Browse Topic: Architecture

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The pose-solving method for aero-engine component docking assembly often faces challenges such as slow convergence and susceptibility to local optima when dealing with complex optimization problems involving multiple features and constraints. This paper proposes an optimized assembly pose solution method for engine sections based on an improved multi-objective optimization algorithm. The method first preprocesses the high-density point clouds obtained from 3D scanning to extract geometry such as feature points, lines, and surfaces. It builds an assembly constraint model with geometric relations and process needs. It focuses on the pose solution phase: we transform the assembly problem into a nonlinear optimization problem to minimize parallelism error, gap error, and step error. In order to solve this multi-objective problem efficiently, we propose an iterative multi- objective optimization algorithm as the optimization engine and propose a dynamic weight allocation strategy. During iteration, the strategy adaptively adjusts the weight coefficients of three error terms in the overall fitness function due to the evolution of the population and convergence of each error term, guiding the search direction and balancing the algorithm's global exploration and local exploitation ability. Our results show that instead of adopting an optimization algorithm with fixed weights and a multi-Objective optimization system with fixed weight, the proposed pose solution method based on dynamic weight multi- objective optimization algorithm achieves a high accuracy and stability of the solution and can easily and accurately produce a good pose matrix which meets challenging assembly constraints, providing a practical theoretical framework and technical support for achieving high-quality automated engine assembly.
Huang, MiWu, GuanghuiSu, XunXu, YongqianDing, HanLiu, Xiaopeng
To provide test guidelines, recommendations, and referenced standards for insulation materials in a high energy system especially at high voltages (AC, DC, and PWM) and at operational altitudes, for the purpose of defining/measuring the effects of insulation aging. This document is a part of a family of documents related to the impact of ageing on insulating materials devoted to aviation applications. Aging mechanisms, and the markers to monitor them, have been defined in AIR7374. For sake of brevity, the main conclusions are used here. ARP7375 focuses on the ways to measure these markers on representative samples (either coupons or electrical insulation systems) for aerospace applications.
AE-11 Aging Models for Electrical Insulation in Hi-Enrgy Sys
This SAE Standard covers unshielded cable, 22 gauge and larger, intended for use at a nominal system voltage up to 600 V or 1000 V (ACrms or DC). It is intended for use in surface vehicle electrical systems.
Cable Standards Committee
In this research, the design of a digital twin system for a Robot-Assembled Workpiece Transfer Station (RAWTS) and virtual commissioning with it were detailed, aiming for debugging high-repeatability, high-precision robotic motions. The system employs a structured three-layer digital twin framework, Physical, Digital, and Information Fusion layers, interconnected via an OPC UA communication architecture to enable real-time virtual-physical data synchronization. The 6-axis industrial robot’s kinematic model is established using the D-H parameter method, and the translational end-effector’s kinematic relationships are configured with defined OPEN/CLOSE poses. A behavior-driven digital twin model is constructed within NX MCD, incorporating lightweight-processed 3D geometry from SolidWorks. Virtual commissioning involves PLC and robot program integration, OPC UA-based signal mapping, and kinematic path planning with reachability validation to avoid singularities and collisions. Key joint angles at critical path points are optimized, and virtual-physical integration debugging is performed, resulting in first-attempt success in physical operation. The study demonstrates that the NX MCD-based digital twin approach effectively validates control logic, optimizes robot trajectories, reduces on-site debugging time, and enhances operational precision and safety, offering a practical reference for digital twin applications in robotic systems.
Zang, YupingWang, YeFu, HudaiLi, WeiweiJiang, ZhiyuWang, Dayu
With the continuous improvement of performance requirements for aviation equipment, the importance and complexity of hydraulic systems as the core carrier of flight control are becoming increasingly prominent. The cleanliness of aircraft hydraulic pipelines directly affects the reliability and flight safety of hydraulic systems, and it is necessary to use specialized cleaning and testing equipment during design and manufacturing to achieve efficient cleaning. The design of traditional cleaning equipment relies on experience-driven development, with mechanical, hydraulic, and electrical systems developed independently. There are problems such as unclear requirement definitions, low efficiency of interdisciplinary collaboration, and lagging validation, making it difficult to achieve the goal of forward design. Therefore, this study introduces Model-based Systems Engineering (MBSE) method in the development process of pipeline cleaning test equipment, proposes a modeling process based on RFLP (Requirements-Function-Logical-Physical), and uses SysML system modeling language to construct a top down design model system for aircraft hydraulic pipeline cleaning equipment. Through requirement analysis modeling, functional behavior definition, and system architecture design, the significant advantages of MBSE method in the development of complex aviation test equipment have been verified, effectively improving the bold design capability and top down design efficiency. MBSE method can not only improve the design efficiency of equipment, but also promote the intelligent and efficient operation of equipment, which has important significance for the development of intelligent manufacturing and electromechanical integration technology.
Zhang, YuxinMa, ZichenLi, QiSong, GuoqiuLi, HaiweiZhang, Jingjing
This document covers cable, shielded and jacketed, intended for use at a nominal system voltage up to 1000 V (AC rms or DC). It is intended for use in surface vehicle electrical systems.
Cable Standards Committee
In this work, molecular dynamics simulations are applied to systematically examine the influence of varying temperatures (300 K, 500 K, and 700 K) on the Elevated-temperature compression behavior and micromechanical characteristics of polycrystalline Al-Mg-Si aluminum alloy. A nanopolycrystalline model was established to analyze the stress–strain response, dislocation evolution, and crystal structure changes occurring during the deformation process. The simulation results show that the yield strength and elastic modulus both decline as temperature increases, indicating a pronounced thermal softening effect. During the early stage of plastic deformation, dislocations mainly have their nucleation sites at grain boundaries and then propagate into the grain interiors, where they form interconnected networks along with stacking faults and twin structures. This work reveals the thermal deformation mechanisms of Al-Mg-Si aluminum alloy at the atomic scale and provides theoretical guidance for the optimization of its hot-working processes.
Sun, RuifengLiu, ShoukuiWang, RuiSun, XuemeiDing, ShuliMa, Xiaofei
The shipboard cabinet is an important carrier of radar equipment. It is necessary to ensure a good working environment and provide maximum support and protection for the internal equipment. In this paper, a shipboard cabinet that can realize a parallel heat dissipation architecture was taken as the object. The natural frequency and mode were used to find the area where the cabinet was prone to high-frequency vibration under impact excitation. The response characteristics of the cabinet under strong impact conditions were studied using a nonlinear transient dynamic analysis method. The weak links in the cabinet structure were identified, and the structural reinforcement design was carried out. After optimization, the maximum stress value of the cabinet was significantly reduced, and the safety factor was greater than 1.5. Finally, the effectiveness of the structural optimization was verified through experiments. The cabinet vibration isolation system was optimized and selected to ensure that it has good vibration isolation characteristics and impact response. The vibration isolation performance of the wire mesh isolator and the non-resonant peak isolator in the shipboard vibration and impact environment was verified by experiments. The impact transmissibility is less than 0.3, and the vibration transmissibility is less than 1.5, which can further improve the vibration and impact resistance of the shipboard cabinet.
