The airflow characteristics of engine intake ports significantly influence combustion efficiency and emission performance. This study investigates the effects of an eccentric chamfer structure at the seat ring bottom hole on the swirl ratio and flow coefficient in a dual-tangential intake port for a four-valve diesel engine. Computational fluid dynamics (CFD) simulations and steady flow experiments were conducted under valve lifts ranging from 1 mm to 9 mm. Results indicate that the eccentric chamfer structure enhances the swirl ratio by 39 times (from 0.12 to 4.73) at low valve lifts (<6 mm) without compromising the flow coefficient. At higher lifts (>6 mm), both chamfer designs exhibit negligible differences in performance. Experimental validation confirmed the CFD results, with errors below 3% for swirl ratio and 5% for flow coefficient. This work provides a practical approach to optimize low-speed engine performance through geometric modifications.

He, Shuchao, Li, Ying, Shi, Yanfei

Temperature Control Technology for Solid-state Hydrogen Proton Exchange Membrane Fuel Cell

2026-99-0528

7/10/2026

The global trend towards green and low-carbon development is that hydrogen fuel cells, as a new type of green power device, have the characteristics of zero emissions and no pollution. Its basic principle is that hydrogen fuel directly converts chemical energy into electrical energy through electrochemical reactions, achieving energy conversion between fuel cells and internal combustion engines, thereby providing sustained and stable power. The PEMFC has attracted significant attention due to advantages such as fast start-up times and long lifespans. However, excessive temperature during the reaction process of solid-state hydrogen proton fuel cells can lead to a decrease in efficiency. This article studies the temperature control device of solid-state hydrogen fuel cells and finds that active temperature control technology can achieve precise temperature regulation, but it consumes more energy; the passive temperature control scheme can reduce energy consumption, but the response

Ma, Yueyue, Liu, Jingyi, Shi, Jian, Lu, Zhaona, Bao, Xueqin

Multi-Scale Modelling of Localized Battery Degradation in Heavy-Duty Series Hybrids: From Electrochemical Impedance Spectroscopy to Powertrain and Battery Pack Performance

2026-01-0747

7/1/2026

Hybrid electric vehicles rely heavily on battery pack power capability, which is often compromised by non-uniform aging and thermal gradients. Conventional battery models typically use bulk state-of-health metrics, failing to capture localized degradation that leads to current imbalances and reduced pack utility. This paper presents a multi-scale modelling framework that integrates Electrochemical Impedance Spectroscopy data into a fractional-order equivalent circuit model to simulate localized degradation in Lithium Iron Phosphate cells. Results show that the terminal voltage of LFP cells can be accurately modelled using the proposed fractional-order equivalent circuit with a discrete transfer-function implementation, maintaining root-mean-square errors below 20 mV across most state-of-health and state-of-charge conditions. The validated cell model is then extended to a degradation-aware battery pack representation. The battery pack in this work utilizes a 200-kWh, 800 V architecture

Safavi, Seyed Reza, Homayouni, Hooman, Shoa, Tina, Wang, Jason, McTaggart-Cowan, Gordon

NO _x Formation Characteristics of Lean Hydrogen Combustion: From 0D Analysis to Comprehensive 3D-CFD Engine Investigations

2026-01-0732

7/1/2026

The transition toward climate-neutral transportation requires powertrain concepts that combine high efficiency with low pollutant emissions. In this context, hydrogen-fueled internal combustion engines represent a promising solution when hydrogen is produced from renewable energy sources. Owing to its specific molecular properties, hydrogen offers new possibilities for influencing and optimizing the combustion process and reducing the emission formation. This paper presents a numerical approach for characterizing the NOx formation in a single-cylinder research engine equipped with port fuel injection and a passive pre-chamber ignition system. The single-cylinder is operated over a wide range of engine loads and speeds, covering air-to-fuel ratios from λ=1.5 to 2.5 and achieving up to 23 bar indicated mean effective pressure. The study focuses on the influence of engine load and mixture composition on NOx emissions. A dedicated look-up table approach in combination with several reaction

Gal, Thomas, Vacca, Antonino, Chiodi, Marco, Schmelcher, Robin, Kulzer, Andre Casal

Synergistic Integration of Advanced Combustion and Air-Path Technologies to Maximize Internal Combustion Engines Efficiency in Hybrid Applications

