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Simulation of EV range Estimation for different payload of vehicle.2026-26-0389To be published on 01/16/2026
The electrification of transportation is reshaping the automotive and logistics industries, with electric vehicles (EVs) playing an increasingly central role in passenger mobility and commercial operations. As EV adoption grows, the need for accurate range estimation becomes critical, particularly under varying operational conditions such as increased payload. A key business challenge lies in the significant variability of EV range due to changes in vehicle load, which can affect performance, operational efficiency, and cost-effectiveness—especially for fleet-based services. This study focuses on addressing the technical gap in predicting EV range with respect to different payload conditions. Traditional range estimation methods often fail to account for real-world variables like additional cargo weight, leading to suboptimal route planning, increased energy consumption, and unanticipated charging requirements. Payload-induced range degradation can result in up to some deviation in
Khatal, Swaraj, Gupta, Anjali, Krishna, Thallapaka
Simulation based optimization of the NVH characteristics in modern high speed engine during development phase2026-26-0326To be published on 01/16/2026
Engine noise mitigation is paramount in powertrain development for enhanced performance and occupant comfort. Identifying NVH problems at the prototype stage leads to costly and time-consuming redesigns and modifications, potentially delaying the product launch. NVH simulations facilitate identification of noise and vibration sources, informing design modifications prior to physical prototyping. Early detection and resolution of NVH problems through simulation can significantly shorten the overall development cycle and multiple physical prototypes and costly redesigns. During NVH simulations, predicting and optimizing valvetrain and timing drive noise necessitates transfer of bearing, valve spring, and contact forces to NVH simulation models. Traditional simulations, involved continuous force data export and NVH model evaluation for each design variant, pose efficiency challenges. In this paper, an approach for preliminary assessment of dB level reductions across design iterations is
Rai, Ankur, Deshpande, Ajay Mahadeo, Yadav, Rakesh
Evaluation of Waste Heat Recovery technology in FCEV on different drive-cycles2026-26-0259To be published on 01/16/2026
Growing global warming and the associated climate change have expedited the need for adoption of carbon-neutral technologies. The transportation sector accounts for ~ 25 % of total carbon emissions. Hydrogen (H2) is widely explored as an alternative for decarbonizing the transport sector. The application of H2 through PEM Fuel Cells is one of the options available for the trucking industry, due to their relatively higher efficiency (~50%) and power density. However, at present the cost of an FCEV truck is considerably higher than its diesel equivalent. Hence, new technologies either enabling cost reduction or efficiency improvement for FCEVs are imperative for their widespread adoption. FCEVs have a system efficiency in the range of 40-60% implying that around half of the input energy is lost to the atmosphere as waste heat. However, recapturing this significant amount of low-grade waste heat into useful work is a challenge. This paper discusses the feasibility of waste heat recovery
P V, Navaneeth
Simulation Driven Virtual Road Load and Accelerated Duty Cycle Generation for 3-Speed eAxle Systems2026-26-0401To be published on 01/16/2026
The transition from Internal Combustion Engine (ICE) vehicles to Battery Electric Vehicles (BEVs) introduces significant challenges in drivetrain development, particularly when historical road load data (RLDA) is unavailable. This research proposes a methodology for virtually generating and processing RLDA to evaluate the durability of a novel 3-speed electric axle (eAxle) system before physical prototype construction. By employing AVL Route Studio, we simulated diverse global driving conditions across urban, highway, and mixed terrains to generate high-frequency torque and speed data. Since the resulting millions of data points are impractical for direct fatigue assessment, we utilised Romax software to condense the virtual RLDA into an accelerated duty cycle while maintaining the original fatigue damage characteristics. Unlike traditional binning techniques that often mischaracterise load severity, our damage-matching approach ensures the condensed cycle accurately replicates gear
Ligade, Pratik, Khan, Nuruzzama Mehadi, Koona, Rammohan Rao
Automotive Cybersecurity Incident Response (CSIR) Framework and Its Integration into OEM Processes2026-26-0613To be published on 01/16/2026
The exponential growth of connected and autonomous vehicles has significantly escalated cybersecurity threats, compelling automotive Original Equipment Manufacturers (OEMs) to adopt robust and structured Cybersecurity Incident Response (CSIR) capabilities. Current automotive cybersecurity regulations, such as AIS 189 in India and UNECE WP.29 globally, mandate precise frameworks for proactive threat detection, timely response, and comprehensive incident documentation. This research presents an innovative, comprehensive CSIR framework specifically tailored to integrate seamlessly into OEM cybersecurity management processes. Leveraging a combination of real-time monitoring systems, structured threat categorization methodologies, and integrated escalation and communication protocols, the proposed CSIR framework ensures efficient incident handling aligned with stringent regulatory compliance. The framework encompasses advanced methodologies including Vehicle Security Operations Center (VSOC
Chaudhary lng, Vikash, Desai, Manoj, Chatterjee, Avik, Chatterjee lng, Avik
Adoptive safety solutions in Road Simulators for commercial vehicle structural validation2026-26-0533To be published on 01/16/2026
Road Simulators used to carry out accelerated structural durability validation of a vehicle. As a commercial vehicle manufacturer, for our commercial vehicles structural validation, we are using 8 poster road simulators. We use road load data, torture track data, synthetic profiles or events as the input test data. From a mini 4 wheeler trucks to high capacity 8 wheeler truck, and any bus variant is being tested at road simulator. All the vehicle variants are tested with prescribed road and load conditions for the pre-determined life. Each wheel of the vehicle is positioned on the wheel pan of the hydraulic actuators so that each actuator excites the corresponding vibration data. The vehicle is being restrained as per the manufacturers recommendation. Manufacturer recommendations widely addresses the risks associated with the test rigs. In addition to that there are risks associated with the vehicle running, vehicle handling, vehicle positioning. For example, when durability test