Ni, XiaokangJiang, BoZhang, LiangjuanWu, Jingkai
KPIT experts address challenges of maintaining legacy architectures while introducing centralized compute, OTA, new energy platforms and AI layers - driving integration complexity and validation effort. KPIT Technologies is providing the executive leadership for this year's SAE COMVEC, a forum for global leaders in trucking, construction equipment, agricultural machinery and defense vehicles to address the technologies, regulations and innovations impacting transportation today and in the coming years. The theme for COMVEC 2026 (www.sae.org/events/comvec), which takes place in Schaumburg, Illinois, from September 29 to October 1, is “Resolving Current Challenges While Reimagining the Future.” “For commercial and off-highway, this theme captures a structural contradiction the industry lives with every day: transform the entire product architecture while continuing to deliver near-zero downtime, tight margins and proven reliability,” Satish Kumar, senior VP at KPIT, said in a pre-event interview with Truck & Off-Highway Engineering.
Gehm, Ryan
For decades, hydraulic systems have been relied upon to do all the heavy lifting in aerospace. They are powerful, reliable, and deeply embedded in how aircraft are designed, to the extent that - for many engineers - they are simply part of the landscape. Now, however, things are beginning to change. From advanced air mobility platforms now entering certification to next-generation commercial aircraft on 10-year horizons, electric and electro-hydraulic actuation is steadily replacing the heavy, centralized hydraulic architectures that have defined flight control for decades. Understanding why means stepping back from the actuator itself and looking at the aircraft as a whole system - and, increasingly, as an integrated motion control challenge.
The suspended converter valve constitutes the fundamental equipment essential for the functioning of direct current power transmission infrastructure. The electrical equipment has been severely damaged in historical seismic events, underscoring the earthquake resistance of thyristor valve is critical for maintaining secure and consistent performance of energy delivery systems. Current seismic research focuses on ±800 kV converter valves, while studies on ±600 kV converter valves are lacking. Due to significant differences in the length of suspended insulators between ±600 kV and ±800 kV converter valves, their seismic responses differ considerably. A three-dimensional finite element model encompassing both the ±600 kV suspended converter valve and its supporting valve hall structure was developed to accurately capture their dynamic interactions under seismic excitation. The modal analysis is conducted, and the natural frequencies and mode shapes of converter valve and valve hall system are obtained. The seismic analysis results indicate that under 1 g seismic excitation, the calculated maximum seismic displacement of the suspended valve tower is 421 mm, exceeding the engineering design limit of 400 mm. The calculated minimum stress safety factor for the converter valve suspended insulators is 1.46, failing to meet the specified requirement of no less than 2. Both the swing amplitude of the converter valve and the stress on the suspended insulators exceed design limits. It not only poses a mechanical safety risk to the converter valve, but the excessive seismic displacement can also lead to seismic coupling effects between the converter valve and critical equipment. Therefore, further research on damping measures is required for the seismic vulnerabilities of ±600 kV suspended converter valves.
Lin, SenZhu, ZhubingLu, ZhichengSun, Yuhan
In view of the key problems—low chip burn-in efficiency and high burn-in costs—caused by high R&D costs and a limited number of veneer stations in the traditional burn-in system used in the military aerospace field, this project has carried out a series of innovative research. Through systematic scheme optimization design and strict cost control measures, a new burn-in system with significant cost advantages and supporting multi-station parallel processing has been successfully developed for the aerospace field. The core technical breakthroughs of the system are mainly reflected in three aspects: first, through architectural reconstruction, the number of single incubator stations has been increased by leaps and bounds from the traditional 60 to 720; secondly, the use of intelligent monitoring technology can expand the scale of the workstation while using the display for process monitoring and data collection; Finally, the modular design concept is innovatively introduced, which greatly reduces the construction cost per workstation. Actual tests have verified that the processing efficiency of the AD1120 chip burn-in system has achieved a significant improvement of 1100%, which is equivalent to increasing the processing capacity of a single batch by 11 times. Up to now, the system has completed the 160-hour continuous burn-in test of 5,000 AD1120 chips, during which the system operation is stable and reliable, and there is no abnormality in the use of the test chip manufacturers. This breakthrough performance improvement not only significantly shortens the product development cycle but, more importantly, provides a practical technical solution for batch screening of high-reliability chips. Subsequent promotion and application can meet the mass production needs of a variety of chips in the aerospace industry, and provide a way to reduce costs and increase efficiency for the same type of unit.
Gu, ZuchengKang, XiaoJiang, Shang
Driven by increasing engineering demands, the need for high-performance flexible electronics has surged, accelerating the development of stretchable devices within mechanics. Among multilayer structures, the film/substrate architecture serves as a typical example, and its buckling behavior remains a longstanding focus of mechanical investigation. This work examines how an elastic film bonded to a soft tri-layer substrate loses stability, producing wrinkled surface patterns under compression. We first construct a mechanical model, then derive an analytical expression for the wrinkle amplitude using a force-balance approach, and finally employ finite-element simulations and theoretical comparisons, we systematically explore how the middle layer’s stiffness and thickness jointly govern the onset, wavelength and amplitude of surface buckling, revealing quantitative selection rules that have not previously been reported for tri-layer structures. The results show that the tri-layer film/substrate structure exhibits two instability modes: film-intermediate co-buckling and film-only wrinkling. By simply varying the middle layer’s elastic modulus or its thickness, one can move the structure across the boundary that separates the film-only and bi-layer buckling regimes, providing a direct mechanical selection for on-demand mode. In addition, the wrinkle amplitude increases monotonically with the applied initial strain. Those findings offer a theoretical reference for designing flexible electronics based on film/substrate structures.
Chen, HaoZhang, WulinSong, Yahui
Under China’s intelligent manufacturing strategy, manufacturing enterprises are expected to achieve digital and networked operations by 2025, with full digital transformation by 2030. Intelligent factories, the core of this transformation, rely on interconnected, integrated, and data-fused systems. This paper focuses on the micro-assembly intelligent workshop at the Nanjing Research Institute of Electronics Technology, which produces micro-circuit modules for large-scale complex electronic systems. The workshop combines discrete and process manufacturing modes, presenting unique challenges for digital management. A digital management platform based on a five-layer architecture (device, network, data, application, and decision layers) is proposed to address multi-dimensional business needs, including production scheduling, logistics, execution, and decision optimization. A hierarchical workflow structure of the workshop, consisting of a main workflow and several sub-processes, is in-depth studied and designed. The platform is constructed based on requirements analysis and workflow design of the workshop and integrates systems such as MES, APS, WMS, and SCADA, supported by AI-driven big data analytics. This study offers a practical framework for advancing digital transformation in the electronics industry.
