Browse Topic: Developing countries

Items (223)
Agricultural operations in hilly, uneven & slopy terrains demands high levels of operator focus, effort and skill. However, todays farming ecosystem across the globe is affected by 2 major scenarios: the aging workforce in the agricultural sector and the ever-growing problem of distraction due to mobile device and social media use. These issues compromise safety during operations such as start stop maneuvers, parking on slopes, and maneuvering in confined & narrow areas. Stringent emission norms are also being mandated across developed and developing countries as a measure to reduce Global Greenhouse house gas emissions. These measures are indeed necessary for sustainability but has increased overall tractor purchase and operating costs without improving safety & operator comfort. There has been a trend seen around the world in terms of poor sales post Emission implementation. Registration of Older tractors without these stringent emission norms were also witnessed in Developed countries. Hence, there is a need for tangible, value-adding features that provides solutions to 2 of the above-mentioned problems. This paper presents an automation approach using existing hydraulic brake actuation systems — specifically, hydraulic cylinders — to implement Automatic One side Braking which has been a long-time issue of Agricultural farmers of Compact & Utility segment. These segments traditionally lack automation as Cost has always been an important factor in this segment. Hill Hold, E-Parking Brake are the other proposed solutions require minimal changes to conventional braking hardware while adding electronic control logic to reduce operator workload, improve productivity, and enhance safety. The implementation is discussed for conventional internal combustion engine tractors in traditional power train, Hydrostatic & power shuttle transmission models.
M, RojerT, GanesanP, VelusamyNatarajan, SaravananV, Mathankumartripathi, ShankarNarni, KiranHaldorai, RajanDevakumar, Kiran
In a developing country like India, the growing energy demand across all sectors underscores the urgent need for clean, sustainable, and efficient energy alternatives. Hydrogen stands out as a promising fuel, offering virtually zero emissions and helping to reduce greenhouse gas (GHG) emissions, which directly contributes to mitigating global warming, ensuring a cleaner environment, and lowering dependency on fossil fuels. In line with Sustainable Development Goal 7 (SDG 7), which seeks to guarantee that everyone has access to modern, cheap, and sustainable energy, hydrogen is well-positioned to be a major player in India's energy transformation. However, hydrogen has unique properties such as its wide flammability range, high reactivity, and high energy content present significant challenges in terms of safety, particularly in its storage, transportation, and usage. Improper handling or inadequate safety measures can lead to hazardous incidents, making robust testing, certification, and infrastructure development is vital for its safe deployment. Technology for hydrogen detection is essential for maintaining safety and adhering to legal standards. However, detecting hydrogen leaks poses significant challenges due to its unique physical properties: colourless, odourless, and tasteless, no smoke or visible trail, low density and high buoyancy etc. This paper reviews the current literature on hydrogen safety, with a focus on detection technologies, leakage prevention, and key considerations essential for the safe application of hydrogen in accordance with regulatory requirements. The paper discusses various sensor technologies and their underlying detection principles, including Catalytic, Resistance, Thermal conduction, Electrochemical, Work Function, Mechanical, Optical, Acoustic etc. Each sensor type is assessed for sensitivity, response time, selectivity, detection range, and suitability for different applications. This review aims to support researchers, industry stakeholders, and policymakers in identifying effective detection solutions and enhancing hydrogen safety frameworks for widespread adoption.
Pawar, YuvrajDekate, Ajay DinkarThipse, SBelavadi Venkataramaiah, Shamsundara
The need for energy is ever increasing, though the dependency on renewable energy have increased, it is not sufficient to cater the demand. India is one of fastest developing country which depends on coal 55% for its total energy need. To achieve coal digging & transportation an underground mining vehicle has gained high importance. Underground mine environment is inherently dangerous due to various factors, including explosive and toxic gases, dust, and the potential for collapses. Thereby vehicles running in coal mines requires extreme safety features to safeguard its operator & coal mine workers. In India the Directorate General of Mines Safety (DGMS) under Government of India circulates notification to Manager of Coal and Metalliferous Mines & OEM, concerned about the minimum safety evaluations to be taken care for the mining trucks. It has been observed that there are significant inconsistencies in design practices for mining vehicles, with the presence of multiple, unverified types and models. In many cases, these designs lack conformity to established Indian or international standards, even where such standards are readily available. This not only compromises quality and reliability but also poses risks to safety and long-term sustainability. This Paper is providing complete guideline for required safety features for the latest available technology in underground mining trucks. This paper will take you through various standards available globally to insure safety of the operator. Further the Paper will provide complete solution for specific modifications in standard procedure to fit with Indian scenario. Presently in India, Underground Mining trucks are not covered under Central Motor vehicle rules as the mining truck application is way different than the commercial trucks those ply on road. The paper gives guideline for having safety related compliances also touches upon performance & environment related compliances which aligns mining trucks safety through global practices and technology assessment. This paper will also guide for designers and engineers to consider various standards which shall support their study & design to meet listed standards required for mining truck application. This paper can be a guideline for mining industry & regulatory bodies in India for keeping technical standards & enhancement in technology so that new guidelines can be inclusive of latest standards requirements before deploying vehicles for underground mining activity.
Babar, SagarAkbar Badusha, A
As the brain and the core of the electric powertrain, the traction inverter is an essential part of electric vehicles (EVs). It controls the power conversion from DC to AC between the electric motor and the high-voltage battery to enable effective propulsion and regenerative braking. Strong and scalable inverter testing solutions are becoming more essential as EV adoption rises, particularly in developing nations like India. In India, traditional testing techniques that use actual batteries and e-motors present several difficulties, such as significant safety hazards, inadequate infrastructure, expensive battery prices, and a shortage of prototype-grade parts. This paper presents a comprehensive approach for traction inverter validation using the AVL Inverter TS™ system incorporating an advanced Power Hardware-in-the-Loop (PHiL) test system based on e-motor emulation technology. It enables safe, efficient, and reliable testing eradicating the need for actual batteries or mechanical loads. Testing across signal and power levels and the validation of both inverter hardware and software under real-world driving scenarios can be facilitated with proposed test system. Indian OEM challenges like reduction in battery development costs, ensuring high replication precision, and managing thermal and power instability in early-stage prototypes are primary focus areas for this test system. With the Inverter TS, various motor types (IM, EESM, PMSM), switching strategies, and SiC based 800V architectures with different control architectures can be emulated and validated, which can further be optimized for powertrain efficiency. Inverter efficiency maps can be derived and fast control strategy can be iterated which facilitates the the overall drivetrain optimization. This paper focus on how adopting such emulation test methodologies can help EV developers to overcome infrastructure gaps, reduce time-to-market, and enhance powertrain efficiency at a lower cost.