Arumugam, Paramasivam, N, Gopi Kannan, N, Mahendra, Muthu kumar, Pandurangan, Singh, Laxman, Tiwari, Manish, V, Subash
Prediction of REESS factor for SOC correction in Hybrid Vehicles2026-26-0471To be published on 01/16/2026
The regulatory mechanisms to measure emissions from automobiles have evolved drastically over the years. Certification of CO2 emissions is one of them. It is not only critical for environmental protection but can also invite heavy fines to OEMs, if not complied with. In homologation test of a Hybrid Vehicle, it is necessary to correct the measured CO2 to account for deviations in measurement from failed Start-Stop phase and difference between start and end State of Charge (SOC) of battery. The correction methodology is also applicable for vehicle simulation in Software-in-Loop environment. The focus of this paper is on the correction of CO2 derived from SOC delta in Homologation cycle. The battery energy delta due to difference in SOC between start and end of drive cycle should be converted to corresponding fuel energy/CO2 expended from Internal Combustion Engine. The resulting correction factor is known as Rechargeable Electrical Energy Storage System (REESS) factor. To provide this
Gopinath, Shravanthi Poorigali, Khatod, Krishna
Conceptual Crash Analysis in Automotive Applications with Reduced Computational Effort2026-26-0451To be published on 01/16/2026
In the realm of automotive safety engineering, the demand for efficient and accurate crash simulations is ever-increasing. As finite element (FE) modeling of components becomes increasingly detailed and the availability of advanced material models improves, crash simulations for full vehicles can become time-consuming. Evaluating the crash performance of any vehicle subsystem requires full vehicle simulations at the industry level, which are complex and time-consuming. This paper introduces a novel methodology for replicating full vehicle crash simulations using Principal Component Test (PCT) cut-model level. Adapting PCT simulations, a significant reduction in computational time and resource usage is achieved, thereby optimizing CPU cluster performance. The proposed method has been successfully implemented across various crash load cases, including frontal 100 percent overlap, 40 percent overlap, small overlap crash, side impact, rear impact, underbody impact and low speed impact
Moncayo, David, Malipatil, Anand, Prasad, Rakesh, Kunnath, Allwin
Multi-Band Frequency Approach to Correlate Proving Ground and Road Simulator for an Electric Two-Wheeler2026-26-0556To be published on 01/16/2026
Real-world usage subjects two-wheelers to complex and varying dynamic loads, necessitating early-stage durability validation to ensure robust product development. Conducting a full life-cycle durability testing on proving grounds is time-consuming, extremely difficult for the riders involved, and costly, which is why accelerated testing using rigs such as the road simulator system have become a preferred approach. The use of road simulators necessitates, accurately measured inputs and precise simulation to ensure proper actuation of the rig, thereby enabling realistic representation of road undulations. Road Load Data Acquisition (RLDA) is used to measure various inputs such as displacement, acceleration, strain, and predicted forces from the road which are then used to simulate real-world conditions in a road simulator. This paper covers two important aspects essential for achieving an accurate and clear representation of road simulation in a 4-DOF road simulator, encompassing both
Ganju, Shubham, V, Vijayamirtharaj, Prasad, Sathish, R S, Mahenthran
Navigating the Field of Automotive Cybersecurity Relevant Regulations2026-26-0623To be published on 01/16/2026
In recent years many automotive cybersecurity relevant regulations have been released and some have already started to come into effect. Moreover, some other regulations will come into effect in the next few years. These regulations provide requirements and guidance to automotive organizations with different degree of specifics. In this paper, we review a number of different cybersecurity relevant regulations such as UNR 155, UNR 156, AIS 189, AIS 190, GB 44495, GB 44496, EU Cyber Resilience Act, and BIS Final Rule. We break down and categorize these regulations based on their scope and highlight key areas relevant to different teams within the organizations. These key areas include Cybersecurity Management System (CSMS), Software Update Management System (SUMS), secure software development and software supply chain security, continuous cybersecurity activities (monitoring, incident response), and vulnerability disclosure and management. We then map responsibilities from the
Oka, Dennis Kengo, Vadamalu, Raja Sangili
NN FMU: Deep Learning Models for Next-Gen xiL Vehicle Simulation2026-26-0452To be published on 01/16/2026
Functional Mock-up Units (FMUs) have become a standard for enabling co-simulation and model exchange in vehicle system development. However, traditional FMUs derived from physics-based models can be computationally intensive, especially in scenarios requiring real-time performance. This paper presents a Python-based approach for developing a Neural Network (NN) based FMU using deep learning techniques, aimed at accelerating vehicle simulation while ensuring high fidelity. The neural network was trained on vehicle simulation data and developed using Python frameworks such as TensorFlow. The trained model was then exported into FMU, enabling seamless integration with FMI-compliant platforms. The NN FMU replicates thermal behavior of vehicle with high accuracy while offering a significant reduction in computational load. Benchmark comparisons with Physical Thermal Model demonstrate that the proposed solution provides both efficiency and reliability across various driving conditions
Srinivasan, Rangarajan, Ashok Bharde, Pooja, Mhetras, Mayur, Chehire, Marc
Master Complexity of Version Management in SDM by AI-Driven Assistance2026-26-0439To be published on 01/16/2026
Simulation-driven product development involves numerous CAE model iterations, where each version represents a critical difference. Usually, these multiple model versions are generated by hundreds of simulation engineers working in teams distributed across the globe, making functional collaboration a key for effective product development. To manage vast amounts of CAE data generated by engineers working simultaneously on a project, it is imperative to have a robust version management system to track changes in the CAE data. A robust version management is the backbone of an effective simulation data management (SDM) system. It involves capturing and documenting model changes at every design iteration. An accurate documentation of the model changes is crucial as it helps in understanding the model evolution and collaboration among engineers. However, documenting is usually considered a boring and tedious task by many engineers. This often leads to bad change documentation, which in turn