2026-01-0733

7/1/2026

This paper assesses the efficiency limits of light-duty vehicle propulsion systems based on reciprocating internal combustion engines (ICE) in the current state of the art and in the next five-year horizon, considering their combination with technologies such as electric turbocharging and hybridization, while excluding plug-in hybrid configurations so that fuel remains the primary onboard energy source. A systematic methodology is applied to evaluate the influence of key variables—heat transfer, air–fuel ratio, and compression ratio—on engine performance, integrating these variations into a simulation model to capture their interactions and effects. The resulting parametric study enables the generation of new engine maps that exploit synergies between parameters and enhance the prediction of engine behaviour across different operating conditions, forming the basis for assessing potential advancements in hybrid powertrain architectures. These maps are then used to define performance

Pla, Benjamin, Dolz, Vicente, Serrano, Jose R., Gómez-Vilanova, Alejandro, Oliva, Fermin, Cardenas, Maria, Ariztegui, Javier

Experimental Investigation into Port Water Injection on the Transient Behavior of a Heavy-Duty Hydrogen Engine

2026-01-0743

7/1/2026

Hydrogen-fuelled internal combustion engines are a potential carbon-free propulsion solution for high-power applications such as construction machinery and heavy-duty commercial vehicles. However, compared to conventional diesel engines, hydrogen engines exhibit limitations in transient operation and at full load, primarily due to the high reactivity of hydrogen. In spark-ignited hydrogen engines, combustion anomalies represent the main constraint during performance-oriented operation, particularly during transient phases that require mixture enrichment to meet dynamic torque demands. Water injection is investigated in this study as a means to mitigate these limitations. The paper describes the implementation of a port water injection system on a heavy-duty commercial hydrogen engine and evaluates its influence on engine performance with a focus on transient operating conditions. A combustion anomaly evaluation method developed in-house is applied to quantify the effect of water

Schneider, David, Christoforetti, Paul, Kappacher, Peter, Kapeller, David, Schutting, Eberhard, Eichlseder, Helmut, Trapp, Christian

Efficient Powertrain Control Using Signal Decomposition: Utilizing Signal Decomposition Constituents for Knock Detection in Internal Combustion Engines

2026-01-0737

7/1/2026

Knocking combustions in an Internal Combustion Engine (ICE) are engine damaging combustions, and reliable detection of each knocking event is very critical. Engines usually rely on piezo-electric knock sensors to monitor structure-borne noise, which outputs a complex, continuous time series signal. Typically, knock combustions have an additional noise component along with the regular combustion signal, but differentiation of knocking vs non knocking signal (signal to noise ratio) based on visual inspection of this signal alone is challenging and requires computationally intense signal processing such as Fast Fourier Transforms (FFT) or Wavelet transforms followed by manual calibration [1]. In this paper, we propose an alternative to replace traditional knock detection with more reliable time-domain alternative signal decomposition technique. Here we decompose the raw sensor signal into seasonality, trend, and residual, and use the residual component as it is seen to retain

Parulekar, Tushar A., Chilukuri, Sandeep, Mahmood, Haneefa

Experimental Study of Warm-Up And Startability Operations in a Spark Ignition Engine Fueled with Ethanol Gasoline Blends

2026-01-0738

7/1/2026

The mitigation of Greenhouse Gas (GHG) emissions poses a major challenge for the transportation sector, driving the need for renewable fuels. Bioethanol represents a promising fuel for Spark-Ignition (SI) engines, combining a reduced life-cycle CO₂ impact with advantageous combustion properties. However, despite its proven performance under steady-state conditions, the widespread of fuels with high ethanol content is still constrained by significant difficulties during engine cold-start operation. This study aims to experimentally assess the effect of ethanol concentration on cold-start performance and warm-up transient behavior of a Naturally Aspirated (NA), Port Fuel Injected (PFI) SI engine. Warm-up tests were conducted at an operating condition of 2000 rpm engine speed and 20 Nm torque using three fuels with increasing ethanol content: commercial gasoline (E5), E30 and E60. In addition, dedicated startability tests were carried out for E60 and neat ethanol (E100) at different

Falbo, Luigi, Falbo, Biagio, Perrone, Diego, Castiglione, Teresa

Experimental Investigation of Fuel Cutout Strategies in a Heavy-Duty Gasoline Compression Ignition Engine

03-19-03-0015

6/26/2026

This study investigates Gasoline Compression Ignition (GCI), a family of advanced combustion strategies that can be used to achieve low engine-out criteria pollutant emissions in the heavy-duty transportation sector. In particular, high fuel stratification GCI (HFS-GCI) has been shown to have high thermal efficiencies while maintaining a highly controllable and responsive mixing-controlled combustion event. However, stable combustion at low loads has been shown to be the principal challenge to the implementation of HFS-GCI in production applications. It has also been observed that several strategies that achieve stable combustion at low loads result either in increased emissions or efficiency penalties. While the achievement and maintenance of high enough exhaust temperatures for efficient aftertreatment operation is a significant challenge at low loads even for traditional diesel engine operation, this challenge is exacerbated by the low reactivity and colder flame temperature of

