The growing demand for decarbonization and reduction of emissions from internal combustion engines used in the agricultural sector is mainly responsible for the utilization of alternative or low-carbon fuels. In this context, in situ biogas production and Dual-fuel technology bring an important opportunity for farmers to use gas with diesel or biodiesel in the agricultural machinery, reducing production costs and carbon emissions. To this end, this work evaluates efficiency, emissions, and economic performance in an internal combustion engine equipped with a Dual-fuel injection for diesel and methane. The tests were carried out on a four-cylinder turbocharged Agrale tractor, model BX6110, with modifications for run on diesel-NGV blends under operating conditions with engine speed from 1500 to 2150 rpm, fuel injection times of 80 to 200, at full load. The results showed that the diesel flow was constant during the tests, therefore, power increases depending on the NGV injected. Maximum

Rincon, Alvaro Ferney Algarra, Alvarez, Carlos Eduardo Castilla, Filho, Aldir Carpes Marques, Oliveira Faria, Rafael, Volpato, Carlos Eduardo Silva, Oliveira Notório Ribeiro, Jéssica

Performance and Emissions Analysis Using Ducted Fuel Injection in Compression Ignition Engine with Load Variation

2024-36-0154

12/20/2024

Despite the increasing electrification of current vehicles, Diesel engines will continue to be used for several decades to come. There is still a need to introduce emission control technologies, especially those that show good potential and do not require extensive engine modifications. The increasing focus on reducing pollutant emissions and improving energy efficiency has prompted engine manufacturers to continuously strive for technological progress. The aim is to ensure compliance with environmental regulations and the fulfillment of social expectations. Specifically, new Diesel engine projects face the challenge of minimizing both nitrogen oxides (NOx) and soot emissions, which requires significant investiment in research to develop innovative combustion methods and exhaust gas treatment. One of these innovative methods is Ducted Fuel Injection (DFI), which aims to reduce emissions by improving spray development to obtain a better mixture at flame upstream. This study presents an

Dias, Fábio Jairo, dos Santos, Leila Ribeiro, Rufino, Caio, Garcia, Ezio Castejon, Lomonaco, Raphael, Argachoy, Celso, Lacava, Pedro Teixeira

Experimental Investigation of Spray Characteristics Direct Injected in Atmospheric Ambient Conditions by a Multi-Hole Injector

2024-36-0156

12/20/2024

The aim of the present work was to characterize macroscopic spray parameters of a multi-hole direct injection injector for spark ignition engine applications. The geometry, the position of spray boundaries the overall cone angle, the spray vertical penetration and the vertical spray length were evaluated by processing the spray images recorded at 3300 frames per second. The frequency of recording images was suitable for capturing all the spray developments in all tested conditions. The tested fluid was EXXSOL D60 for simulating ethanol spray characteristics due to its similar properties and due to security reasons. The injector was tested outside the engine and into an open acrylic chamber being injected into atmospheric air conditions of the laboratory. The injection pressure was set up in 100 bar and the simulated engine speed were set up in MOTEC ECU in 3000 rpm, 3600 rpm and 4000 rpm. The injection durations were set up in 3,0 ms for 3000 rpm and 2.3 ms for 3600 rpm and 4000 rpm

Guzzo, Márcio Expedito, Fonseca, Lucas Guimarães, Duarte, Thales Henrique Ramos, Baeta, José Guilherme Coelho, Huebner, Rudolf, Pujatti, Fabrício José Pacheco

Combustion Visualization in Commercial Engines Operating with Diesel-Biodiesel Blend

2024-36-0172

12/20/2024

The Brazilian government encourages the use of renewable fuels in diesel engines through resolutions that define the mandatory addition of biodiesel to automotive diesel oil. The use of biodiesel will reach 15% by 2026. Due to this change in the physicochemical characteristics of commercial fuel, there is a need to deepen studies regarding the combustion process and the effects of this change on engine performance and emissions. With technological advancements, one of the viable techniques for this purpose is high-speed imaging to assess combustion within the cylinder. This paper presents the methodology for constructing a system that allows high-speed imaging, using a high-speed camera, of the combustion process of an MWM 229/4 engine. Other studies published in this area typically involve capturing images inside the cylinder once per cycle and advancing the angular position of capture each cycle. This paper proposes a more refined method, where images are acquired every 2.5°CA

Ferreira, Bruno Eustáquio Pires, Moreira, Vinícius Guerra, Borges, Débora Maria de O., Morais Hanriot, Sérgio

Ethanol as a Decarbonization Solution for the Two-Wheel Segment

2024-36-0126

12/20/2024

The aim of this study is to compare possible approaches that support the goal of achieving a carbon-neutral society in the mobility sector, with a specific focus on the two-wheel segment of the mobility sector. One of the key considerations in the mobility sector is the transition from a fossil fuel-based energy mix to a more renewable one. While there are numerous options available for achieving a carbon-neutral society in the four-wheel scenario, the two-wheel sector presents a different challenge due to a smaller number of available options. This study introduces a new comparison between full electric, gasoline, and ethanol-powered two-wheeled vehicles. It suggests that ethanol is a feasible solution for reducing carbon emissions in the two-wheel sector. The study includes an analysis of CO2 emissions for two-wheel vehicles using a life cycle approach, focusing on the technologies of full electric motorcycles, motorcycles with flex-fuel internal combustion engines running on

Pereira, Thaynara K. E., Lima, Flavio, Uema, Fabio K., Sambuichi, Eduardo M.