Thiele, Marko, Sharma, Harsh
Lightweight AI Deployment for Legacy Automotive ECUs: A Practical Optimization Approach2026-26-0663To be published on 01/16/2026
Automotive systems are increasing adopting data-driven and intelligent functionality in the areas of predictive maintenance, virtual sensors and diagnostics. This has led to a need for the AI models to be directly run on vehicle ECUs. However, most of these ECUs – especially those in cost-sensitive or legacy platforms lack the computational capacity and parallel processing support required for standard AI implementations. Given the stringent real-time and reliability requirements in automotive environments, deploying such models presents a unique challenge. This paper proposes a practical methodology to optimize both the training and deployment phases of AI models for low-computation ECUs that operate without parallelism. Designing lightweight model architectures, using pruning and quantization techniques to minimize resource utilization, and putting in place a strategy appropriate for single-threaded execution are the three main objectives of the developed approach. The goal is to
Sharma, Sahil, Mathew, Melvin John
Optimizing System Design performance and its accuracy using Feature Importance2026-26-0421To be published on 01/16/2026
With continuous improvements in model accuracy and computational performance, system simulation can be seamless integrated into development tools and methodologies as a "virtual test bed" in synergy with experimental tests. However, virtual vehicle and powertrain thermal models still face significant obstacles in realizing their full benefits. One common challenge is modeling accuracy and its anomalies, particularly in models provided by internal automotive companies and external suppliers. The models developed for vehicle thermal management and its systems have been created using specific software, making it difficult to verify the accuracy of the models across different systems and their performance. Integrating different systems in a Co-simulation environment has affected the overall accuracy of the Vehicle Simulation Platform model. This situation significantly reduces the return on investment in model development. To address these issues, we propose deploying feature importance
Srinivasan, Rangarajan, Sarapalli Ramachandran, Raghuveeran, Ashok Bharde, Pooja, Saravanan, Vivek
Simulation driven design of robust Crank-train systems for elevated In-cylinder combustion pressure2026-26-0400To be published on 01/16/2026
The need for increased in-cylinder pressure to meet the higher engine rating and stringent emissions norms requires special attention on the Main moving components torsional behaviour and the bearing performance. The work presented in this paper utilizes the 1D and 3D simulation potential of AVL EXCITE for the assessment of design changes required in Crank-Train system for the increased in-cylinder pressure from 170bar to 220bar. The key feature of the executed work was that all the design changes were accommodated with minimal changes in packaging / layout interfaces. The given work was executed on 6-Cylinder Turbocharged In-cylinder with Type V valve-train configurations. Initial brain storming & 0d calculation helped in understanding the design optimization required in each and every crank-train parts. Considering the guidelines available in terms of L/d ratio for the bearing, connecting rod length, the overall linkage specification was set up for starting with design work for
Khandelwal, Meha, Kaundabalaraman, Kaarthic, Rathi, Hemantkumar
Nexifi11D: A Comprehensive Multidimensional Framework for Futuristic Manufacturing Ecosystems2026-26-0282To be published on 01/16/2026
The manufacturing sector is undergoing a paradigm shift driven by hyper-connectivity, sustainability imperatives, and accelerated digital transformation. Conventional systems, however, remain constrained by their focus on isolated optimizations—such as predictive analytics, IoT-enabled sensing, or workforce scheduling—without providing an integrated operational perspective. To address this fragmentation, Nexifi11D is introduced as a comprehensive, multidimensional framework that consolidates 11 critical dimensions of manufacturing into a unified ecosystem. Nexifi11D advances beyond traditional Industry 4.0 architectures by seamlessly integrating intelligent algorithms, immersive simulation technologies, IoT infrastructure, and predictive systems within a scalable, interoperable mesh. The framework breaks down silos across key manufacturing domains—such as sustainability, cost, operations, and workforce—enabling holistic, data-driven, and proactive decision-making. Each integrated
Kumar, Rahul, Singh, Randhir
Implementation of new educational technologies for training personnel for the transport industry2026-26-0241To be published on 01/16/2026
Today's challenges affect the system of training highly qualified personnel for the transport industry, which is actively transforming through the introduction of innovative educational technologies. Key areas have become digitalization of the educational process, integration of virtual simulators, augmented reality technologies (AR/VR) and platform solutions for managing educational programs. Today, transport education in Russia is focused on advanced training of specialists capable of working with autonomous transport and neural network solutions. Development prospects are associated with further integration of adaptive educational trajectories and global network platforms to ensure the competitiveness of graduates in the digital economy. Taking into account the specifics of the modern Russian transport industry, using an analytical method, the article examines solutions to some priority problems, namely: • Methods of modernizing educational programs through designing «professions of
Shishanov, Sergei, Kurmaev, Rinat, Revenok, Svetlana
Calibration strategies to overcome the Challenges for Naturally Aspirated Off-Highway Engines for Trem-V emissions2026-26-0210To be published on 01/16/2026
