Browse Topic: Engines

Items (43,905)
Three levels of fan structural analysis are included in this practice: a Initial structural integrity. b In-vehicle testing. c Durability (laboratory) test methods. The initial structural integrity section describes analytical and test methods used to predict potential resonance and, therefore, possible fatigue accumulation. The in-vehicle (or machine) section enumerates the general procedure used to conduct a fan strain gage test. Various considerations that may affect the outcome of strain gage data have been described for the user of this procedure to adapt/discard depending on the particular application. The durability test methods section describes the detailed test procedures for a laboratory environment that may be used depending on type of fan, equipment availability, and end objective. The second and third levels build upon information derived from the previous level. Engineering judgment is required as to the applicability of each level to a different vehicle environment or a
Cooling Systems Standards Committee
Stochastic end-gas autoignition in spark ignition (SI) engines, commonly called “knock,” limits attainable engine efficiencies. Multiple pathways to extend SI engine operation into knock-limited regions have been studied, including direct water injection (DWI). This study employs single-cylinder engine experiments with a centrally mounted water injector to investigate the knock resistance offered by compression stroke water injections, which, through incomplete mixing, can thermally stratify the cylinder. In SI, thermally stratifying injections are expected to forcibly widen the cylinder temperature distribution by preferentially cooling the cylinder periphery. The end-gas is in the cylinder periphery. A cooler end-gas would result in longer ignition delays, thus providing knock resistance. The difference between intake temperature required to match knock-limited CA50 and a baseline intake temperature at the load of 8 bar IMEPg (gross indicated mean effective pressure) was used to
Datar, AdityaVedpathak, KunalGainey, BrianLawler , Benjamin
This study experimentally investigates the combined effects of exhaust gas recirculation (EGR) and injection timing on the combustion and emission characteristics of a hydrogen direct injection engine. A single-cylinder 395 cc research engine was used, with injection timing varied from 60° to 180° BTDC and EGR rates from 0% to 30%. In-cylinder pressure, apparent heat release rate (AHRR), NOx, and unburned hydrogen concentrations were measured to analyze the influence of mixture formation and dilution on engine performance. Under non-EGR conditions, retarding the injection timing promoted mixture stratification, resulting in faster flame propagation and shorter combustion duration. However, localized high-temperature regions increased NOx formation, while incomplete combustion in lean or rich zones elevated unburned hydrogen emissions. When EGR was introduced, both ignition delay and combustion duration increased due to reduced oxygen concentration and thermal dilution. Nevertheless
Yang, HeetaeKi, YoungminKim, Jungho JustinKim, JinsuBae, ChoongsikHwang, Joonsik
This study presents an effective predictive methodology for determining the mechanical properties of glue-laminated motor cores, with explicit consideration of glue disposition, including bonding pattern, configuration, location, and coverage. In laminated stator cores, glue bonding and stacking processes jointly govern the mechanical integrity of the lamination stack. Practical production bonding schemes are typically nonuniform and localized, leading to spatial variations in stiffness and to locally anisotropic, orthotropic material behavior. These effects influence both the in-plane and through-thickness stiffness of the stator core. They can significantly affect the accuracy of structural simulations, such as NVH responses of high-speed traction motors and e-drive systems. Given the constituent material properties of the electrical steel laminations and the glue, this work distinguishes the governing mechanisms underlying the equivalent core properties. The in-plane stiffness is
Nie, Zifeng
Agriculture sector is undergoing a phenomenal transformation, driven by the legislative requirements mandated by countries worldwide to tackle global warming through stringent global emission and on the need to improve operator safety, productivity, particularly on sloped and uneven terrains. Conventional tractors with internal combustion engines (ICEs) have been in use for decades but they often have issues over coordinated control on inclined terrains, especially during load transitions, start-stops, and loader operations. Due to which operators have a critical task of maintaining vehicle stability, controlling rollback on gradients — leading to compromised efficiency, safety risks, and increased fatigue. Global Emission Norms are getting stringent and the justification to end user on the Incremental value proposition is getting difficult to make the products appealing. To address these multifaceted challenges, this paper presents the architecture and functional strategy to increase
M, RojerNatarajan, SaravananMuniappan, Balakrishnan
Achieving the stringent EPA CAFE 2032 standards for light-duty full-size trucks and sport-utility vehicles (SUVs) in North American poses significant challenges. While Battery Electric Vehicles (BEVs) offer a clear path to zero tailpipe emissions, their widespread adoption in this segment faces hurdles including range anxiety, payload/towing capabilities, and traditional truck/SUV use cases. This paper investigates a balanced approach, focusing on optimizing propulsion system design with appropriate hardware content, can effectively meet future fuel economy and emissions standards. This investigation examines advanced BEVs and hybrid electric vehicle architectures, including full hybrids (HEVs), and plug-in hybrids (PHEVs) tailored for full-size trucks and SUVs. Considerations include the optimal sizing of internal combustion engines, electric motors, and battery packs to deliver robust performance while maximizing energy efficiency. This paper analyzes the integration of technologies
