Browse Topic: Management and Organizations

Items (49,409)
Improving transaxle efficiency is vital for enhancing the overall performance and energy economy of electric vehicles. This study presents a systematic approach to minimizing power losses in a single-speed, two-stage reduction e-transaxle (standalone) by implementing a series of component-level design optimizations. The investigation begins with the replacement of conventional transmission oil with a next-generation low-viscosity transmission fluid. By adopting a lower-viscosity lubricant, the internal fluid resistance is reduced, leading to lower churning losses and improved efficiency across a wide range of operating conditions. Following this, attention is directed toward refining the gear macro-geometry to create a gear set with reduced power losses. This involves adjustments to parameters such as module, helix angle, pressure angle, and tooth count, along with the introduction of a positive profile shift. These modifications improve the contact pattern, lower sliding friction, and
Agrawal, DeveshBhardwaj, AbhishekBhandari, Kiran Kamlakar
This paper examines the challenges and opportunities in homologating AI-driven Automated Driving Systems (ADS). As AI introduces dynamic learning and adaptability to vehicles, traditional static homologation frameworks are becoming inadequate. The study analyzes existing methodologies, such as the New Assessment/Test Methodology (NATM), and how various institutions address AI incorporation into ADS certification. Key challenges identified include managing continuous learning, addressing the "black-box" nature of AI models, and ensuring robust data management. The paper proposes a harmonized roadmap for AI in ADS homologation, integrating safety standards like ISO/TR 4804 and ISO 21448 with AI-specific considerations. It emphasizes the need for explainability, robustness, transparency, and enhanced data management in certification processes. The study concludes that a unified, global approach to AI homologation is crucial, balancing innovation with safety while addressing ethical
Lujan Tutusaus, CarlosHidalgo, Justin
Integrating advanced technologies into modern vehicles has led to an increasing focus on Functional Safety (FuSa), especially for the Automotive Integrated Cluster Module (ICM) to ensure the safety of the driver and passengers. This paper highlights the need to bring certain ICM components under an Automotive Safety Integrity Level B (ASIL-B) context using Classic AUTOSAR. This paper discusses the challenges faced and the solutions implemented for achieving compliance with ISO 26262 standards along with the Classic AUTOSAR framework. We are proposing a standardized and structured methodology for the design of the components in compliance with the key safety principles, including Freedom from Interference (FFI), execution under privileged levels, and integrity verification, particularly by adopting Classic AUTOSAR frameworks. This paper also presents the Functional Safety (FuSa) goals for these components and also extend to their configuration management and updating strategies within
Singh, IqbalKumar, Praveen
The rapid introduction of new Automated Driving Systems (ADS) in the last years has led to an urge for robust methodologies for the type approval of vehicles equipped with such technologies. As a result, different Regulations addressing this field have been adopted. These Regulations are mainly based in the New Assessment and Testing Methodology (NATM) developed within the World Forum for the Harmonisation of Vehicle Regulations (WP29). However, the complexity of the regulatory ecosystem extends beyond type approval. This complexity requires a thorough analysis in order to avoid any possible gap which may jeopardise the feasibility of Automated Driving Vehicles deployment. This paper analyses the possible mismatches among the different regulations currently in place or under development and proposes a holistic approach, where the concept of the Operational Design Domain (ODD) takes a relevant role.