Viswanathan, Aravindh Babu, Zhang, Yu, Merritt, Brock

Spray–Wall Interaction at Thermal Swing Coatings in SI Engines

03-19-03-0014

6/25/2026

As a contribution to the reduction of greenhouse gas emissions in the transportation sector, the indicated efficiency of SI engines can be increased via thermal swing coatings. Thereby, a decrease in greenhouse gas emissions can be achieved, although not at all operating conditions. Here, the often-observed increased hydrocarbon emission partially overcompensates the reduced wall heat losses. The main root cause is always attributed to the increased surface roughness and porosity, leading to an increased crevice volume. Further investigations were performed at a single-cylinder engine equipped with a FTIR for species analysis of hydrocarbon emissions. A comparison of direct injection and port fuel injection were performed for RON95 E10 and methanol to assess the influence of mixture preparation. 3D CFD was used to additionally investigate the in-cylinder processes. The comparison of port fuel injection and direct injection showed a significant influence on the fuel hydrocarbon

Fischer, Marcus, Pischinger, Stefan

Evaluating the Impact of Fuel Additives on Stochastic Pre-ignition Using Center for Quality Assurance (CQA) Approved Methodology

03-19-03-0016

6/22/2026

Stochastic preignition (SPI) or low-speed preignition (LSPI) is an abnormal combustion phenomenon observed in downsized turbocharged direct-injection spark-ignition engines at highly boosted conditions. SPI results from the ignition of the air-fuel mixture from a fuel or oil droplet or a detached deposit before the spark discharge, and its occurrence can lead to extremely high peak pressures and severe knock, which can cause physical damage to the engine. This phenomenon limits the downsizing and boosting potential of direct-injection spark-ignition engines, thereby constraining the efficiency benefits that can be achieved. The propensity for SPI to occur is impacted by engine operating conditions as well as the properties of the fuel, fuel additives, lubricant, and lubricant additives. To mitigate its occurrence, it is important to understand the factors that impact the frequency of SPI events. As this abnormal combustion phenomenon is relatively recent, there was a lack of a standard

Gopujkar, Siddharth, Davis, Richard, Worm, Jeremy, Tuma, Nic, Shukla, Prajwal, Reilly, Veronica, Chapman, Elana, Ciaravino, Joseph, Seyfried, Philipp

Vibroacoustic Analysis and Optimisation of an Electric Refrigerant Scroll Compressor

2026-01-0722

6/20/2026

In electrified vehicles, auxiliary components can represent a dominant source of noise, one of which is the refrigerant scroll compressor. Compared with vehicles equipped with internal combustion engines, electrified vehicles require larger refrigerant compressors, as thermal management is needed not only for the passenger compartment but also for the battery and electric drive components. Excitation mechanisms within the compressor, arising from the cyclic compression process and the eccentric motion of the scroll, induce housing vibrations and result in airborne sound radiation. To investigate the vibroacoustic noise generation mechanisms of a scroll compressor, operational vibrations were analysed using accelerometers and three-dimensional laser scanning vibrometry. In addition, the radiated sound was characterised using microphones and near-field sound intensity measurements. The results demonstrate a strong correlation between surface vibrations and airborne sound radiation, with

Saur, Lukas, Beer, Gabriel, Fritzsche, Marco, Becker, Stefan

Psychoacoustic Annoyance Models Assessment for Automotive Fan-Systems

2026-01-0672

6/20/2026

Because of automotive electrification, fan system noises previously hidden by the internal combustion engine could become key contributors to the overall noise behavior. Metrics like overall sound pressure level or Loudness are first order metrics enabling noise ranking. Yet, second order factors, that are relevant to assess annoyance, are not correctly described using a single criterion. This paper studies the applicability of various psychoacoustic annoyance models in an attempt to address the subjective perception of sound quality. Based on pairwise comparisons through a jury test with a set of 8 noises at similar overall levels, the combined impact of several psychoacoustics metrics was previously determined. This computation includes a signal modulation metric, a frequency content balance and a tonal criterion. To complete this approach, the correlation for fan system noise annoyance ranking based on this jury test is compared with several psychoacoustic annoyance criteria. These

Scouarnec, Denis, Bennouna, Saad

A Modeling and Experimental Study of the Argon Power Cycle Using Mixing-Controlled Combustion