Zhang, JianWang, JiafengGuo, Yongzhao
SAE TOMORROW TODAY - SDVs, AI, and the Next Era of Automotive Innovation135787/28/2026
What does it really mean to build a software-defined vehicle? As AI reshapes the automotive industry, SDVs may become the foundation for the future rather than the destination. Listen in as we sit down with Jeffrey Chou, Founder and CEO of Sonatus, a leading provider of intelligence-driven SDV solutions, to explore why SDVs are best understood as a platform for innovation -- one that is scalable, upgradable, and proven at scale. This conversation dives into the evolution of SDVs, from over-the-air updates and AI-powered diagnostics to intelligent infrastructure services that could one day allow vehicles to share computing power, storage, and data with the world around them. You'll also get insight on how Sonatus scaled its software, the cultural shift required to bring Silicon Valley and automotive engineering together, and why collaboration -- not competition -- will define the future of mobility. If you're interested in automotive OS, AI, SDVs, or the future of vehicle architecture, this episode offers an insider's perspective on where the industry is headed next. We'd love to hear from you! Share your comments, questions and ideas for future topics and guests podcast@sae.org. Don't forget to take a moment to follow SAE Tomorrow Today-a podcast where we discuss emerging technology and trends in mobility with the leaders, innovators and strategists making it all happen--and give us a review on your preferred podcasting platform. Follow SAE on LinkedIn, Instagram, Facebook, X, and YouTube. Follow host Grayson Brulte on LinkedIn, X, and Instagram.
Patterson, Lori
North American CAV Performance Data StandardWP-00157/22/2026
As the deployment of connected and automated vehicles (CAVs) expands, the need for a consistent, cross-industry approach to performance relevant CAV data exchange is becoming more pressing. Vehicle developers, infrastructure owners and operators (IOOs), and technology providers generate and consume data that support safety, mobility, and operational efficiency, yet much of the data remains fragmented, inconsistently formatted, and difficult to reuse across systems. To address these gaps, the Society of Automotive Engineers (SAE) and the Canadian Standards Association (CSA) convened a multi-stakeholder workshop on November 3, 2025, with participants representing original equipment manufacturers (OEMs), automated driving system (ADS) developers, state and local agencies, standards bodies, and technology partners. The workshop focused on identifying challenges, clarifying needs, and outlining a path toward a North American CAV Performance Data Standard. Key themes from the workshop included: -The need for a shared data language to support safe and interoperable CAV operations. -The lack of consistent formatting, labeling and visibility regarding who produces and consumes data. -A “start small, iterate and scale” approach beginning with well-defined use cases. -The need for technical harmonization and governance structures that build trust and support sustained coordination. This white paper summarizes the key findings and outlines a practical approach to developing a Version 0.1 base-layer data standard that can support measurable progress in 2026 and beyond.
Nesheli, Mahmood
The proposed Digital Mesh/Fabric concept builds upon the Digital Thread Framework (refer to AIR7161) by representing the interconnection of multiple digital threads across multiple data stores, logical organizing segments, and product life-cycle stages. Unlike a single digital thread, which follows a linear or sequential flow of data utilization through a product life cycle, the Digital Mesh/Fabric forms a complex mesh of n-dimensional interconnected digital threads, allowing for greater value creation, flexibility in data utilization, scalability, and integration.
G-31 Digital Transactions for Aerospace
SAE TOMORROW TODAY - Why the Biggest Challenge for SDVs Isn't the Technology135777/20/2026
Software-defined vehicles (SDVs) are transforming the automotive industry ... but are OEMs focused on the right priorities? With over 35 years of award-winning automotive software expertise, Elektrobit's comprehensive SDV ecosystem empowers OEMs, Tier 1s, ODMs and Big Tech to build future-ready solutions with speed and confidence -- driving faster innovation and seamless integration across the vehicle lifecycle. Listen in as we sit down with Dr. Moritz Neukirchner, Head of Cross-Portfolio Growth and Alliances, to discuss how automotive operating systems are reshaping the future of mobility and why software is becoming the defining factor in vehicle innovation. From over-the-air updates and AI-defined vehicles to open-source software, you'll learn why many OEMs are rethinking their SDV strategies after years of overambitious goals. This conversation also explores why organizational change, not technical capability, is now the biggest hurdle to building scalable, customer-focused SDVs. If you're interested in automotive OS, AI, SDVs, or the future of vehicle architecture, this episode offers an insider's perspective on where the industry is headed next. We'd love to hear from you! Share your comments, questions or ideas for future topics with Grayson on Twitter or send them to podcast@sae.org. Follow SAE on LinkedIn, Instagram, Facebook, Twitter, and YouTube.
Patterson, Lori
The multi-objective optimization algorithm framework for lightweight bus chassis architecture selects new sample points by utilizing the optimal solution obtained during the iterative process, and then reshapes the dynamic Kriging surrogate model, ultimately achieving the implementation of multi-objective optimization for lightweight bus chassis architecture. Its core lies in whether the NM-MOPSO algorithm can accurately converge to the global optimal solution of the model. This determines the accuracy of the sampling area and the effectiveness of the new sample points. If the algorithm converges inaccurately, it will result in poor performance of the model in the optimal solution region, thereby affecting the accuracy of the solution. Therefore, the precise convergence of NM-MOPSO algorithm is crucial for the success of multi-objective optimization algorithm for lightweight bus chassis architecture.
Han, YangqiHu, JingChen, YajuanHu, Guangxue
Requirements of Interface for Aircraft/Store Electrical Interconnection System (GJB 1188A-99) is the current standard followed by all types of carrier aircraft and stores. This paper designed a 1553B bus remote terminal mode code configuration method that met the requirements of GJB1188A standard, completing the interrupt initialization and data initialization of compulsory mode codes. These comprehensive test results confirm that the proposed mode code configuration method is both reliable and effective, and provides strong portability, which can be used as a reference for the GJB1188A interface software design of other components
Han, BinZhang, KunLiu, XuhanYe, JinhanLi, Zhengmao
Nowadays, the majority of intelligent fault diagnosis approaches are still centered on individual faulty components, while only a limited number of models are capable of performing integrated diagnosis for rotating systems that consist of shafts, bearings, and gears. Under variable-speed operating conditions, the large scale of vibration data further complicates the process of effective feature extraction. To improve these challenges, this study develops a comprehensive diagnostic framework for rotating components, termed WGAN-SAFC. The proposed architecture integrates a Wasserstein Generative Adversarial Network (WGAN) with a hybrid structure of stacked autoencoders and sparse filtering (SAFC). SAFC integrates the feature-learning capability of SAE and the sparsity-driven representation of SF, while incorporating adversarial data generation to address sample imbalance and enhance fault diagnosis performance. Experimental verification on collected vibration datasets demonstrates that WGAN-SAFC achieves superior diagnostic accuracy and robustness compared with existing methods.
