Browse Topic: PCCI engines

Items (177)
Premixed Charge Compression Ignition (PCCI) presents a promising alternative to conventional diesel combustion (CDC), offering significant reductions in pollutant emissions by lowering local in-cylinder temperatures and enhancing fuel-air mixing. However, a significant challenge in implementing PCCI is controlling the start of combustion, especially given its narrow operating load range. This is primarily due to early ignition and knocking combustion at higher loads when using high-reactivity diesel fuel, which limits the practical applicability of PCCI mode in diesel engines. In the present study, experimental investigations are carried out on a light-duty diesel engine operating in PCCI mode using two fuel blends: 10% (D90G10) and 20% (D80G20) gasoline mixed with diesel on a volume basis. To facilitate combustion control and emission reduction, exhaust gas recirculation (EGR) and water vapor are used as charge diluents. A common rail direct injection (CRDi) system replaces the conventional mechanical fuel injection system, and the engine's compression ratio is reduced from 17.5 to 15 to enable PCCI operation. Initial parametric studies revealed that early direct injection combined with high injection pressure limited the PCCI operating load range to 30% of the rated load when using diesel fuel. However, incorporating EGR with diesel extended this load range to 60%, albeit with increased unburnt hydrocarbon (HC) and carbon monoxide (CO) emissions. To address these challenges, the engine's cylinder head was modified to accommodate a vertically oriented injector, and diesel was replaced with diesel–gasoline blends. Experiments were then conducted using the modified cylinder head at a constant engine speed of 1500 rpm, under varying load conditions and injection timing, to analyze the effects of injector orientation and fuel blends in combination with EGR and water vapor as charge diluent. The results indicate that the diesel–gasoline blends increase ignition delay and enhance fuel-air mixing time between the end of fuel injection and the start of combustion. Specifically, with the G20D80 blend and combined EGR and water vapor dilution, the engine's operating load range was extended to 74% of the rated load. Compared to the CDC, emissions of NOx and soot were significantly reduced. Additionally, HC and CO emissions were reduced by 11.2% and 43.2% at 60% loads, and smoke was reduced by 57.6%, compared to the baseline PCCI, using EGR and water vapor as charge diluents with D80G20 fuel blends.
Ranjan, Ashish PratapKrishnasamy, Anand
Due to increasingly stringent emission regulations, advanced combustion strategies, such as premixed charge compression ignition (PCCI), have emerged promising solutions for achieving low NOx and soot emissions. However, challenges such as increased unburned hydrocarbon (HC), carbon monoxide (CO) emissions, and a restricted engine operating load range remain unsolved. Since conventional diesel engines are not inherently designed for PCCI operation, re-optimizing engine parameters is essential. The primary objective of this work is to investigate the influence of injector orientation and nozzle spray angle on combustion parameters, performance, and emissions in a PCCI diesel engine. Initial parametric studies revealed that early direct injection combined with high fuel injection pressure limited the PCCI load range to 30% and 60% of the rated capacity with diesel, without and with EGR, respectively, accompanied by higher HC and CO emissions. To address these limitations, the injector orientation is modified from inclined to vertical, increasing the offset from 5 to 9 mm and employing symmetric spray angles along the z-axis. The experiments were conducted at a constant engine speed of 1500 rpm with varying load conditions at optimized timing in PCCI mode to investigate the effect of injector orientation, offset, and spray angle. The results demonstrate two positive aspects: first, the load range extended from 30% to 40% of the rated load with diesel, with improved engine brake thermal efficiency and reduced NOx emission up to 85.6% compared to conventional diesel combustion (CDC). Second, while using the EGR, the load range extends from 60% to 62.5%, achieving up to 96% NOx reduction compared to CDC. Although HC and soot increased significantly, a notable decrease in HC was observed at higher loads compared to lower load conditions. According to this study, injector orientation and nozzle spray angle variation are effective strategies for enhancing the performance and extending the operating load range of PCCI engines.
Ranjan, Ashish PratapKrishnasamy, Anand
The relation between the multiple auto-ignition in the premixed charge with fuel concentration distribution and associated pressure wave are numerically investigated. This study assumes that the auto-ignition phenomenon in the end-gas of PCCI combustion, a next-generation combustion method which is expected to achieve both low fuel consumption and low emissions at a high level. Detailed numerical analysis considering the elementary chemical reactions of the compressible reacting fluid flow described in the one-dimensional coordinate system with high spatial and time resolution was performed to clarify the detailed phenomena of the onset of the multiple auto-ignition and the pressure wave propagation in the gas.
Iizumi, KotaYoshida, Kenji
TOC
Tobolski, Sue
The end-gas auto-ignition and associated pressure wave generation in a premixed gas with a spatial distribution is numerically investigated. This study assumes that the auto-ignition phenomenon in the end-gas of PCCI combustion, a next-generation combustion method which is expected to achieve both low fuel consumption and low emissions at a high level. Detailed numerical analysis considering the chemical kinetics on the one-dimensional compressible fluid flow with high spatial and time resolution was performed to clarify the detailed phenomena of the auto-ignition and onset of the pressure wave and its propagation in the end-gas. Followings are results. (1) The pressure wave generations related with the auto-ignition in the end-gas is categorized into two types. The cases that the auto-ignition velocity, which is the localized auto-ignitive propagation velocity relative to the unburned mixture, exceeded the local sound speed, or not. The spatial distribution of the equivalence ratio in the initial unburned mixture affects the auto-ignition velocity. (2) In the cases that the Mach number of the auto-ignition velocity was less than one, the intensity of the pressure wave associated with the auto-ignition is relatively small, and the pressure wave propagates quietly with sound speed. (3) On the other hand, in the cases that the Mach number of the auto-ignition velocity exceeded one, very strong pressure wave is initiated by the auto-ignition. The temperature rise due to the auto-ignition and the pressure rise propagates synchronously toward the unburned mixture.
YOSHIDA, Kenji
To achieve carbon-neutrality, internal combustion engines need to further improve their thermal efficiency to reduce CO2 emissions. To accomplish this, it is necessary to quantify and enhance five factors that control indicated thermal efficiency: compression ratio, specific heat ratio, combustion duration, combustion timing, and heat transfer to wall. In this work, quantitative targets for each factor were defined, which were derived from a simulation that considered the influence of heterogeneity of diesel combustion on thermal efficiency. The simulation utilized a two-zone combustion model. In particular, the targets for the combustion duration, combustion timing and heat transfer to wall were increased significantly compared to those for a conventional engine, in anticipation of an expansion of the load range of premixed charge compression ignition (PCI) combustion to higher loads. To expand the applicable load for PCI combustion, it was necessary to achieve a high degree of constant volume, low combustion noise, and clean emissions by suppressing the interference between the burned gas of the prior spray and the subsequent spray in the multi-stage injections near TDC. For this purpose, Distribution Controlled partially Premixed Compression Ignition (DCPCI) with the Dual Zone Egg-shape Combustion Chamber was proposed as a new combustion concept, and it was validated through CFD analysis that the DCPCI concept achieved high degree of constant volume and lean mixture formation. In addition, experiments were conducted on a new generation engine that applied the DCPCI combustion and other technologies such as slightly increased compression ratio, decreased intake temperature and increased wall temperature with a steel piston to improve the five control factors. The two-zone combustion model was utilized to analyze the result of the experiments, and improvements against the targets for the control factors was verified quantitatively. Furthermore, compared to a previous generation engine, a significant improvement in fuel consumption was confirmed without any adverse effects on emissions or combustion noise.
Kato, YudaiMatsuo, TakeruKanzaki, JunKim, Sang-kyuShimo, DaisukeMorinaga, Shinichi
Because the transportation industry uses fossil fuels as much as 1/4 of the total, CO2 emission from transport sector should be reduced. Therefore, carbon neutral (CN) fuel has been attracted attention. However, hydrogen and ammonia have low energy density and are difficult to be stored and transported. In this study, synfuel produced by Fischer-Tropsch (FT) reaction. This fuel is produced with carbon dioxide absorbed from the direct air capture and electricity derived from renewable energy, so it is possible to achieve CN. However, FT fuel tends to have less aromatics and a higher cetane number than diesel fuel. Therefore, excessive early ignition occurs at low speed and low load in application to diesel engine. The purpose of this study is to suppress early ignition by controlling the amount of air flowing into the cylinder. The numerical results showed that the ignition timing and combustion could be controlled using Miller cycle by late intake valve closing (LIVC). In addition, by controlling the ignition timing with LIVC, it became possible to prolong the ignition delay period, and premixed charge compression ignition (PCCI) combustion was realized in the low-speed low-load region. This combustion improved indicated mean effective pressure with high degree of constant volume. Additionally, decrease in fuel-rich zones derived from long ignition delay period reduced NOx and soot emissions. From the above, the possibility of improving combustion and exhaust emission performances by applying the Miller cycle using LIVC when using FT fuel was demonstrated.