2026-01-5043

6/19/2026

The closed-cycle hydrogen-fueled argon power cycle is a zero emissions concept that combines a carbon-free fuel with argon as a diluent replacement for nitrogen. The lack of nitrogen in the argon power cycle results in zero NOx emissions on an internal combustion engine platform. There is also massive efficiency improvement because argon is monatomic and has a very high ratio of specific heats. However, this will also result in combustion temperatures and pressures exceeding those normally achieved on an air-standard engine platform. The literature shows conflict between modeling, which promises incredibly high efficiency gains, and experiment, which show more modest efficiency gains. This work combined thermodynamic modeling, literature analysis, and experiments to understand this discrepancy and ultimately understand what level of efficiency gain can be expected for the argon power cycle. It was found that while low compression ratio engines stand to see the largest relative

Gainey, Brian, Ahrling, Christoffer, Tunestal, Per, Tuner, Martin

SAE Truck & Off-Highway Engineering: June 2026

26TOFHP066/11/2026

Hitting the road in the all-new VNR Volvo Trucks' revised VNR brings updated safety tech, improved fuel economy and driver comfort features to the regional haul segment. In fuel control How to ensure off-highway combustion systems operate with sufficient control to meet tightening emissions standards and evolving fuel landscapes without sacrificing reliability. Keeping industrial vehicles secure in a digital landscape OEMs, integrators and suppliers must continuously process, assess and identify platform vulnerabilities to prioritize and implement updates that protect systems from cyberattacks and data breaches. Editorial Diversification key for sustainable fleets ACT 2026: Uncertainty still exists over EPA 2027 NOx limit ZF bets big on hybrid transmissions Moog simplifies off-highway electrification Bosch shows off its first U.S. electrolyzer Microvision fast-tracks adoption of Luminar tech; eyes defense, industrial sectors Future-ready, customizable connectivity powers precision

Evaluation of Flamelet-Based Combustion Models for Hydrogen-Ammonia Spark-Ignition Engines

2026-37-0027

6/9/2026

Besides the electrification of the transport sector, the growing interest in alternative fuels for internal combustion engines represents a promising pathway to effectively decarbonize transportation over the coming decades. Predictive combustion models implemented within CFD frameworks are a critical tool to guide the design of next-generation internal combustion engines fuelled with alternative fuels. Accurate prediction of the combustion heat release process is influenced by multiple interacting parameters, requiring combustion models that can reliably adapt to variations in fuel chemical properties and operating conditions. In this study, two well-established combustion models considered to model combustion development in Spark-Ignition engine, namely the Extended Coherent Flame Model (ECFM) and the G-equation model, are compared to assess their capability to adapt to changes in fuel chemical composition. Both models, based on the flamelet formulation are deliberately tested beyond

Sola, Riccardo, Baratta, Mirko, Misul, Daniela, Rousselle, Christine, BREQUIGNY, Pierre, Colin, Olivier

Engine Thermal Management Strategies for Emissions Reduction during Real Driving Tests

2026-37-0036

6/9/2026

Thermal management in internal combustion engines (ICEs) strongly affects fuel consumption and pollutant emissions, especially during engine warm-up. Particularly, the oil temperature is strictly related to the organic efficiency of the vehicle: in the early phase of a driving cycle, the low temperature produces a high-viscous oil, which increases friction losses and increases fuel consumption, with respect to full thermal regimated oil. Usually, the oil and coolant thermal behaviours are interconnected, thanks to a coolant/oil heat exchanger in the engine. In this study, a prototyped electrical coolant pump has been applied and integrated in a small SUV vehicle, replacing the original mechanical unit. An off-board experimental campaign allowed a complete hydraulic characterization of the cooling system, including thermostat operation, and led to a physically based correlation between flow rates and pressure drops in each branch. Based on these results, the pump was designed and

Di Battista, Davide, Di Bartolomeo, Marco, Cipollone, Roberto

Development of a Diesel Combustion System for Next-Generation Heavy-Duty Engines Using a Synergistic Analysis-and-Testing Approach

2026-37-0004

6/9/2026

Regulators and policymakers have introduced increasingly stringent limits on tailpipe CO₂ and pollutant emissions to accelerate the decarbonization of heavy-duty vehicle applications. The development of innovative propulsion technologies — such as advanced combustion systems, low-friction reciprocating components, and improved aftertreatment solutions — combined with hybridization and the adoption of alternative fuels (e.g., biogas, HVO, green hydrogen), is a key pathway for meeting future emission and GHG targets. In this study, advanced combustion systems were developed for a 13-liter diesel engine for heavy-duty truck applications, with the objective of meeting forthcoming Euro VII regulations while maximizing thermal efficiency. The combustion system architecture—including open-bowl geometry with high aspect ratio, injector nozzle with wider spray opening angle, and reduced swirl ratio—was optimized using a Machine Learning–algorithm trained on high-fidelity 3D CFD combustion data