Li, ShunmingFeng, Mengqi
This study addresses the challenges of communication delays and system stability in autonomous obstacle avoidance (AOA) systems under next-generation vehicular electronic/electrical architectures. A centralized PON-based architecture is proposed, leveraging XGSPON technology to enhance bandwidth capacity and reduce electromagnetic interference, while rigorously analyzing worst-case in-vehicle communication (IVOC) delays. To mitigate latency impacts, a Software-Defined Networking (SDN)-driven dynamic scheduling strategy prioritizes safety-critical data streams (e.g., environmental perception, motion control) through adaptive resource allocation. Further integrated with a robust H-infinity LQR controller, the co-design framework ensures precise trajectory tracking and suppresses steering oscillations under communication uncertainties. Simulation tests validate the framework's efficacy, demonstrating significant reductions in loop delays and improved dynamic stability in complex scenarios. This work bridges communication efficiency and control robustness, offering a scalable solution for advancing safety-critical autonomous driving systems.
Wang, WenweiHan, MuchenCao, Wanke
As a special vehicle, motor caravans have high customer demand and expectations for product quality under current market conditions. At the same time, customers generally have strong demands for functional differentiation and modification. To meet the requirements, manufacturers need to redesign and construct the production process platform, including redesigning and transforming various functional unit modules on the vehicle. For example, the flexibility of production process platform systems, standardization of electrical interfaces, and modularization of functional units, etc. In the implementation process, by embedding flexible architecture into the existing universal process system, motor caravans modification can be flexibly organized according to customer orders and requirements while ensuring streamlined production. In the implementation process, the focus of the new installation process system is to match the electrical systems inside the vehicle, ensuring not only the matching between different unit systems, but also the compatibility between the new installation system and the original vehicle system. When formulating the modification process, it is necessary to meet the actual usage requirements and environmental conditions of the motor caravans, while also considering the speed of production organization. The beginning of in car modification often means rebuilding local systems, and whether the compatibility and compatibility of the overall system modules are complete is the ultimate goal pursued by modification production enterprises. In the research process, methods such as comparison, literature review, and examples were used to attempt to illustrate the role of flexible process system architecture in promoting motor caravans modification, especially personalized and differentiated modification, in the context of rapid development of the contemporary automotive industry. Especially in today's rapidly developing advanced control technology of artificial AI, breaking down the whole into smaller parts and standardizing them one by one is of great significance for improving production efficiency and enhancing the automation level of process systems.
Li, Sheng
The turbine hybrid electric propulsion system is an important form of green aviation. Unlike the single form of aviation power scheme, the hybrid energy system is flexible in architecture, uses two or more energy forms, and has diverse energy sources. Under different mission requirements, it needs to meet the requirements of mass balance, energy balance, and power demand, etc. Therefore, The control and distribution management between different energy systems have become the key to hybrid power, and power management technology is one of the key challenges in the development of aviation hybrid power control systems. This paper reviews the current structural forms of aviation turbine hybrid electric propulsion systems, analyzes the current research status of power management technology for aviation hybrid systems, and points out that the online power management method based on optimization is the best power management technology solution for turbine hybrid electric propulsion systems. Establishing a high-precision and realtime on-board power calculation model, breaking through the power management method based on the integrated flight and engine, and improving the applicability of the power management method throughout the service life are important directions for promoting the development of online power management technology.
Cai, ChangpengLiu, HaoGu, JiangweiLi, ShunmingZhang, Haibo
These days, the vehicle dynamics control of electric vehicles (EVs) with multi-actuated architectures has been widely investigated. Such EVs have a torque vectoring differential (TVD), which can generate a torque difference between the left and right wheels. As one of TVDs, a two-motor-torque difference amplification mechanism (TDA-TVD), has been proposed. The TDA-TVD can generate a greater torque difference compared to an individual-wheel-drive (IWD) system. However, it has controllability difficulties due to its two resonance modes. Previous studies first proposed a frequency response model of the TDA-TVD and anti-vibration feedforward torque controllers based on an average-differential coordinates (ADC) transformation. Subsequently, wheel speed control (WSC) and slip ratio control (SRC) based in the ADC were presented. However, only the WSC was designed with frequency domain analysis, and the SRC was designed with manual tuning. In this study, the closed loop of the SRC of the TDA-TVD is modeled in the frequency domain, and a parameter determination method based on Nyquist plot and sensitivity function analysis of the SRC, which is the outer loop of the WSC, is suggested. Next, several SRC strategies are proposed, depending on the driver’s preference. Lastly, experimental results using a real vehicle with the TDA-TVD on slippery surfaces are shown. Newly proposed and conventional SRCs are compared. The effectiveness of the proposed strategies is analyzed and presented.
Fuse, HiroyukiFujimoto, HiroshiSawase, KaoruTakahashi, NaokiTakahashi, RyotaHayashi, Takayuki
The aim of this work is to develop a modular, real-time-capable digital twin of an electric powertrain based on machine learning (ML)-based model structures and a systematic, component-oriented architecture with a focus on efficiency estimation in test bench environments. The further goal here is to enable virtual testing, which can be used for frontloading and thus both prevent errors and increase the speed of product development. Based on a comprehensive set of measured and derived test bench data, a multi-stage procedure is implemented that integrates data acquisition, physically informed feature selection, modeling at the component and subsystem level, and hybrid coupling strategies. The digital twin captures inverter, electric machine, and mechanical transmission stages and generates consistent predictions of key variables such as torque, speed, power factors, and subsystem as well as overall drivetrain efficiency. The methodology enables a systematic comparison of black box, dark grey box, grey box, and bright grey box architectures with respect to prediction accuracy, information content, and real-time capability. The methodology provided uses new model structures that explicitly integrate physical dependencies while also using ML models to map nonlinear effects. The hybrid architectures presented have been shown to significantly reduce the measurement effort while achieving nearly identical model quality and surpassing purely physics-based models in terms of accuracy, robustness, and real-time capability. For the final bright grey-box architecture, average relative efficiency errors below 1 % are achieved while maintaining real-time execution rates. The study shows that bright grey box-models in particular offer a best-case compromise between the requirements of information content, error quality, and synchronization rate, thus representing a methodological advance over conventional digital twins, which are often created at the component level. The shown methodology provides an implementable framework for digital twins of electric powertrains in industrial test environments.
Kopp, LennartProksch, DanielOckert, NielsKarthaus, CarstenKley, Markus
Software-defined, highly customizable vehicle architectures drastically increase the number of hardware–software constellations that must be validated, especially under safety and timing constraints. Traditional unit and integration testing, as well as current regression and combinatorial methods, cannot practically cover this configuration space or reliably capture emergent effects arising from complex interactions, such as bandwidth contention and non-linear latency behavior. This work presents a proof-of-concept for predictive, situational validation of self-describing hardware and software components within realistic automotive E/E architectures. Proposing a novel Machine Learning- (ML) based method for early systemic feasibility prediction of automotive configurations using Graph Neural Networks (GNNs). Specifically, the subclass Graph Isomorphism Networks (GINs) is applied to predict the compatibility of a randomly composed configuration of software and hardware components, assessing both structural compatibility and functional stability. The trained models achieve recall and accuracy above 90%, even when detailed behavioral metadata is hidden during training, indicating that systemic incompatibilities are learnable from topological features alone. Results were achieved from training on a realistic, synthetic dataset representing less than 10e−27% of all possible permutations without finetuning or further parameter optimization. It demonstrates the potential of GIN-based graph learning to enable early, automated feasibility assessment, substantially reducing testing time and development effort for modular, personalized, and update-capable vehicle architectures.