Mehrotra, SoumyaChhabra, Rishabh
The automotive regulatory landscape in India is evolving rapidly, driven by a dynamic policy intervention by GOI, striking push for sustainable mobility, safety, technological advancements, dEnvironmentally soundeeper localization, energy self-reliance, product quality control and simplified registration process. Key regulations cover areas like vehicle safety norms, emission norms, fuel economy norms, BIS QCO, the promotion of EVs and alternative fuel vehicles, R & D roadmaps, ELVs, incentive policies and vehicle registration reforms. India has been keeping a close eye on the automotive regulatory progress in the Europe as well as other developed countries as a cornerstone for technical harmonization, cross learning, gauge benefits and economic implications. India is progressively aligning its automotive regulations with global standards, particularly with UN Regulations and GTRs, while also considering unique Indian driving and environmental conditions. This alignment is crucial for integrating into global value chains and enhancing India's competitiveness in the automotive sector. At the same time, GIO also has been taking the cognizance of ground realities regarding technological readiness, skilled workforce, supply chain resilience, infrastructure and cost competitiveness. Therefore, GOI always has been striking a balanced approach between harmonization of regulations and business implications (TCO, business sustenance and growth). This balancing act aims to foster a globally competitive automotive industry ensuring safety and environmental responsibility while nurturing the domestic market. This paper explores the various initiatives and policy reforms undertaken by GOI time to time in shaping India’s transition to a safe and sustainable mobility. This paper also upholds the commendable and remarkable actions accomplished collectively by GOI Ministries/Departments, Test agencies, OEMs for the stride towards the destination of safe and clean mobility. The regulatory information presented in the paper focuses on four and above wheeled vehicles and excludes 2/3-wheeled vehicles.
Patil, Dharmarayagouda
India being highly populated and developing country, the demand for various alternative fuel is increasing drastically. It is driven by the need to reduce dependency on traditional fossil fuels & reduce impact on environmental issues like Greenhouse gas, emissions & pollution. The potential options, CNG (Compressed Natural Gas) & Biodiesel, are becoming increasingly popular and important. Biodiesel, a renewable fuel which is produced from waste materials & crops which grown repeatedly & easily available while CNG is more sustainable than diesel as natural gas is a cleaner-burning fossil fuel in comparison to coal or oil. This paper will focus on comparison between basic properties of Diesel, CNG & Biodiesel. In this study will also focus on survey of various Government initiatives, policies & infrastructural development which are evolving to encourage the usage of CNG & Biodiesel. These fuels are emerging as promising alternative contenders to traditional diesel. It has the potential to reduce carbon footprints, making them environment friendly & more sustainable energy options. This survey also summaries the industry motivation from govt initiatives to promote the aim of cleaner transportation & its transition towards future sustainable energy. This study presents a comparative journey of CNG & Biodiesel in India. Key parameters like fuel properties, feedstocks and its availability, storage and handling, product integration, emissions and endurance performance assessments, customer acceptability etc. are considered for understanding these fuels in a better way. Also, it will highlight the key bottlenecks, technical challenges & the obstacles hindering the widespread adoption of Biodiesel as compared to CNG. The paper also elaborates the challenges on sustainability of biodiesel and CNG fuels and the futuristic opportunities in carbon neutral fuels like H2. The paper concludes with the comparative study of CNG & Biodiesel on various aspects from ideation to execution.
Bondada, NanditaBaruah, LabanyaMokhadkar, Rahul
Affordable, efficient and durable catalytic converters for the two and three-wheeler industry in developing countries are required to reduce vehicle emissions and to maintain them at a low level; and therefore, to participate in a cleaner and healthier environment. Especially, metallic catalyst substrates developed by Emitec Technologies GmbH with structured foils like the Longitudinal Structure (LS), or LS-Design® are fully compatible to this effort with more than 70% share of produced 2/3 Wheelers metallic catalyst substrates for the Indian market in 2024. One decade after the market introduction of this LS structure, Emitec Technologies GmbH will introduce now a new generation of foil structure: the Crossversal Structure (CS) or CS-Design®, that improves further the affordability, the efficiency of metallic catalytic converters, keeping the durability at same level as previous substrate generation. The paper will briefly review the development of metallic substrates for 2/3 wheelers applications, especially the development of structured foil substrates, describe the new foil structure CS, compare its performances to those of previously developed metallic substrates with structured LS foils. For this later purpose, experimental emission measurements under WMTC driving cycle on roller bench will be carried out on one Indian BS6 - OBD2 four stroke motorcycle. The results will be discussed and the benefits of CS for current and future motorcycle applications will be drawn.