Belgiorno, Giacomo, Centini, Maria Pia, Pezza, Vincenzo, Cozza, Ivan F., Pesce, Francesco C., Vassallo, Alberto, Colombo, Giovanni, Gallo, Alessandro, Mirzaeian, Mohsen, Borg, Jonathan

Effects of Engine Geometries on the Combustion Characteristics of a Heavy-Duty Hydrogen Spark-Ignition Engine

2026-37-0046

6/9/2026

For heavy-duty applications, hydrogen (H2) internal combustion engines offer a practical solution for future transportation. However, the influence of cylinder head flow characteristics and piston geometry on lean H2 combustion remains insufficiently understood. This study presents a comprehensive computational investigation of three engine configurations characterized by distinct in-cylinder flow dynamics: mild swirl and tumble (Engine a), strong tumble (Engine b), and strong swirl (Engine c). High-fidelity three-dimensional computational fluid dynamics simulations were performed for both port-fuel injection (PFI) and direct injection (DI) strategies. The impact of piston geometry was evaluated by comparing the baseline piston with a flat piston, while the spark timing was optimized to achieve favorable combustion phasing. Combustion and NOx formation were modeled using a G-equation-based combustion framework incorporating diffusive-thermal instability effects and a validated in-house

Liu, Xinlei, Menaca, Rafael, Cenker, Emre, Silva, Mickael, Qahtani, Yasser A., Pei, Yuanjiang, Turner, James W.G., Im, Hong G.

Nitrogen-Based Emissions from Ammonia Combustion in a Heavy-Duty Spark Ignition Engine

2026-37-0032

6/9/2026

Ammonia (NH3) is a carbon-free fuel with strong potential for spark-ignition (SI) engine applications. However, the engine can produce complex nitrogen-based emissions not adequately captured by conventional engine models. This study consolidated the results of experimental and numerical studies on the use of neat NH3 combustion in a heavy-duty compression-ignition engine converted to spark-ignition operation, first for a sweep of equivalence ratios (ϕ) from 0.7 to 1.0, and another from varying the energy substitution ratio of methane (CH4)– NH3 blends from neat CH4 to neat NH3 at constant ϕ = 0.8. Two 0-D two-zone SI engine models with detailed chemistry (called “original” and “extended”) predicted engine thermodynamics and emissions. While the original model reproduced in-cylinder pressure and combustion phasing, it failed to capture the effect of fuel composition or operating condition on NO trends, both under- and over-predicting them for neat NH3 and CH4-rich operations. An

Trujillo Grisales, Juan, Saenz Prado, Stefany, Alvarez, Luis F., Akkerman, Vyacheslav, Dumitrescu, Cosmin E.

Development and Experimental Validation of a 1D Model for Performance and Emissions Analysis of Oxygenated Fuel Blends in a CI Engine

2026-37-0028

6/9/2026

Emissions reduction remains a major concern for internal combustion engines in view of increasingly stringent environmental regulations. To address these challenges while maintaining acceptable engine performance, a wide range of alternative fuels and fuel blends have been investigated to ensure the continued viability of CI engines. This study reports the effects of blending the oxygenated fuel diethylene glycol diethyl ether (DGDE) with hydrotreated vegetable oil biodiesel (HVO) on engine performance and emissions. The investigation is conducted on a 2.3-liter, four-cylinder, common-rail diesel engine, equipped with a variable geometry turbocharger and a high-pressure exhaust gas recirculation system. The objectives of this study are achieved by developing a one-dimensional predictive engine model using the commercial GT-SUITE software. The engine model is developed and experimentally validated, at various operating conditions and HVO–DGDE fuel blends, to predict their effects on

Arain, M Wajahat Rasool, Foglia, Antonio, Frasci, Emmanuele, Vitek, Oldrich, Pianese, Cesare, Arsie, Ivan

Impact of Compression Ratio and Stroke on Hydrogen Requirement for Emission-Optimized Operation of an Ammonia-Fuelled Spark-Ignition Engine

2026-37-0030

6/9/2026

Ammonia (NH3) fuelled engines have emerged as a promising route toward net-zero emission targets due to NH3’s carbon-free nature, ease of storage, and established handling infrastructure. However, the low laminar burning speed and narrow flammability limits of NH3 pose a significant combustion challenge, which can be addressed through hydrogen (H2) co-fuelling. For practical implementation, on-board H2 production via thermal catalytic cracking of NH3 is an attractive solution, as it eliminates the need for external H2 storage and associated handling and capital costs. Previous studies by the present authors identified a lean operating strategy that achieves an equimolar ratio of NOx and unburned NH3 (α NH3NOx ≈ 1), enabling complete conversion to nitrogen and water vapour when coupled with a Selective Catalytic Reduction (SCR) system. This strategy was further validated using cracked NH3 derived H2 in place of bottled H2 through an on-board cracker, thereby representing a practical