Wizl, JensGuarda, Filippo
This paper investigates the integration of Artificial Intelligence (AI) within radar-based perception for Advanced Driver Assistance Systems (ADAS) under safety considerations aligned with ISO 26262 [1] for functional safety and ISO 21448 (SOTIF) [2] for performance-related safety of the intended functionality. The study evaluates a hybrid architecture in which AI-based perception modules are combined with deterministic supervisory mechanisms to maintain safety compliance. A simulation-based case study using CARLA with radar sensor modeling is presented to compare a deterministic radar perception pipeline with an AI-enhanced approach under nominal and degraded environmental conditions. Performance is evaluated using precision, recall, and F1 score metrics. Results indicate improved recall and F1 score under adverse scenarios for the AI-based perception module, accompanied by a moderate increase in false positives. The paper discusses architectural constraints required to limit non-deterministic behavior, including confidence gating, deterministic supervision, and scenario-based validation. The findings are limited to simulation and are intended to provide preliminary insights into the technical and safety implications of incorporating AI-based radar perception within ISO 26262-compliant ADAS architectures.
Jain, Yesha
Hybrid electric vehicles rely heavily on battery pack power capability, which is often compromised by non-uniform aging and thermal gradients. Conventional battery models typically use bulk state-of-health metrics, failing to capture localized degradation that leads to current imbalances and reduced pack utility. This paper presents a multi-scale modelling framework that integrates Electrochemical Impedance Spectroscopy data into a fractional-order equivalent circuit model to simulate localized degradation in Lithium Iron Phosphate cells. Results show that the terminal voltage of LFP cells can be accurately modelled using the proposed fractional-order equivalent circuit with a discrete transfer-function implementation, maintaining root-mean-square errors below 20 mV across most state-of-health and state-of-charge conditions. The validated cell model is then extended to a degradation-aware battery pack representation. The battery pack in this work utilizes a 200-kWh, 800 V architecture consisting of five modules connected in parallel, each module composed of 13 parallel strings of 250 series cells, evaluated under multiple degradation scenarios. By integrating this pack model into a Class-8 series hybrid powertrain simulation, this study quantifies how cell-to-cell heterogeneity impacts vehicle performance under the VECTO regional delivery drive cycle. At the vehicle level, these battery constraints influence engine duty cycles and battery pack stress metrics. When localized degradation reaches up to 40% in one module while the remaining modules degrade up to 20% to 30%, such inhomogeneous degradation reduces the minimum pack terminal voltage by approximately 27% and increases peak discharge current by more than 30%, resulting in more rapid degradation. These battery-level limitations translate into higher fuel consumption by up to 6% in a charge-sustaining scenario.
Safavi, Seyed RezaHomayouni, HoomanShoa, TinaWang, JasonMcTaggart-Cowan, Gordon
The UMV Peoplemover 2+2 is part of a modular vehicle family (Urban Modular Vehicle) that includes derivatives for passenger and cargo transport in urban environments. The platform supports automated movers as well as conventionally controlled vehicles with a human driver, ensuring high flexibility across applications. The modular platform enables the extensive use of common parts, allowing the efficient and cost-effective realization of multiple vehicle variants. The increased share of common parts also improves sustainability by reducing derivative-specific parts, material usage, and production complexity. A drivable demonstrator of the UMV Peoplemover 2+2 has already been realized. The vehicle is designed for the automated transport of up to four occupants in a 2+2 vis-à-vis seating arrangement and is targeted at demand-oriented shuttle services. While the drivable demonstrator validated the proof of concept, it lacked the core Level 4 hardware and software stack for automated driving functions. To address this limitation, we deployed a software-defined vehicle architecture to the concept. This paper introduces the novel e/e-architecture and software stack enabling the Peoplemover 2+2 to initiate its first shuttle service at the German Aerospace Center (DLR e.V.) in Stuttgart. We further detail the deployed multi-modal sensor suite, comprising modern solid-state LiDARs and a 4D imaging radar, which were carefully selected to meet the operational design domain requirements while also serving as a versatile research platform for future advanced perception studies. Finally, we analyze the SDV-based modular software stack, which facilitates rapid application development through straightforward switching between commercial, open-source, and in-house software domains, and supports parallel execution of domain-specific functions across all three software sources.
Pohl, EricSchmid, FabianMünster, MarcoSiefkes, TjarkStuebler, TillmannMohammed, Shawan
Automated Vehicle Marshalling (AVM) is the first functionally safe Level 4 automated driving system. It consists of the wireless control of unoccupied vehicles at low speed in well-defined environments, such as parking facilities or manufacturing plants. The driverless operation in an AVM system is achieved by transmitting control messages between connected vehicles and intelligent infrastructure. Similar to other wireless applications, network reliability poses a major challenge to ensuring safe automated driving. An AVM system must provide uninterrupted communication between the vehicle and the infrastructure at a stable frequency. However, wireless systems usually suffer from varying latencies and network disturbances. In this context, international organizations and automotive industry contributors have defined requirements specifying network performance, communication interfaces, and message formats for different AVM use cases. These requirements cover communication aspects without involving core automated driving functions, such as vehicle motion control, which are also decisive in ensuring the safety of the overall system. Therefore, studying communication factors in combination with vehicle motion control offers better interpretability of system capabilities. In this work, we investigate the trade-off between communication specifications and vehicle lateral control within an AVM framework implemented on a real vehicle. We aim to address the limitations that may arise under real-world AVM driving conditions. First, we revisit the current technical specifications to highlight the specific AVM messages relevant to vehicle lateral control. Then, we propose a testing framework by establishing communication with the test vehicle over a Wi-Fi network using multiple access points deployed across an indoor parking facility and an outdoor test track. Thus, we obtain a quantitative analysis of network factors, such as latency, in different driving environments. In the next step, we present a Model Predictive Control (MPC) approach that uses the AVM control messages to achieve robust vehicle lateral control. By evaluating the control performance under communication conditions, we assess the impact of network latency on vehicle lateral control. This work provides a baseline for exploring the limitations of AVM and deriving potential optimizations.