Sumida, YoTerada, MasayaKawano, Daisuke
One of the main challenges in internal combustion engine design is the simultaneous reduction of all engine pollutants like carbon monoxide (CO), total unburned hydrocarbons (THC), nitrogen oxides (NOx), and soot. Low-temperature combustion (LTC) concepts for compression ignition (CI) engines, e.g., premixed charged compression ignition (PCCI), make use of pre-injections to create a partially homogenous mixture and achieve an emission reduction. However, they present challenges in the combustion control, with the usage of in-cylinder pressure sensors as feedback signal is insufficient to control heat release and pollutant emissions simultaneously. Thus, an additional sensor, such as an ion-current sensor, could provide further information on the combustion process and effectively enable clean and efficient PCCI operation. This study performed experiments in a high-temperature, high-pressure, constant-flow combustion vessel to verify the ion-current application for premixed charge compression ignition (PCCI) engine control approaches. In this vessel, a metallic plate has been installed with a 40° orientation in front of the injector. A positively charged ion-current probe has been positioned close to the plate in the region where the fuel is injected. The electrons formed in the combustion process are drained to the probe because of the generated electrical field between the probe and the plate. The number of electrons is quantified as an ion-current signal. N-dodecane, representing a single-component surrogate fuel, has been used in the measurements to facilitate model validation. Additionally, diesel and a corresponding surrogate fuel formulation for diesel fuel have been investigated to validate the concept for a more complex fuel. The ion-current signal is measured at various conditions. These ion-current measurements will then serve as validation targets to correlate the combustion process with pollutant formation. Additionally, the local inhomogeneity of the mixture around the ion-current sensor head is analyzed regarding its impact on the measured ion-current signal. The results show promising evidence that ion-current sensors can control PCCI.
Golc, DominikEsposito, StefaniaPitsch, HeinzBeeckmann, Joachim
A PPCI-diffusion combustion strategy has shown the potential to achieve high efficiency, clean gasoline compression ignition (GCI) combustion across the full engine operating range. By conducting a 3-D CFD-led combustion system design campaign, this investigation was focused on developing a next generation (NextGen), step-lipped piston design concept in a 2.6L advanced light-duty GCI engine. Key geometric features of the NextGen piston bowl were parametrized and studied with customized spray targeting. A low lip positioning design with 128° spray targeting was found to provide the best performance. Fuel injection strategy optimization was performed at a full-load operating point (OP), 2000 rpm/24 bar closed-cycle IMEP (IMEPcc). When combined with the optimized fuel injection strategy, the best NextGen design was predicted to produce a 1.3% ISFC improvement and 42.5% lower soot compared to the baseline piston bowl design due to faster diffusion combustion and enhanced late-stage air-utilization. Subsequently, at 2000 rpm/12 bar IMEPcc, the NextGen design was able to soften the first-stage PPCI combustion to reduce the negative work and lower the MPRR, leading to 2.1% better ISFC and 48.8% lower soot than the baseline design when combined with its benefit to improve the second-stage diffusion combustion. Finally, at 1500 rpm/6 bar IMEPcc, the NextGen design was found to appreciably reduce the in-cylinder heat transfer and enable a larger fuel injection quantity in the first fuel injection event while retaining its air utilization benefit compared to the baseline design. Therefore, it was predicted to produce 2.4% better ISFC and 49.3% lower soot.
Zhang, YuZhang, AnqiSellnau, Mark
Letter from the Special Issue Editors
Solmaz, HamitPolat, Seyfi
High thermal efficiency and low engine-out emissions including nitrogen oxides (NOx) and particulate matter (PM) make low-temperature combustion (LTC) favorable for use in engine technologies. Homogeneous charge compression ignition (HCCI), partially premixed charge compression ignition (PPCI), and reactivity controlled compression ignition (RCCI) are among the common LTC modes. These three LTC modes can be achieved on the same dual-fuel engine platform; thus, an engine controller can choose the best LTC mode for each target engine load and speed. To this end, a multi-mode engine controller is needed to adjust the engine control variables for each LTC mode. This article presents a model-based control development of a 2.0-liter multi-mode LTC engine for cycle-to-cycle combustion control. The engine is equipped with port fuel injectors (PFI) and direct injectors (DI). All combustion modes are achieved with dual fuels (iso-octane and n-heptane) under naturally aspirated conditions. Using experimental data, control-oriented models (COMs) are developed for HCCI, PPCI, and RCCI combustion modes on a cycle-to-cycle basis. The COMs for HCCI, PPCI, and RCCI modes can predict the combustion phasing (CA50, the crank angle by which 50% of the fuel mass is burned) with average errors of 1.3 crank angle degrees (CAD), 1.5 CAD, and 1 CAD, respectively. The average errors in predicting the indicated mean effective pressure (IMEP) for HCCI, PPCI, and RCCI modes are 18 kPa, 34 kPa, and 43 kPa, respectively. Multi-input and multi-output (MIMO) adaptive model predictive controllers (MPCs) with linear parameter varying (LPV) models are designed for the LTC modes. CA50 and IMEP are controlled by adjusting the premixed ratio (PR) of the fuels, start of injection (SOI) timing, and fuel quantity (FQ). The results show that the designed MPCs are able to track both CA50 and IMEP in all combustion modes, with average tracking errors of less than 1 CAD and 5.2 kPa, respectively.
Batool, SadafNaber, JeffreyShahbakhti, Mahdi
A diesel premixed-charge compression ignition (PCCI) technique was used at low loads at which exhaust temperature makes urea-selective catalytic reduction (SCR) use for nitrogen oxides (NOx) reduction challenging. A fuels matrix to examine the effects of increasing fuel volatility, bio-blendstocks, and cetane number on PCCI was formulated using a near-constant 15% aromatic content. The results showed that PCCI could provide greater than 67% NOx emissions reductions at 1,200 RPM, 3.1 bar indicated mean effective pressure (IMEP), and 2.0 bar IMEP. The filter smoke number (FSN) could also be reduced relative to a conventional diesel combustion (CDC) baseline. The reductions in FSN were more moderate in the order of 40-50%, depending upon the fuel used, IMEP, and combustion phasing (CA50) timing. Hydrocarbon (HC) emissions could be held to a marginally lower level than CDC emissions at some CA50 conditions by using higher-volatility and higher cetane number fuels and could potentially be traded for further NOx reductions. This outcome is important as it points to the possibility of achieving significant NOx reduction while doing no harm in terms of HC emissions. Carbon monoxide (CO) emissions increased in PCCI, but increasing the fuel volatility and cetane number could be helpful in keeping these emissions at a manageable level.
Sluder, C. ScottCurran, Scott J.
Simultaneous reduction of engine pollutants (e.g., CO, THC, NOx, and soot) is one of the main challenges in the development of new combustion systems. Low-temperature combustion (LTC) concepts in compression ignition (CI) engines like premixed charged compression ignition (PCCI) make use of pre-injections to create a partly homogenous mixture. In the PCCI combustion regime, a direct correlation between injection and pollutant formation is no longer present because of long ignition delay times. In LTC combustion systems, the in-cylinder pressure sensor is normally used to help the combustion control. However, to allow the control of PCCI engines, new sensor concepts are investigated to obtain additional information about the PCCI combustion for advanced controller structures. In LTC combustion systems like gasoline-controlled autoignition (GCAI) concepts, the application of ion current sensors enables additional monitoring of the combustion process with real-time capability. In analogy to GCAI, the use of an ion current sensor for the control of PCCI combustion in diesel engines could allow effective pollutant and combustion control. To investigate the potential of the application of an ion current sensor for controlling a PCCI engine, numerical engine investigations have been performed and are presented in this work. Experimental data of a single cylinder engine (SCE) are used to validate a RANS 3D-CFD simulation framework focusing on the prediction of engine-out emissions. The assembled chemical kinetic model accounts for ion and NOx formation inside the combustion chamber. After model validation, operating conditions with varying pre-injection patterns were analyzed to find correlations between pollutant and ion formation. The simulation results show a correlation between NOx and ion formation, suggesting that engine controls relying on ion current measurements potentially allow for a reduction of NOx emissions. Applying ion current sensors to control PCCI combustion seems promising to reduce pollutant emissions and improve the engine’s overall performance through real-time in-cycle control strategies.
Golc, DominikEsposito, StefaniaLoffredo, FrancescaPitsch, HeinzBeeckmann, Joachim
Premixed Charge Compression Ignition (PCCI) is a promising LTC strategy to reduce NOx and soot emissions without relying on after-treatment devices. One major drawback of PCCI is high HC and CO emissions resulting from fuel-wall impingement due to early injection of diesel. Narrow-angle direct injection (NADI) helps reduce the wall wetting of fuel. But it is effective only at lower loads. At mid and higher loads, it increases soot and CO emissions in small-bore engines due to the formation of fuel-rich pockets in the piston bowl region. This problem is addressed using a split injection strategy in the present work. A 3-D CFD model is developed and validated with experimental data at two load conditions. Simulations are performed using CONVERGE CFD software. Split injection strategies are explored using wide (148 deg) and narrow (88 deg) spray included angles. The investigations concluded that a main injection of 20 deg bTDC and 30 deg bTDC were optimal for wide and narrow spray included angles, respectively. For both cases, a dwell time of 15 deg CA was optimal. Compared to single injection, split injection resulted in 2% and 4% improvement in indicated thermal efficiency for wide and narrow-angle, respectively. Split injection results in a reduction of 83% and 80% in CO, 56% and 64% in soot and 48% and 60% in HC emissions for wide and narrow included angle respectively when compared with single-injection NADI-PCCI combustion.