Yadav, Neeraj Kumar, Ambalakatte, Ajith, Geng, Sikai, Gopakumar Suja, Gagan, Birch, Alexander, Cairns, Alasdair, Harrington, Anthony, Hall, Jonathan

Investigation into Cooling Loss Reduction Associated with Changes in In-Cylinder Flame Distribution by Offset Orifice Nozzle

2026-37-0003

6/9/2026

An increase in compression ratio has been widely recognized as one of the essential technologies for improving the thermal efficiency of heavy-duty diesel engines. However, a higher compression ratio tends to result in increased cooling loss, which could diminish the thermal efficiency gains. It was found that an offset orifice nozzle, in which the orifices are drilled with a small offset from the radial center of the nozzle, improves thermal efficiency and reduces cooling loss simultaneously. This study investigates the mechanism of cooling-loss reduction associated with changes in flame distribution when using an offset orifice nozzle, through in-cylinder combustion observations, two-color method image analysis, and local heat-flux measurements. High-speed combustion visualization was conducted to capture the growth of luminous flames. Radial profiles of the mean and standard deviation were computed at each crank angle to quantify spatial temperature non-uniformity. Furthermore

Mukayama, Tomoyuki, Enomoto, Yoshiteru, Mikami, Naotaka, Nomoto, Shigeru, Uchida, Noboru

A Predictive Methodology for 3D-CFD Simulation of Piston Thermal Field in Sustainable High-Performance Engines

2026-37-0002

6/9/2026

In recent years, especially in high-performance spark-ignition engines, the thermal stress of pistons has gradually increased due to the implementation of various technologies, aimed at meeting emission reduction and specific power increase requirements. If the heat is not properly dissipated, cracking and plastic deformation of the material as well as formation of hot spots triggering pre-ignition in the combustion chamber mixture can occur. This last aspect is even more true considering innovative fuels such as hydrogen. To overcome these problems, one or more jets of oil are directed towards the piston under-crown region, impacting at high speed. This technique ensures immediate cooling and allows the engine performance to be increased without compromising the useful life. In order to optimize the oil jet effectiveness, 3D-CFD can be proficiently adopted. In this regard, the aim of this work is to define a robust numerical methodology able to simulate oil jet impingement and piston

Duni, Andrea, Berni, Fabio, Breda, Sebastiano, Fontanesi, Stefano, Gilioli, Filippo

Hybridized Diesel Powertrains - An Important Enabler for Commercial Applications on the Long Journey towards Full Electrification

2026-37-0022

6/9/2026

The ongoing efforts for reduction of the traffic-related greenhouse gas emissions and, at the same time, the mitigation of harmful pollutant emissions from vehicle exhaust emissions are important development tasks for the entire automotive industry worldwide according to demand to provide clean and efficient products. Further tightened fleet average FE standards and ultra-low limits for exhaust emissions require the continuous development of new propulsion system types. Due to the given reluctance of the end customer and corresponding low acceptance of fully electrified vehicles, especially in the commercial vehicle segment, new and innovative topologies are needed to meet regulatory requirements and maintain the high versatility of today’s dominating solutions. For further optimization of operating conditions with enhanced fuel efficiency, the technical strategy is also determined by uplifting the attractiveness of electric driving incl. the avoidance of areas with poor ICE efficiency

Koerfer, Thomas

Comparison of Detailed Chemistry and Flamelet-Based Models for Hydrogen Combustion in a Heavy-Duty PFI Engine

2026-37-0014

6/9/2026

Addressing climate change requires substantial reductions in CO2 emissions from the transportation sector, where alternative fuels for internal combustion engines play a crucial role. Hydrogen stands out as a compelling energy carrier capable of enabling low-carbon combustion while leveraging existing engine technologies. Its adoption can support a transition toward fuel-flexible powertrains and deliver rapid decreases in exhaust carbon emissions. This approach is particularly relevant for hard-to-abate segments, where full electrification remains challenging. Building on this perspective, this numerical study investigates the modelling behaviour of a heavy-duty port fuel injection (PFI) internal combustion engine fuelled with hydrogen. Initially, the mixture was assumed to be fully premixed to avoid uncertainties related to injection and mixing processes and to significantly reduce computational cost; this assumption was subsequently validated through selected injection simulations. A