The transition to Trem V emission norms presents significant challenges for naturally aspirated (NA) off-highway engines. Off-highway applications like construction and agriculture segments require high load variability and extended duty cycles with increased BMEP resulting in high PM emissions, and increased exhaust temperatures with lower lambda levels. Given the cost-competitive nature of the segment, it also requires designing leaner intake and exhaust system. To overcome above mentioned challenges, holistic calibration strategies need to be adapted during development phase. To meet Trem V emission norms, solutions like advanced combustion, high-pressure fuel injection, EGR (exhaust gas recirculation), and optimized calibration had to be explored in meeting Trem V emission norms with aftertreatment systems like Diesel Particulate Filters and Diesel oxidation catalysts. Implementation of aftertreatment systems for Trem-V introduces this segment with pre-dominantly with naturally
Patil, Madhavi M., Ravukutam Sr, Aniketh, Raghu, M Y, Madhukar, Prahlad
Overview of Automotive Policies, Evolution of Automotive Regulations, and Striking a Balanced Approach for Harmonization2026-26-0242To be published on 01/16/2026
A well-regulated vehicle design and manufacturing instils driver and passengers' safety and comfort, and lays the foundation for safe and clean mobility. Evolution of Automotive regulation has a long legacy across the globe. India has been closely following the Automotive regulatory progress in the Europe as a cornerstone for technical harmonization, cross learning, gauge benefits and economic implications. Even though India being a developing country, it has not only shown its willingness to harmonize world's best practices but also been making right preparations towards safe and clean mobility. Adoption of BS-VI directly from BS-IV is a testament to India's commitment. While doing so, Government of India (GOI) has always been striking a balanced approach between harmonization of regulations and business implications (ground reality, TCO, business sustenance and growth). Given the above context, the paper explores about: i)Trajectory of evolution of Automotive regulations in India
Patil, Dharmarayagouda
Circularity and LCA: Enhancing Sustainability in the Indian Electric Vehicle Sector2026-26-0239To be published on 01/16/2026
The global shift to electric vehicles (EVs) is vital for reducing greenhouse gas emissions, but their sustainability hinges on effective battery lifecycle management. This review examines the interplay between Life Cycle Assessment (LCA) and circular economy (CE) principles in EVs, with a focus on both international trends and India-specific challenges. We analyze CE strategies such as extending battery lifespan, second-life applications, and recycling integrated with LCA to evaluate environmental impacts from raw material extraction to disposal. Key areas include battery chemistry, LCA methodologies, policy frameworks, and industrial practices, informed by a synthesis of over 50 peer-reviewed articles, technical papers, and sustainability reports. Challenges include inconsistent LCA baselines, low material recovery in informal recycling, and regulatory gaps, particularly in India. Despite these, innovations like solid-state batteries and advanced recycling techniques offer promise
Haregaonkar, Rushikesh Sambhaji, Kumar, Om, Sankar M, Gopi, Kumar, Rajiv
Pre-Crash Characteristics of Motorised Two Wheeler Crashes on Indian Roads2026-26-0034To be published on 01/16/2026
Motorized two-wheelers (M2Ws) represent the most affected road users in India, account for 45% of all fatalities in road crashes as per government data. Despite this, most research has focused on injury outcomes rather than the events leading up to these crashes. This study addresses the gap by analyzing pre-crash characteristics of M2W incidents using the Road Accident Sampling System-India (RASSI) database, which provides in-depth, scientifically collected crash data from across India. RASSI data was analysed to identify the pre-crash characteristics of M2W crashes such as the road structure, crash configurations, vehicle speeds, and specifically behavioural characteristics of M2W riders. A total of 3862 M2W samples were analysed over the period of 2011-2022 that represent 51,00,211 M2Ws nationally. The results show that although M2Ws have highest involvement in side/angle (‘T-bone’) crashes, Head-on crashes are the most severe crashes for M2Ws with 22% fatalities. The results also
Govardhan, Rohan, Padmanaban, Jeya, Jethwa, Vaishnav
Correlation of Power Rating for Battery Electric Vehicles Simulation vs. Test Validation in Accordance with regulatory compliance2026-26-0575To be published on 01/16/2026
Accurate power and energy assessment in Battery Electric Vehicles (BEVs) requires high-fidelity simulation models that reflect real-world performance. This study presents a power rating correlation of the Stellantis Dodge model in compliance with the GTR 21 standard, validating the simulation’s accuracy against physical test data. Simulations conducted using STLAsim, Stellantis’ proprietary tool, estimate EDM power at the inverter input and axle output under standardized conditions. The operating parameters were shared with the testing team to ensure consistency; however, the initial test results deviated by approximately 18 kW from the simulation target. To address this delta, EDM speed and vehicle speed were optimized, achieving a close alignment with the simulation and meeting the GTR 21 power rating criteria. The results demonstrate a strong correlation between the simulation and test data, confirming the model’s accuracy and reliability. This study underscores the effectiveness of
Mahajan, Prasad, Kesarkar, Sidhesh, Ali, Shoaib
Methodical Approach to preparedness of India specific automotive database matrix with example of AEB scenarios.2026-26-0651To be published on 01/16/2026
The purpose of this report is to identify systematic approach of formation of India specific automotive database matrix. At first the paper reviews the practices used to prepare automotive dataset catalogue with established pattern to showcase automotive dataset from which appropriate data clusters can be picked up judiciously in order to train ADAS algorithms. The work applies this framework which helps to establish strategy to build a grid in which Indian automotive dataset can be contoured and selection of serviceable data bunches can be picked. This would make sure prompt selection of database aiming model training with valid input. This serves the purpose of implementation and evaluation of varied ADAS levels in India which insist upon good quality of distinguished dataset pertaining to Indian scenarios. The paper describes the approach with the example of AEB scenarios and present appropriate matrix readiness comprising of relevant data objects excluding unnecessary junk data
Behere, Sayali Rajendra, Karle, Manish, Karle, Ujjwala
Testing and Validation of Future Mobility Vehicles using Realistic Digital Twin of Road Corridors and Tires2026-26-0580To be published on 01/16/2026