Jayat, FrancoisSeifert, SvenBhalla, AshishGanapathy, Narayana Prakash
The adoption of hydrogen as carbon-free fuel for internal combustion engines in both transport and off-road applications could offer a significant contribution towards carbon neutrality. In the technical pathway to the conversion of conventional engines operating with liquid fuels to hydrogen, a key role is played by the injection systems. In particular for direct-injected combustion systems, the achievement of an adequate capability to control the gas jets development and the following mixing with air in the combustion chamber is mandatory in order to govern the heat release rate, so to obtain high efficiency levels while limiting the knock tendency and NOx formation. In order to achieve this complex task, injector caps featuring multiple holes (often non uniform in size) can be installed on the injector nozzle so to properly distribute hydrogen obtaining a proper matching with the combustion chamber design and with the air charge flow structure. To this end, the development of both appropriate simulation capabilities as well as effective diagnostic methodologies for a detailed characterization of high-pressure gas jets are required. In the present paper, a single-hole GDI-derived prototype injector equipped with a 2-hole cap and fed with hydrogen is analysed with a combined experimental and 3D-CFD numerical methodology. The injector was characterized in terms of mean mass flow rate and global development of the two jets emerging from the cap. Further, the measurement of the momentum flux of the jets, coupled with the results of the 3D-CFD analysis, enabled the evaluation of the mass flow distribution among the two jets. The same 3D-CFD numerical tool, adequately validated with the available experimental data, was used to deepen the development of the flow structures within the injector cap, evidencing how the complex flow pattern inside the cap influences the evolution of the emerging jets. Globally, the combined experimental-numerical approach used was proved to be an effective methodology to support the development of hydrogen injection systems.
Postrioti, LucioFontanesi, StefanoMartino, ManuelMaka, CristianBreda, SebastianoFalcinelli, FrancescoRicci, Andrea
Low-Cost Mobile Hydrogen Refuelling Stations: A Cost-Effective Solution for India's Sustainable Transportation” The likely depletion of fossil fuel reserves in the next fifty years and growing environmental concerns caused by petroleum fuel-based vehicles highlight the urgent need for sustainable alternatives. India, a developing country, requires a significant amount of energy to sustain its growth, most of which is imported. Hydrogen is one of the cleanest fuels and offers sustainable pathways to a low-carbon future. The government of India has already launched a Green Hydrogen mission and has set up a very ambitious target for 2030. However, the absence of adequate refueling infrastructure is a significant blockade to India's widespread adoption of hydrogen-powered vehicles. The mobile hydrogen refueling station (MHRS) is a flexible system that enables lower initial capital costs than fixed hydrogen refueling stations and allows for the gradual build-up of hydrogen mobility fleets. Such a system could be very useful in India, and it integrates advanced safety features, including hydrogen leak detectors, pressure and temperature sensors, flame detectors, and gas composition analyzers, to ensure the safe dispensing of hydrogen. Such a system can significantly boost local economies by creating employment opportunities at various hydrogen supply chain stages and reducing air pollution. These can dispense hydrogen at both 350 bar and 700 bar pressures, ensuring compliance with international safety standards such as ISO 14687 and ISO/TR 15916. This paper studies the design and economics of a low-cost, scalable Mobile Hydrogen dispensing system. It evaluates its cost-effectiveness, scalability, safety, socio-economic, and environmental impact (using Life Cycle Analysis) in a developing country like India. The results of the study are very promising and suggest that MHRS has a sustainable future in India.
Mathur, AnimeshNayak, AjayKumar, Naveen
In commercial vehicles, particularly in developing countries where they are heavily used for transporting goods, overloading poses serious risks, including vehicle imbalance, accidents, and financial losses. Overloading is prevalent in these regions, leading to frequent structural damage and endangering road users. To address these issues, efficient load monitoring systems are essential for maintaining vehicle stability, ensuring proper load distribution, and preventing accidents related to overloading. Traditional methods of load monitoring, which rely on manual checks or complex sensors, offer limited feedback and are often reactive rather than proactive. This paper introduces a novel system that detects the linear deflection of leaf springs to monitor cargo loads in commercial vehicles. By measuring axle deflection under different load conditions, the system establishes a threshold load value within the vehicle's controller. When this threshold is exceeded, alerts are promptly transmitted via the Controller Area Network (CAN) bus, enabling drivers to take timely action to prevent overloading. This innovative approach not only enhances vehicle stability and road safety but also reduces maintenance costs and operational disruptions associated with overloading. By delivering prompt notifications and enabling proactive intervention, the system significantly improves the safety and efficiency of commercial vehicle operations.
Katta, EvaMaji, KundanSaha, SatyaTiwari, Sanjay
The world is moving towards a green transportation system. Governments are also pushing for green mobility, especially electric vehicles. Electric vehicles are becoming more popular in Europe, China, India, and developing countries. In EVs, the customer's range anxiety and the perceived real-world range are major challenges for the OEMs. The OEMs are moving towards a higher power-to-weight ratio. Energy density plays a crucial role in the battery pack architecture to increase the vehicle range. Higher capacity battery packs are needed to improve the vehicle's range. The battery pack architecture is vital in defining the gravimetric and volumetric energy densities. The cell-to-pack battery technique aims to achieve a higher power-to-weight ratio by eliminating unnecessary weight in the battery architecture. The design of battery architecture depends on the cell features such as the cell shape & size, cell terminal positions, vent valve position, battery housing strength requirements, etc. This work analyzed different LFP cell-to-pack architectures based on the production-ready battery cells to achieve optimized cost, vehicle range, structural rigidity, and safety to meet economic & sporty vehicle requirements.
K, Barathi Raja
Researchers have created a portable device that can detect colorectal and prostate cancer more cheaply and quickly than prevailing methods. The team believes the device may be especially helpful in developing countries, which experience higher cancer mortality rates due in part to barriers to medical diagnosis.
The path towards clean mobility points in the direction of battery electric vehicles (BEVs) as a possible transportation solution. Despite a growing market penetration worldwide, emerging countries are struggling to successfully adopt BEV with current vehicle models. The literature presents an embracing discussion about BEV barriers but lacks into suggesting practical actions into BEV design. Based on a product development methodology and value analysis, this research aims to review factors holding back the BEV adoption in developing countries and to apply these factors into BEV features and design specifications. The literature was systematically reviewed based on the Brazilian case scenario to cast customer requirements for numerical evaluation through the Mudge Method. These were later translated into design requirements and ranked according to their relative importance with the quality function deployment (QFD). The results show that vehicle safety, pricing, and range anxiety are the most influential requirements for the customers, so the design must strongly transmit these features. Battery issues and the selling price are found in the prior design requirements, so they must be the main guidelines in decision-making and the vehicle features. Based on these findings, it has been seen that a small urban car can fulfil an urban customer necessity with the present technology state and pricing, which can help to boost the BEV acceptance and the image of a ready concept for the market.