Scopelliti, Alex, Misul, Daniela Anna, Baratta, Mirko, Gallo, Alessandro, Rapetto, Nicola, Vargiu, Luca

A Holistic CFD Methodology for Full- and Multi-Cycle Simulation of Hydrogen Direct-Injection Internal Combustion Engines

2026-37-0016

6/9/2026

Hydrogen is emerging as a viable energy carrier for the decarbonization of internal combustion engines (ICEs), representing a necessary step toward the long-term sustainability of this technology. In particular, hydrogen direct injection (DI) operation is receiving increased attention due to its inherent advantages over port fuel injection (PFI), such as reduced risks of abnormal combustion, higher specific power, and improved thermal efficiency. However, the mixture preparation process in DI operation generally leads to a stratified charge, especially under intermediate-to-late injection strategies, which in turn strongly affects ignition, combustion performance, and engine-out emissions. Therefore, investigating mixture formation, its key influencing parameters, and the resulting effects on the combustion process is essential for the proper design and optimization of hydrogen-fuelled DI ICEs. In this context, computational fluid dynamics (CFD) emerges as a powerful tool to address

Capecci, Marcolucio, Lucchini, Tommaso, Sforza, Lorenzo, Pezza, Vincenzo, Tosi, Sergio

Predictive Modelling of NO _x and Unburned Hydrogen Emissions in a Direct-Injection Hydrogen Spark-Ignition Engine

2026-37-0007

6/9/2026

Hydrogen is emerging as a compelling energy carrier for future transportation due to its potential to enable fully decarbonised operation and near-zero tailpipe pollutant emissions. Realising this potential in reciprocating internal combustion engines requires a detailed understanding of the complex interactions governing hydrogen combustion and emissions formation. In this context, physics-based reduced-order emission predictive modelling offers a powerful means to accelerate the development and optimisation of hydrogen-fuelled engines by enabling rapid evaluation of operating strategies without the need for extensive experimental campaigns. This study investigates the simulation of nitrogen oxides (NOx) and unburned hydrogen (uH2) emissions from a 0.5L spark-ignition direct injection single-cylinder research engine within a 1D-0D simulation approach. For NOx prediction, a simplified kinetic mechanism is coupled with both a 0D two-zone combustion model and a thermal multi-zone in

Malfi, Enrica, De Felice, Massimiliano, Esposito, Stefania, Ribnishki, Aleksandar, King, Aidan, Akehurst, Sam, Jones, Peter, Goyal, Harsh

Investigating the Potential of Two Individually Controlled Injectors per Rotor for a Direct Injection Hydrogen Wankel Engine

2026-37-0008

6/9/2026

Hydrogen-fueled rotary engines offer a promising zero-emission solution for compact commercial powertrains. This study reports experimental results from the further development of a naturally aspirated, direct-injection hydrogen rotary engine by HTM. Initial applications, such as an airport baggage tractor, demonstrated technical feasibility but revealed pre-ignition that limited maximum torque. To address this, mixture formation was investigated using an experimental setup with two independently controlled injectors feeding a single rotor injection channel. The effects on operating behavior, efficiency, and NOx emissions were evaluated. The dual-injector configuration significantly shortens injection duration and improves spatial distribution of hydrogen within the combustion chamber. Enhanced mixture control suppresses pre-ignition and enables higher mean effective pressure. Systematic variation of injection timing under representative steady-state conditions also shows potential for

Endres, Jonas, Beidl, Christian, Herold, Tim, Lavall, Philipp, Schmidt, Marvin, Hofmann, Silas, Kahl, Jonas

Numerical Simulation of Spark-Ignited Flame Kernels towards Prospective Application to Hydrogen SI Engines

2026-37-0015

6/9/2026

The ongoing energy transition demands the decarbonization of the transport sector, for which the use of premixed hydrogen in spark-ignition (SI) engines appears very promising. However, modeling the combustion of the lean hydrogen/air mixtures required for safe, efficient, and low-NOx engine operation involves multiple open issues. Correct prediction of flame kernel initiation and growth is a difficulty that hydrogen shares with hydrocarbon fuels, while properly accounting for the instabilities that characterize lean hydrogen flames is an additional demanding task. In this work, a 1D kernel expansion model of general validity recently proposed by the authors is implemented into OpenFOAM, an open-source 3D CFD software package, to enable numerical simulation of expanding spark-ignited flame kernels. Firstly, the OpenFOAM framework is presented focusing on XiFluid, its flame propagation model based on a regress variable whose evolution depends on the laminar flame speed. Then, the

Dotteschini, Enrico, Pretto, Marco, Giannattasio, Pietro, Gadalla, Mahmoud

Combined EGR-Air Dilution Effects on Performance, Combustion and Emissions of a Single-Cylinder Spark-Ignition Direct-Injection Hydrogen Engine