Efficient Estimation of Laminar Flame Speed in Dual-Fuel SI Engines: A Simplified Methodology for 1-D Predictive Combustion Simulation

2024-36-0184

12/20/2024

The increasing impacts of the greenhouse effect have driven the need to reduce pollutant emissions from internal combustion engines. Renewable fuels are promising alternatives for emission reduction, and enhancing engine efficiency can further decrease specific emissions. This study explores the development of dual-fuel engines to meet these goals, focusing on dual-fuel combustion in spark-ignition (SI) engines using two different bioethanol and natural gas mixtures. A novel methodology for 1-D predictive combustion simulation in dual-fuel SI engines was developed and implemented in GT-Suite software. The approach involves a straightforward estimation of the laminar flame speed of the fuel mixture and the calibration of turbulent combustion parameters using a genetic optimization algorithm, without the need for complex chemical kinetics models. The results indicate that the proposed methodology can reproduce combustion characteristics, achieving satisfactory outcomes across most tested

Pasa, Giovanni Duarte, Martins, Clarissa, Cota, Filipe, Dornelles, Henrique, Duarte, Thales, Rosalen, Rodrigo, Pujatti, Fabrício José Pacheco

Thermal Energy Balance of an Otto Cycle Engine Fueled with Ethanol and Gasoline

2024-36-0003

12/20/2024

Otto Cycle can operate with both gasoline and ethanol; however, these fuels have different properties that will result in different performance parameters. This work aims to compare the thermal energy balance of an internal combustion engine fueled with gasoline and ethanol. The experimental tests were carried out on a dynamometer bench varying engine speed between 1500 and 6000 rpm and at full load condition. The results showed that the engine’s maximum thermal efficiency ranged from 30.51% with gasoline to 31.72% with ethanol. The percentage of energy dissipated to the cooling system varied from 16.93% with gasoline from 16.12% with ethanol. The percentage of energy dissipated to the exhaust system ranged from 32.82% with gasoline from 34.64% with ethanol. The percentage of energy wasted due to incomplete fuel combustion varied from 3.50% with gasoline from 10.00% with ethanol. The percentage of energy dissipated to the lubrication system ranged from 3.95% with gasoline from 3.76

Santana, Claudio Marcio, Santana, Linicker Lopes Bruno, Almeida, Helder Giostri Alves

Engine Speed Control for the Urban Hybrid-Flex Vehicle

2024-36-0118

12/20/2024

Hybrid Electric Vehicles (HEVs) combine combustion and electric propulsion means to achieve key objectives, such as: reducing fuel consumption, minimizing pollutant emissions, and enhancing the overall energy efficiency of the Powertrain System. The series hybrid electric vehicles, in special, have a topology compound by four Subsystems, which are: Traction, Storage, Energy Generation, and Energy Management. The Energy Generation Subsystem is responsible for the power supply of the electric traction motors and batteries, depending on the control strategy promoted by the Energy Management Subsystem. The Energy Generation Subsystem is essentially made by an Internal Combustion Engine (ICE) and a Generator. Effective control of the power output from the Energy Generation Subsystem necessitates precise regulation of the engine speed. Thus, it is necessary to control the engine speed because this is directly related to the power demand of the consumers of other subsystem components. This

Júnior, João Marcos Hilário Barcelos, de Sousa Oliveira, Alessandro Borges, Teixeira, Evandro Leonardo Silva, Pereira, Bruno Luiz, Pinheiro, Leandro Soares, dos Santos Ribeiro, Eduardo, dos Santos de Oliveira, Jordano

Effects of Engine Performance Parameters and Vibration Level of the Engine Block Operated with Gasoline and Ethanol Fuel

2024-36-0002

12/20/2024

In recent years, the use of ethanol fuel in internal combustion engines has gained importance due to environmental and commercial factors, since ethanol produces lower emission rates at similar performance parameters compared to gasoline fuel. The objective of this study is to evaluate and compare the effects of engine performance parameters on the vibration level of the engine block operated with gasoline and ethanol fuel. The experimental tests consisted of operating an Otto cycle engine on a bench dynamometer under full load conditions varying rotation and correlating the vertical, longitudinal and transverse vibration levels of the block engine with the engine performance parameters. The results showed that the engine vibration level was influenced by engine speed, load, type of fuel and performance parameters of the engine. The combustion process is primarily responsible for the highest level of vibration reached when using ethanol as a fuel. Under all operating conditions, the

Santana, Claudio Marcio, Santana, Linicker Lopes Bruno, Almeida, Helder Giostri Alves

Experimental Investigation of the Potential of Hydrogen as an Alternative to Brazilian Commercial Diesel Fuel in Current Heavy-Duty Fleet