Colpo, Leonardo R.Nora, Macklini DallaRomano, Leonardo N.Glufke, Ronaldo M.Rech, Cassiano
The creators of the designs hope that their promising technology, initially developed for emergency short-term ventilators in response to the coronavirus pandemic, will help to address the shortage of mechanical ventilators in developing countries in the long term.
In developing nations, most passenger vehicles are equipped with mobile air conditioning (MAC) systems that work on Hydro Fluoro Carbons (HFC) based refrigerants. These refrigerants have a high global warming potential (GWP) and hence adversely affect the environment. According to the Kigali amendment to Montreal Protocol, Article-5 Group-2 countries including India must start phasing down HFCs from 2028 and replace them with low Global Warming Potential (GWP) refrigerants. One such class of low GWP refrigerant is Hydro Fluoro Olefins (HFO) In order to replace HFCs with HFOs in existing MAC systems, the various system performance parameters with the new refrigerant are required to be evaluated. Performance evaluation of MAC system is rendered quicker and cost-effective by deploying a digital simulation tool. There is good correlation and confidence established for MAC performance prediction with HFCs through 1D CAE. Further, to enable AC performance simulation with drop-in refrigerant through 1D CAE, a simulation methodology needs to be formulated to build correlation with physical test. This work comprises generating the physical test data by replacing the R-134a refrigerant in a test vehicle with low GWP R-1234yf drop-in refrigerant. The MAC system performance is validated at severe ambient condition (>40°C) and then compared with baseline performance with R-134a refrigerant. Preliminary work comprises performing first-cut simulation by replacing R-134a in the correlated model with R-1234yf and analyzing the gap between physical test data and 1D CAE outcome. A sensitivity analysis is carried out to understand the impact of different parameters like warm-up temperatures, duct heat gain values etc. on MAC performance. Simulation results obtained by tuning these parameters are found to correlate with physical test data by > 95% accuracy. With the correlated model, this simulation methodology is deployed for another vehicle to predict the MAC performance with drop-in refrigerant. The proposed methodology will help to understand the impact of drop-in refrigerants on present HFC-based MAC systems and enable us to provide feasible recommendations to meet the target MAC performance for intended climatic usage conditions well before prototyping and physical validation.
Kulkarni, ShridharShah, GeetJaybhay, SambhajiVarma, Mohit
In response to the growing need for increased mobility and road safety, India, like other developing nations, is placing a high focus on modernizing its transport infrastructure. This report performs a thorough technical analysis of the challenges and implementation issues that were encountered when deploying Intelligent Transportation Systems (ITS) in India. This paper provides valuable information about successful ITS deployment and the unique challenges faced in the Indian context, drawing on global research and case studies. A detailed understanding of cutting-edge technologies and how they integrate with current infrastructure is essential for India's adoption of ITS to be successful. Collaboration with a range of stakeholders, including governmental organizations, transportation authorities, and technology businesses, is essential for effective deployment. Using examples from around the world, this study intends to find the best stakeholder management practices.
Rajak, VipinSandhu, Jivraj Singh
In developing countries, manual transmissions are leading the market due to their efficiency and low cost. In a manual transmission, the synchronizers play a vital role in defining the gear shift quality. Manual transmission vehicles are getting refined for a pleasant driving experience. The gear shift quality is one of the unique selling points for the vehicle, so the automakers are focusing on the reduction of the gear shift forces. In a manual transmission, the synchronizers are used to match the speed difference between the upstream and downstream inertia for the gear-shifting process. The synchronizers have conical friction surfaces to generate friction and cone torque. The increase in cone torque reduces the gear shift impulse. The cone torque can be increased with mismatch tolerance in the frictional surfaces. In this technique, two cone angles are used for the frictional surfaces. The applied force on the synchronizer tooth compresses the synchronizer ring and closes the non-uniform clearance between the frictional surfaces. This generates uniform surface pressure and increases the cone torque. The design is validated for the increase in cone torque using the synchronizer test rig. The mismatch tolerance increases the cone torque and reduces the synchronization time. Due to the mismatch, after the synchronization, the synchronizer ring tries to come back to its original position. This avoids the sticking of the synchronizer ring over the gear cone. This quickly reduces the gear shift forces after synchronization. The gear shift quality is validated on the vehicle using the Gear Shift Quality Analyzer. The results confirm that the mismatch tolerance enhances the gear shift quality more than the conventional method of tolerancing of the frictional surfaces.
K, Barathi RajaK, Jibin Paul
As the world is moving toward optimized production strategies, third-world countries are also putting their efforts into contributing to this smart manufacturing approach. However, despite realizing the impact of its global significance and reduction in financial overheads, most of the third-world potential industries are hesitant to this transformation. The predominant reasons are huge capital investments and the cost of handling technology. In this study, a cost calculation methodology is recognized that analyze the cost benefits of technological investment. The case shows that the adaptation of Industry 4.0 is more economical than the traditional manufacturing approach. In an existing setup, a traditional TDABC is being applied, where cost id resources such as labor and material are included in a product cost at the end. This approach losses the visibility of associated labor and material cost used for the particular activity giving an offset in a product cost. Therefore, it is highly necessary to improve this traditional methodology by measuring and analyzing activities for every resource consumed. The methodology used in this study is advantageous, easy to implement, and maps the strategy that can be commonly utilized for any manufacturing activity to gain a competitive advantage in an entire value chain of Industry 4.0. In this study, a modified real-time application costing tool, time-driven activity-based costing (TDABC), is proposed. A comparative analysis of existing and proposed TDABC is performed. The outcomes of this study signify the adaptation of digital manufacturing for higher productivity, a reduced amount of operational budget, and efficient utilization of resources.