V, PradeepKrishnasamy, Anand
Premixed charged compression ignition (PCCI) is a promising low temperature combustion strategy for achieving a simultaneous reduction of oxides of nitrogen (NOx) and soot emissions in diesel engines. However, early direct injection results in a significant penalty in fuel economy, high unburned hydrocarbon (HC), and carbon monoxide (CO) emissions, especially in small-bore diesel engines. In the present work, computational fluid dynamic (CFD) investigations are carried out in a small-bore diesel engine using a commercial CFD software, CONVERGE. The computational models are validated with experimental results at two different load conditions, 20% and 40% of rated load. The validated models are used to carry out parametric investigations on the effects of fuel injection parameters, namely the start of fuel injection timing, injection pressure, and spray cone angle on PCCI combustion. The fuel-air equivalence ratio, temperature, and emission contours are used to get more insight into the effect of fuel injection parameters on the combustion process to reduce the spray wall wetting and the high HC and CO emissions. The results obtained show reduced NOx and soot emissions with advanced injection timings from 20 deg to 50 deg. CA bTDC with a penalty on the HC and CO emissions and the indicated thermal efficiency. Increasing injection pressure from 300 to 900 bar resulted in higher HC and CO emissions at both loads due to increased spray wall impingement. A narrow spray cone angle of 88 deg. results in a significant reduction in the HC and CO emissions by up to 77% and 80%, respectively, compared to a wider cone angle of 148 deg. at low load condition. At high load, using a narrow spray angle resulted in an increase in the CO and soot emissions with only a minor reduction in HC emissions due to poor air utilization in the current small-bore engine.
Pradeep, VKrishnasamy, Anand
Increasing regulatory demand to reduce CO2 emissions has led to a focus on advanced combustion strategy development to improve overall engine efficiency. Gasoline compression ignition (GCI) has been demonstrated by others to have the potential to meet future CO2 regulations and emissions while achieving comparable to better efficiency than conventional diesel compression ignition (DCI). Soot and NOx emissions are also reduced significantly by using gasoline instead of diesel in compression ignition engines due to differences in composition, fuel properties, and reactivity. In comparison with diesel fuel, gasoline has a higher volatility and more resistance to autoignition, therefore, its longer ignition delay time will allow for better mixing of the air-fuel charge before combustion. In this study, a GCI combustion system has been tested in a Hyundai 2.2L engine as part of a US Department of Energy funded project. A double-injection strategy was tested from mid-to-high loads (5-20 bar BMEP) and for engine speeds in the range of 1200-3000 rpm. Up to 43.4% brake thermal efficiency was achieved using the GCI mode versus 41% using DCI mode. The GCI mode has demonstrated two distinct strategies that work at different load ranges, partially premixed compression ignition (PPCI) and mixing-controlled compression ignition (MCCI). Overall, this study shows that for similar engine-out NOx levels, GCI mode had higher brake thermal efficiency than DCI with lower fuel pressure and EGR required.
Zyada, AntowanHollowell, JeffreyShirley, MarkFantin, NicholasZhu, ShengrongJoo, Nahm RohZoldak, Philip
Experimental Analysis on the Effects of Multiple Injection Strategies on Pollutant Emissions, Combustion Noise, and Fuel Consumption in a Premixed Charge Compression Ignition Engine03-14-05-00373/29/2021
Early single-injection premixed charge compression ignition (PCCI) strategies in compression ignition engines have been widely studied as a promising solution to meet the ever-increasing stringent emissions regulations. Although their application to diesel engines may provide several upsides (such as a massive and simultaneous reduction of NOx and soot engine-out emissions), especially at low to medium loads, several drawbacks, including an excessive amount of engine-out carbon monoxide (CO) and unburned hydrocarbons (HC) as well as intense combustion noise (CN), usually reveal to be major constraints. As a matter of fact, PCCI combustion systems are not yet consolidated enough for practical applications, although intensive research has been carried out to overcome its common limitations. Indeed, further research is still required. In this work, an experimental analysis has been carried out to highlight the potential benefits derived from the introduction of multiple (i.e., double and triple) fuel injection PCCI strategies on a 3.0-liter diesel engine, purposely designed to be operated with PCCI combustion concepts at low to medium engine loads. The experimental tests include the application of several fuel injection strategies: double- and triple-pulse PCCI schemes, featuring various fuel injection timing sweeps, and different fuel quantity distributions among each fuel shot were compared with a baseline single-pulse PCCI and a triple-injection conventional diesel combustion (CDC) pattern. The results are presented in terms of exhaust pollutant emissions, CN, and fuel consumption at two different engine operating points within a low to medium speed and load area of the engine map. Splitting the fuel injection into a double-stage pattern turned out ensuring appreciable drops of both engine-out HC and CO emissions, up to 50% lower than the single-injection PCCI levels, but still significantly worse than CDC outcomes, with penalties above +120%. Engine-out soot and nitrogen oxides (NOx) emissions retained considerably smaller than typical CDC values (with abatement ranging between −50% and −99%), while double-pulse PCCI calibrations featuring delayed second injection timings allowed to effectively dampen excessive CN intensity (of up to 7 dBA below the CN of the reference single-stage PCCI schedule), while slightly improving fuel economy. Finally, the introduction of a triple-stage pattern in PCCI revealed to have the potential to further reduce the emissions of incomplete combustion species and fuel consumption, when compared with single- and double-injection patterns (especially at low load), as well as to further deadening CN. However, besides being still ineffective in reaching the CDC performance even at low load (bsfc slightly over +4%, HC no better than +100%), when increasing the engine load, these benefits become milder to the point that the soaring calibration complexity required by a triple-stage PCCI pattern might not render it worthwhile.
d’Ambrosio, StefanoMancarella, AlessandroManelli, AndreaMittica, AntonioHardy, Gilles
Investigation on Combining Partially Premixed Compression Ignition and Diffusion Combustion for Gasoline Compression Ignition—Part 2: Compression Ratio and Piston Bowl Geometry Effects13-02-01-00043/11/2021
This work investigates the compression ratio (CR) and the piston bowl geometry effects in a modified version of the third generation of the gasoline direct injection compression ignition (Gen3 GDCI) engine using a research octane number (RON)92 E10 gasoline. The piston bowl geometry was redesigned for the partially premixed compression ignition-diffusion (PPCI-diffusion) combustion process. The investigation was focused at 1500 rpm - 5 bar BMEP. Different combustion strategies were evaluated, including early PPCI, late PPCI, and PPCI-diffusion. Overall, increasing the CR from 14.3 to 16.3 led to improved fuel efficiency, notably reduced combustion losses, and enhanced combustion stability while maintaining low engine-out oxides of nitrogen (NOx) and smoke. The thermal environment at 16.3 CR was found to be more favorable for the RON92 E10 gasoline than 14.3 CR, thereby driving with less boost requirement and resulting in less parasitic losses. As a result of the enhanced thermal reactivity, hydrocarbon (HC) and carbon monoxide (CO) emissions were also markedly reduced. Closed-cycle, full geometry, three-dimensional (3-D) combustion computational fluid dynamics (CFD) analysis showed that by introducing a more pronounced bowl pocket volume, the tailored piston bowl design was able to guide the fuel jets away from the spatially constrained cold regions and facilitated better in-cylinder air utilization. The benefit became more pronounced with load increase. Finally, the performance for the PPCI-diffusion combustion strategy was mapped out over 1000-2000 rpm and 2-6 bar BMEP. Fuel injection strategy and air system operating boundary conditions were developed to achieve good fuel efficiency with low engine-out HC and CO emissions while keeping emissions of NOx at 1 g/kWh and smoke below 0.5 FSN.
Zhang, YuCho, KukwonSellnau, Mark
This study investigates the fuel reactivity and the fuel injection strategy effects on gasoline compression ignition (GCI) using the third generation (Gen3) of the gasoline direct injection compression ignition (GDCI) engine with a 14.3 compression ratio (CR). By varying the fuel injection strategy, three GCI combustion modes were studied, including early partially premixed compression ignition (PPCI), late PPCI, and PPCI-diffusion. A double injection strategy was used in all three combustion modes. For early and late PPCI, the first injection took place in the intake stroke, while the onset of the second injection event was varied in the compression stroke. In contrast, in the PPCI-diffusion mode, both injections occurred in the compression stroke with the second injection event taking place near the compression top dead center (TDC). The investigation was focused at 1500 rpm/6 bar IMEPg. First, the fuel reactivity effects were evaluated on two gasolines with research octane numbers (RON) of 80 and 92. Then, using the RON92 gasoline, the fuel injection strategy effects were investigated. Compared to the RON80 gasoline, the RON92 gasoline was found to require a higher boost to achieve proper PPCI combustion and generate markedly higher combustion losses, thereby causing deteriorated fuel efficiency. In terms of the fuel injection strategy effects, early PPCI produced high fuel efficiency with low nitrogen oxides (NOx) and soot emissions, but it was at the cost of high hydrocarbon (HC) and carbon monoxide (CO) emissions. In contrast, PPCI-diffusion generated drastically reduced combustion losses than both early and late PPCI. Closed-cycle three-dimensional (3-D) combustion computational fluid dynamics (CFD) analysis revealed that PPCI-diffusion had the strongest in-cylinder fuel stratification among the three combustion modes with the main combustion event proceeding through a diffusion-driven process.