Lujan Tutusaus, CarlosHidalgo, JustinFlix, Oriol
This paper investigates the current state of road safety for female occupants in India, with a particular focus on road accident statistics and the gaps in safety regulations. According to the Road Accident in India 2022 report by the Ministry of Road Transport and Highways (MoRTH), female occupants constitute 16% of passenger car fatalities. Using a extensive dataset of 596 passenger car accidents involving at least one female occupant from the Road Accident Sampling System – India (RASSI), this study evalu the severity and patterns of injuries sustained by female drivers and passengers. The analysis identifies critical shortcomings in existing safety measures, particularly in addressing anatomical differences and male-centric safety designs. Gender-sorted injury trends reveal heightened vulnerabilities for women in crash scenarios. Current regulatory frameworks bank on crash test dummies developed on average male anthropometry, neglecting female-specific biomechanical needs in
Ayyagari, ChandrashekharG, Santhosh KumarRao, Guruprakash
Growing global warming and the associated climate change have expedited the need for adoption of carbon-neutral technologies. The transportation sector accounts for ~ 25 % of total carbon emissions. Hydrogen (H2) is widely explored as an alternative for decarbonizing the transport sector. The application of H2 through PEM Fuel Cells is one of the available technologies for the trucking industry, due to their relatively higher efficiency (~50%) and power density. However, at present the cost of an FCEV truck is considerably higher than its diesel equivalent. Hence, new technologies either enabling cost reduction or efficiency improvement for FCEVs are imperative for their widespread adoption. FCEVs have a system efficiency around 40-60% implying that around half of the input energy is lost to the environment as waste heat. However, recapturing this significant amount of waste heat into useful work is a challenge. This paper discusses the feasibility of waste heat recovery (WHR
P V, Navaneeth
Driver-in-the-Loop (DIL) simulators have become crucial tools across automotive, aerospace, and maritime industries in enabling the evaluation of design concepts, testing of critical scenarios and provision of effective training in virtual environments. With the diverse applications of DIL simulators highlighting their significance in vehicle dynamics assessment, Advanced Driver Assistance Systems (ADAS) and autonomous vehicle development, testing of complex control systems is crucial for vehicle safety. By examining the current landscape of DIL simulator use cases, this paper critically focuses on Virtual Validation of ADAS algorithms by testing of repeatable scenarios and effect on driver response time through virtual stimuli of acoustic and optical warnings generated during simulation. To receive appropriate feedback from the driver, industrial grade actuators were integrated with a real-time controller, a high-performance workstation and simulation software called Virtual Test
Sharma, ChinmayaBhagat, AjinkyaKale, Jyoti GaneshKarle, Ujjwala
The design and improvement of electric motor and inverter systems is crucial for numerous industrial applications in electrical engineering. Accurately quantifying the amount of power lost during operation is a substantial challenge, despite the flexibility and widespread usage of these systems. Although it is typically used to assess the system’s efficiency, this does not adequately explain how or why power outages occur within these systems. This paper presents a new way to study power losses without focusing on efficiency. The goal is to explore and analyze the complex reasons behind power losses in both inverters and electric motors. The goal of this methodology is to systematically analyze the effect of the switching frequency on current ripple under varying operating conditions (i.e., different combinations of current and speed) and subsequently identify the optimum switching frequency for each case. In the end, the paper creates a complete model for understanding power losses
Banda, GururajSengar, Bhan
This paper delivers a forward-looking data-driven assessment of the transformative innovation in electric vehicle motor systems with targeting breakthroughs in the power density, energy efficiency, thermal robustness, manufacturability & better intelligent control. A rigorous Multi Criteria Decision Making (MCDM) framework is done to systematically evaluate and defining the rank of emerging motor technologies across eight weighted performance indicators. The findings reveal that which design strategies & material advancements offering the greatest potential for redefine propulsion performance that enabling lighter more compact & more efficient drivetrain capable of sustained high power operation. High ranking solution exhibit strong alignment with the industry's push toward scalable, low cost & rare earth-independent systems while other are identified as high risk/high reward pathway requiring targeted research to overcome critical problems. By integrating engineering performance