Mejri, Mohamed AmineMünchhausen, HenrikFlormann, MaximilianSturm, AxelHenze, Roman
Trajectory tracking control and vehicle state estimation are core functionalities of highly automated vehicles and must operate reliably under strict real-time constraints as well as in the presence of model uncertainties and limited sensor availability. This paper presents an integrated, real-time capable framework for trajectory tracking control and vehicle state estimation, developed within the UShift II research project and implemented on the highly automated vehicle platform. The framework combines nonlinear model predictive control (NMPC) for trajectory tracking with an extended Kalman filter (EKF) for multi-sensor state estimation within a modular system architecture. The NMPC is based on a vehicle model designed for low-speed automated driving maneuvers and explicitly accounts for actuator constraints. Trajectories are tracked based on local planned reference trajectories while ensuring smooth and physically feasible control inputs for underlying control. The EKF fuses measurements from global navigation satellite system (GNSS), inertial sensors, and wheel-speed-based odometry, providing consistent estimates of the vehicle states under varying sensor availability. Particular emphasis is placed on robustness and computational efficiency in order to meet the real-time execution requirements on the target hardware. The complete framework is implemented on automotive-grade real-time hardware and validated on the U-Shift II vehicle platform. Experimental results demonstrate reliable localization performance, smooth and accurate trajectory tracking, and deterministic real-time execution, confirming the suitability of the proposed approach for practical low-speed automated driving applications.
Fuchs, SörenNeubeck, JensWagner, Andreas
Electrification using battery systems is one of the most relevant solutions regarding ecological challenges within multiple application cases such as mobility, power tools or stationary power supply. Nonetheless besides recent achievements in some cases battery systems are still lacking behind operational requirements compared to conventional propulsion systems, therefore limiting the potential of electrification. Especially when purpose design possibilities are limited. Besides improving properties of cell materials, better usage of the available installation space offers potential for optimization of the battery system. The development of battery systems is complex, as it involves multiple system levels and domains, along with a wide range of design options and architectures. Battery cells that can be manufactured in flexible formats enable possibilities to make more efficient use of available installation spaces. At the same time, these additional degrees of freedom increase design complexity and significantly expand the solution space. For example, numerous options for sizing and positioning of the cells are available that are interacting with the cooling system and housing design. Also, additional challenges regarding electrical and thermal load distribution occur using format flexible cells. To support developers, new methods and tools are necessary to handle this complexity. Therefore, the authors present a methodology that includes an installation space optimization using format-flexibly produced pouch cells that generates different possible layouts of cells and modules, an approach for electrical and thermal modeling of the battery system that is applicable for varying cell arrangements as well as possibilities for a fast criteria-based evaluation of different cell and module arrangements that can be used for an overall optimization of the battery system. Finally, the authors are discussing benefits and disadvantages of the presented methodology as well as the usage of format flexibly produced pouch cells using an illustrative case study.
Müller-Welt, PhilipBause, KatharinaSpohn, HannesAlbers, Albert
Next-generation powertrain architectures proposed within EU Horizon projects adopt operating voltages above 800 V, providing improvements in efficiency as well as reductions in copper usage and system weight. However, post-800 V vehicles must remain backward compatible with existing 400 V and 800 V charging infrastructure, which requires the installation of an additional onboard DC boost charging unit on the vehicle. This paper proposes an integrated DC boost charging solution that reutilizes the open-end winding electric machine and the traction inverter of the electric powertrain, enabling backward compatibility while further reducing system cost and weight. In charging mode, the electric machine is repurposed as a passive inductive component, imposing a strict requirement of stationary operation with zero torque generation, which fundamentally differs from the driving mode characterized by rotor rotation and electromagnetic torque production. Consequently, conventional electric machine modeling approaches based on the rotor-oriented reference frame are not applicable to charging operation due to the unsymmetrical and unbalanced three-phase currents in the machine windings. To evaluate the machine behavior and develop charging control strategy, this paper introduces a magnetic-domain model based on physical model using phase self- and mutual-inductance parameters, from which the electromagnetic torque is directly derived based on the interaction between magnetic flux and phase currents. The simulations compare the charging current ripple and electromagnetic torque generation of a stationary open-end winding machine under two charging configurations: open-winding charging and neutral-point charging. The results show that the open-winding charging configuration exhibits lower current ripple than the neutral-point charging configuration due to higher inductance utilization. However, a non-zero charging torque is generated in the open-winding charging configuration and is strongly dependent on rotor position. The specific rotor positions corresponding to zero torque are identified and used to optimize the charging process.
Wang, HaoranKallur-Krishnamoorthy, RajeshNeuhaus, ChristophAndert, Jakob
This paper presents Stochastic Gradient Pulse Adaptation (SGPA), a real-time adaptive pulse-charging system for rechargeable electrochemical batteries that dynamically adjusts charging aggressiveness based on the battery's internal response, as opposed to predetermined CC–CV or fixed pulse profiles. SGPA is different from traditional charging methods that use static current de-rating and conservative voltage limits. Instead, SGPA uses gradient-based feedback from terminal voltage behaviour, temperature changes, internal resistance changes, and state of charge to continuously adapt pulse amplitude and duty cycle. This algorithm boosts the charging intensity when the electrochemical circumstances are good. It lowers the pulses slowly when signs of thermal or impedance-related stress show up. Simulation-based proof-of-concept experiments on a heavy-duty multi-battery system show that charging time is less than with multi-CCCV charging, while still keeping the current distribution across packs balanced. The suggested SGPA method adds an adaptive charging algorithm that is easy to understand and ready to use. It makes fast charging more efficient without lowering voltage and thermal safety limits.
Prakashkumar, BalagopalMannar, Vignesh
Recent advancements in Vision-Language Models have opened new possibilities for bridging the gap between Systems Engineering artifacts and automated code generation. Traditional Large Language Models are primarily trained on textual data and generic code repositories, which limits their ability to interpret graphical engineering artifacts such as Simulink block diagrams or system architecture models. In safety-critical domains like the automotive industry, these graphical models are central to development workflows and must remain closely aligned with textual requirements and implementation code to ensure traceability, compliance, and functional correctness. This paper proposes a Vision-Language Model-centered multimodal training framework for code generation that integrates textual requirements, graphical model-based artifacts, and annotated source code into a unified learning process. By leveraging models which combine vision encoders with language backbones, the approach enables the model to jointly learn the structural semantics of engineering diagrams and the linguistic and syntactic patterns of requirements and code. This alignment allows the model to generate code that is not only syntactically correct but also semantically consistent with both textual specifications and graphical designs. We evaluate the approach on a representative automotive dataset consisting of requirements, Simulink block diagrams, and C/C++ implementations. Preliminary results demonstrate that incorporating visual model representations significantly improves code correctness, requirement alignment, and structural consistency compared to text-only baselines. These findings highlight the potential of Vision-Language Models to enable more accurate, adaptive, and domain-compliant code generation, paving the way for the integration of VLMs into future model-based software development workflows.