Cho, KukwonZhang, YuSellnau, Mark
Diesel vehicle market have been recognized the need for change. In order to meet the strengthened emission regulations, innovative combustion technologies that can maintain power and improve fuel efficiency are becoming important solutions for diesel engines. This study deals with the goal of homogeneous combustion formation through changes in injection angle of conventional diesel engines. The conventional diesel engines show local combustion and has the limitation of generating exhaust gas including wall wetting phenomena. On the other hand, the appropriate injection angle optimization for the piston bowl shape can reduce wall wetting and form a homogeneous mixture overall in combustion. This study used 1D thermodynamic simulation to validate the conventional 4-cylinder diesel engine and compared to the test results to obtain modeling accuracy. To describe combustion behavior under 1D environment, multi-injection was used to increase the mixing time between air and fuel, which increases the temperature inside the cylinder, evaporates the fuel and creates a in-cylinder mixture and combustion processes. Secondly, detailed combustion analysis was performed using 3D CFD for spray combustion by creating a homogeneous mixture with change in injection angle, and the detailed combustion behavior was visualized. As a result, the optimized injection can provide enhanced egg motion, and optimal Heat Release Rate (HRR) can cause the soot to oxidize. Also optimized injection angles that can reduce the wall wetting were predicted to prevent incomplete combustion by forming homogeneous mixture. The emission results from homogenous mixture confirmed that nitrogen oxide (NOx) and particulate matter(PM) were reduced after combustion, and the results of unburned hydrocarbon(UHC) and carbon monoxide(CO) were confirmed by varying injection angle with reduced wall wetting. This can meet the premixed charge compression ignition (PCCI) by reducing emissions of NOx and PM. Furthermore, changing the injection angle for complete combustion can be an indicator for small diesel engines by connecting with early injection strategies, which is our future work scope.
JU, KANGMIN
Achieving stable combustion without misfire and knocking is challenging in premixed charge compression ignition (PCCI) especially in small bore, air cooled diesel engines owing to lower power output and inefficient cooling system. In the present study, a single cylinder, air cooled diesel engine used for agricultural water pumping applications is modified to run in PCCI mode by replacing an existing mechanical fuel injection system with a flexible common rail direct injection system. An advanced start of fuel injection (SOI) and exhaust gas recirculation (EGR) are required to achieve PCCI in the test engine. Parametric investigations on SOI, EGR and fuel injection pressure are carried out to identify optimum parameters for achieving maximum brake thermal efficiency. An SOI sweep of 12 to 50 deg. CA bTDC is done and for each SOI, EGR is varied from 0 to 50% to identify maximum efficiency points. It was found that EGR helps in extending the load range from 20 to 40% of rated load. However, it resulted in increase in unburned hydrocarbon (HC) emissions. To study the effect of injection pressure, SOI, speed and EGR rate were fixed as constant and injection pressure was varied from 300 to 900 bar. Unlike conventional combustion, increasing fuel injection pressure is not beneficial in PCCI in the present small-bore engine wherein significant increase in HC, carbon monoxide (CO) and smoke emissions is observed which could be due to spray wall impingement. It was observed that increasing fuel injection pressure increased the efficiency only slightly whereas the penalty in terms of HC and CO emissions were significant. Based on the results obtained, it is concluded that for achieving PCCI in the present small-bore engine, an early fuel injection with high EGR and lower injection pressures are required.
Pradeep, VKrishnasamy, Anand
Partially premixed combustion (PPC) is a promising way to achieve high thermal efficiency and low emissions, especially by using multiple injection strategies. The mechanisms behind PPC efficiency are still to be explained and explored. In this paper, multiple injections have been used to affect the gross indicated efficiency in an optical PPC engine modified from a Volvo MD13 heavy-duty diesel engine. The aim is both to improve and impair the gross indicated efficiency to understand the differences. The combustion natural luminosity is captured by a high-speed camera, and the distribution of fuel, oxygen, and temperature during the combustion process has been further explored by CFD simulation. The results show that with the right combination of the pilot, main, and post injection the gross indicated efficiency can be improved. Using a post injection in a triple-injection case show to have less effect on the combustion phasing than pilot injection in a double-injection case, while it can significantly affect combustion efficiency. The later of the double-injection cases tested (c30/16), has less heat transfer losses since the high-temperature region transported away from the cylinder head and piston bowl wall, which can be seen in the CFD-simulations. The highest gross indicated efficiency among the tested cases is given by the triple-injection case d38/24/6 as it reaches the best balance between the mixing and the local temperature through the jet-jet interactions and combustion-jet interactions.
Zhang, MiaoXu, LeileiDerafshzan, SaeedBai, Xue-SongRichter, MattiasLundgren, Marcus
Premixed charge compression ignition (PCCI) combustion is effective in reducing harmful exhaust gas and improving the fuel consumption of diesel engines [1]. However, PCCI combustion has a problem of exhibiting lower combustion stability than diffusive combustion [2, 3], which makes it challenging to apply to mass production engines. Its low combustion stability problem can be overcome by implementing complicated injection control strategies that account for variations in environmental and engine operating conditions as well as transient engine conditions, such as turbocharging delay, exhaust gas recirculation (EGR) delay, and intake air temperature delay. Although there is an example where the combustion mode is switched according to the intake O2 fraction [4], it requires a significant number of engineering-hours to calibrate multiple combustion modes. And besides, such switching combustion modes tends to have a risk of discontinuous combustion noise and torque. In this study, a physical model of PCCI combustion is developed and applied to calculate the cycle-by-cycle ignitability of the cylinder to control the ignition delay, thereby eliminating the need for switching multiple combustion modes. Applying continuous control improves the combustion reliability where the target ignition delay is continuously updated by the physical model’s ignitability calculation. The lower the ignitability, the longer the target ignition delay, and the higher the ignitability, the shorter the target ignition delay. As a result, it was demonstrated that even if there are variations in the intake and transient engine conditions, consistent and stable rate of heat release (ROHR) can be achieved.
Nishida, KentaroShimizu, Hajime
Premixed charged compression ignition (PCCI) is an advanced combustion strategy, which has the potential to achieve ultra-low nitrogen oxide and soot emissions at high thermal efficiencies. PCCI combustion is characterized by a complex nonlinear chemical-physical process, which indicates that a physical description involves significant development times and also high computation cost. This paper presents a method to use cylinder pressure data and engine operations parameters for prediction of PCCI engine emissions by unsupervised learning and nonlinear identification techniques. The proposed method first uses principal component analysis (PCA) to reduce the dimension of the cylinder-pressure data. Based on the PCA analysis, a multi-input multi-out model was developed for nitrogen oxide and soot emission prediction by multi-layer perceptron (MLP) neural network. Before the training process, a second principal component analysis was done to reduce the input dimension with hyper-parameters thereby reducing memory requirements of the models. The algorithm is applied to an experimental data set from a single-cylinder light-duty engine with piezo injection system. By comparing the model predictions with experimental results, it is shown that the neural network coupling with the unsupervised learning method can successfully capture the nonlinear relationship between the state parameters and the emissions of PCCI combustion system.
Pan, WangKorkmaz, MetinBeeckmann, JoachimPitsch, Heinz
The objective of this study was to investigate combined effects of split injection strategies and intake air humidification on combustion and emissions of a partially premixed charge compression ignition (PCCI) marine diesel engine. In this research, a three-dimensional numerical model was established by a commercial code AVL-Fire to explore in-cylinder combustion process and pollutant formation factors in a four-stoke supercharged intercooled marine diesel engine under partial load at 1350 r/min. The novelty of this study is to combine different water-fuel ratios and fuel injection parameters (pilot injection timing and main injection timing) to find the optimized way to improve engine performance as well as NOx-soot emissions, thus meeting the increasingly stringent emissions restriction. The results indicate that as the main injection timing advances (-14°CA to -20°CA aTDC), the in-cylinder peak pressure increases by about 10%, the main injection ignition delay (MI ignition delay) becomes longer, the CA50 is advanced near the top dead center (TDC), which is effective to improve the indicated thermal efficiency (ITE). Meanwhile, soot emissions are reduced by about 50% compared with the original engine at the -20°CA aTDC main injection timing. The early pilot injection timing can form relatively uniform temperature field and concentration field in the cylinder before the start of main injection (SOMI) timing, which is advantageous to fuel-air mixing. The high level of water-fuel ratio is utilized to reduce overall combustion temperatures and achieve low temperature combustion of the diesel engine. NOx emissions significantly decrease by about 75% compared with the original engine when the water-fuel mass ratio is 2.0. All in all, the technical route to improve the NOx-soot trade-off relationship is found through the coupling optimization of split injection strategies and intake air humidification. Meanwhile, the indicated specific fuel consumption (ISFC) is reduced and NOx-ISFC trade-off relationship is improved.