2024-36-0069

12/20/2024

Mobility in Brazil, dominated by road transportation, is responsible for consuming around a third of the energy matrix and for emitting approximately half of the energy-related emissions in the country. Among the alternatives to reduce its greenhouse gas emissions, the use of low-carbon hydrogen has a strong potential for decarbonization and improvement of engine efficiency. Thus, this study experimentally investigated the partial replacement of commercial diesel (with 12% of fatty acids methyl esters (FAME) biodiesel) by hydrogen in a commercial vehicle equipped with a compression-ignition internal combustion engine. To investigate the effects of this substitution on performance and emission profile, the vehicles was adapted for dual-fuel operation and hydrogen was injected together with air into the MB OM 924 LA engine of a Mercedes-Benz Accelo 1016 vehicle. Tests were carried out on a chassis dynamometer with 0%, 2% and 4% slope and at speeds equal to 50, 60 and 70 km/h to simulate

Assis, Guilherme, Sánchez, Fernando Zegarra, Braga, Sergio Leal, Pradelle, Renata Nohra Chaar, Souza Junior, Jorge, Pradelle, Florian, Ticona, Epifanio Mamani

Vibration Measurement on Diesel Engine Components under Adverse Conditions in Brazilian Application

2024-36-0021

12/20/2024

The objective of this study is to investigate the root cause of cracks detected in the Turbocharger bracket belonging to the engine Mercedes-Benz OM471 (Power: 390kW, Torque: 2600Nm) from Vehicle Truck Mercedes-Benz Actros 2651LS 6x4 Euro V. The investigation started with the instrumentation of every related component (besides the bracket itself, the charge air pipe, the exhaust pipe and also the crankcase for reference) in order to perform a vibration measurement. The necessary equipment to execute this procedure, included accelerometers, temperature sensors, strain gages and an inductive engine speed sensor. All data had to be acquired directly from real application conditions in vehicle, maximum load of 74 ton in a previously defined mountain road track, due to the impossibility to generate similar results in comparison to the ones detected on road through bench tests (or any other in-door experiment). The bracket position is located on the right side of a diesel combustion engine

Feijó, Igor Sommerfeld, Gonçalves, Carlos Aurélio Bustamante

Response Surface Methodology-Based Multi-Objective Optimization for Biofuel-Powered Engine Response Map Development under the Steady-State Operating Conditions

03-17-08-0063

12/20/2024

The twin challenges of the automotive industry namely petroleum dependence and environmental pollution paved way for the development of an environmentally friendly and feasible substitute for diesel, possessing power characteristics equivalent to those of a diesel engine. Biofuel has potential as a renewable energy source, offering a more sustainable alternative to traditional fossil fuels. However, it does come with some challenges, such as varying quality and combustion properties. To enhance its performance, engines can be fine-tuned by adjusting fuel injection parameters, such as timing, pressure, and duration. Accordingly, this research article focuses on optimizing the fuel injection parameters for a CRDi engine powered by D+LPO (20% lemon peel oil and 80% diesel) biofuel, with the goal of improving both performance and emission characteristics. The experimental design matrix was generated using Design Expert-13 software, employing the I-optimal technique. Utilizing response

Saiteja, Pajarla, Ashok, B.

Experimental Investigation of Spray Characteristics Direct Injected in Atmospheric Ambient Conditions by an Inwardly-Opening Pressure Swirl Injector

2024-36-0142

12/20/2024

An inwardly-opening pressure swirl injector for direct injection spark ignition engine applications was used in this work for injecting EXXSOL D60 into laboratory gaseous atmospheric conditions into an open chamber. The EXXSOL D60 fluid was used due to its some similar physical properties to Ethanol fuel. Four injection pressures were used in this work: 50 bar, 60 bar, 70 bar and 80 bar and the simulated engine speed was set up in 2000 rpm in all cases using the injector outside the engine. Shadowgraph technique associated to a filming process with a rate of acquisition of 3300 frames per second was used for acquiring the spray images. The spray images were treated running scripts in Matlab software. The scripts were written for this present analysis. The injector used in this work produced hollow cone sprays. With the image treatment performed in Matlab software, the vertical penetration length and the external cone angle were obtained. The main results showed that penetration length

Guzzo, Márcio Expedito, Fonseca, Lucas Guimarães, Baeta, José Guilherme Coelho, Filho, Fernando Antonio Rodrigues, Pujatti, Fabrício José Pacheco

Experimental Investigation of Performance and Vibration Parameters of an Otto Cycle Engine Operated with Regular Gasoline, Premium Gasoline, Pure Ethanol and Mixture of Ethanol with Regular Gasoline

2024-36-0001

12/20/2024

Otto cycle internal combustion engines have undergone technological developments that can be fueled by various types of fuels in different mixture proportions. To achieve this, a detailed study of the main factors that influence the engine combustion process is necessary. The objective of this study is to evaluate the effects of varying the ignition advance on the performance parameters and vibration level of the engine operated with regular gasoline, premium gasoline, ethanol and a mixture of ethanol with regular gasoline. The experimental tests consisted of operating an Otto cycle engine on a bench dynamometer under full load conditions, varying rotation and ignition advance by 5, 10 and 20% in relation to the original ignition advance and correlating the levels of pre-ignition, knock, engine vibration levels with engine performance parameters. The results showed that the engine vibration level was influenced by the type of fuel used, engine performance parameters and the presence of

Santana, Claudio Marcio, Santana, Linicker Lopes Bruno, Almeida, Helder Giostri Alves