Padubrin, MarcelKulzer, Andre CasalGuerocak, Erol
Electrical/Electronic Architectures (EEAs) are continuously evolving to meet newly emerging demands. In recent years, major drivers of this evolution have been the increasing software-defined nature of vehicles and the push toward automated driving. Key technologies such as edge-enhanced functions, vehicle-to-vehicle communication, and service-oriented architectures are therefore the focus of current research efforts. This paper presents a vision of how these technologies can be used to enable cooperation between vehicles, illustrated by using parked vehicles as edge nodes. These are typically seen as obstructions, as they significantly increase the risk of missing or misinterpreting vulnerable road users such as pedestrians or cyclists. Our proposed approach to counteract this problem is the use of the parked vehicles themselves as edge nodes that support object detection or even trajectory planning. Current research primarily considers smart traffic infrastructure, roadside units, and other vehicles as potential edge nodes. Including parked vehicles as edge nodes means that, instead of acting solely as obstacles, we leverage their built-in sensors to contribute to cooperative awareness. While such cooperation will enhance the safety of automated vehicles in urban areas, several challenges arise. In this paper, we discuss how data traceability, decision-making in the presence of conflicting information, and incentive mechanisms for owners of parked vehicles can be addressed. Based on these challenges, the paper outlines requirements for future cooperative architecture and highlights the role of edge-enhanced functions, Vehicle-to-Vehicle (V2V) communication, and service-oriented architectures in enabling fully automated driving.
Lüntzel, VitusLukezic, NikolaKraus, DavidSeidel, LucaBeck, MaximilianSchindewolf, MarcSax, Eric
The increasing complexity of modern software-intensive systems, particularly in the automotive domain, demands new approaches to bridge the gap between high-level engineering specifications and executable, safety-compliant code. This need is amplified by the rapid transition toward software-defined vehicles, where highly dynamic, updateable software functions significantly enlarge the scope and frequency of engineering activities and require scalable, transparent, and adaptive development processes. While recent advances in Large Language Models have demonstrated strong capabilities in automating tasks such as requirements analysis, code generation, and documentation, their deployment in safety-critical engineering workflows remains challenging due to the need for transparency, traceability, and controlled decision-making. This paper presents a modular multi-agent Large Language Model (LLM) pipeline that automates key steps of the systems engineering lifecycle - from requirement structuring and compliance checking to code and test generation - using specialized LLM agents orchestrated within a unified architecture. A central contribution of this work is the integration of a Human-in-the-Loop subsystem, which introduces configurable review checkpoints at critical stages such as requirements analysis, compliance assessment, code generation, and test creation. The human-in-the-loop module enables engineers to approve, reject, or modify intermediate results, ensuring human oversight, enhancing trustworthiness, and enabling adherence to functional safety standards. The system supports heterogeneous input formats and provides end-to-end traceability through structured outputs and detailed monitoring of performance metrics including model usage, token consumption, and automation efficiency. Initial evaluations indicate that the combination of multi-agent specialization and human-in-the-loop-guided oversight can significantly reduce engineering effort while maintaining the transparency and reliability required for regulated domains. By embedding controllable human supervision into the LLM-driven pipeline, this work offers a practical and scalable architecture for integrating Artificial Intelligence (AI) automation into safety-critical systems engineering processes, with particular relevance to automotive software development.
Padubrin, MarcelKulzer, André CasalGuerocak, Erol
Humanoid robots have long been the focus of science fiction, but today they are making their way into industrial environments thanks to the simultaneous maturing and convergence of multiple systems. Technology advances have driven the development of humanoid robots that have a wide range of movement and can perform demanding jobs around the clock without tiring. While currently representing a small share of all industrial robot deployments, the humanoid robot market is projected to grow rapidly over the next few years. In fact, estimates suggest the market could reach over $4 billion by 2030. This growth is being driven by factors such as labor shortages, falling costs, and the need for more flexible automation.
Electric high voltage (HV) cables are commonly used in automotive applications and very prominently in electrified vehicles. These cables are potential flanking transmission paths for structure-borne sound in a broad frequency range and must therefore be included in the NVH design process. Electrical high voltage cables exhibit non-linear mechanical characteristics, when exposed to significant bending the internal geometry of the cable will change and a curvature dependent bending stiffness will result. The electrical cables envisaged in the current publication feature a helically wound stranded aluminium wire core. This conductive core is covered by, in sequence, a silicone rubber insulation, a braided aluminium wire shield with aluminium foil to minimize electromagnetic interference and a silicone rubber outer sheath. An extensive measurement campaign was carried out to dynamically characterize cable specimen of different lengths and cross sections in terms of multi-degree of freedom transfer stiffnesses from 20 to 2000 Hz. In order to investigate possible temperature dependences this dynamic characterisation was carried out for temperatures ranging from -30 until +60 °C. Moreover, additional measurements on bent cable specimen allowed to assess the dependence of the bending stiffness on the cable curvature. It is shown that suitable results can be obtained by modelling the conductive core using an isotropic multi-layer continuum model and by using corrected material characteristics to account for curvature effects. Temperature effects are shown to be negligible within the tested range.
Nijman, EugeneBuchegger, BlasiusBöhler, ElmarZeller, BernhardRejlek, JanFaksa, LukášLukavsky, David
Regulators and policymakers have introduced increasingly stringent limits on tailpipe CO₂ and pollutant emissions to accelerate the decarbonization of heavy-duty vehicle applications. The development of innovative propulsion technologies — such as advanced combustion systems, low-friction reciprocating components, and improved aftertreatment solutions — combined with hybridization and the adoption of alternative fuels (e.g., biogas, HVO, green hydrogen), is a key pathway for meeting future emission and GHG targets. In this study, advanced combustion systems were developed for a 13-liter diesel engine for heavy-duty truck applications, with the objective of meeting forthcoming Euro VII regulations while maximizing thermal efficiency. The combustion system architecture—including open-bowl geometry with high aspect ratio, injector nozzle with wider spray opening angle, and reduced swirl ratio—was optimized using a Machine Learning–algorithm trained on high-fidelity 3D CFD combustion data. The method enabled the identification of two optimized combustion-system “recipes”, one of which was evaluated through engine tests, which refined nozzle specifications and injection strategies, using a structured Design of Experiments (DoE) approach. Results were benchmarked against a MY24 baseline combustion system, assessing efficiency, NOx–soot trade-offs, and combustion behaviors. Based on 3D-CFD results, the advanced combustion concept achieved an improvement in Brake Thermal Efficiency (BTE) of up to +0.8% points and delivered substantial NOx reductions of up to 45%, while maintaining smoke emissions at or below baseline levels. The experimental results indicate that the advanced combustion system developments designed for next-generation heavy-duty engines can further increase BTE by up to ~1% relative to the baseline combustion system, without deteriorating the soot–NOx trade-off.
Belgiorno, GiacomoCentini, Maria PiaPezza, VincenzoCozza, Ivan F.Pesce, Francesco C.Vassallo, AlbertoColombo, GiovanniGallo, AlessandroMirzaeian, MohsenBorg, Jonathan
The EU funded innovation project High-Voltage fast-charging Efficient electric vehicle Powertrains (HiVEP) develops innovative technologies for mass-market electric vehicles (EVs) by advancing architectures operating above 800 V. These architectures integrate silicon carbide (SiC)-based power electronics, rare-earth-free electric machines with active winding reconfiguration, high C-rate batteries, and optimized thermal management systems. HiVEP aims to enable fast charging in less than ten minutes, reduce energy consumption by at least 25%, extend the driving range by 20%, and cut system costs by up to 20% in volume production. This article deals in detail with the project objectives, the methodological approach, and the expected key innovations, as well as the technical, environmental, and social impacts. The discussion situates HiVEP within the European research and innovation landscape, emphasizing its role in accelerating adoption of sustainable mobility solutions.