Jain, GauravPremlal, PPathak, RahulGore, Pandurang
As atmospheric CO₂ concentrations continue to rise at unprecedented rates, the urgent need for breakthrough technologies that can efficiently capture carbon directly from the air and convert it into sustainable synthetic fuels has never been clearer. While numerous capture and conversion methods have been propose, many remain at an early stage of development, facing significant challenges such as low energy efficiency, limited scalability, and high operational costs. This lack of technological maturity underscores a vast, largely untapped potential for innovation and transformative advancement. In response to this gap, the present study compiles and critically examines a wide spectrum of emerging capture and conversion technologies. Through a detailed exploration of their functionalities, potentials, advantages, and challenges, the paper accumulates a comprehensive and well-informed dataset. This holistic understanding not only reveals key bottlenecks but also identifies promising
Jain, GauravPremlal, PPathak, RahulGore, Pandurang
Heavy tipper vehicles are primarily utilized for transporting ores and construction materials. These vehicles often operate in challenging locations, such as mining sites, riverbeds, and stone quarries, where the roads are unpaved and characterized by highly uneven elevations in both the longitudinal and lateral directions of vehicle travel. During the unloading process, the tipper bodies are raised to significant heights, which increases the vehicle's centre of gravity, particularly if the payload material does not discharge quickly. Such conditions can lead to tipper rollover accidents, causing severe damage to life and substantial vehicle breakdowns. To analyse this issue, a study is conducted on the vehicle design parameters affecting the rollover stability of a 35-ton GVW tipper using multi-body simulations in ADAMS software. The tilt table test was simulated to determine the table angle at which wheel lift occurs. Initially, simulations are performed with the rigid body model
Vichare, Chaitanya AshokPatil, SudhirGupta, Amit
Identification of renewable and sustainable energy solutions remains a key focus area for the engine designers of the modern world. An avenue of research and development is being vastly dedicated to propelling engines using alternate fuels. The chemistry of these alternate fuels is in general much simpler than fossil fuels, like diesel and gasoline. One such promising and easily available alternate fuel is compressed natural gas (CNG). In this work, a 3-cylinder, 3-liter naturally aspirated air-cooled diesel engine from the off-highway tractor application is converted into a CNG Diesel Dual fuel (CNG-DDF) engine. Part throttle performance test shows the higher NMHC and CO emissions in CNG-DDF mode which have been controlled by an oxidation catalyst in C1 8-mode emission test. A comparative performance shows that the thermal efficiency is up to 2% lower with CNG-DDF with respect to diesel. However, it has shown the benefit of 44% in Particulate Matter, while retaining the same NOx
Choudhary, VasuMukherjee, NaliniKumar, SanjeevTripathi, AyushNene, Devendra
In the rapidly evolving and highly competitive automotive industry, manufacturers are under immense pressure to bring products to market quickly while meeting customer expectations. As a result, optimizing the product development timeline has become essential. Structural integrity analysis for chassis and suspension systems lies in the accurate acquisition of operational load spectra, conventionally executed through Road Load Data Acquisition (RLDA) on instrumented vehicles subjected to proving ground excitation. At this point, RLDA is mainly used for final validation and fine-tuning. If any performance shortfalls, such as premature component failure or durability issues, are discovered, they often trigger design revisions, prototype rework, and additional testing. This study proposes a Virtual Road Load Data Acquisition (vRLDA) methodology employing a high-fidelity full-vehicle multibody dynamic (MBD) representation developed in Adams Car. The system is parameterized and uses high
Goli, Naga Aswani KumarPrasad, Tej Pratap