Fatima, AnisAli, Syed Sajjad
Today, most vehicles in developing countries are equipped with air conditioning systems that work with Hydro-Fluoro-Carbons (HFC) based refrigerants. These refrigerants are potential greenhouse gases with a high global warming potential (GWP) that adversely impact the environment. Without the rapid phasedown of HFCs under the Kigali Amendment to the Montreal Protocol and other actions, Earth will soon pass climate tipping points that will be irreversible within human time dimensions. Up to half of national HFC use and emissions are for the manufacture and service of mobile air conditioning (MAC). Vehicle manufacturers supplying markets in non-Article 5 Parties have transitioned from HFC-134a (ozone-safe, GWP = 1400; TFA emissions) to Hydro-Fluoro-Olefin, HFO-1234yf (ozone-safe, GWP < 1; TFA emissions) due to comparable thermodynamic properties. However, the transition towards the phasing down of HFCs across all sectors is just beginning for Article 5 markets. Patents on R-1234yf will soon expire, just as scarcity is likely to drive the price of R-134a to historic highs. This work consists of two case studies, specific to an Internal Combustion Engine (ICE) and an Electric Vehicle (EV). Two different refrigeration system architectures are examined. Both the shortlisted vehicles have different and complex AC system architectures. Complex AC system architectures are selected in this study with the objective of understanding and deploying the learnings in vehicles with less complex and simpler AC system architectures. The ICE vehicle selected for the study has a dual AC configuration with two cooling points (front and rear), using DX architecture. In the EV, an architecture similar to that of the ICE vehicle is deployed for cabin cooling, but unlike the ICE vehicle, it has a secondary coolant-based loop provisioned for battery thermal management. For this study, the baseline HFC-134a refrigerant is replaced by a ‘drop-in’ alternate low-GWP HFO-1234yf refrigerant in both vehicles. This study focuses on cooling performance evaluation with existing HFC refrigerant and proposed HFO refrigerant for both AC system architectures, gap identification, and proposing common and unique solutions for bridging the performance gaps.
Maurya, AnuragMehta, BhavikSardesai, SureshSwarnkar, SumitVenu, SantoshKapoor, Sangeet
Nine out of 10 amputees in the world don't have access to a proper prosthetic. The startup company, LIMBER Prosthetics & Orthotics, Inc. aims to do something to address this problem by 3D printing complete one-piece structurally sound prosthetic limbs.
As pedestrians are among the most critical road users, this research analyzes their vulnerability characteristics and predicts the injury severity of pedestrian crashes through decision tree techniques, rather than using statistical regression models that have particular predefined causal relationships between dependent and independent variables. Five years have been studied in Nablus Governorate/Province (2012–2016), one of 16 governorates in Palestine, as a case study based on reported crash frequencies for developing countries. Tree techniques (CART [Classification and Regression Tree] and CHAID [Chi-Square Automatic Interaction Detector]) were applied to extract the main impacting factors on injury severity for pedestrian crashes. The main contributions considered a small regional context in developing countries and found differences between the results of various methods in injury severity. Fourteen independent variables have been analyzed. A CART model with Gini splitting has produced the most accurate model. The most important variables were the victim’s gender, followed by area classification as rural, and the age categories of pedestrians older than 65 and younger than 15 years. The least important variables were found to be the driver’s gender, land use, and pavement conditions. Results also showed that the proximity of crashes to schools is relatively high; therefore, some policies were suggested regarding children’s awareness, school zones, and driver behavior. It was found that the majority of factors influencing pedestrian crashes are related to human characteristics such as age, gender, or attitude whereas, in developed countries, they were related to vehicles and infrastructure. Based on the results of the study, tree techniques were considered effective in the analysis of injury severity of pedestrians in the context of developing countries to identify the main factors of vulnerability.
Jaber, AhmedAl-Sahili, Khaled
Methanol is sometimes referred to as ethanol's deadly twin. While the latter is the intoxicating ingredient in wine, beer, and liquor, the former is a chemical that becomes highly toxic when metabolized by the human body. Even a relatively small amount of methanol can cause blindness or prove fatal if left untreated.
In developing countries, the commercial vehicle industry is one of the key drivers for economic growth. The commercial vehicle industry in India is expected to reach 11,80,000 units by 2025 with a CAGR of 18% from CY 2020 to CY 2025 [1]. In the price sensitive segment of small commercial vehicles, it is imperative to incorporate accurate fuel economy measurement techniques during product development stage to deliver maximum value to the customer. In this approach, measuring the fuel consumption of small commercial vehicles in real world driving conditions in real time is one of the most critical aspects in engine calibration development and fine tuning. One of the challenges in measuring fuel consumption in sub 1 liter diesel engines is the very low fuel flow rate in the fuel feed line which keeps varying as per the driver demand. This paper presents a methodology of using fuel flow meters without tapping the vehicle’s regular fuel flow line which facilitate real time fuel flow metering values without affecting the drivability of the vehicle. Fuel flow meter data is recorded along with other critical engine parameters. The recorded fuel consumption data is validated against gravimetric fuel flow measurement and emission carbon balance method in chassis dynamometer and by gravimetric weight measurement method as per SAE J1526 TM for on-road measurements. The results show good correlation with R-squared value ranging between 0.97 to 0.98 between fuel economy measured using flow meter and gravimetric method as per SAE J1526TM. The quality and consistency of correlation is established and verified across 2 different platforms. This paper explains in detail, the approach of instrumentation along with key results. This robust methodology provides repeatable & reproducible results consistently during on-road fuel economy development.
Bose, AnshumanIbrahim, Mohamed
The increasing rates of violence and the lack of effective public security policies, especially in large urban areas in developing countries, have reflected directly in the automotive civil armor market, making Brazil the world leader in the segment of ballistic protection type III-A level against handguns according to the NIJ 0108.01 standard [1], followed by Mexico. Faced with this scenario, to speed up the armoring process on brand new automobiles, the armoring companies have adopted shop floor procedures to quickly assembly the ballistic protection parts, without considering automotive design engineering and manufacturing criteria of the vehicle. One of the solutions for improving the quality of this process and optimizing costs is the adoption of the DFMA® tool, Design for Manufacturing and Assembly. Since, there is no specific DFMA® literature regarding automotive armoring processes, the authors have addressed this through a systematic literature review to obtain the references of the state of the art related to DFMA® tool. Based on this context, this review intends to present the following aspects: the related techniques and their main results, challenges and opportunities, its support as a reference in the armoring service area and the advantages of keeping the warranty and original functionalities of the civil armored vehicles.