2026-37-0009

6/9/2026

Hydrogen internal combustion engines (H2ICE) have emerged as a promising solution for decarbonisation of the transport sector, due to low cost and potential for rapid deployment. However, abnormal combustion and high nitrogen oxide (NOx) emissions limit stoichiometric operation, making dilution strategies essential. While lean combustion has been widely studied, combined dilution strategies of air and exhaust gas recirculation (EGR) require further investigation. This work presents experimental results from a boosted 0.5-litre spark-ignition direct-injection single-cylinder research engine equipped with high-tumble ports and cooled high-pressure EGR. Relative air–fuel ratios (lambda) of 1 to 3 and EGR rates of 0 to 40% are evaluated at 5, 10, and 15 bar of indicated mean effective pressure (IMEP) at 2000 rpm to assess effects on net indicated thermal efficiency (nITE), combustion, and emissions. A peak nITE of 43.5% is achieved at 10 bar IMEP, λ = 2.5, and 30% EGR, which can be

King, Aidan, Islam, Reza, Pickering, Simon, Yuan, Hao, Mudge, Henry, Giles, Karl, Goyal, Harsh, Jones, Peter, Akehurst, Sam, Esposito, Stefania

Investigation of Influential Parameters on the Integrated Hydrogen Argon Power Cycle

2026-37-0012

6/9/2026

This study investigates hydrogen combustion in an argon–oxygen environment for argon power cycle application using computational fluid dynamics. The numerical framework, developed based on previously validated model, is applied to examine the influence of key operating parameters on combustion efficiency and indicated efficiency under constant cycle pressure conditions. A parametric analysis is conducted to evaluate the effects of excess oxygen ratio, argon rate, start of injection, and injector discharge coefficient on ignition characteristics, combustion efficiency, and engine performance. The results indicate that less fuel injection improves combustion efficiency but leads to a significant reduction in engine load. Increasing the argon rate enhances engine thermal efficiency, primarily due to the higher specific heat ratio of argon, which improves the thermodynamic efficiency of the cycle. However, elevated argon concentrations significantly reduce combustion efficiency because of

Chitsaz, Iman, Ahammed, Sajid, Kakoee PhD, Alireza, Salahi, Mohammad Mahdi, Andwari, Amin, Ahmad, Zeeshan, Hyvonen, Jari, Mikulski, Maciej

Rapid Fuel Distribution Prediction in RCCI Marine Engines Using CFD-Informed, Active Learning Framework

2026-37-0017

6/9/2026

Accurate prediction of in-cylinder fuel distribution (FD) is fundamental to reduced-order combustion modeling and emissions prediction yet remains computationally prohibitive with high-fidelity CFD alone. This work develops a CFD-informed machine-learning surrogate for spatial FD in a large-bore diesel engine, based on a Wärtsilä W20 injector and representative engine conditions. A fully coupled injector–spray–engine CFD framework under engine-like RCCI inert conditions determines the needle-lift profile and resolves the combined effects of injector geometry, needle dynamics, and operating conditions on in-cylinder flow, capturing physical phenomena not reproducible by isolated free-spray simulations. A high-fidelity database is generated using Latin Hypercube Sampling, from which FD is extracted at 15 CAD before top dead center within an annular multi-zone (MZ) representation consistent with reduced-order combustion models. A multi-output Random Forest (RF) surrogate, augmented with

Moradi, Jamshid, Salahi, Mahdi, Heidarabadi, Shadab, Andwari, Amin, Konno, Juho, Wik, Christer, Mikulski, Maciej

An Open-Source Framework to Automate Virtual Optimization of Internal Combustion Engine Calibration Maps through Shape-Based Strategy

2026-37-0001

6/9/2026

The automotive industry is facing increasingly stringent regulatory constraints, driving the need for faster and more efficient powertrain development. This results in higher systems complexity, making internal combustion engine calibration progressively more challenging to meet performance and emissions targets. This, combined with the manual nature of traditional calibration workflows, leads to a time-consuming process that heavily relies on human expertise. Although virtualization can reduce development time and costs, the overall workflow remains largely dependent on manual decision-making and iterative refinement. In this context, this work presents a virtual calibration framework based on a genetic algorithm, aimed at the automated optimization of engine calibration maps to satisfy performance and emissions constraints, while reducing manual effort. Each calibration map is represented through a polynomial parameterization. Specifically, a generic three-dimensional polynomial with

Romano, Gianvito, Aglietti, Filippo, Spedicato, Tonio, Cozza, Ivan Flaminio, Capra, Andrea

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