This study introduces a novel in-cabin health monitoring system leveraging Ultra-Wideband (UWB) radar technology for real-time, contactless detection of occupants' vital signs within automotive environments. By capturing micro-movements associated with cardiac and respiratory activities, the system enables continuous monitoring without physical contact, addressing the need for unobtrusive vehicle health assessment. The system architecture integrates edge computing capabilities within the vehicle's head unit, facilitating immediate data processing and reducing latency. Processed data is securely transmitted via HTTPS to a cloud-based backend through an API Gateway, which orchestrates data validation and routing to a machine learning pipeline. This pipeline employs supervised classifiers, Support Vector Machine (SVM), K-Nearest Neighbors (KNN), and Random Forest (RF) to analyze features such as temporal heartbeat variability, respiration rate stability, and heart rate. Empirical
Singh, SamagraPandya, KavitaJituri, Keerti
The automotive market trend is shifting more and more to SUVs and crossovers. This, therefore, means increasing consumer demand for off-road abilities in passenger vehicles. While dedicated off-road platforms provide a path to performance robustness, getting the same level of functionality out of a passenger vehicle with minimal architectural changes proves to be a great feat for engineers. One highly critical performance determinant in the domain of off-road ability is wheel articulation, it requires independent movement capacity of the wheels to keep contact and stability over uneven terrain. Traditional articulations found in passenger car suspensions—created for comfort, packaging, and on-road dynamics—are limited by suspension geometry, damper alignment as well as compliance setup. Damper side loads- were not considered a significant factor in suspension systems that are operating within their original intended design envelope for on-road use. However, when the vehicle is taken
Siddiqui, ArshadIqbal, ShoaibDwivedi, Sushil
This research paper offers a comprehensive evaluation of lithium-ion battery recycling methods, tracing the entire journey from global demand to the practical challenges and solutions for sustainable battery recycling. It starts with the analysis of worldwide LIB demand growth alongside the exponential growth in volumes of spent batteries and recycling rates. The study focuses on the imbalance in production and recovery of critical battery components and its environmental and economic effects. The paper then systematically examines six major recycling methodologies: mechanical, pyrometallurgical, hydrometallurgical, biotechnological, direct, and ion-exchange recycling. It goes into detail about their advantages, limitations, and roles in maximizing the recovery of valuable metals such as lithium, cobalt, and nickel. Traditional techniques like hydrometallurgical and pyrometallurgical methods, and emerging approaches including bioleaching and ion-exchange, are evaluated for their
Jain, GauravPremal, PPathak, RahulGore, Pandurang
Agricultural operations in hilly, uneven & slopy terrains demands high levels of operator focus, effort and skill. However, todays farming ecosystem across the globe is affected by 2 major scenarios: the aging workforce in the agricultural sector and the ever-growing problem of distraction due to mobile device and social media use. These issues compromise safety during operations such as start stop maneuvers, parking on slopes, and maneuvering in confined & narrow areas. Stringent emission norms are also being mandated across developed and developing countries as a measure to reduce Global Greenhouse house gas emissions. These measures are indeed necessary for sustainability but has increased overall tractor purchase and operating costs without improving safety & operator comfort. There has been a trend seen around the world in terms of poor sales post Emission implementation. Registration of Older tractors without these stringent emission norms were also witnessed in Developed
M, RojerT, GanesanP, VelusamyNatarajan, SaravananV, Mathankumartripathi, ShankarNarni, KiranHaldorai, RajanDevakumar, Kiran
In-vehicle communication among different vehicle electronic controller units (ECU) to run several applications (I.e. to propel the vehicle or In-vehicle Infotainment), CAN (Controller Area Network) is most frequently used. Given the proprietary nature and lack of standardization in CAN configurations, which are often not disclosed by manufacturers, the process of CAN reverse engineering becomes highly complex and cumbersome. Additionally, the scarcity of publicly accessible data on electric vehicles, coupled with the rapid technological advancements in this domain, has resulted in the absence of a standardized and automated methodology for reverse engineering the CAN. This process is further complicated by the diverse CAN configurations implemented by various Original Equipment Manufacturers (OEMs). This paper presents a manual approach to reverse engineer the series CAN configuration of an electric vehicle, considering no vehicle information is available to testing engineers. To