Cai, YujieZhao, ChangpuWang, KeKong, ShiruBian, Zhishang
The partially premixed combustion (PPC) concept is regarded as an intermediate process between the thoroughly mixed Homogeneous charge compression ignition (HCCI) combustion and compression ignition (CI) combustion. It’s a combination of auto-ignition mode, a fuel-rich premixed combustion mode, and a diffusion combustion mode. The concept has both high efficiency and low soot emission due to low heat losses and less stratified fuel and air mixtures compared to conventional diesel CI. The mechanisms behind the combustion process are not yet very well known. This work focuses on the efficiency and the in-cylinder process in terms of fuel distribution and the initial phase of the combustion. More specifically, double injection strategies are compared with single injection strategies to achieve different levels of stratification, ranging from HCCI to PPC like combustion as well as poor (43%) to good (49%) of gross indicated efficiency. The experiments were performed in an optical heavy-duty CI engine. To analyze how the efficiency was affected in a transition from HCCI to PPC, the natural luminosity (N.L.) was captured with high-speed video (HSV). To complement the HSV data, fuel, temperature, and oxygen distribution were explored by Computational fluid dynamics (CFD) simulation. The results show that the jet-jet and jet-piston interactions can be modified and can reshape the transition trends of gross indicated efficiency and ignition location compared to a single injection. In the transition region, these interactions can improve the efficiency by shaping the fuel-rich region away from cold areas, like the vertical wall of the piston and the squish region, to avoid fuel wetting and incomplete combustion. However, with double injections in the piston bowl (PPC region), jet-jet interaction can unfortunately inhibit the mixing process of the second fuel jet and oxygen due to interaction with the fuel rich region from the first injection, ending up with a lower combustion efficiency.
Zhang, MiaoDerafshzan, SaeedXu, LeileiBai, Xue-SongRichter, MattiasLundgren, Marcus
CI engines provide higher thermal efficiency compared to other internal combustion engines. On the other hand large amounts of smoke and NOx are produced during combustion. Smoke and NOx can be reduced by applying Premixed Charge Compression Ignition (PCCI) combustion. Unfortunately, the problems of PCCI combustion include unstable start of combustion and limited operating range. The multi-pulse ultrahigh pressure injection allows fuel to control PCCI combustion. The objective of offset orifice nozzle is to improve mixture formation and shorten spray penetration in order to increase thermal efficiency and control PCCI combustion. The offset orifice nozzle was designed by shift orifice aliment from into the sac center to edge of sac follow swirl direction. Counter bore design was applied to offset orifice nozzle in order to keep the constant orifice length as standard nozzle. This paper investigates the effect of nozzle orifice design on combustion characteristics under multi pulse ultra high pressure injection and PCCI combustion conditions. The experiments were carried out on a single cylinder engine at 0.55 MPa gross IMEP at 1,750 rpm. The injection pulses were 3 pulses equally mass main injection at 150, 200, 250, 300 and 350 MPa injection pressure. In case of standard nozzle orifice, 1st, 2nd pulse are PCCI followed by diffusive combustion in every injection pressure. For offset orifice nozzle orifice at 150 and 200 MPa 1st, 2nd pulse are also PCCI combustion. However when injection pressure is over 200 MPa, the 2nd pulse of rate of heat release become diffusive combustion. The offset orifice nozzle resulted in increased thermal efficiency, NOx and smoke. However significant differences between the smoke of offset orifice nozzle and standard nozzle were not found under injection pressure 300 and 350 MPa. The offset orifice nozzle also resulted in decrease CO and THC.
Ewphun, Pop-PaulOtake, MikuNagasawa, TsuyoshiKosaka, HidenoriSato, Susumu
The main objective of this study is to evaluate the characteristics of combustion that combine premixed charge compression ignition (PCCI)-based combustion with conventional mixing controlled combustion. In this type of combustion, it is supposed that the combustion duration is shortened due to the synchronization of the timing of two types of combustions. In addition, the cooling loss caused by spray impingement is expected to decrease by the reduction of the proportion of mixing controlled combustion. In this study, the effect of injection pressure, injection timing, and split injection on thermal efficiency and emissions were investigated in order to determine the appropriate injection parameters for PCCI-based combustion to realize the proposed combustion concept.
Bao, ZhichaoPan, WeikangYokoyama, TakujiHirayama, KazukiHoribe, NaotoKawanabe, HiroshiIshiyama, Takuji
To achieve simultaneous reduction of CO2 and NOx emission from the Dual-Fuel (DF) engine using natural gas and diesel fuel, Premixed Charge Compression Ignition (PCCI) type combustion is a promising technology. However, to apply this technology to the practical operation of the DF engine, combustion control is key challenge because the ignition of PCCI type combustion is governed by chemical reaction of natural gas/air and diesel fuel premixture and not controlled by direct control parameter such as spark timing of spark-ignition natural gas engine or diesel fuel injection timing of micro-pilot type DF engine. The focus of this study is to understand the effect of engine control parameters on DF-PCCI combustion characteristics to establish the combustion control strategy in medium speed DF engine. Engine experiments using a 4-stroke medium speed single cylinder engine were carried out. Firstly, early two stage diesel pilot injection was applied to realize DF-PCCI combustion. As a result, brake thermal efficiency was successfully improved by 2%pt compared with conventional micro-pilot combustion while achieving low NOx emission to meet the stringent emission standard. THC emission was successfully reduced at the same time. Secondly, the effects of engine control parameters on DF-PCCI combustion characteristics were investigated. Finally, DF-PCCI combustion control strategy in the medium speed engine is discussed and proposed based on the engine test results.
Toshinaga, KazuteruKuribayashi, Masaki
Partially premixed combustion (PPC) is one of several advanced combustion concepts for the conventional diesel engine. PPC uses a separation between end of fuel injection and start of combustion, also called ignition dwell, to increase the mixing of fuel and oxidizer. This has been shown to be beneficial for simultaneously reducing harmful emissions and fuel consumption. The ignition dwell can be increased by means of exhaust gas recirculation or lower intake temperature. However, the most effective means is to use a fuel with high research octane number (RON). Methanol has a RON of 109 and a recent study found that methanol can be used effectively in PPC mode, with multiple injections, to yield high brake efficiency. However, the early start of injection (SOI) timings in this study were noted as a potential issue due to increased combustion sensitivity. Therefore, the present study attempts to quantify the changes in engine performance for different injection strategies. Simulations were performed on a heavy-duty multi-cylinder compression ignition engine fueled with methanol. Two operating conditions with different engine load were chosen from the European stationary cycle. Three different injection strategies were applied: 1) SOI > −160°ca aTDC 2) SOI > −40°ca aTDC 3) SOI > −25°ca aTDC. The engine settings were selected to maximize the brake efficiency for each case and the sensitivity of combustion to inlet conditions was analyzed. For the high load operating point, the brake efficiency was 2.2 %pt. higher for case 1 compared to case 3, while this difference was only 0.5 %pt. for the low load operating point. However, the combustion phasing for case 1 and 2 at the high load point proved to be very sensitive to inlet temperature, inlet pressure and oxygen concentration.
Svensson, ErikTuner, MartinVerhelst, Sebastian
Physics-based models in a closed-loop feedback control of a premixed charge compression ignition (PCCI) engine can improve the combustion efficiency and potentially reduce harmful NOx and soot emissions. A stand-alone multi-zone combustion model has been proposed in the literature using a physics-based mixing approach. The scalar dissipation rate emerged as the determining parameter in the model for mixing among different zones in the mixture fraction space. However, the calculation of the scalar dissipation rate depends on three approaches: three-dimensional computational fluid dynamics (3-D CFD) combustion simulations based on representative interactive flamelet (RIF) model, tabulation, or an empirical algebraic model of the scalar dissipation rate fitted for the given operating conditions of the engine. While the 3-D CFD approach provides accurate results, it is computationally too expensive to use the multi-zone model in closed-loop control. Tabulation or empirical models are computationally cheap but are not physical, and hence, they limit the usability of the model to preset operating conditions. In this work, an integral model for the scalar dissipation rate based on the one-dimensional cross-sectionally averaged multi-phase spray equations is proposed as a first step towards model-based control. Due to the 1-D character of the resulting equations, time to solution is significantly reduced compared to full 3-D CFD models. The model provides distribution of fuel in the liquid and vapor phase as well as the scalar dissipation rate in physical space and time. The integral model coupled to a flamelet solver constitutes the integral combustion model, which can capture unsteady non-premixed combustion behavior. The model is able to reasonably predict ignition delay times for the Spray A case compared to 3-D CFD as well as measurements. The model can capture trends of the ignition delay time with respect to oxygen concentration as well as temperature. While the model is still not sufficiently fast for feedback control, as a physics-based stand-alone model based on the solution of partial differential equations, it will serve as a very good basis for further model reductions. The new method can also be used to generate data to train artificial neural networks that can then be used in model-based feedback control.
Deshmukh, Abhishek Y.Korkmaz, MetinDavidovic, MarcoGoeb, DominikGiefer, CarstenBode, MathisCai, LimingPitsch, Heinz
Effect of Injection Timing on the Ignition and Mode of Combustion in a HD PPC Engine Running Low Load2019-01-02114/2/2019
This work aims to study the effect of fuel inhomogeneity on the ignition process and subsequent combustion in a compression ignition Partially Premixed Combustion (PPC) engine using a primary reference fuel (PRF) in low load conditions. Five cases with injection timings ranging from the start of injection (SOI) at -70 crank angle degrees (CAD) to -17 CAD have been studied numerically and experimentally in a heavy duty (HD) piston bowl geometry. Intake temperature is adjusted to keep the combustion phasing constant. Three dimensional numerical simulations are performed in a closed cycle sector domain using the Reynolds Averaged Navier-Stokes (RANS) formulation with k-ϵ turbulence closure and direct coupling of finite rate chemistry. The results are compared with engine experiments. The predicted trends in required intake temperature and auto-ignition location for a constant combustion phasing are consistent with experiments. The simulations show that the auto-ignition is critically dependent on both fuel and temperature stratification. The ignition occurs in fuel-lean regions but the mixing of the fuel with the cylinder gas and the cylinder gas temperature stratification (prior to injection) determines the ignition location. A higher heat release rate is observed in the later injection cases, which is attributed to the higher equivalence ratio of the mixture inside the bowl. Negative temperature coefficient (NTC) heat release behaviour of the studied fuel plays a role in shortening the ignition wave propagation but the impact of the effect varies among the injection cases. A sensitivity study of combustion efficiency with regard to the intake temperature is performed on two of the cases (SOI of -30 CAD and of -63 CAD). While the combustion phasing is slower and correctly predicted in the simulations of the advanced injection cases the combustion efficiency is found to be very sensitive to the intake temperature. This is attributed to the high sensitivity of the ignition delay time to equivalence ratio and temperature.
