling the evaluation of design concepts, testing of critical scenarios and provision of effective training in virtual environments. With the diverse applications of DIL simulators highlighting their significance in vehicle dynamics assessment, Advanced Driver Assistance Systems (ADAS) and autonomous vehicle development, testing of complex control systems is crucial for vehicle safety. By examining the current landscape of DIL simulator use cases, this paper critically focuses on Virtual Validation of ADAS algorithms by testing of repeatable scenarios and effect on driver response time through virtual stimuli of acoustic and optical warnings generated during simulation. To receive appropriate feedback from the driver, industrial grade actuators were integrated with a real-time controller, a high-performance workstation and simulation software called Virtual Test
Sharma, ChinmayaBhagat, AjinkyaKale, Jyoti GaneshKarle, Ujjwala
For regions with cold climate, the range of an electric bus becomes a serious restriction to expanding the use of this type of transport. Increased energy consumption affects not only the autonomous driving range, but also the service life of the batteries, the schedule delays and the load on the charging infrastructure. The aim of the presented research is to experimentally and computationally determine the energy consumption for heating the driver's cabin and passenger compartment of an electric bus during the autumn-winter operation period, as well as to identify and analyze ways to reduce this energy consumption. To determine the air temperature in the passenger compartment, a mathematical model based on heat balance equations was used. This model was validated using data from real-world tests. The research was conducted at a proving ground under two conditions: driving at a constant speed and simulating urban bus operation with stops and door openings. The causes of heat loss in
Kozlov, AndreyTerenchenko, AlexeyStryapunin, Alexander
The past decade has seen a systemic shift in the automotive landscape and the constituent parts of a vehicle. The automotive industry has shifted from a primarily hardware components industry to a software heavy industry, with software controlling majority of the vehicle functions. Coupled with the ability to fully update or evolve a vehicle’s capabilities or functionalities, post point of sale through software updates, the technical, commercial and service landscape of the automotive industry is rapidly changing. This has brought increasing focus to the concept of Software Defined Vehicle, where the vehicle is not only constantly evolving, but is also becoming more personalised by leveraging data collected through the life of the vehicle. This requires a rethink of the current development and deployment approaches for vehicles, which are software-intensive. In this paper, we introduce a novel four-step system engineering framework for the safe development and deployment of Software
El Badaoui, HalimaJame-Elizebeth, MariatKhastgir, SiddarthaJennings, Paul
Electric Vehicles (EV) are embedded with increased software algorithms coupled with several physical systems. It demands the efficacy of components which are linked together to build a system. The digital models reviewed in this paper are at system-level and full vehicle-level, comprising many components and control design, analysis, and optimization. Systems pertaining to each functionality such as, A/C (Air Conditioning) loop, E-Powertrain (Electric Powertrain), HEVC (Hybrid Electric Vehicle Controller), Cooling system, Battery Management System (BMS), Vehicle control system etc. together make an ‘Integrated Digital Vehicle.’ Fidelity of Intersystem co-simulation [AMESIM + SIMULINK] is key to validating thermal and energy strategies. This paper elucidates the correlation of Digital Vehicle compared to Test for Thermal Strategy in different driving scenarios and Energy management. Validation of Digital vehicle with 52kWh, 40kWh High Voltage Battery for Intercity Travel of Customer
Sarapalli Ramachandran, RaghuveeranSrinivasan, RangarajanSaravanan, VivekDutta, SouhamPichon, MartinLeclerc, CedricGuemene, Alexis-Scott
The proliferation of connectivity features (V2X, OTA updates, diagnostics) in modern two-wheelers significantly expands the attack surface, demanding robust security measures. However, the anticipated arrival of quantum computers threatens to break widely deployed publickey cryptography (RSA, ECC), rendering current security protocols obsolete. This paper addresses the critical need for quantum-resistant security in the automotive domain, specifically focusing on the unique challenges of two-wheeler embedded systems. This work presents an original analytical and experimental evaluation of implementing selected Post-Quantum Cryptography (PQC) algorithms, primarily focusing on NIST PQC standardization candidates (e.g., lattice-based KEMs/signatures like Kyber/Dilithium), on microcontroller platforms representative of those used in two-wheeler Electronic Control Units (ECUs) - typically ARM Cortex-M series devices characterized by limited computational power, memory (RAM/ROM), and strict
Mishra, Abhigyan
After the implementation of BS-VI emission standards, effective exhaust after-treatment has become critical in minimizing harmful emissions from diesel engines. One significant challenge is the accumulation of hydrocarbons (HC) in the Diesel Oxidation Catalyst (DOC). Certain hydrocarbons may adsorb onto the catalyst surface yet remain unreactive, leading to potential operational inefficiencies. This phenomenon necessitates the desorption of unreactive hydrocarbons to allow space for more reactive species, thereby enhancing oxidation efficiency and overall catalyst performance. The process of desorption (DeSorb) is vital to maintaining the balance of reactive hydrocarbons within the DOC. When a vehicle is idling, unburnt fuel produces hydrocarbons that accumulate in the DOC. Upon acceleration, these hydrocarbons can lead to an uncontrolled rise in temperature, resulting in DOC push-out, catalyst damage, and downstream impacts on the Diesel Particulate Filter (DPF). To mitigate these