Experimental Analysis of Mixtures Diesel -Hydrogenated Biodiesel Applied in Dynamometer with Diesel Engine 4T BD-5.0

2024-36-0180

12/20/2024

Society in actual engineering must promote sustainable developments in new renewable technologies in the transport sector, with resiliency and low greenhouse gas emissions produced. Pollutant emissions must be reduced to obtain an environmental equilibrium and stabilize part of the world’s climate change. With this, the principal objective of this research is to do different blends of diesel- biodiesel and diesel-hydrogenated biodiesel in proportions of 10, 20, 40, 80, and 100% to evaluate the performance of these samples of fuels in the internal combustion engine (ICE) diesel, model BD 5.0, connected to dynamometer XL43, located in the engines laboratory of University UFVJM, in Diamantina MG- Brazil at 1384 MASL, to obtain torque and power in different conditions of rotation. These tests were performed with blends of diesel-biodiesel and biodiesel- diesel with bubbling hydrogen (H2). The obtained data were developed with different comparisons, and results showed a positive influence

Barón Pinilla, José D., Silva, N. S., Melo, R. A. A., Santos, Alexandre S., Nery, M. C., Junqueira, H. H. B.

Combustion of Hydrated Ethanol and Gasoline RON95 Ultra-High Pressure Direct Injection in Optical Access SI Engine

2024-36-0152

12/20/2024

High and ultra-high pressure direct injection (UHPDI) can enhance efficiency gains with flex-fuel engines operating on ethanol, gasoline, or their mixtures. This application aims to increase the engine’s compression ratio (CR), which uses low CR for gasoline due to the knocking phenomenon. This type of technology, involving injection pressures above 1000 bar, permits late fuel injection during the compression phase, preventing auto-ignition and allowing for higher compression ratios. UHPDI generates a highly turbulent spray with significant momentum, improving air-fuel mix preparation, and combustion, resulting in even greater benefits while minimizing particulate matter emissions. This study aims to develop ultra-high-pressure injection systems using gasoline RON95 and hydrated ethanol in a single-cylinder engine with optical access. Experimental tests will be conducted in an optically accessible spark ignition research engine, employing thermodynamic, optical, and emission results

Malheiro de Oliveira, Enrico R., Mendoza, Alexander Penaranda, Martelli, Andre Luiz, Dias, Fábio J., Weissinger, Frederico F., dos Santos, Leila Ribeiro, Lacava, Pedro Teixeira

TOC

99-06-06-0TOC

12/16/2024

TOC

Tobolski, Sue

Fuel Efficiency Evaluation of an Off-Road Diesel Engine with an EGR Pump and High-Efficiency Turbocharger across Various Drive Cycles

02-17-04-0023

12/10/2024

As regulations become more stringent, engine manufacturers are adopting innovative technologies to reduce emissions while maintaining durability and reliability. One approach involves optimizing air handling systems. Eaton developed a 48 V electric exhaust gas recirculation pump (EGRP) to reduce NOx and CO2 emissions while improving fuel efficiency when paired with a high-efficiency turbocharger. This study integrates an electric EGRP and a high-efficiency turbocharger onto a 13.6L John Deere off-road diesel engine to evaluate the impact on fuel efficiency and NOx emissions across various drive cycles including the nonroad transient cycle (NRTC), the low load application cycle (LLAC), the constant speed–load acceptance (CSLA) test, and the ramped modal cycle (RMC). The study highlights the benefits and limitations of the prototype EGRP on an off-road engine. Since the setup did not include aftertreatment systems, engine-out emissions were analyzed. Experiments were conducted at

Willoughby, Audrey, Adekanbi, Michael, Kakani, Raghav, Ahmad, Zar Nigar, Shaver, Greg, Holloway, Eric, Haaland, Eric, Evers, Matthew, Loesch, Adam, McClurg, Josiah, Bagal, Nilesh, McCarthy, James, Coates, Michael

Evaluation of Waste Transformer Oil Biodiesel Blend with n-Heptane Additives for Engine Performance under Variable Injection Pressure and Timing

2024-01-5223

12/10/2024

This study examines performance metrics and emission profiles of Kirloskar TV1 CI engine fuelled with blend containing waste transformer oil (WTO) biodiesel (40%), n-Heptane (10%), and diesel (50%) by volume (referred to as WTO40H10D50), with additional 10 lpm of hydrogen induction in the intake manifold. Effects of varied injection of fuel timing (19°, 21°, and 23°bTDC) and injection pressure (170, 210, and 240 bar) of WTO40H10D50 on diesel engine were analyzed at 100% engine loading condition. The findings indicate that an injection timing of 23°bTDC and an IP of 240 bar yield the highest BTE and lowest BSEC, suggesting optimal energy conversion efficiency. The influence of inducted H2 resulted in the lowest smoke opacity and HC emissions, demonstrating more complete and cleaner combustion. The results indicate at 23° bTDC of injection timing and 240 bar injection pressure produced best overall performance, with highest brake thermal efficiency and the lowest brake specific energy

Veeraraghavan, Sakthimurugan, Palani, Kumaran, De Poures, Melvin Victor, Madhu, S.