Ibron, ChristianJangi, MehdiLonn, SaraMatamis, AlexiosAndersson, OivindTuner, MartinRichter, MattiasBai, Xue-Song
Investigation on Premixed Charge Compression Ignition Combustion Control Using Multi Pulse Ultrahigh Pressure Injection2019-01-11554/2/2019
Compression ignition (CI) engines provide higher thermal efficiency compared to other internal combustion engines although large amounts of NOx and soot are produced during combustion. NOx and soot emissions can be reduced by using Premixed Charge Compression Ignition (PCCI) combustion. However, the problems of PCCI combustion include limited operating range, unstable start of combustion and an increase in combustion noise. The multi-pulse ultrahigh pressure injection allows fuel to be injected near TDC, improving mixture formation and enhancing the possibility to extend the operating range of PCCI combustion. The objective of this paper is to control and extend the operating range of PCCI combustion using multi-pulse ultrahigh pressure injection. This has not been studied before. Combustion characteristics were investigated using apparent rate of heat release analysis, heat balance analysis, exhaust emission measurement and soot concentration measurement. The experiments were carried out on a single cylinder engine at 0.7MPa gross IMEP at 2,000 rpm. The injection pressures were varied at 200, 250, 300 and 350MPa to investigate the effects of injection pressure and shortened fuel injection timing. The injection pulses were varied at 2 pilot injections followed by 2, 3 and 4 pulses of the main injection. The main injection timings were varied from -14 to 4.5 TDC to compensate for combustion duration which was prolonged by the multi-pulse injection. The results showed that increasing main injection pulse resulted in increased thermal efficiency and smoke. It also resulted in decreased NOx. In the case of 2 pulses main injection, the heat release rate at 1st pulse is PCCI. For 3 and 4 pulses main injection, 1st, 2nd pulse are PCCI followed by diffusive combustion. Increasing injection pressure resulted in decreased NOx and smoke. A combination of increasing injection pressure combined with injection pulse resulted in increased thermal efficiency, while simultaneously decreasing NOx and smoke.
Ewphun, Pop-PaulNagasawa, TsuyoshiKosaka, HidenoriSato, Susumu
Experimental Investigations to Extend the Load Range of Premixed Charge Compression Ignited Light Duty Diesel Engine through Fuel Modifications2019-01-09534/2/2019
Premixed Charge Compression Ignition (PCCI) is one of the most promising low temperature combustion (LTC) strategies to achieve near zero oxides of nitrogen (NOx) and particulate matter (PM) emissions along with higher thermal efficiency. One of the major problems in diesel PCCI is a narrow operating load range because of very early ignition and knocking combustion at higher loads owing to higher reactivity of diesel fuel. Further, low volatile diesel resist vaporization, resulting in fuel spray wall wetting and higher unburned emissions in PCCI. Thus, high reactivity and low volatility of diesel fuel make it not suitable for PCCI combustion. The present work attempts to address these limitations, by blending diesel with high volatile and low reactive fuels, viz. gasoline and butanol at 10% and 20% blend levels by volume. A production light duty air cooled diesel engine most widely used in agricultural water pumping applications is modified to run in PCCI mode by replacing an existing mechanical fuel injection system with a flexible common rail injection system. The test engine is initially run in diesel PCCI mode to establish the baseline reference data. The direct injected (DI) diesel fuel timings and exhaust gas recirculation (EGR) concentration are optimized at each load conditions to achieve maximum brake thermal efficiency. The results obtained show that the engine could be operated only upto 40% of rated load in diesel PCCI mode beyond which it knocks severely. The engine is then operated with diesel-gasoline and diesel-butanol blends at 10% and 20% blend levels at similar operating conditions. Among the investigated fuel blends, 20% butanol with 80% diesel (DB20) perform better in terms of achievable load range and lower carbon monoxide emissions. Optimization of DI timings and EGR concentration with DB20 helps to extend the load range upto 60% of rated load. The NOx and smoke emissions are significantly lower in PCCI with all the tested fuels.
Gupta, Saurabh KKrishnasamy, Anand
The Relevance of Different Fuel Indices to Describe Autoignition Behaviour of Gasoline in Light Duty DICI Engine under PPC Mode2019-01-11474/2/2019
Partially premixed combustion (PPC) with gasoline fuels is a new promising combustion concept for future internal combustion engines. However, many researchers have argued the capabilities of research octane number (RON) and Motor Octane Number (MON) to describe the autoignition behaviour of gasoline fuels in advanced combustion concepts like PPC. The objective of this study is to propose a new method, called PPC number, to characterize the auto ignition quality of gasoline fuels in a light-duty direct injected compression ignition engine under PPC conditions. The experimental investigations were performed on a 4-cylinder Volvo D4 2 litre engine. The ignition delay which was defined as the crank angle degrees between the start of injection (SOI) and start of combustion (SOC) was used to represent the auto ignition quality of a fuel. The ignition delays of primary reference fuels PRF (blends of n-heptane and iso-octane) were used to develop a reference curve where a PPC metric for gasoline could be based on. The PPC number of a specific gasoline is defined as the octane number of the PRF, which has the same ignition delay as gasoline under the same operating condition. Twelve different gasolines, having RON values between 55 and 95, were tested at two different operating conditions of 0% exhaust gas recirculation (EGR) and 40% EGR levels namely Case0 and Case40 respectively. The intake pressures of Case0 and Case40 were 1.5 bar and 1.8 bar respectively with a constant inlet temperature of 110oC. The PPC numbers of all gasolines were measured and the relevancy of the other indices such as RON, MON, Octane Index and HCCI number were assessed. When the indices were compared, PPC number showed consistence and continues correlations with ignition delays in both conditions. Results also revealed that the spray target and piston geometry gave a big impact to the auto ignition quality of fuels.
Aziz, AmirLi, ChangleVerhelst, SebastianTuner, Martin
The objectives of this study are to investigate the effects of premixed charge compression ignition (PCCI) strategies with split injection on soot emission characteristics. The split injection conditions included three injection intervals (1.1 ms, 1.3 ms, and 1.5 ms) and three injection quantity fraction ratios (Q1/Q2 = 10.0/14.6 mm3/st, 15.2/9.4 mm3/st, and 20.0/4.6 mm3/st). The results in real engine tests showed that shorter injection intervals, and the 1st injection quantity contributes to reduced soot emissions. A rig test with high-pressure and high-temperature constant-volume vessel (CVV) and a two-dimensional (2D) model piston cavity were used to determine correlations between injection conditions and soot emissions. During the rig test, fuel was injected into the CVV by a single-hole nozzle under split injection strategies. The injection strategies include the same injection intervals and quantity fraction ratios as in the real engine test. The 2D piston cavity model took the same shape as that used in a small-bore diesel engine to investigate spray development, mixture formation, and combustion process. Tracer laser absorption scattering (LAS) was used to observe the spray development and mixture formation processes without combustion. The spatial distributions of the vapor and liquid phases and spray mixture formation characteristics in the 2D piston cavity were investigated. Spray combustion and soot formation processes were studied using a high-speed video camera. The flame structure and soot formation process were examined using two-color pyrometry. The experimental results revealed that the split injection interval and mass fraction ratio influence the characteristics of the mixture formation and soot formation processes in the 2D piston cavity. The rig test results show that the correlation between soot emission characteristics and injection strategies is similar to that observed in the rig test.
Shiwaku, TomoyaYasaki, ShintaroNishida, KeiyaOgata, YouichiSuzuki, MamoruUmehara, Tsutomu
Premixed charge compression ignition (PCCI) is an advanced combustion mode that has the aim of simultaneously reducing particulate matter and nitrogen oxide exhaust emissions, compared with conventional diesel combustion, thanks to a partially premixed charge and low temperature combustion. In this work, PCCI combustion has been implemented by means of an early single-injection strategy and large amounts of recirculated exhaust gas. Starting from a commercial Euro VI on-road engine, the engine hardware has been modified to optimize PCCI operations. This has involved adopting a smaller turbo group, a new combustion chamber and injectors, and a dedicated high-pressure exhaust gas recirculation system. The results, in terms of engine performance and exhaust emissions, under steady-state operation conditions, are presented in this work, where the original Euro VI calibration of the conventional engine has been compared with the PCCI calibration of the optimized hardware engine. The obtained results show that the engine-out nitrogen oxides and soot were dramatically reduced, and this can offer the possibility of reviewing the after-treatment system. The penalties, in terms of brake specific fuel consumption, were generally below 10%, compared with the Euro VI configuration. The main limitations were derived from the combustion noise and the hydrocarbon and carbon monoxide emissions at the exhaust, which could represent an issue, especially when the exhaust temperature is not high enough to allow the diesel oxidation catalyst to work with high conversion efficiencies. Furthermore, the effect of EGR cooler fouling on the performance and emissions has been presented and discussed. The increased pressure drop across a fouled EGR cooler results in a reduced amount of exhaust gas recirculation, thus posing a serious problem for PCCI calibration activity.