K, SabareeswaranK K, Uthira Ramya BalaRaju, ManikandanK J, RamkumarYS, Ananthkumar
Model Based Design (MBD) uses mathematical modelling to create, test and refine systems in simulated environment, primarily applied in control system development. This paper discusses an approach to control gear shifting using shift logic on vehicle level for twin clutch transmission using prototype controller. Twin clutch transmission is a concept with two clutches, one at input end of the transmission called primary clutch and the other at output end of the transmission called secondary clutch. This concept is proposed to counter the challenges with conventional transmission which include increased gear shift time and effort in lower gears, potential rollback of vehicle in uphill condition and chance of missed shifts. The advantages of this concept include reduced gear shift effort and improved synchronizer life with potential for reducing the size of the synchro pack. This paper proposes a methodology to develop shift logic, integrate hardware with software, flashing and calibration
Patel, HiralThambala, PrashanthTongaonkar, YogeshMosthaf, JoergMalpure, Khushal
With the rapid adoption of electric vehicles (EVs), ensuring the reliability, safety, and cost-effectiveness of power electronic subsystems such as onboard chargers, DC-DC converters, and vehicle control units (VCUs) has become a critical engineering focus. These components require thorough validation using precise calibration and communication protocols. This paper presents the development and implementation of an optimized software stack for the Universal Measurement and Calibration Protocol (XCP), aimed at real-time validation of VCUs using next-generation communication methods such as CAN, CAN-FD, and Ethernet. The stack facilitates read/write access to the ECU’s internal memory in runtime, enabling efficient diagnostics, calibration, and parameter tuning without hardware modifications. It is designed to be modular, platform-independent, and compatible with microcontrollers across different EV platforms. By utilizing the ASAM-compliant protocol architecture, the proposed system
Uthaman, Sreekumar
In high-performance charging systems, managing higher currents is crucial for efficient battery charging. Elevated battery temperature is the main challenge for limiting the duration and effectiveness of high-current charging. Our proposal of control system addresses these barriers by optimizing charging time by maintaining optimal temperature ranges for the battery. This is achieved through innovative preconditioning solutions that are incorporated with active Battery cooling configurations. Our system features a unique preconditioning approach with dedicated active cooling circuit for the battery which will provide cooling to battery even though cabin HVAC (Heat Ventilation & Air-conditioning unit) is switched off. The active liquid cooling system ensures effective temperature management without additional energy consumption, while the dedicated Battery active liquid cooling system provides enhanced cooling capabilities for more demanding scenarios and preconditioning. By integrating
Badgujar, Pankaj RavindraBhosale, SubhashDave, Rajeev
Sunroof-equipped vehicles are gaining rapid popularity in India, especially among young and urban users. However, unsafe practices like occupants protruding through the sunroof during driving have led to increasing injuries and fatalities, particularly in sudden braking or collisions. This behavior, prohibited under the Motor Vehicles Act, remains an overlooked safety risk in today’s vehicles. This paper presents an industry-first innovation: an Automated Safety Alarm and Speed Control System designed to detect and prevent sunroof misuse. Using integrated photoelectric and infrared beam sensors, the system detects human extension beyond the sunroof boundary while the vehicle is in motion. Upon detection, it triggers a tiered safety response: an immediate dashboard warning, an audible alert if vehicle speed exceeds 15 km/h and an active speed limiter that restricts vehicle speed to 20 km/h until safe conditions are restored. This marks a shift from passive warnings to active vehicle
Padmanapan, GopiYadav, Sanjeev
Thermal comfort is increasingly recognized as a vital component of the in-vehicle user experience, influencing both occupant satisfaction and perceived vehicle quality. At the core of this functionality is the Climate Control Module (CCM), a dedicated embedded Electronic Control Unit (ECU) within automotive HVAC system [6]. The CCM orchestrates temperature regulation, airflow distribution, and dynamic environmental adaptation based on sensor inputs and user preferences. This paper introduces a comprehensive Hardware-in-the-Loop (HIL) [3] testing framework to validate CCM performance under realistic and repeatable conditions. The framework eliminates the dependencies on physical input devices—such as the Climate Control Head (CCH) and Infotainment Head Unit (HU)—by implementing virtual interfaces using real-time controller, and Dynamic System modelling framework for plant models. These virtual components replicate the behaviour of physical systems, enabling closed loop testing with high
More, ShwetaShinde, VivekTurankar, DarshanaPatel, DafiyaGosavi, SantoshGhanwat, Hemant
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