Recent development in Real Time Modelling & Driving simulator technology has made it possible to real time evaluation of vehicle/ tire performance like NVH, Ride-comfort, HMI and ADAS etc. objectively and subjectively using driving simulator. Many OEMs worldwide are adapting this technology for speeding up their tire and vehicle development by reducing decision making time and optimization of the performance by suitable design changes in initial phase of conceptualization. In order to use this technology, there is requirement of good digital twin of the vehicle, tire, road surfaces Test tracks & realistic Road Corridors. Focus of the current paper is on Digital Twin of Road Corridors. Digital Twin of road corridor comprises of various elements viz. the digitized road profile 3D (X-Y-Z) and road infrastructure elements that includes basic elements like road, barricades, signal, signage etc. along with infrastructure furniture like building, bus stops, flyovers etc. Digital twin of road
Joshi, Omkar Prakash, Shinde, Vikram, Pawar, Prashant R
Driver-in-the-Loop Optimization of Tire-Vehicle Dynamics using Virtual Tire Development approach through Physical Tire Models2026-26-0099To be published on 01/16/2026
This study provides a virtual development process using VI-Grade Driving Simulator and Adams simulation integrating CD tire models to modify all-terrain tire performance for an altered and new proposed version of an existing production vehicle. The proposed alteration introduces ride height changes, weight distribution changes, and centre of gravity changes from existing vehicle design. The proposed new vehicle variant also introduces tire change from highway terrain type to all-terrain type as it was intended to deliver some off-roading capabilities, thereby vehicle dynamics and kinematics recalibration & tuning required. The conventional development cycles through physical prototypes are time-consuming and expensive. Alternatively, this solution combines high-fidelity tire simulation, driver-in-the-loop (DIL) simulation, and multi-body dynamics analysis to reduce development time and prototype cycles. The proposed method begins with baseline correlation, augmenting Adams vehicle
Shrivastava, Apoorv, Asthana, Shivam
Advancing Complete Vehicle ADAS Simulation through Virtual Development and Global Collaboration2026-26-0409To be published on 01/16/2026
The automotive industry is currently undergoing a profound transformation, driven not only by the shift toward renewable propulsion systems but also by the increasing emphasis on the software-defined vehicle. In combination with accelerating project timelines, this shift creates challenges in integrating electrical and electronic systems throughout the complete vehicle. Magna Vehicle Engineering (MVE) faces these challenges by intensifying the use of virtual development, a strategy that spans the entire vehicle development process and necessitates global collaboration among engineering teams. This publication presents a real-world example of how the automotive sector can transition from a traditional on-premises-environment (OPE) simulation setup to a Simulation-as-a-Service (SIMaaS) model. Our primary focus is on operational and collaborative dimensions, illustrating the significant influence these new approaches have on engineering processes and the wider implications for innovation
Wellershaus, Christoph, Wakharde, Sagar, Bernsteiner, Stefan
Boosting the development of a BEV Rear Twist Beam suspension through a pioneering approach: ADAMS Real Time on Driving simulator2026-26-0397To be published on 01/16/2026
Twist beam suspensions are widely utilised in passenger vehicles because of their simplicity and cost-efficiency, yet they provide engineers with a complex challenge as their performance depends entirely upon the structural properties of the beam itself. Traditional methodologies rely on the generation of Modal Neutral Files (MNF) based upon vehicle dynamics requirements and packaging constraints, which is a highly time-consuming process that starts failing to fulfil the demands of a market where development times are being exponentially reduced. Besides this, part of flexible body’s real behaviour might be lost in the process of converting multibody models into parametric ones, which, in turn, presents difficulties in modifying compliant-related items. Thanks to a novel approach followed jointly by Mahindra and IDIADA, quick identification and optimisation of key tuneable items is achieved by employing a hybrid solution that combines full flexible and FE elements in ADAMS Car
Osorio, Alejandro García, Prabhakara Rao, Vageesh, Asthana, Shivam, Rasal, Shraddhesh
Risk Identification and Accompanying Information Service Design of Long Downhill Road Section2025-99-025012/23/2025
In order to reduce traffic accidents and losses in long downhill sections of expressways, giving drivers reasonable prevention and control means of information induction can improve the safety of long downhill sections. The location of the accompanying information service of the driver's vehicle terminal and the rationality of the intervention information are worth studying. This study takes a high-speed long downhill road as an example, divides the risk level of the long downhill road based on the road safety risk index model, and verifies it with the help of driving behavior data. Secondly, three coverage schemes of sensing devices are designed according to the results of risk classification, and the HMI interface of accompanying information service is designed according to the different coverage degrees of sensing devices. Finally, a driving simulation experiment was carried out based on the driving simulator, and the speed control level, psychological comfort level, operational
Wang, Yuejia, Weng, Wenzhong, Luan, Sen, Dai, Yibo
Investigating the Impact of Social Media on Driving Safety: A Case Study in Hong Kong2025-99-025412/23/2025
Focusing on drivers in Hong Kong, this paper analyzes how social media usage contributes to inattentive driving and the associated safety consequences. Data were collected using a questionnaire-based survey and analyzed through chi-square tests, Fisher’s exact tests, and Cramér’s V effect size calculations to examine the relationships between demographic and driving-related factors—including gender, age group, education level, driving experience, and self-rated driving skills—and the level of high-risk perception. The findings reveal that gender, age, experience, and Self-assessed driving ability significantly influence drivers’ perception of high-risk situations. Furthermore, significant interaction effects were observed among these variables, indicating that they do not operate in isolation but rather interact to shape risk perception. For example, middle-aged and older female drivers with higher education levels and extensive driving experience demonstrated a heightened perception