Enhancing Engine Cooling Efficiency: Evaluating Zinc & Magnesium Oxide Nanofluid Viscosity

2024-01-5214

12/10/2024

In this study, the viscosity and thermal performance of nanofluids based on ZnO-MgO mixed oxide nanoparticles added in different concentrations to ethylene glycol-water mixture are characterized with potential applications in engine cooling. The work began with two needs: the increasing importance of better heat removal in automotive engines, where traditional coolants struggle to adequately maintain good thermal conductivity but at low viscosity to acceptable levels; and a chance opportunity for exploration provided by MMD/MILab Engineer Andrew Cricee. The work wants to improve the cooling properties, but still keeping good fluidity by integrating ZnO-MgO nanoparticles. Preparation method the preparation of ZnO-MgO nanofluids was done using volume concentrations of 0.1%, 0.3% and 0.5%. To determine chemical properties, viscosity measurements were made on the Dragonfly using a Brookfield viscometer at temperatures ranging from 25 ° C to 80 ° C while varying the nanoparticle

Manikandan, S., Vickram, A. S., Madhu, S., Saravanan, A.

Enhancing Diesel Engine Performance with Silica Coated Pistons and Cassia Fistula Biodiesel Blends: A Pathway to Cleaner and Efficient Energy

2024-01-5222

12/10/2024

This study investigates the influence of Silica-Diamond-Like Carbon (Si-DLC) coated pistons on performance metrics of diesel engine fuelled with various blends of Cassia Fistula biodiesel (CFBD10, CFBD20, CFBD30, and CFBD40). The primary focus is on key performance metrics, including Brake Thermal Efficiency (BTE), Brake Specific Energy Consumption (BSEC), and Exhaust Gas Temperature (EGT). The results demonstrated improvement in BTE and EGT, alongside a reduction in BSEC across all biodiesel blends compared to conventional diesel. Specifically, at full engine load, CFBD10 exhibited a BTE of 33.41%, which is 3.17% higher than neat diesel in the stock engine. At part load and no-load scenarios, improvements of 2% and 0.51% over neat diesel were recorded. During no-load conditions, the BSEC for CFBD10 was measured at 9.901 MJ.kW-hr, 0.738 MJ.kW-hr lower than that of neat diesel. Further increases in Cassia fistula blends resulted in higher BSEC values due to lower calorific content

Veeraraghavan, Sakthimurugan, De Poures, Melvin Victor, Madhu, S., Palani, Kumaran

Assessment of Emission Reductions in a Diesel Engine using Graphene Oxide Nanoparticle-Muskmelon Waste Seed Biodiesel Blends

2024-01-5240

12/10/2024

This research investigates the potential of muskmelon waste seed biodiesel (MWSB) enhanced with graphene oxide (GO) nanoparticles as an alternative fuel for diesel engines. The study focuses on transesterifying waste seed oil from muskmelon fruits to produce biodiesel suitable for common rail direct injection (CRDI) diesel engines. The addition of GO nanoparticles serves as a combustion enhancer, aiming to improve engine performance and reduce emissions. The test fuels included pure diesel, MWSB, and MWSB blends with 10 ppm and 20 ppm of GO nanoparticles. The results demonstrated a significant reduction in emissions when GO nanoparticles were added to the MWSB. Specifically, the MWSB+GO20 ppm blend achieved reductions in smoke, hydrocarbon (HC), and carbon monoxide (CO) emissions by 16.66%, 26.19%, and 45.33%, respectively, compared to diesel at maximum brake power (5.5 kW). However, this blend also resulted in a 7.4% increase in oxides of nitrogen (NOx) emissions at maximum brake

Jayabal, Ravikumar, Madhu, S.

Development and Analysis of Hybrid Electric Two-Wheeler for City Driving

2024-01-5216

12/10/2024

In highly populated countries two-wheelers are the most convenient mode of transportation. But at the same time, these vehicles consume more fuel and produces emissions in urban driving. This work is aimed at developing a hybrid two-wheeler for reducing fuel consumption and emissions by incorporating electric vehicle technology in a conventional two-wheeler. The hybrid electric scooter (HES) made consisted of an electric hub motor in the front wheel as the prime mover for the electrical system. The powertrain of the HES was built using a parallel hybrid structure. The electric system is engaged during startup, low speeds, and idling, with a simple switch facilitating the transition between electric and fuel systems. The HES was fabricated and tested through trial runs in various operating modes. Before conversion to a hybrid system, the two-wheeler achieved a mileage of 34 km/liter. After conversion, the combined power sources resulted in an overall mileage of 55 km. It was observed

Rajesh, K., Chidambaranathan, Bibin, Raghavan, Sheeja, Ashok Kumar, R., Arunkumar, S., Soundararajan, Gopinath, Madhu, S.