Medeiros, Mateus AlvesCandido, Guido MuzioKaminski, Paulo Carlos
During the 20th century, the energy landscape in India was dominated by fossil fuels, with diesel, petroleum, and kerosene used for most industrial and domestic purposes. In rural India, a large part of the population was still using coal, wood, or dung fires for cooking. However, the last few decades have seen the country strive to become a more gas-based economy, with widespread use of liquefied petroleum gas (LPG) and compressed natural gas (CNG) for cooking and even transportation. Recently, piped natural gas has also been made available to many urban households, providing the comfort of uninterrupted cooking gas directly to consumer homes. This new development calls for the gas utility providers to measure how much gas is being consumed. How? With the help of gas meters.
It has been predicted that the prevailing COVID-19 situation would result in increased demand for personal vehicles. There is a renewed interest in the 3 wheeled vehicles for short urban mobility in western countries due to their inherent cost advantages which will make it affordable for the common man. As the world is moving towards electric vehicle technology, a light 3 wheeled vehicle option will also help in reducing battery weight and thereby help in addressing the range concerns. In addition, slow speed 3-wheelers need not pass extensive safety regulation tests in many western countries including the USA. Three-wheeled vehicles are not new to developing countries like India as three-wheeled auto-rickshaws are quite popular for short distance shared travel. The existing single front wheel design known as delta design may have a stigma attached to it due to historic reasons in India. There is also a perception that the three-wheeled vehicles are highly unstable. Therefore, the current paper studies in detail an alternate design known as the tadpole design having two wheels in the front. The tadpole configuration facilitates decent styling and good aerodynamics. The tadpole configuration is modeled and analyzed using CAE multibody dynamics software, MSC Adams Car. To get confidence in the simulation results, a few benchmarked and tested vehicles are selected from the available literature [1] and the MBD results are compared for correlation. The studies also include a standard four-wheeled vehicle and a delta configuration 3-wheeler for reference purpose. The MBD virtual analyses provide results for vehicle stability and handling characteristics like overturning speed limit, oversteer and understeer behavior during constant radius cornering tests. The paper, by keeping in mind the typical urban driving condition and pattern, gives its feedback and recommendation about the tadpole configured 3-wheeler.
Nimje, RahulManivasagam, Dr. ShanmugamPatil, Amol
The air purifier industry has seen a growth in terms of demand and sales lately. All credit goes to massive Industrialization in developing countries such as India. The most harmful of the pollutants are PM 2.5 articulates and NOx Emissions. This leads to the new trend of customers become health and comfort conscious and willing to pay more for better and improved transportation. To satisfy these demands, COEM’s are developing more numbers of Air conditioning buses. Although the OEM’s are meeting this demand of quantity, the quality of air from air conditioner is still suffer. One of the main reasons for this poor air quality is because of the ineffectiveness of conventional air conditioner air filters to control particulate materials i.e. PM2.5, biological pollutants i.e. microbes, bacteria, viruses, and gaseous pollutants i.e. CO, CO2, SO2, NOX, O3 & VOCs in air. As per various researches, health problems associated with bus occupant compartment air quality appear more frequently. This article presents a study of the current scenario of the problems of air pollution. Severity of the issue has been highlighted. A Compilation of the most common and significant methods of purifying air such as those employing the use of filters.
Dwivedi, Ajay KumarPahade, AtulThakur, Jitendra
China's auto market has developed rapidly in recent years and has become the world's largest auto market. The rapid increase in sales of passenger cars has brought a series of environmental and energy problems. In response to these problems, “The Parallel Management Method for Corporate Average Fuel Consumption and New Energy Vehicles Credits” (Dual-credit Regulation) has been enacted in 2018. However, some problems about the regulation were gradually exposed with the NEV subsidies decreasing, such as too much surplus new energy vehicle credit. To promote the development of NEV, the reform of dual credit regulation was issued in June,2020. Based on the reform of the" dual-credit " regulation in 2020, this paper proposes the three-stage dynamic game model to solve the auto market’s Nash Equilibrium, then analyzes and predicts the impact of the " dual-credit " reform on the development of China’s 2020 automotive industry, aimed at providing some references for the reform of “dual-credit” regulation.
Pengyu, ChenLin, GuanZhan, ZhenfeiYin, Yunlei
In the modern automobile scenario in developing countries, customers are getting more meticulous and market more competitive. Now even the budget vehicle customer expects desirable vehicle performance in specific use cases of the vehicle that were previously not focused by designers. Hence, the focus on perceived quality challenges automobile engineers to go the extra mile when it comes to the cost-effective design of parts that are tangible to the customer. A vehicle's cowl cover is one such exterior component. The primary functions of this part are to provide air intake opening for the HVAC system and cover the components like wiper motor. The aesthetic function is to cover the gaps between windshield, hood, and fender as seamlessly as possible. A specific role of cowl cover, which calls for a designer's attention, is its load-bearing capability. This component has to be stiff enough to bear external loads like snow accumulation or application of hand on the part by customer or service personnel. Simultaneously, it plays a significant role in absorbing the energy of a pedestrian's head impact during a crash. This engenders a need to optimize the cowl cover design for energy absorption in one direction and deformation resistance in another direction. This paper explains the methodology in which a cowl cover can be designed to cater to the need for directional load bearing without adversely affecting the pedestrian impact performance of the part. With the help of FEA, cost-effective design approaches for improving the stiffness of cowl cover assembly are studied, and their effect on pedestrian energy absorption is checked. Finally, the study identifies and discusses the concepts which have favorable stiffness with a limited impact on pedestrian energy absorption.
