Browse Topic: Data acquisition and handling
Teardown evaluation of chassis system components plays a critical role in benchmarking, failure analysis, and competitive product assessment. These inspections rely heavily on experienced engineers who interpret visual defect patterns, material conditions, wear signatures, and manufacturing variations. However, expert driven evaluation processes are often subjective, difficult to standardize, and challenging to scale across global engineering teams. This paper presents a structured AI-assisted expert evaluation framework developed to enhance consistency, preserve institutional knowledge, and enable continuous improvement in chassis component teardown analysis. The proposed system integrates convolutional neural network architectures, including ResNet18 and its variants, into a human in loop inspection workflow. AI models perform initial classification of component images (e.g., OK/not OK and defect subclasses) and provide associated confidence scores. These predictions are presented as decision support, while final authority remains with the evaluating expert. Experts can confirm or override AI outputs, annotate defect regions using bounding boxes, assign subclass categories, and provide structured technical comments. All expert interactions, including AI disagreements, are systematically recorded. Correction instances are analyzed to identify model limitations, ambiguous defect conditions, and data gaps. Expert validated evaluations are incorporated into the training dataset to enable iterative model refinement. This closed loop process supports progressive improvements in model robustness and classification accuracy across varying teardown conditions and component types. A centralized cloud-based repository maintains full traceability of inspections, including timestamps, AI confidence levels, expert modifications, and annotation metadata. This structured knowledge capture converts tacit engineering judgment into a persistent digital asset, supporting auditability, cross-site alignment, and accelerated onboarding of new engineers. The framework demonstrates how AI can be effectively deployed as an assistive technology in chassis teardown evaluation, improving repeatability, enhancing data driven benchmarking, and enabling scalable knowledge preservation without displacing expert authority.
To address the lack of safe and effective on-site vehicle blocking and control methods in the event of fires or other emergencies in extra-long tunnels — which can significantly reduce traffic safety risks and prevent secondary accidents — this study proposes a novel barrier-free light–smoke curtain interception method. The method integrates conventional traffic safety warning facilities (gantry-mounted variable message signs and audio–visual alarms) with two light–smoke curtain interception images to form a composite early-warning and interception system. Driving simulation experiments were conducted to comprehensively evaluate its warning effectiveness, interception performance, and operational safety in comparison with methods employing only traditional warning facilities or light curtain images. Furthermore, field drills were performed to validate its real-world applicability and interception effectiveness under both daytime and nighttime conditions. The main findings are as follows: 1) The fixation ratio and interception success rate associated with the proposed method were significantly higher than those of the other two methods, demonstrating enhanced visual attention and superior warning and interception performance. 2) The maximum deceleration observed with the proposed method was lower than that of the light curtain–only method and did not trigger emergency braking, thereby indicating high operational stability and driver comfort. 3) In field drills, after activation of the interception equipment, only one and two vehicles entered the tunnel under daytime and nighttime conditions, respectively, and full control of on-site vehicles was achieved within two minutes without any traffic accidents, verifying the system’s rapid response and effective safety assurance.
The multi-articulated vehicle uses distributed drive mode. Due to its large degree of freedom of movement and the large number of driving shafts, different torque distribution methods affect the operational stability of the vehicle, how to coordinate and distribute the torque of each driving motor has become an urgent problem to be solved. To improve drive stability of the multi-articulated vehicles, propose a layered torque allocation control strategy. The upper-layer sliding mode controller determines the required additional yaw moments of each car body based on the linear reference model, the controller is characterized by swift response and a strong ability to resist interference. The lower-level allocation module comprehensively considers the torque output limitations of the electric hub motors, the prevailing road adhesion state, and the corrective yaw moment constraints given by the upper layer, and constructs an optimization objective function centered on the uniformity and stability of tire load. The optimal distribution of driving forces for each wheel is completed by solving this function dynamically. To validate the strategy's effectiveness, a vehicle dynamics model is built in the multi-body dynamics software ADAMS/View. Using a joint simulation framework integrating ADAMS/View and MATLAB®/Simulink, the effect of the layered control strategy is evaluated in comparative simulation with uncontrolled situation under U-turn and single lane change conditions. The simulation outcomes demonstrate that, compared to uncontrolled situation, the yaw rate deviation of each car body under the torque layered control are significantly reduced, and the adhesion utilization rate of tire is also effectively controlled, thereby the driving stability is improved.