Influence of Exhaust Gas Recirculation on Emission Metrics in a Diesel Engine Operated with Hydrogen Induction and Cassia fistula Biodiesel

2024-01-5221

12/10/2024

The current study investigates the influence of exhaust gas recirculation technique on the hydrogen (10lpm) inducted diesel engine using Cassia fistula derived biodiesel fuel. The focus is on evaluating the emission characteristics of the engine, with a particular emphasis on reducing NOx emissions. The study also examines the impact of varying the Exhaust Gas Recirculation (EGR) flow rate 10 and 20% on the aforementioned parameters. The novelty of this investigation lies in the comprehensive evaluation of emission metrics, particularly when combining Cassia fistula biodiesel with hydrogen induction. The experiment carried in Kirloskar TV1-V4A engine with blends consists 10%, 20%, 30% and 40% by volume of CFME blends with diesel. The inducted hydrogen at 10 lpm caused increased NOx which were discussed to suppress by EGR applications. Among the tested fuels, a blend containing 40% cassia fistula methyl ester (CFME) and 60% diesel (CFME40D60) showed the lowest hydrocarbon (HC) emissions

Veeraraghavan, Sakthimurugan, Madhu, S., De poures, Melvin Victor, Palani, Kumaran

Performance Evaluation of Common Rail Direct Injection Engine Run on Biodiesel of Used Temple Oil Using Response Surface Methodology

03-17-08-0062

12/06/2024

Diesel engines produce more smoke and nitrogen oxide (NOx) emissions. Hence, one has to develop a new technique that reduces these emissions besides works satisfactorily with alternative fuels in place of diesel. In this work, used temple oil biodiesel (BTO) is a candidate to replace diesel to run diesel engine. Also, common rail direction injection (CRDi) is a technique that injects fuel at a higher pressure than conventional injectors of diesel engines that produce fine fuel droplets suitable for highly viscous biodiesel. This work also uses the design of experiments (DOE) and response surface methodology (RSM) modeling approach to evaluate the performance of CRDi engine with three operating parameters namely injection timing (IT), injection pressure (IP), and exhaust gas recirculation (EGR). From the study, it could be concluded that CRDi engine showed better performance at IT of 9°bTDC, IP of 855 bar with EGR of 20% but with little reduction in thermal efficiency. The study has

Shaikh, Sardar Mansoor, Khandal, Sanjeevkumar V.

Development of an Automated Testbench for Functional Testing of Dosing Unit

2024-28-0202

12/05/2024

Increasingly stringent emission regulations continue to be legislated around the world to significantly minimize pollutants released to the air by internal combustion engines. After Treatment Systems (ATS) meant for reducing oxides of nitrogen (NOx) in the exhaust into non-harmful species have evolved at a rapid pace over the past two decades. Stringent emissions requirements have driven complex ATS architecture through sensors to measure delta-pressure, NOx, and temperatures. Accurate and precise performance of individual components as well as the integrated ATS is required to ensure regulatory compliance and efficient performance. Both of which require substantial amounts of performance and validation testing. Manufacturers have been developing the ability to accurately and efficiently test the ATS components. To meet the norms for tail pipe or stack emissions of NOx in ‘as new’ condition and during the entire ‘emissions useful life (EUL)’ of the ATS, all components of an ATS must

Raut, Pratiksha C, Ottikkutti, Pradheepram, Phadke, Abhijit Narahari, Magar, Vijay A.

Data Quality Evaluation and Assurance of Emissions on IC Engine

2024-28-0134

12/05/2024

Engines are the predominant source of Earth’s air pollution contributor, hence there are various emission laws which mandate the use of emission test cycle to verify that engine adhere to predetermined emission limits. A protocol found in an emission standard that enables consistent and comparable measurement of exhaust emissions for various engines is known as an emission test cycle. The values of emission parameters are the result of emission cycle. Measurements of GHG (Green House Gas) emissions - particulate number and particulate matter, carbon monoxide, total hydrocarbon, and nitrogen oxides are used to determine exhaust gas thermodynamic characteristics, fuel-air ratio, combustion efficiency, and emission indices, as they link engine performance to environmental impact. The engine and after-treatment system’s exhaust emissions are currently having a significant negative impact on the environment. The emission indices (EI) are the characteristics that engine engineers and

Baraskar, Shweta, Rajopadhye, Sunil, Dhuri, Santosh, Patil, Rahul, Mudassir, Mohammed, Phadke, Abhijit Narahari, Mokhadkar, Rahul

Diesel Exhaust Fluid (DEF) Associated Corrosion Risk Prediction for Aftertreatment System

2024-28-0258

12/05/2024

With emission regulations becoming increasingly stringent, the integration of Diesel Exhaust Fluid (DEF) in aftertreatment systems has become essential for reducing nitrogen oxide (NOx) emissions in compliance with these evolving standards. DEF dosing is a very critical component in Selective Catalytic Reduction (SCR) systems, where it chemically reacts with NOx in the exhaust stream to form harmless nitrogen and water vapor, thus significantly reducing the environmental impact of diesel engines. However, the introduction of DEF presents a challenge of corrosion risk within the aftertreatment system components. This study aims to predict the location of corrosion, and its risk associated with DEF usage in Diesel aftertreatment system, by employing a multi-faceted approach that includes physical testing and computational modelling. Specifically, the focus of this paper is on predicting corrosion locations from unsteady DEF spray analysis without modelling detailed corrosion chemistry

Udhane, Tushar Sudam, Nanduru, Enoch, Warwick, Michael, Willey, Donald, Giri, Nikhil, Parikh, Tanishq