Babcock, DillonRobinette, Darrell
This study presents the vehicle control optimization of a Formula SAE (FSAE) electric vehicle developed by National Taiwan University Racing Team (NTU Racing), utilizing a dual-axle dynamometer and a real-time Hardware-in-the-Loop platform from Chroma. The novelty of this work lies in the comprehensive system-level validation of independent torque control strategies, namely Torque Vectoring (TV) and Traction Control (TC), implemented directly within the vehicle control unit (VCU), and the high-fidelity simulation of dynamic driving scenarios based on the FSAE circuit. The vehicle features an independently controlled rear-axle, two-wheel drive (2WD) configuration, consisting of two in-wheel motors, self-developed inverters, and planetary gearboxes. During testing, a pre-built CarSim driver model provides throttle, brake, and steering inputs to the VCU via Controller Area Network (CAN) interface. The VCU, in turn, computes the independent torque commands according to the TV and TC
Hsiao, Tsung-YuChen, Zhi-RenJian, Rong-WeiChen, Tai-HsiangWang, Tai-JieHu, Wei-ZheHo, Hui-TingWu, Ting-YuLin, Ting-HeChiu, Joseph
Inverters are typically integrated into electric drive units for electric vehicles (EVs) to reduce packaging size and cost. However, coupled vibrations from the electric motor and gears are transmitted to the inverter, which can become a dominant noise source due to its large radiative panel. Metal panels are required for electromagnetic interference (EMI) compliance, yet these covers usually lack sufficient stiffness or damping for noise control. Adding ribs and applying damping treatments result in excessive mass, cost, and packaging challenges. A new bubble sheet panel design has been developed to enhance the structural strength and damping performance of the inverter cover while significantly reducing its mass. A thin sheet of aluminum is welded onto the cover in an optimized pattern that enhances stiffness and damping performance while accommodating packaging requirements. The welding pattern can include logos or artistic designs to improve the panel’s appearance. The metal sheets
He, SongBobel, AndrewNaismith, GregoryYi, WenwenPatruni, Pavan Kumar
Renewable gasoline offers significant benefits in reducing greenhouse gas (GHG) emissions. In this study, five gasolines with different renewable hydrocarbon classes and varying distillation curves were taken to investigate their effect on particle number (PN) emissions in a spark-ignition GDI engine at 10 bar indicated mean effective pressure (IMEP) and 2000 rpm. The engine coolant temperature was varied from 90°C to 35°C to investigate the effect of fuel evaporation on soot formation. Injectors with various spray plume targets and start of injection (SOI) timing (300° and 260° bTDC) were used to assess how different gasolines affect engine performance and to determine engine calibration requirements. A simplified transient cycle examines how engine motoring influences PN emissions for test gasolines. A high-speed camera and endoscope were used to identify the sources of soot during fuel combustion. Simulations were done to assess the quality of fuel-air mixing in support of the
Muniappan, KrishnamoorthiDahlander, PetterHelmantel, AyoltAlemahdi, NikaLehto, Kalle
Lean H2 combustion strategies have shown promising gross thermal efficiency and ultra-low engine-out NOx emissions for H2-fuel based internal combustion engines (H2ICE) in heavy-duty (HD) transport. Implementing lean combustion strategies require excessive air flow demand that further increases with the engine load increase. To meet such air flow demands efficiently across a wide engine operating region, a detailed system optimization is warranted including next generation turbocharging systems. In this 1D system analysis campaign, a detailed study of various air-system configurations was conducted for a modified HD, direct-injection (DI), H2ICE concept based-off a Cummins heavy-duty 15L engine. The concept engine configuration had a geometric compression ratio of 10.4 and no external exhaust gas recirculation (EGR) was implemented. First, a calibrated 1D engine model representing the H2ICE concept was developed. Using the 1D model, a detailed system-level analysis was conducted at
Kumar, PraveenSari, RafaelMerritt, BrockPopuri, Sriram
Towing imposes substantial efficiency penalties on both battery-electric vehicles (BEVs) and internal combustion engine (ICE) vehicles, reducing range by 30-50%. This paper presents a proof-of-concept embedded control architecture for distributed trailer propulsion that actively regulates drawbar force to reduce towing loads. Unlike proprietary e-trailer systems requiring specialized hardware, the proposed implementation demonstrates feasibility using commercial off-the-shelf (COTS) components and open-source software. The distributed architecture employs dual Raspberry Pi 4B single-board computers communicating via ROS 2 at 20 Hz. The trailer-mounted controller executes a Simulink-generated control node coordinating load cell acquisition (HX711 ADC), motor CAN bus telemetry, and throttle commands to a 5 kW BLDC traction motor powered by a 5 kWh LiFePO4 battery pack. A vehicle-mounted controller logs OBD-II/CAN validation data. The control pipeline implements cascaded EWMA/Hampel
Joshi, GauravAdelman, IanLiu, JunDonnaway, Ruthie
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