Dong, Jinhai, Ye, Haocheng, Cui, Ziheng, Chen, Yang
2025 8 th International Conference on Traffic Transportation and Civil Architecture (ICTTCA)2025-99-020012/23/2025
TOC
Tobolski, Sue
Research on Passengers’ Willingness to Travel by Rail Transit Based on Objective Factors and Subjective Perceptions2025-99-025112/23/2025
In the context of the accelerating urbanization process, the problem of urban traffic congestion has become more severe. Rail transit, with its advantages of high efficiency, convenience, and environmental friendliness, has become a key force in alleviating urban traffic pressure. An in - depth exploration of passengers’ willingness to travel by rail transit is of great significance for optimizing urban traffic planning, improving the service quality of rail transit, and promoting the sustainable development of cities. This article starts from two dimensions: objective factors and passengers’ subjective perceptions, and comprehensively uses a variety of research methods to conduct an in - depth study on passengers’ willingness to travel by rail transit. In terms of objective factors, this article analyzes the differences in subjective perceptions among different passenger groups from the perspectives of gender, age, education level, and occupation. In terms of subjective perceptions
Wang, Gang, Huang, Lei, Yang, Yihao
Farewell and Thank You to Our Founding Editor, Thomas W. Ryan III03-18-08-004512/18/2025
SAE International extends its heartfelt thanks to Tom Ryan for his dedicated work as Editor-in-Chief of the SAE International Journal of Engines from 2008 to 2025. His vision for SAE allowed and encouraged the establishment of our journals program in 2008. As the SAE president that year, he saw the launch of our first journals, assuming the leadership for this journal, as well as establishing the beginning of our other journals. His dedication has helped to establish the journal as an impactful venue for academics and industry researchers alike. Dr. Ryan has been the leading force behind the SAE International Journal of Engines since its inception and is now retiring at the end of 2025 after an impressive tenure with the journal. Because of his instrumental policies and practices, Dr. Ryan will be listed on the journal as Founding Editor in perpetuity. We offer our thanks and great respect for his efforts, dedication, and leadership throughout the years. Dr. Ryan has been working
Martin, Kimberly J.
Development of a Localized Heat Treatment Route for Stamped Automotive Parts2025-36-008912/18/2025
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Santana, Jessica, Curti, Gustavo, Lima, Tiago, Sarmento, Matheus, Callegari, Bruna, Folle, Luis
Multi-Contact-Point Tire Model Applied to the Study of the Longitudinal and Vertical Dynamics of a 6x6 Military Vehicle2025-36-011212/18/2025
The present study aims to utilize a tire mathematical model that incorporates multiple contact points between the tire and the ground to provide a more accurate and realistic representation of the vertical and longitudinal dynamics of the Guarani 6x6 Armored Personnel Carrier (APC), a medium-wheeled vehicle used by the Brazilian Army. First, the subsystems involved in the longitudinal dynamics of the Guarani APC are introduced and modeled using TMeasy, a physical-mathematical model for tire slip behavior. Subsequently, the subsystems associated with the vehicle’s vertical dynamics are presented and modeled based on Ageikin’s concepts of obstacle negotiation. Finally, the longitudinal and vertical models are integrated to develop a multi-contact-point model with enhanced completeness, considering their mutual influence on each other. The modeling process is conducted within the Simulink® environment of MATLAB®. In each stage, simulations validate the proposed model’s suitability in
Godinho, Gabriel Asvolinsque, Costa Neto, Ricardo Teixeira
Technical management: Focus Matrix Methodology Applied to the 2° GEN of Bosch Flex Fuel Pump2025-36-005212/18/2025
Reliability and performance are critical for product success in engineering. With this aim, the Focus Matrix is a strategic tool designed to enhance the development process by effectively managing technical requirements and prioritizing resources. This paper outlines the application of the Focus Matrix in product development to organize technical packages based on complexity and the technical expertise of the project team. The methodology will be illustrated through a case study on the second-generation Flex Fuel (EVO) fuel pump developed by Bosch. The Fuel pump is responsible for delivering fuel to the engine while maintaining optimal pressure and flow rate. Transitioning to a second generation of a fuel pump focuses on optimizing performance to keep the product relevant in the market, necessitating a thorough analysis of lessons learned and current technological trends. Throughout the development phase, the Focus Matrix provided a structured approach for identifying and mitigating
de Souza, Ana Laura Lima, de Oliveira Melo, Lazaro Benedito, Aguiar, Rayssa Moreno Silva, Azevedo Fernandes, Luiz Eduardo de, Boa, Nathan Barroso Fonte
Digital Transformation & Sustainability: Eliminating Paper Printing Through Data Digitalization2025-36-006112/18/2025
This study explores how digital transformation in the automotive sector contributes to sustainability, particularly through the elimination of paper-based processes. Accelerated by the COVID-19 pandemic, the integration of digital technologies has optimized operations and reduced costs across the industry. The research focused on the impact of data digitalization on eliminating printed reports and documents, aligned with Sustainable Development Goals (SDGs) 8, 12, and 15. A mixed-methods approach was used, combining qualitative and quantitative techniques. Data were collected via questionnaires and descriptive research conducted with employees of a multinational automotive company in São Paulo. Findings revealed that the transition to digital solutions eliminated the company’s average of 842 monthly printouts, improved process efficiency by 12%, and reduced data loss and rework. Key initiatives included automating performance indicators, adopting electronic signatures, and promoting
Assis, Dioclécio Silveira, Jussani, Ailton Conde, Ibusuki, Ugo
Development of Embedded Electronics with Artificial Intelligence in an Implement for Forklifts2025-36-001212/18/2025