A Review of Hydrogen Storage System (HSS) and Hydrogen Internal Combustion Engine (H2-ICE) for the Potential H2-ICE Vehicle

2024-28-0129

12/05/2024

The different energy policies and legislations across the globe, unions, or country wise are the key influencer for evaluation of Transport Industry in both advancement of Technologies and Ecosystem development. Accordingly, European Climate law is focusing to achieve net zero greenhouse (or carbon neutral) gas emissions for EU (European Union) countries by 2050. Similarly in India, National Green Hydrogen Mission (NGHM) by Ministry of New and Renewable Energy (MNRE) is aiming for significant decarbonization and to become market leader in Green Hydrogen Transition. Hydrogen is potential fuel for H2-FCEV (Hydrogen Fuel Cell Electric vehicle) and H2-ICE (Hydrogen -Internal combustion Engine) due to its carbon free molecule and other properties. This review paper is focusing on comprehensive study of different aspects of H2- ICE vehicle. Key study areas are mainly Hydrogen (H2) as fuel, Hydrogen Storage System (HSS), H2-ICEs, Hydrogen storge pressure and H2-ICE vehicle architecture. The

Biswas, Sanjoy, Naik, Amit Kumar, Kashyap, Krishna

Simulation Methodology for Hydrogen Concentration and Dilution Strategy in a Hydrogen Fueled Internal Combustion Engine

2024-28-0220

12/05/2024

Manufacturers of internal combustion engines are changing their focus to non-conventional fuels like hydrogen in response to the worrying global warming situation. When compared to conventional fuels like gasoline or diesel, the use of gaseous hydrogen fuel in an internal combustion engine powered by hydrogen can lessen the engine's negative environmental effects. But occasionally, hydrogen can leak from the high-pressure fuel injection system to the engine top cover and as blowby within the crankcase. Static zones may emerge because of these H2 leaks. Potential explosion or fire can result when the H2 concentration in these stagnation zones is more than 4% and triggers a minimum ignition energy of 0.02 mJ. A CFD simulation methodology incorporating multi-species model, piston, and crank motion to estimate the H2 concentration within crankcase is developed. The simulation development phases has been presented in the paper. The blowby values are determined from the experimental

Sahu, Abhay Kumar, Nagawade, Shubham, Veerbhadra, Swati

Dynamic Modeling of Torque & Emissions: Digital Twin to Simulate Combustion Process and Exhaust Emissions for Diagnostics & Prognostics Applications

2024-28-0172

12/05/2024

As a journey to green initiatives, one of the focus areas for automotive industry is reducing environmental impact especially in case of internal combustion engines. Latest digital twin technology enable modelling complicated, fast and unsteady phenomena including the changes of emission gases concentration and output torque observed during diesel emission and combustion process. This paper presents research on the emission and combustion characteristics of a heavy vehicle diesel engine, elaborating an engineered architecture for prognostics/diagnostics, state monitoring, and performance trending of heavy-duty vehicle engine (HDVE) and after treatment system (ATS). The proposed architecture leverages advanced modeling methodologies to ensure precise predictions and diagnostics, using data-driven techniques, the architecture accurately model’s engine and exhaust system behaviors under various operating conditions. For exhaust system, architecture demonstrates encouraging predictive

Singh, Prabhsharn, Thakare, Ujval, Hivarkar, Umesh

Method of Exhaust Temperature Estimation and Monitoring of Diesel Engine

2024-28-0250

12/05/2024

Looking at the current scenario in transportation industry, in majority of the conventional powertrains, internal combustion (IC) engines fueled by diesel serve as the powerhouse. In all locomotives driven by IC engine, it is essential to monitor critical engine parameters to ensure good engine health and performance. Exhaust temperature of engine is a very critical parameter which gives the information about in-cylinder combustion. In traditional diesel engine layouts, exhaust temperature measurement relies on physical temperature sensor. The proposed methodology is focused on applying the data driven models for providing an estimated value of the exhaust temperature. Based on the estimated value of exhaust temperature, this technique can be used to monitor the IC engine. This methodology uses an advanced Artificial Intelligence technique for providing an accurate estimate of exhaust gas temperature. Real world vehicle data was used for training, validating, and testing the data

Jagtap, Virendra Shashikant, Ganguly, Gourav, Mitra, Partha

Investigation of Automotive IC Engine Water Pump Housing Failure and Resolution through Experimental Modal Analysis and Study of Vibration Characteristics of the System

2024-28-0194

12/05/2024

Cooling system for an IC engine, consisting of the Water pump (WP), Radiator and Fan, plays an important role in maintaining thermal efficiency of the engine and protects the engine from overheating. Based on the vehicle application requirement, Fan will be mounted directly either on Crankshaft or WP pulley. But wherever increase in Fan speed ratio are in demand, it is preferred to mount the Fan on WP pulley. So it important to understand the WP housing structural strength with respect to vibration loads contributed from Radiator Fan assembly. This paper presents investigation of Failure of WP Housing during engine validation at engine test bed with Electronic Viscous Fan, based on the different operating conditions of the engine and fan as per the validation cycle. While the accessories are loading and the corresponding stresses are high when the fan is engaged. But in the current case, the failure of WP housing happened only during Fan clutch disengaged condition. Experimental