D'Ambrosio, StefanoGaia, FabioIemmolo, DanieleMancarella, AlessandroSalamone, NicolòVitolo, RobertoHardy, Gilles
In order to meet the requirements in the stringent emission regulations, more and more research work has been focused on homogeneous charge compression ignition (HCCI) and partially premixed combustion (PPC) or partially premixed compression ignition (PCCI) as they have the potential to produce low NOx and soot emissions without adverse effects on engine efficiency. The mixture formation and charge stratification influence the combustion behavior and emissions for PPC/PCCI, significantly. An ultra-high speed burst-mode laser is used to capture the mixture formation process from the start of injection until several CADs after the start of combustion in a single cycle. To the authors’ best knowledge, this is the first time that such a high temporal resolution, i.e. 0.2 CAD, PLIF could be accomplished for imaging of the in-cylinder mixing process. The capability of resolving single cycles allows for the influence of cycle-to-cycle variations to be eliminated. This ability to study individual cycles aids the understanding of the mixture formation process as well as the cycle-to-cycle variations. Strong air entrainment at the boundary layer can be clearly observed and followed as the mixing process progresses. The formation of eddies created by the shear force and their rotational motion can be continuously observed during the mixing process. The interaction between two adjacent spray plumes in the recirculation zone is well captured and studied. In addition, the mixing process resulting in the stratified fuel charge being located in the recirculation zone before the SOC while the areas along the original spray axis are leaned out after the end of injection, can be followed in one time sequence. Moreover, the auto-ignition position and early flame development can be studied, from the high-speed chemiluminescence imaging, together with the fuel distribution in the combustion chamber.
Wang, ZhenkanStamatoglou, PanagiotaLundgren, MarcusLuise, LudovicaVaglieco, Bianca MariaAndersson, ArneAndersson, OivindAlden, MarcusRichter, Mattias
Engines with reduced emissions and improved efficiency are of high interest for road transport. However, achieving these two goals is challenging and various concepts such as PFI/DI/HCCI/PCCI are explored by engine manufacturers. The computational fluid dynamics is becoming an integral part of modern engine development programme because this method provides access to in-cylinder flow and thermo-chemical processes to develop a closer understanding to tailor tumble and swirling motions to construct green engines. The combustion modelling, its accuracy and robustness play a vital role in this. Out of many modelling methods proposed in the past flamelet based methods are quite attractive for SI engine application. In this study, FlaRe (Flamelets revised for physical consistencies) approach is used to simulate premixed combustion inside a gasoline PFI single-cylinder, four-stroke SI engine. This approach includes a parameter representing the effects of flame curvature on the burning rate. Since the reactant temperature and pressure inside the cylinder are continually varying with time, the mutual influence of flame curvature and thermo-chemical activities may be stronger in IC engines and thus this parameter may not be constant. The sensitivity of engine simulation results to this parameter is investigated for a range of engine speed and load conditions. The results indicate some sensitivity and so a careful calibration may be required for URANS calculation which can be avoided using dynamic evaluations for LES.
Ghiasi, GolnoushAhmed, IrufanWright, Yuri M.Koch, JannSwaminathan, Nedunchezhian
Computational fluid dynamics represents a useful tool to support the design and development of Heavy Duty Engines, making possible to test the effects of injection strategies and combustion chamber design for a wide range of operating conditions. Predictive models are required to ensure accurate estimations of heat release and the main pollutant emissions within a limited amount of time. For this reason, both detailed chemistry and turbulence chemistry interaction need to be included. In this work, the authors intend to apply combustion models based on tabulated kinetics for the prediction of Diesel combustion in Heavy Duty Engines. Four different approaches were considered: well-mixed model, presumed PDF, representative interactive flamelets and flamelet progress variable. Tabulated kinetics was also used for the estimation of NOx emissions. The proposed numerical methodology was implemented into the Lib-ICE code, based on the OpenFOAM®technology, and validated against experimental data from a light-duty FPT engine. Ten points were considered at different loads and speeds where the engine operates under both conventional Diesel combustion and PCCI mode. A detailed comparison between computed and experimental data was performed in terms of in-cylinder pressure and NOx emissions.
Lucchini, TommasoD'Errico, GianlucaCerri, TarcisioOnorati, AngeloHardy, Gilles
The development of more affordable sensors together with the enhancement of computation features in current Engine Management Systems (EMS), makes the in-cylinder pressure sensing a suitable methodology for the on-board engine control and diagnosis. Since the 1960’s the in-cylinder pressure signal was employed to investigate the combustion process of the internal combustion engines for research purposes. Currently, the sensors cost reduction in addition to the need to comply with the strict emissions legislation has promoted a large-scale diffusion on production engines equipment. The in-cylinder pressure signal offers the opportunity to estimate with high dynamic response almost all the variables of interest for an effective engine combustion control even in case of non-conventional combustion processes (e.g. PCCI, HCCI, LTC). Furthermore, the accuracy of feed-forward control methodologies along real-life operation is affected by engine aging and production tolerances as well as environmental and driving conditions. Consequently, the control adaption through the feedback based on the in-cylinder pressure allows overcoming these issues. In this paper the features of two methodologies based on the in-cylinder pressure signal for the estimation of the Air-Fuel ratio and the in-cylinder trapped mass have been exploited in transient and steady-state conditions, respectively. Suitable post-processing of in-cylinder data has been carried out to handle the time delay with the sensors measurement and improve the estimation accuracy along the identification process. The techniques have been experimentally tested at the engine test stand on a Common-Rail turbocharged Diesel engine. The results exhibit good accuracy and a computational burden suitable with current EMS features.
Arsie, IvanDi Leo, RoccoPianese, CesareDe Cesare, Matteo
With ever-demanding emission legislations in Compression Ignition (CI) engines, new premixed combustion strategies have been developed in recent years seeking both, emissions and performance improvements. Since it has been shown that in-cylinder air flow affects the combustion process, and hence the overall engine performance, the study of swirling structures and its interaction with fuel injection are of great interest. In this regard, possible Turbulent Kinetic Energy (TKE) distribution changes after fuel injection may be a key parameter for achieving performance improvements by reducing in-cylinder heat transfer. Consequently, this paper aims to gain an insight into spray-swirl interaction through the analysis of in-cylinder velocity fields measured by Particle Image Velocimetry (PIV) when PCCI conditions are proposed. Experiments are carried out in a single cylinder optical Diesel engine with bowl-in-piston geometry. A standard 2D PIV system is used for measuring instantaneous velocity fields in a cross section (swirl-plane) inside the combustion chamber. The test matrix is based on an advanced single pilot injection with energizing time and injection pressure sweeps at different crank-angles. Results show that swirl ratio decreases with the increase of injected fuel mass. The decrease in swirl ratio also comes with a homogenization of the flow field. This homogenization along with lower swirl ratios might decrease heat transfer to cylinder walls.
Garcia-Oliver, Jose MGarcia, AntonioGil, AntonioPachano, Leonardo
In the present work, different combustion control strategies have been experimentally tested in a heavy-duty 3.0 L Euro VI diesel engine. In particular, closed-loop pressure-based and open-loop model-based techniques, able to perform a real-time control of the center of combustion (MFB50), have been compared with the standard map-based engine calibration in order to highlight their potentialities. In the pressure-based technique, the instantaneous measurement of in-cylinder pressure signal is performed by a pressure transducer, from which the MFB50 can be directly calculated and the start of the injection of the main pulse (SOImain) is set in a closed-loop control to reach the MFB50 target, while the model-based approach exploits a heat release rate predictive model to estimate the MFB50 value and sets the corresponding SOImain in an open-loop control. The experimental campaign involved both steady-state and transient tests. The three control techniques were compared in steady-state tests under various conditions, featuring standard as well as PCCI combustion mode, different kinds of fuels, a disturbance added to the pressure signals from in-cylinder transducers (to simulate the effect of an aged or low-cost pressure transducer) and an injector with a reduced mass flow rate mounted on one cylinder. The behavior of the three controls was tested in transient conditions as well, analyzing in particular fast load and speed ramps. The above mentioned testing conditions were performed to evaluate the robustness of the pressure-based and model-based techniques compared to standard calibration map-based control and their outcomes in terms of engine operation stability. The proposed real-time combustion control techniques provided fuel consumption and emissions in line with the conventional map-based control. In addition, they lead to an improvement in combustion stability, which can be an important issue especially when transient operations are considered or when non-conventional combustion modes, such as PCCI, are implemented.