In this article we will discuss the development and implementation of a computer vision system to be used in decision-making and control of an electro-hydraulic mechanism in order to guarantee correct functioning and efficiency during the logistics project. To achieve this, we have brought together a team of engineering students with knowledge in the area of Artificial Intelligence, Front End and mechanical, electrical and hydraulic devices. The project consists of installing a system on a forklift that moves packaged household appliances that can identify and differentiate the different types of products moved in factories and distribution centers. Therefore, the objective will be to process this identification and control an electro-hydraulic pressure control valve (normally controlled in PWM) so that it releases only the hydraulic pressure configured for each type of packaging/product, and thus correctly squeezing (compressing) the specific volume, without damaging it due to
Furquim, Bruno Bueno, Pivetta, Italo Meneguello, Ibusuki, Ugo
Development of a Graphic Interface to Evaluate the Performance of a Hydrogen-Fueled Spark Ignition Engine2025-36-016512/18/2025
In recent decades, interest in alternative fuels has grown exponentially. Hydrogen has been researched as total or partial substitutes for gasoline in light vehicles, showing great potential. However, this fuel has unique characteristics and properties that can bring improvements or limitations in engine performance. Therefore, a quick analysis of the pressure and HRR curve can highlight changes in combustion and performance. To this end, the aim of this work is to develop a visual interface generated by MATLAB capable of showing the performance parameters of a spark ignition engine when using hydrogen as fuel, initially. This graphic interface is supported with a zero-dimensional model based on the Wiebe function and Woschni correlation to estimating the pressure and HRR values. The interface is designed to receive operating conditions and geometry of the engine, as well as combustion angles. From the information entered, it is possible to visualize mass fraction burned, heat transfer
Rincon, Alvaro Ferney Algarra, Alvarez, Carlos Eduardo Castilla, Oliveira Notório Ribeiro, Jéssica
Enhancing Multisensory Automotive Experience with Immersive Technologies2025-36-024412/18/2025
The integration of sensory stimuli in Virtual Reality remains a challenge in the automotive industry, especially regarding consumer perception and immersive experience. This study aims to examine the applications of virtual reality in the automotive industry, analyzing how the integration of sensory stimuli can impact consumer perception, the technological challenges involved, and the opportunities for innovation in the sector, contributing to the advancement of immersive automotive experiences. We adopted a literature-based analytical approach, involving the review of VR technologies applied to product design, consumer interaction, and sensory integration, with a focus on tactile, visual, and olfactory stimuli. The analysis considered technological, cultural, and market factors, ensuring a comprehensive understanding of the current state and challenges of VR adoption in the automotive context. As a result, we identified key benefits of VR in improving design, testing, training, and
Ramos, Catharina, Thasla, Yasmim, Rodrigues, Daniela, Alfonso, Marcio, Leite, Rodrigo, Ribeiro, Eulália, Winkler, Ingrid
Vehicle Gear Shifting Optimization for Fuel Consumption and Emissions Minimization2025-36-011112/18/2025
Vehicles powered by internal combustion engines play a crucial role in urban mobility and still represent the vast majority of vehicles produced. However, these vehicles significantly contribute to pollutant emissions and fossil fuel consumption. In response to this challenge, various technologies and strategies have been developed to reduce emissions and enhance vehicle efficiency. This paper presents the development of a solution based on optimized gear-shifting strategies aimed at minimizing fuel consumption and emissions in vehicles powered exclusively by internal combustion engines. To achieve this, a longitudinal vehicle dynamics model was developed using the MATLAB/Simulink platform. This model incorporates an engine combustion simulation based on the Advisor (Advanced Vehicle Simulator) tool, which estimates fuel consumption and emissions while considering catalyst efficiency under transient engine conditions. Based on these models, an optimization method was employed to
Da Silva, Vitor Henrique Gomes, Carvalho, Áquila Chagas, Lopez, Gustavo Adolfo Gonzales, Casarin, Felipe Eduardo Mayer, Dedini, Franco Giuseppe, Eckert, Jony Javorski
Natural Fiber Composites with Nanomaterials: A Sustainable Alternative to Metals in the Automotive Industry2025-36-004012/18/2025
This paper analyzes the potential of combining natural fibers with nanomaterials to develop advanced composites for automotive sector applications, providing a sustainable alternative to parts traditionally produced with metallic materials. The metallic alloy in the automotive industry is widely used in vehicle manufacturing, but faces significant challenges, such as high production costs, high weight, susceptibility to corrosion, and rigorous recycling processes. Natural fibers stand out for favorable mechanical properties, low cost, low weight, and eco-friendly material, making promising alternatives to metals and synthetic fibers. The combination of natural fibers and nanomaterials creates composites with improved mechanical and thermal, reducing any limitations inherent to natural fibers. Therefore, composites combined, called hybrid, have a high potential for use in various automotive components, such as in structural and non-structural applications. This study also analyzes the
Corrêa, Karytha, Cabral, Gabriel, Santiago, Marcelo, Veloso, Verônica, Chaves, Matheus
State of the Art and Perspectives of V2G and Plug & Charge in the Electric Mobility Ecosystem2025-36-017512/18/2025
The advancement of electric mobility has driven the development of technologies aimed at enabling smart, secure, and interoperable electric vehicle (EV) charging. In this context, this paper presents a technical and market analysis of the Vehicle-to-Grid (V2G) and Plug & Charge (PnC) functionalities, focusing on their architectures, applicable technical standards, communication protocols, levels of commercial maturity, and emerging applications. The discussion begins with a review of the main national and international standards relevant to charging infrastructure, with emphasis on IEC 61851, IEC 62196, and ISO 15118 series, which address the technical requirements of equipment, connectors, and vehicle-to-grid communication. The operation of V2G is then discussed as a technology that enables bidirectional energy flow between the EV and the power grid, with a focus on topological configurations, pilot project applications, and regulatory and economic challenges that currently limit its
Marques, Felipe L. R., Arioli, Vitor T., Bernardo, Rodrigo, Nakandakare, Cleber A., Pizzini, Luiz R., Nicola, Eduardo V.