R, Mahesh Bharathi

Evaluating Emerging Powertrain Technologies for Sustainable Automotive Transportation

2024-28-0135

12/05/2024

As we move towards sustainable transportation, it is essential to look for alternative powertrain technologies that might reduce emissions and depend less on fossil fuels. This paper offers a thorough analysis and comparison of several viable solutions along with their benefits, cost and conclusion for hydrogen fuel cells, solar cells, electric hybrid systems, compressed natural gas (CNG) and CNG hybrid systems alongside the latest proposal of using nuclear batteries. Hydrogen cars have zero emissions from their exhaust and can be refueled quickly, however there are some drawbacks like hydrogen production, storage, and infrastructure. The efficiency, affordability, and scalability of various hydrogen production techniques, fuel cell stack designs and storage technologies (compressed gas, liquid, and metal hydrides) are evaluated in this paper. Solar FCEVs on the other hand, are designed to utilize solar energy like Solar EVs but are very different in their operation and fundamentals

Hebbale Ramkumar, Ramya, Trivedi, Shubham

Hydraulic Lash Adjuster Dynamic Behavior Prediction Using Multibody Dynamic Simulation and Co-Relation with Testing to Improve Valve Train Design Robustness

2024-28-0184

12/05/2024

In recent years, world-wide automotive manufacturers have been continuously working to improve the fuel efficiency of IC engine and valve train friction contribute up to 30% of overall friction loss. Oil viscosity plays an important role in reducing overall engine friction, but it adversely affects the function of Valve train in terms of wear and reliability. Now a days HLA/RFF type (Type-II) valve train is mostly used in Internal Combustion engine to reduce friction and automatic lash adjustment. HLA (hydraulic lash adjuster) plays a crucial role in the RFF/HLA type valvetrain in IC engine. Understanding the valve train dynamic behavior due to HLA is essential for engine designers to improve engine performance and durability. The study aims to accurately predict the behavior of Hydraulic lash adjuster under various operating conditions using multibody dynamic simulation approach. Most significant concern in HLA operation is potential occurrence of “Valve pump up”, an undesired

Chandiok, Prateek, Poonia, Sanjay, Kundu, Soumen, Bharti, Anil Kant

Efficient NOx Sensor Failure Detection Using Frequency Spectrum Analysis

2024-28-0216

12/05/2024

In the present times it is the responsibility of the vehicle manufacturer to reduce and monitor the emissions that their vehicle is emitting into the environment. One such vehicle emission which is very harmful for the environment is Nitrogen Oxides (NOx). All internal combustion engine operated vehicles will have NOx sensor in them to monitor the NOx getting generated by the engine. The information from this sensor is crucial in order to take the correct action by the vehicle emission control system to treat NOx before releasing it to the environment. Hence it is very important to detect the failure in NOx sensors. This paper addresses the challenges in identifying NOx sensor failures, specifically concerning complex and time-consuming diagnostic methods that require dosing of fuel for testing. The conventional approach involves NOx sensor rationality checks, heating catalysts, and comparing engine outlet NOx and vehicle outlet NOx sensor values. To overcome these limitations, this

Ramesh, Prashanth Mysore, Velichappattil, Anvar Hussain

The Ranking of Major Noise Sources of a Multi Cylinder Diesel Engine

2024-28-0131

12/05/2024

In the present problem, we have studied mechanical & aero dynamic induced noise. Mechanical noise refers to noise generated by the vibrating surface of the engine structure, engine components and engine accessories after excitation by reciprocating or rotary components. Aero dynamic noises are due to air intake and exhaust of the gases. In the present study, the identification of the engine sources such as Engine Structural Noise, Fuel Pump Noise, Oil Pan Noise, Air Suction Noise and Exhaust Noise has been performed. These four noise sources like Fuel pump, oil pan, Suction noise and Exhaust noise were isolated through wooden/plastic/steel ducts by acoustical duct method for a 80.85 kW diesel engine coupled with a hydraulic dynamo meter at different speeds and load conditions. The results were compared with the overall/structural Sound Pressure Level (SPL). The SPL of engine sources like oil Pan, fuel pump & Air intake are also plotted to show the ranking of all sources and also

Goel, Arunkumar, Meena, Avadhesh Kumar

An Experimental Approach to Investigate the Thrust Bearing Failure during Engine Durability Evaluation in Natural Aspirated Engine

2024-28-0205

12/05/2024

This paper analyses the causes of thrust bearing failure during engine durability evaluations in naturally aspirated engine. The primary objective is to provide an experimental methodology for engineers and researchers investigating such failures. By employing Fault Tree Analysis (FTA), the study identifies potential sources of failure and recommends measures to minimize or eliminate them. The research focuses on a case study involving the observation of thrust bearing chip-off after engine durability test. Root cause analysis was conducted using vibration, rotational fluctuation, and dynamic crank axial measurements. Time domain data analysis was performed to establish the failure mechanism, and the impact of the testing setup was discussed based on this mechanism. Additionally, the study considers the effect of subsystems, such as the engine dynamometer, transmission, and propeller shaft, on thrust bearing failure. The findings from this study aim to enhance the understanding of

Kumar, Ashok, P, Prasath, Choubisa, Manas, Sau, Sanjoy

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