Spessa, EzioD'Ambrosio, StefanoIemmolo, DanieleMancarella, AlessandroVitolo, RobertoHardy, Gilles
Premixed charge compression ignition (PCCI) combustion is an advanced combustion technique, which has the potential to be operated by alternative fuels such as alcohols. PCCI combustion emits lower oxides of nitrogen (NOx) and particulate matter (PM) and results thermal efficiency similar to conventional compression ignition (CI) engines. Due to extremely high heat release rate (HRR), PCCI combustion cannot be used at higher engine loads, which make it difficult to be employed in production grade engines. This study focused on development of an advanced combustion engine, which can operate in both combustion modes such as CI combustion as well as PCCI combustion mode. This Hybrid combustion system was controlled by an open engine control unit (ECU), which varied the fuel injection parameters for mode switching between CI and PCCI combustion modes. At low-to-medium engine loads, engine was operated in PCCI combustion mode and at higher engine loads ECU automatically switched the engine operation in CI combustion mode. Experiments were carried out using diesohol (10% v/v ethanol in mineral diesel,) at constant engine speed (1500 rpm) and load was varied from idling to full load (6 bar BMEP). To explore the emission behavior in different combustion modes and mode transition periods, continuous sampling of exhaust gas was carried out, which included regulated emission, unregulated gaseous species and particulate measurements. Results showed lower NOx and PM emissions from PCCI combustion mode however performance of PCCI combustion was slightly inferior compared to CI combustion mode. Diesohol showed slightly lower BTE and EGT compared to mineral diesel. During mode transition from PCCI to CI combustion mode, sudden increase in exhaust gas temperature (~75°C) was the main reason for improved CI combustion. Slightly higher concentration of unregulated species such as sulphur dioxide (SO2), formaldehyde (HCHO), etc. in PCCI combustion was an important observation of this study. Particulate number-size distribution showed the presence of nano-particles in CI combustion however in PCCI combustion, most of the particulates lied in accumulation size range. Diesohol resulted in slightly lower particulate emissions compared to mineral diesel.
Singh, Akhilendra PratapAgarwal, Avinash Kumar
In an attempt to increase efficiency and lower critical and highly regulated emissions (i.e., NOx, PM and CO2) many advanced combustion strategies have been investigated. Most of the current strategies fall into the category of low temperature combustion (LTC), which allow emissions mandates to be met in-cylinder along with anticipated reduction in cost and complexity. These strategies, such as homogeneous charge compression ignition (HCCI), premixed charge compression ignition (PCCI), partially premixed combustion (PPC) and reactivity controlled compression ignition (RCCI), use early injection timings, resulting in a highly lean charge with increased specific heat ratios to improve thermal efficiency and reduce PM emissions. Lower combustion temperatures also avoid the activation of NOx formation reactions. However, the lean air/fuel ratio decreases fuel oxidation rates of CO and HC and, due to longer ignition delays with high peak pressure rise rate (PPRR) and heat release rates (HRR), confines the engine’s operating loads and speeds. A strategy to reduce these negative effects of LTC is RCCI, which generally uses two fuels with different reactivities in order to optimize ignitability and equivalence ratio stratification. It has demonstrated improvements in efficiency and low NOx and PM emissions by utilizing in-cylinder fuel blending, while the simultaneous optimization of fuel reactivity results in increased engine operating space. The current work investigates Reactivity Controlled Compression Ignition (RCCI) combustion in a light-duty multi-cylinder engine over steady-state operating conditions with custom designed, 15.3:1 compression ratio, pistons. Experiments were conducted using mixtures of gasoline and diesel, i.e., “dieseline”, as the high reactivity fuel and a comparison to gasoline/diesel RCCI combustion is made. The tests were performed over a broad selection of “ad hoc” load and speed points in order to examine performance and emission effects of a less reactive direct-injected (DI) fuel mixture to in turn reduce the need for a second fuel.
Gross, Christopher W.Reitz, Rolf
The phenomenon of a thin liquid film separation and atomization at expanding corners during the spray/wall interaction is usually encountered in premixed charge compression ignition (PCCI) engines. However, detailed information about the film separation is very limited, especially under high injection pressure conditions. In this study, experimental study was conducted to investigate the effects of injection pressure and impingement distance on the evolutions of the impinging spray and the adhered film at simplified geometries with an expanding corner by employing a high-speed camera. In addition, an improved hybrid film separation and atomization model was developed, which includes the sub-models of film separation criterion, film separation mass ratio, and the film atomization model based on the Rayleigh-Taylor instability theory. The film separation criterion is expressed as the ratio of the inertial, surface tension, and gravitational forces around the corner, and the film separation mass ratio is a function of the force ratio by curve-fitting the corresponding experimental data to well reproduce the partial separation phenomenon. By integrating the improved model into the KIVA-3V code, the model was validated against the measurements and compared with the other models, and the differences between the improved and the other models were explored.
Zhang, YanzhiJia, MingDuan, HuiquanWang, PengfeiWang, JianxiangLiu, HongXie, MaoZhao
The present paper illustrates an investigation about the potentialities of injection rate shaping coupled with an after injection. A pilot shot can either be absent or present before the rate-shaped boot injection. The experimental tests have been performed on a partial PCCI Euro 5 diesel engine endowed with direct-acting piezoelectric injectors. Starting from optimized triple pilot-main-after injection strategies, boot injection was implemented by maintaining the direct-acting piezo injector needle open at part lift. The results of two steady state working conditions have been presented in terms of engine-out emissions, combustion noise and brake specific fuel consumption. In addition, in-cylinder analyses of the pressure, heat-release rate, temperature and emissions have been evaluated. Considering the in-cylinder pressure traces and the heat release rate curves, the injection rate shaping proved to influence combustion in the absence of a pilot injection to a great extent. A pilot shot, added before the boot injection, determined a mitigation of the influence of rate shaping. A simultaneous reduction in NOx and soot can be achieved for small quantities of fuel injected during boot injection, compared to the optimized triple injection strategies. However, a trade-off exists between emissions and combustion noise when boot injection is applied. On the other hand, the variations in bsfc were only minor. The advantages of the application of boot injection are greater for low to medium loads than for medium to high loads. However, it was not possible to find a working condition in which boot injection provided simultaneous advantages on emissions, noise and consumption, compared to the optimized triple injection.
D'Ambrosio, StefanoFerrari, Alessandro
Impingement of spray against the cylinder wall or piston bowl is an unavoidable physical process in homogeneous charge compression ignition (HCCI) and premixed charge compression ignition (PCCI) engines using early injection strategy. It directly affects fuel-air mixture formation, combustion and exhaust emission. In addition, the alcohol fuels such as methanol, ethanol and n-butanol are regarded as hopeful alternative fuels as well as fuel additive for HCCI and PCCI diesel engines to improve the emission level. The better understanding for the effect of alcohol-diesel blending fuel on the spray-wall impingement process is helpful for the improvement of HCCI and PCCI diesel engines. In this paper, the effects of three different alcohol-diesel blending fuels (methanol, ethanol and n-butanol) on the spray-wall impingement process were studied. Numerical investigation was performed in AVL FIRE code. The predicted equivalence ratio and droplet distribution in the spray-wall impingement region were discussed. The spray-wall impingement region was divided into three regions which were the main wall-jet region, the stagnation region, and the downstream region. The history of calculated droplet tangential velocity in each region was analyzed. Besides, overall Sauter mean diameter (SMD) and local SMD of the impinged spray at different heights were also compared. Conclusions drawn from the simulation results suggested that methanol-diesel blending fuel with high substitution ratio could obtain more homogenous near-wall mixture and smaller local/overall SMD. The ratio of spray-wall impingement of the methanol-diesel blending fuel was smaller than the other two alcohol-diesel blending fuels due to the lower boiling point, smaller droplet SMD and higher droplet reverse velocity. In addition, droplet tangential velocity distribution of the different alcohol-diesel blending fuels was influenced by the combined effect of density, viscosity and surface tension. For droplet overall and local SMD, the effect of the boiling point should be considered.
Yu, HanzhengnanLiang, XingyuShu, Ge-QunWang, YuesenZhang, HongshengChen, Weijian
Primary Reference Fuels (PRFs) - binary mixtures of n-heptane and iso-octane based on Research Octane Number (RON) - are popular gasoline surrogates for modeling combustion in spark ignition engines. The use of these two component surrogates to represent real gasoline fuels for simulations of HCCI/PCCI engines needs further consideration, as the mode of combustion is very different in these engines (i.e. the combustion process is mainly controlled by the reactivity of the fuel). This study presents an experimental evaluation of PRF surrogates for four real gasoline fuels termed FACE (Fuels for Advanced Combustion Engines) A, C, I, and J in a motored CFR (Cooperative Fuels Research) engine. This approach enables the surrogate mixtures to be evaluated purely from a chemical kinetic perspective. The gasoline fuels considered in this study have very low sensitivities, S (RON-MON), and also exhibit two-stage ignition behavior. The first stage heat release, which is termed Low Temperature Heat Release (LTHR), controls the combustion phasing in this operating mode. As a result, the performance of the PRF surrogates was evaluated by its ability to mimic the low temperature chemical reactivity of the real gasoline fuels. This was achieved by comparing the LTHR from the engine pressure histories. The PRF surrogates were able to consistently reproduce the amount of LTHR, closely match the phasing of LTHR, and the compression ratio for the start of hot ignition of the real gasoline fuels. This suggests that the octane quality of a surrogate fuel is a good indicator of the fuel’s reactivity across low (LTC), negative temperature coefficient (NTC), and high temperature chemical (HTC) reactivity regimes.
Bhavani Shankar, Vijai ShankarSajid, MuhammadAl-Qurashi, KhalidAtef, NourAlkhesho, IssamAhmed, AhfazChung, SukhoRoberts, WilliamMorganti, KaiSarathy, Mani
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