Simulation Driven Design and Meshless Numerical Method for Quality Feel Evaluation of Vehicle Panel Components2025-36-009012/18/2025
The concept of “quality feel” in automotive interiors relates to how consumers perceive a product’s quality through touch and feel. While subjective, it’s crucial for satisfaction and differentiation and is defined by engineering requirements like displacement, especially for interior components. Assessing this early in development is vital. Traditionally, this evaluation happens virtually using Computer Aided Engineering (CAE) simulations, which measure displacement and stiffness. However, conventional simulation methods, like Finite Element Method (FEM), can be time-consuming to set up. This work presents two case studies where the evaluation of an interior panel’s quality feel, using structural numerical simulations combined with the Simulation Driven Design (SDD) method was performed. SDD is an iterative process where simulation results guide design modifications, optimizing the component until it meets quality criteria, which are based on simulated human touch and resulting
Cunegatto, Eduardo Henrique Taube, Cisco, Lenon Audibert, Silva, Matheus Rodrigues, Thums, Esmael, Quinelato, Leandro, Araújo, Tomás Victor Gonçalves Pereira
2025 International Conference on Transportation Infrastructure and Engineering (ICTIE 2025)2025-99-030012/17/2025
TOC
Research on SHM Acceleration Data Recovery Method Based on CNN-BILSTM2025-99-034112/17/2025
2
Zhang, Xiangyi
Research on the Application of Flexible Pressure Sensor Array in Electric Vehicle Seats2025-99-033812/17/2025
In this study, an intelligent monitoring system for electric vehicle seats based on flexible pressure sensor array is proposed. Through the design of multi-layer composite film structure and the collaborative development of STM32 embedded platform, high-precision sensing (error<5%) and rapid response (<200ms) of pressure distribution are realized. The experimental results show that the linearity of the sensor array is ± 1.5% FS in the range of 0-100kpa, and the dynamic response time is 3.6 times higher than that of the traditional sensor; By establishing a three-level adjustment algorithm (fuzzy PID+LSTM prediction+genetic optimization), the seat comfort is improved by 20.5%, and the system energy consumption is reduced by 33.5%. The research provides theoretical and technical support for the transformation of intelligent seats from “passive support” to “active interaction”.
Huang, Yifeng, Rong, Daozhi, Lin, Guoyong, Huang, Zhengui, Wang, Ruliang, Tao, Chengxi
Damage Identification of Bridges Based on Wavelet Packet Analysis2025-99-034212/17/2025
During the long-term service of steel-concrete composite beam bridges, the main beam structure is prone to sustain damage of varying severity due to such factors as sustained load effects and gradual degradation of material properties. The accurate identification of these damages and the implementation of timely maintenance measures are of crucial significance for guaranteeing the safe operation of bridges. This category of research not only holds substantial theoretical value but also can offer technical backing for engineering practices, thereby ensuring the long-term dependability of infrastructure facilities. For this reason, investigations into damage identification of bridges are conducted by means of vehicle-bridge coupling vibration analysis and wavelet packet analysis. Firstly, an analysis is carried out on the construction approach for the relative energy of wavelet packets; the relative energy curvature difference of wavelet packets is defined as the damage index (DI). To
Dou, Weihua
An Integrated Resilience Analysis Framework for Highway Tunnel Engineering Systems Using N-K-ISM Models Based on Decoupling thinking2025-99-036412/17/2025
Before Highway tunnel engineering is a complex system undergoing various evolutionary stages and characterized by multiple risk factors. The increasing interconnection and coupling of these risk factors can lead to operational accidents or disruptive events. These coupling effects pose significant challenges for project managers in effectively managing highway tunnel systems. Traditional risk-centered analysis approaches, which focus on post-event effects and causes while paying less attention to the coupling effects among risk factors, inadequately address these challenges. To fill this gap, this study examined the resilience evolution mechanism from all life cycle perspective and proposed a multi-factor and multi-stage resilience analysis framework. This integrated framework integrates the Natural Killing (N-K) model and the Interpretive Structural Model (ISM) to analyze coupling utility and implement decoupling control of resilience factors. The N-K model measures the coupling
Wang, Chunyu, An, Jingru
Development Path of Automated Rural Road Condition Detection in Changji Hui Autonomous Prefecture Based on Cost Analysis2025-99-034612/17/2025
This study estimates the automated detection costs for rural road pavement conditions in 32 provinces across China using conventional and lightweight equipment, respectively. Assuming full automated detection coverage, the detection costs for rural roads in Changji Hui Autonomous Prefecture and its subordinate counties are calculated to analyze the development path of automated rural road condition detection. The results show that the average detection cost using lightweight equipment is generally lower than that using conventional equipment. Based on national average detection costs, employing lightweight equipment for automated rural road detection in Changji Prefecture could reduce fiscal expenditure by approximately CNY 770,000. It is recommended that Changji Prefecture, in promoting rural road informatization, enhance the application of lightweight automated road condition detection equipment, expand the sharing and utilization of automated detection data, and strengthen the use
Yang, Yuting, Zhang, Meng, Wang, Yajie, Li, Bing, Xu, Yongji
2024–2025 Reviewers09-13-02-001412/15/2025
2024–2025 Reviewers
Hardy, Warren
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