Schernus, ChristofNada, ShadyNeuhaus, ChristophEwald, JensSwierc, DanielKallur-Krishnamoorthy, RajeshVasiliadis, Harilaos
Automotive Engineering: June 202626AUTP066/4/2026
New York 2026: diversity on full display New powertrain choices keep popping up on new vehicles from OEMs that debuted at NYIAS this year. Sealing integrity in a Formula 1 limited-slip differential High-temperature hydraulic control in a Formula 1 drivetrain requires dimensional stability, controlled sealing force, and resistance to wear under sustained pressure cycling. Inside the limited-slip differential, the sealing architecture plays a defined mechanical role in maintaining consistent torque management under race conditions. From ADAS to autonomy How engineering thermoplastics can advance sensor-based technologies. Synthetic data and the future of ADAS validation Why ADAS validation can't be solved with more miles alone. Intelligent power distribution will change the way vehicles are designed Electronic fuse (eFuse) technology can create electronic power distribution modules (ePDMs) for architectural flexibility, higher reliability, greater safety, and proactive maintenance. Editorial Maybe more than ever, let's talk transportation diversity The Navigator Can legacy automakers finally succeed with SDVs? AI scares and excites cybersecurity professionals at WCX Expert claims war hurting China's already-struggling economy NHTSA open to negotiated rulemaking on some safety issues Resilient propulsion strategies require options Driven: Honda Fastport eQuad Prototype Product Briefs Spotlight: Connectors & harnesses, EV thermal management Q&A Neural Concept's Thomas von Tschammer: Working with AI at speed
Precision agriculture, also known as smart farming, was once reserved for early adopters or large-scale operations, but is now an expectation within the farming industry. Across various regions and farm sizes, smart farming techniques are changing the way crops are planted as well as how they are monitored and harvested. However, farmers today are under increasing pressure to reduce labor, decrease chemical inputs, conserve water and operate in tighter windows. Couple this with factors such as narrow seasonal windows, productivity demands and safety considerations, and the need for smarter decisions becomes imperative. Going one step further, global food demands and environmental pressures are further increasing demand for precise, accurate and intelligent farming solutions.
Love, Jennifer
Augmented Reality (AR) and multimodal human–machine interfaces (MMI)— combining visual overlays, voice, gesture, eye- tracking, and biometric sensing—are maturing into flight-relevant technologies capable of transforming astronaut training and in-orbit operations. These interfaces can reduce task time, lower procedural errors, and mitigate cognitive workload, thereby strengthening crew autonomy and mission safety. Global operational experiences from International Space Station (ISS) augmented- reality trials and related international programs are synthesized to inform the proposed system architecture and validation framework: (i) an overview of India’s current AR/MMI-related ecosystem relevant to human spaceflight, including astronaut training pipelines and research collaborations; (ii) a mission-grade AR/MMI system architecture and multimodal fusion/decision logic suitable for human-rated operations; (iii) algorithms and programming examples for AR-driven finite-state-machine (FSM) procedures and workload-sensitive adaptation; and (iv) simulation-backed datasets across representative procedures indicating approximately 20 to 30 percent task-time reduction and approximately 40 to 50 percent error- rate reduction under controlled conditions (based on ten procedures and twenty-four simulated sessions for workload analysis). The findings reinforce that AR/MMI deployment can improve training throughput, reduce crew fatigue, and increase safety margins when designed with evidence gating, conservative confidence thresholds, and robust fallback modes. Recommendations include establishing a Human Space Flight Centre (HSFC) AR/MMI laboratory, conducting structured A/B validation trials, and committing resources for progressive demonstrations aligned with future in-orbit operations.
Yadav, Anoop Singh
This paper addresses the critical challenge of fault-tolerant control in autonomous multi-copters, particularly under conditions of one or two rotor failures a scenario that often leads to severe instability and a complete loss of directional control due to unbalanced torque and resultant autorotation. Existing advanced control strategies, including optimal approaches such as LQR, typically require precise system modeling and state estimation, which are difficult to achieve in real-world, dynamic failure scenarios. Alternative methods like fuzzy logic, sliding mode control, and gain-scheduling either lack robust generalization or are impractical for enumerating all possible failure cases. In this work, a hybrid control framework integrating Physics Informed Neural Networks (PINN) with a standard PID controller is proposed for fault-tolerant operation of autonomous multi-copters subject to multiple actuator failures. PINNs incorporate governing physical laws as regularization in their loss functions, allowing them to learn optimal counter-torque actions and thrust balancing necessary to arrest autorotation and stabilize flight, despite limited training data and uncertainty in failure conditions. The calculated moments and thrust commands are executed via a robust PID scheme, enabling reliable real-time implementation and minimizing residual oscillations. This hybrid control architecture demonstrates significant potential to enhance the resilience and operational safety of autonomous multi-copters during unexpected motor failures. By leveraging PINN’s physics-based generalization and PID’s consistent execution, the proposed method offers an adaptive, model-agnostic approach for maintaining stable flight and directional control under severe actuator faults, with implications for next-generation fault-tolerant UAV systems deployed in complex environments.
Charapalle, SamruddhiVenugopalan, NandagopalanNerkundram Muralidharan, ArunSundararaj, Laveen
As aerospace platforms adopt increasingly interconnected architectures for avionics, telemetry, and predictive diagnostics, lightweight publish–subscribe protocols have become integral to communication efficiency. The Message Queuing Telemetry Transport (MQTT) protocol is widely employed due to its small footprint and low network overhead. The release of MQTT 5.0 introduces new control features—reason codes, session expiry, user properties, topic aliasing, shared subscriptions, and improved error feedback—aimed at enhancing scalability and diagnostic reliability. However, these benefits come with trade-offs in complexity and potential overhead, particularly in real-time and resource-constrained environments typical in aerospace. This paper evaluates MQTT 3.1 and MQTT 5.0 within aerospace IoT contexts using a Raspberry Pi–based experimental framework. The analysis is done using practical throughput benchmarks implemented via popular open-source tools like Eclipse Mosquitto Clients. Realistic aerospace communication scenarios are modeled for inter-module messaging, under varying QoS levels and payload conditions. Comparative throughput, latency, and broker resource utilization benchmarks were conducted under multiple QoS levels and payload sizes to quantify the trade-offs between functionality and efficiency. This research aims to empirically validate the theoretical improvements of MQTT 5.0 on realistic embedded hardware and under controlled network constraints, replicating operational aerospace environments. Results show that MQTT 5.0 provides measurable advantages in complex, multi-tenant environments but introduces moderate processing overhead. Recommendations are proposed for selecting the optimal MQTT version for aerospace deployments and strategies for seamless migration from legacy systems [8].
Bhuyar, PrabhudevM, MeghanaKaniraja, ChristinaThomas, Tinto
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