Jayanth, NikhilAgarwal, AaradhanaS, Chandra Sekhar
To reduce global warming, Honda has been worked on emission reduction and fuel efficiency enhancement by applying fuel injection systems. The productivity enhancement and cost reduction are strongly demanded in developing countries as the market is expanding. To enhance productivity and reduce cost of ECU, application of the semiconductor production method has been started for printed circuits with edge connectors. However, products that fully meet the requirements of us have not been realized so far. The ECU developed this time has a structure shielding the whole PCB package except the edge connector terminals. Thus, the waterproofness required for an ECU has realized, as a standalone component, as the first in the world (by Honda survey). To achieve that, we developed transfer molding dies equipped with a unique mechanism never been applied. Moreover, we developed an epoxy resin that eliminates the after cure process. Thus, productivity of 5 times over conventional was realized with a multi-cavity molding capable of moldings more than 10 pieces at a time. Furthermore, a new waterproof card-edge connector was developed, in which a half pipe type terminal providing a stable contact resistance, even with a low contact pressure, and a slider structure that enables reliable coupling operations were adopted. As a result, a vibration resistance that exceeds conventional performances was realized, and ECU attachment/detachment in a narrow work space was made possible. By applying the measures described above, the total cost of the ECU and the connector was reduced by 20%.
TAKEDA, YuichiSUGIO, DaisukeINOSE, KojiTAKIOKA, Syuichi
Vehicular accidents are life-threatening and result in fatal casualties in developing country such as India. According to estimates, traffic accidents kill more people in India than diseases like Cancer and AIDS. More than 150,000 people are killed every year in traffic accidents in India, which works out to 400 fatalities a day, far higher than developed auto markets like the U.S., which had logged about 40,000 deaths in 2016. The World Health Organization estimates road accidents cost most countries about 3 per cent of their gross domestic product. India being the fastest growing economy will be the world’s third-largest car market after China and the U.S. by 2020, according to automobile researchers. According to research study most of death cause due to not getting help on time to the injured person. Research has proven that if injured person is not found any option of help then they also lose the power to fight such critical situation due to psychological effect. When vehicle met accident, people are not getting on time support, this delay is the major cause of death in developing nations. Presently there is no robust system available in market for passenger & commercial vehicles which helps to provide on time help to the injured persons & saves human life. In current situation “low cost life saving device” is need of our society. This paper deals with the design & development of the low cost-life saving device. This paper also comprises the scenario when any vehicle meet an accidents within certain speed limit then how the intelligent life saving device will work & save the life. Further it explains the type of life saving device design, logical programming and system packaging. The system has been validated on the vehicle to check the response time & accuracy of calling of the electronic controlled system. Safety features include SMS & voice call based alerts, sharing of vehicle geographical location.
Pajgade, Sachin MadhukarraoBhargava, Aashish
The surge in economic activities, in the developing nations, has resulted in rapid expansion of urban centres. This expansion of cities has caused a rapid increase in vehicular traffic, which in turn has caused deterioration of air quality. To overcome the problem of unprecedented air pollution, the governments worldwide have framed policies for faster adoption of electric vehicles. One of the major challenges faced is the development of low- cost drive for these vehicles and keeping the imports to a minimum. As a result of this, the trend is to move away from the permanent magnet-based motor technology and to use induction motor-based drivetrain. For the induction motors to be successful in electric vehicle drivetrain application, it is important to have a robust speed control algorithm. This work aims at adapting a direct torque control technique for induction motor’s speed control. The work addresses the impact of reference flux linkage on the operation of an induction motor for direct torque control over a wide range of operation. A Finite Element Analysis based induction motor model is used to obtain values of reference flux linkage. The method uses offline calculations to determine the reference flux linkage, and a lookup table is generated using these flux linkage values. This lookup table is eventually implemented with the direct torque control algorithm. The proposed methodology for selecting reference flux linkage is compared with variable flux technique for various vehicle driving cycles. The comparison shows that the proposed approach gives satisfactory performance (in terms of speed response, torque and flux linkage) over a wide operating speed range. Furthermore, energy consumption analysis for considered driving cycles is also discussed.
Singh, Amit KumarReddy, UpendraPrabhakar, Kashyap KumarKumar, Praveen
Determination of Climatic Boundary Conditions for Vehicular Real Driving Emission Tests2019-01-07584/2/2019
Vehicular Emission testing is gaining importance over the past years in the wake of requirements for real driving emissions with implementation of RDE packages across Europe / USA and various developing countries. Extending the same concept for other countries poses slight challenges in terms of geographical and climatic conditions prevailing in the country, where the climatic conditions are differing from Europe / USA. It is a challenge to accept the same boundary conditions as in Europe, at the same time the challenge is to find a threshold number in a more scientific manner. This study concentrates on determination and recommendation of thresholds for ambient temperature and altitude. The basis for temperature threshold would be to determine the percentage of time the temperature exceeded beyond the threshold over year in the country. The basis for Altitude is considered based on the percentage of total length of roads beyond the threshold altitude limit. For both threshold limits, the base data are obtained from open source publicly available and the processing of the data to suit our requirements is the key element of this paper and the approaches are clearly defined using Python, Geopandas and many other modules. The tool is developed and used for recommending thresholds for any given country
Sriramulu, YoganandamKanagaraj, SenthilR, ManikandanKJ, Karthikeyan
In a developing country like India, Two-wheelers dominate the automotive market with around 80% market shares. In Indian city traffic conditions, driving a two wheeler is a tiresome job. Manual transmission makes this task even further uncomfortable. So an automatic transmission is a better solution. A new automatic transmission system is developed which can reduce fatigue of drivers. Steps of ARIZ (Algorithm for Inventive Problem Solving) were followed. Ideas or concepts for the design were proposed from various fields and were compared for various parameters like size, weight, complexity, manufacturability, feasibility, efficiency and cost. They were also compared with the existing transmission systems. Based upon the results of the comparison, 5 designs were selected and they were analyzed thoroughly. Finally one design was selected. It was further studied in detailed and its improving and worsening features are noted and with the help of contradiction matrix and 40 principles contradictions were removed. S-Curve for the new system is predicted and the effects of the new design on super system are shown with the help of system operator (25 windows).