Kumar, RohitSahu, HemantPenta, AmarBhatt, Purvish
With the rising adoption of electric vehicles, the need for robust and efficient power distribution systems has become increasingly important. As the battery pack is the primary energy source for an electric vehicle (EV), the strategy of selection of switchgears and busbars is paramount. Currently, the design and selection of battery protection and conducting components, such as switchgears and busbars are carried out primarily focusing on the continuous current and the peak current capabilities of the battery pack. Despite this approach ensuring that the components can withstand extreme conditions, it often results in over-engineering. The sizing should be such that it does not overdesign, which would result in unnecessary cost and material weight addition to the pack, ultimately leading to performance deterioration. As the current discharge from a battery pack is dynamic in nature and fluctuates based on driving conditions and usage a real-time heat generation studies have to be
Soman, Anusatheesh, GouthamK, Mathankumar
Autonomous vehicle (AV) regulatory frameworks vary significantly across global regions, with the United States, European Union (EU), and China exemplifying distinct approaches. The US adopts a decentralized model, allowing state-level regulation with federal guidance, fostering testing and commercial deployment of Level 4 automation. The EU enforces a harmonized, safety-focused framework under legislation like Regulation (EU) 2019/2144 and (EU) 2022/1426, emphasizing structured validation within defined operational domains. China employs a centralized regulatory hierarchy, integrating national standards with localized pilot programs and connected infrastructure. While the US leads in commercial deployment and China advances through coordinated efforts, the EU’s cautious framework is often perceived as a barrier to rapid AV adoption. This paper critically analyzes these regulatory models, emphasizing the need for a robust, harmonized framework that ensures safety and public trust
Lujan Tutusaus, CarlosHidalgo, JustinFlix, Oriol
Final design choices are frequently made early in the product development cycle in the fiercely competitive automotive sector. However, because of manufacturing tolerances design tolerances stiffness element fitment and other noise factors physical prototypes might show variations from nominal specifications. Significant performance differences (correlation gaps) between the digital twin representation produced during the design phase and real-world performance may result from these deviations. Measuring every system parameter repeatedly to take these variations into account can be expensive and impractical. The goal of this study is to identify important system parameters from system characteristic data produced by controlled dynamic testing to close the gap between digital and physical models. Dynamic load cases are carried out with a 4-poster test rig where vehicle responses are captured under controlled circumstances at different suspension locations. An ideal set of digital model
Verma, Rahul RanjanGoli, Naga Aswani KumarPrasad, Tej Pratap
Optimizing Vehicle Routing is a key application for determining the most effective sequence of locations in electric trucks. This optimization not only enhances operational efficiency but also minimizes energy consumption and reduces overall costs. A critical aspect of Optimal Vehicle Routing is identifying charging stations along the route, particularly for electric vehicles with specific range requirements. The availability of these charging stations is crucial for maintaining the continuity of operations and preventing delays. This paper explores multiple methods for charger identification, simulating and comparing their effectiveness. The primary parameter for comparison are the energy consumption, throughput, and the energy efficiency of the routes generated by various methods, which directly impacts the feasibility of real-time applications in logistics. The results of this study provide insights into the efficiency of different charger identification methods within the Optimal
Bhat, AdithyaPrasad P, ShilpaKolakar, RakshitaMyers, MichaelKlein, FischerShrivastava, Himanshu
The global shift to electric vehicles (EVs) is vital for reducing greenhouse gas emissions, but their sustainability hinges on effective battery lifecycle management. This review examines the interplay between Life Cycle Assessment (LCA) and circular economy (CE) principles in EVs, with a focus on both international trends and India-specific challenges. We analyze CE strategies such as extending battery lifespan, second-life applications, and recycling integrated with LCA to evaluate environmental impacts from raw material extraction to disposal. Key areas include battery chemistry, LCA methodologies, policy frameworks, and industrial practices, informed by a synthesis of over 50 peer-reviewed articles, technical papers, and sustainability reports. Challenges include inconsistent LCA baselines, low material recovery in informal recycling, and regulatory gaps, particularly in India. Despite these, innovations like solid-state batteries and advanced recycling techniques offer promise