To accurately assess the navigation safety status of LNG vessels in port waters and balance safety control with waterway capacity efficiency, this study constructs a 3D dynamic safety domain model for port LNG vessels, integrating human–ship–environment multi-factors. The model introduces the Weibull function to quantify the impact of drivers’ knowledge, skills, and physiological-psychological states on safety boundaries, combines a ship motion mathematical model to establish a 2D safety domain boundary equation, and incorporates hull subsidence to build a vertical dimension, forming a complete 3D model. Longitudinally, the safety distance is calculated using the car-following braking theory, while laterally, boundaries are determined by controlling the ratio of inter-vessel interference force to navigation resistance. Through static scenario analysis and dynamic simulation verification, results show that the safety domain scale is dominated by ship speed and environmental conditions, and its shape tends to shrink as the driver’s state improves, making it more suitable for actual port scenarios than traditional models. Verified with a specific LNG hub port as a case, the safety distance calculated by the model is significantly reduced compared with current specifications, while the delay impact rate and average delay time on other vessels are decreased. The research results establish a quantifiable framework for dynamic safety assessment, providing maritime administrations and on-board pilots with a scientifically-grounded tool to determine real-time safe navigation boundaries in complex port environments, balancing safety control with operational efficiency.
Impacts of laser shock peening (LSP) on the evolution characteristics of microstructure in commercially pure α-phase titanium (α-Ti) are explored by molecular dynamics (MD) simulations of high strain-rate compression. The EAM potential (Zhou potential) is selected for its ability to capture the evolution of microstructures. Considering the LSP-induced peak plasma pressure, the strain rate during the simulated shock compression process is set at 10^9 s-1 to replicate the LSP process. The stress-strain curve of the α-Ti under high strain-rate compression is obtained. The maximum equivalent stress reaches 3.6 GPa, consistent with the theoretically calculated value. The simulation results reveal that mechanical twins (MTs) are activated at a strain of 3%. The number of mechanical twins increases and eventually stabilizes, forming a network structure throughout the grains. In the meantime, numerous partial dislocations are generated adjacent to the grain boundaries. The dislocation density also increases with strain and dislocation reactions occur. Moreover, grain refinement is identified. The grain size is refined from the initial ~ 8 nm to ~ 4 nm in the polycrystalline α-Ti. Twinning, together with dislocation-mediated plasticity, drives the refinement of grain size. Gradients of twin density, dislocation density, and grain size density are induced by LSP on the surface of α-Ti. This study comprehensively investigates how LSP influences the evolution of microstructures by MD simulations. It develops an innovative numerical strategy that offers a foundation for elucidating the underlying mechanisms of LSP.
The scheme of photocatalysis of water, a way of hydrogen generation as a clean, high-efficiency fuel source for aircraft and long-range transport systems has received considerable interest. The development of the covalent organic framework (COF) - derived materials for hydrogen evolution reaction (HER) has since become a research highlight. Compared to traditional methods, photocatalytic hydrogen evolution systems based on COFs can provide ways of generating hydrogen gas without depending upon noble metal catalysts, thereby enhancing the sustainability and prospects of this technology for future aerospace energy applications.In this work, two covalent organic frameworks (COFs) with distinct linkages—a vinylene-linked COF A (via Knoevenagel condensation) and an imine-linked COF B (via Schiff-base reaction)—were designed and synthesized to compare their performance in the photocatalystic hydrogen evolution reaction (HER). Structural and electrochemical characterizations confirmed that, despite lower crystallinity and specific surface area due to pore blockage, COF A exhibited a suitable band structure for photocatalysis and achieved an HER rate of 56 μmol h^–1 g^–1 under simulated sunlight. In contrast, COF B was ineffective. This study experimentally validates the superior photocatalytic potential of vinylene-linked COFs over imine-linked counterparts for HER, highlighting their potential as non-noble-metal catalysts for aerospace and transport-oriented fuel generation.
This study proposes an intelligent automotive roof frame design method based on the middle layer and component technology on CATIA. It aims to solve core roof modeling issues: determining geometric input quantity but uncertain attributes (tangent vectors, normal vectors, number of curve segments, number of surface patches, and boundaries), high manual interaction dependence, and poor knowledge reuse, to realize efficient design knowledge reuse. Methodologically, it builds a feature-driven parametric template, develops a knowledge rule-embedded componentized UDF library (reducing repeated modeling and geometric reconstruction needs), and integrates knowledge engineering for geometric input verification and operation direction control, eliminating curve/surface attribute uncertainty impacts. Verification shows the template stably generates roof crossbeams under simple/complex inputs, improving model robustness and reuse rate, reducing design workload, shortening verification cycles, and providing an extensible solution for white body design.
Wirtgen Group hosted select media at its training and technology center near Nashville to demonstrate the full road-building workflow - from milling and paving to compaction - and how connected machines, automation and real-time data are helping crews to work more efficiently. As part of John Deere's construction equipment portfolio, Wirtgen Group's specialized machinery combines with Deere's TechStack and digital fleet management technology to improve productivity, efficiency, safety and pavement quality. Wirtgen (rehabilitation), Vögele (paving) and Hamm (compaction) machines were in action for the roadbuilding demo. Other Group brands not demoed include Kleeman for crushers and screening plants for processing, and Benninghoven, which is not part of the portfolio in the U.S., for mixing and recycling plants.
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