Moulick, EnankoWani, Kiran
India being a developing nation, there is significant improvement of road infrastructure across the country as well as the spending power and earnings of the common man. This leads to the new trend of customers willing to pay for a more comfortable travel through AC buses. To satisfy these demands, OEM’s are forced develop and manufacture huge numbers of AC buses. Although the OEM’s are meeting this demand of quantity, the quality aspect of the buses, i.e., climate comfort, is still subpar. One of the main reasons for this sub-quality comfort is the non homogenous distribution of air flow along the bus. This non homogeneity leads to the centre of the bus having very high air flow and thus overcooling conditions, while the front and rear of the bus receive very little air flow and thus receive under-cooling conditions. To solve this concern of non homogeneity, we incorporated a new design in the hatrack, through the implementation of baffles and deflector in the hatrack. With this new design, air flow distribution was analyzed through CFD and corroborated with the physical trial of a vehicle with this new design. The results of the air flow variation, achieved through the physical trial of the vehicle, was that of homogenous air flow distribution with a variation of 1 m/s between front, middle and the rear zone of the hatrack. We then went on to implement this new design in few of the buses sold to customer. The feedback from the customers, received by us, was overwhelmingly positive and was encouraging, leading to roll out implementation of this new design for all production buses.
Sharma, SaurabhSathish, AkarshThakur, JitendraShende, Sushil
Regulation vs. Field Data: Managing Fuel Quality2019-26-01571/9/2019
Unlike in the aviation and marine sector, fuel specification in the on-road transportation sector are varied depending on the countries. Globally, the countries are going towards ultra-low sulfur fuels. In developed countries including in EU and the U.S., ultra-low sulfur fuels have been used since 2005-2006. In Asia, Japan lead the region with less than 10 ppm sulfur fuels introduced into the market in January 2005. More than a decade later, fuels with high sulfur content are still sold in most countries in Asia, Africa, the Middle East and Pacific. Facing pressure from environmentalists, these countries are focusing on sulfur reduction in their conventional fuels, along with improvement in their conventional fuels, along with improvement in their vehicle emission standards. On the other hand, in more advanced countries where they already have the cleanest possible conventional fuels, alternative fuels vehicles including electric vehicles are getting more attentions. Governments of developing countries are setting higher fuel quality standards to enable the implementation of more stringent vehicle emission standards. However, lack of fuel quality monitoring system in those countries results in the use of off-spec fuels. SGS worldwide market data delivers many examples. In the Philippines, 83% of premium plus gasoline samples have RON of 93 - 96.5 against the minimum requirement of 97 in the period of 2011-2017. Another example: 11.28 vol.% of methanol was found in a gasoline sample in 2016-2017 in the Philippines despite the specifications do not allow methanol to be present. One more example from Pakistan: the Manganese presence in all gasoline samples with concentration from 0.1 to 104 mg/kg in 2003-2017. Prolonged use of off-spec fuels will deteriorate exhaust emissions, damage the vehicles and worsen air quality. Therefore, a good understanding of fuel specifications and implementation of a good fuel quality monitoring system are needed to avoid severe productivity loss due to stalled vehicles on the road
Nurafiatin, Lucky
Modular and Swappable 48V Battery Systems for Emerging Markets2019-26-00321/9/2019
Electrification globally shows promise in reducing greenhouse and noxious emissions. Although there is immense potential in such technologies penetrating across vehicle segments in the Indian market, the key lies in offering scalable, cost effective battery solutions suiting the diverse product and customer needs. This paper describes the development and possible applications of a low voltage battery system that fulfills the current needs on the Indian market. Based on real-world driving profiles the energy and power output required for the target platform are determined. Keeping in mind the Indian operating conditions, safety requirements, driving behavior, charging infrastructure, operational costs, supplier network and serviceability, technical requirements for such systems are described. Also, benchmarking data of current battery systems help to optimize the mechanical, thermal, and electrical layouts. Along with the energy storage unit, a thermal system which can accommodate both passive and active cooling for both low and high-power use-cases is proposed, which further increases flexibility. The result is a modular 48V battery system which is swappable and stackable in design to target a wide range of vehicles from two-wheelers to passenger cars without compromising on quality, efficiency, and costs. This minimizes the challenges faced in the techno-commercials of a battery system. Finally, this 48V system is applied in three different scenarios, each with a different configuration. This describes a possible utilization in the cost-effective market environment and gives an outlook on possible future full electric powertrain layouts.
Shankavaram, RaghunandanNeelam, Jeevan ReddySchiffbaenker, PaulRekhi, GurmeetFlagmeier, NilsSiyal, Karan
Global development trend in diesel engine is to extract more power from the same engine thereby increasing the brake mean effective pressure (BMEP). With increase in the engine BMEP, maintaining reliability of the pistons and piston ring set becomes challenging as mechanical and thermal loading increases simultaneously. Reliability can be maintained by changing the material to higher grade and/or applying different coatings; however this involves significant cost and development time. It is always preferred to keep the same material and improve the reliability of parts. In this work the BMEP of a heavy duty medium speed diesel engine is increased by 10% (from 22.8 bar BMEP to 25 bar BMEP) without change in the piston or piston ring set material. This is achieved by studying the effect of existing piston bowl shape and then changing the shape to improve the reliability of piston and piston ring set. A systematic 6 step methodology is followed. These steps are Theoretical study, CFD analysis of the in-cylinder combustion and heat transfer, Mechanical FEA analysis of the piston to establish factor of safety (FOS), long duration endurance testing, piston-piston ring set component merit rating after endurance testing and comparison with old piston and piston ring set merit rating. After completion of the above 6 steps, it is revealed that the long duration endurance test run parts of 25 bar BMEP engine are better as compared to 22.8 bar BMEP engine. New bowl shape designed with new methodology could strike balance between combustion and reliability performance. This paper describes this new methodology in detail.
Gandhi, Naresh G.Sanadhya, KunjanSaxena, HarshitAghav, YogeshKumar, M N
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