Haregaonkar, Rushikesh SambhajiKumar, OmSankar M, GopiKumar, Rajiv
India has emerged as the world’s largest market for motorized two-wheelers (M2Ws) in 2024, reflecting their deep integration into the country’s transportation fabric. However, M2Ws are also a highly vulnerable road user category as according to the Ministry of Road Transport and Highways (MoRTH), the fatality share of M2W riders rose alarmingly from 27% in 2011 to 44% in 2022, underlining the urgency of understanding the circumstances that lead to such crashes. This study aims to investigate the pre-crash behavior and crash-phase characteristics of M2Ws using data from the Road Accident Sampling System – India (RASSI), the country’s only in-depth crash investigation database. The analysis covers 3,632 M2Ws involved in 3,307 crash samples from 2011 to 2022, representing approximately 5 million M2Ws nationally. Key variables examined include crash configuration, collision partner, road type, pre-event movement, travel speed, and human contributing factors. The study finds that straight
Govardhan, RohanPadmanaban, JeyaJethwa, Vaishnav
Accidents during lane changes are increasingly becoming a problem due to various human based and environment-based factors. Reckless driving, fatigue, bad weather are just some of these factors. This research introduces an innovative algorithm for estimating crash risk during lane changes, including the Extended Lane Change Risk Index (ELCRI). Unlike existing studies and algorithms that mainly address rear-end collisions, this algorithm incorporates exposure time risk and anticipated crash severity risk using fault tree analysis (FTA). The risks are merged to find the ELCRI and used in real time applications for lane change assist to predict if lane change is safe or not. The algorithm defines zones of interest within the current and target lanes, monitored by sensors attached to the vehicle. These sensors dynamically detect relevant objects based on their trajectories, continuously and dynamically calculating the ELCRI to assess collision risk during lane changes. Additionally
Dharmadhikari, MithilS, MrudulaNair, NikhilMalagi, GangadharPaun, CristinBrown, LowellKorsness, Thomas
Aluminum foils have gained traction with EV battery manufacturers for their pouch cell format. Over the years, it has evolved as a material of choice, but it is still plagued by the issues of stress concentration and swelling due to lower strength and lower stiffness of base aluminum layer. Preliminary investigation revealed that laminates using steel foil material (thickness < 0.1mm) could be a potential candidate for EV pouch cell casing. Thus, steel-based laminate was developed meeting key functional requirements (e.g., barrier performance, insulation resistance, peel strength, electrolyte resistance, formable without cracking at edges, and heat sealing compliant). This innovative patented steel-based laminate [1] was further used to manufacture pouch cell prototypes (up to a maximum capacity of 2.8Ah) for key performance evaluation (e.g., cell cycling and nail penetration). The study paves the way for a low cost, sustainable and flexible yet strong steel-based laminate packaging
Singh, Pundan KumarRaj, AbhishekKumar, AnkitChatterjee, SourabhVerma, Rahul KumarSamantaray, BikashGautam, VikasPandey, Ashwani
Functional Mock-up Units (FMUs) have become a standard for enabling co-simulation and model exchange in vehicle development. However, traditional FMUs derived from physics-based models can be computationally intensive, especially in scenarios requiring real-time performance. This paper presents a Python-based approach for developing a Neural Network (NN) based FMU using deep learning techniques, aimed at accelerating vehicle simulation while ensuring high fidelity. The neural network was trained on vehicle simulation data and trained using Python frameworks such as TensorFlow. The trained model was then exported into FMU, enabling seamless integration with FMI-compliant platforms. The NN FMU replicates the thermal behavior of a vehicle with high accuracy while offering a significant reduction in computational load. Benchmark comparisons with a physical thermal model demonstrate that the proposed solution provides both efficiency and reliability across various driving conditions. The
Srinivasan, RangarajanAshok Bharde, PoojaMhetras, MayurChehire, Marc
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