Browse Topic: Metals
This specification covers a premium aircraft-quality, corrosion-resistant steel in the form of bars, wire, forgings, mechanical tubing, flash-welded rings up to 8.0 inches (203 mm) in diameter or least distance between parallel sides in the solution heat-treated condition (see 8.4), and stock of any size for forging, flash-welded rings, or heading.
This specification covers a low-alloy steel in the form of bars, forgings, mechanical tubing, and forging stock.
This specification covers an aluminum alloy in the form of sand, permanent mold, and composite mold castings with nominal wall thickness up to 1.0 inch (25 mm) or nominal weight up to 50 pounds (23 kg) (see 8.2 and 8.8).
This specification covers an aluminum bronze alloy in the form of centrifugal and continuous-cast castings (see 8.6).
Researchers at the Department of Energy’s Oak Ridge National Laboratory are using advanced manufacturing techniques to revitalize the domestic production of very large metal parts that weigh at least 10,000 pounds each and are necessary for a variety of industries, including clean energy.
Thermal nondestructive evaluation (NDE) is a widely used method for detecting defects such as cracks, corrosion, and dis-bond layers in metallic and composite structures. Traditional thermal inspection methods rely on a high-intensity, broadband light heat source (e.g., flash lamp, quartz lamp) that generates heat that is absorbed by the material, and an infrared camera captures the transient thermal response to generate inspection data. However, inspecting low emissivity surfaces (such as unpainted aluminum and titanium alloys) poses challenges including high reflection of the heat source light that can cause inaccurate measurement of the surface temperature response, produce false defect indications, and potential sensor damage due to high-intensity reflections.
This specification covers an aluminum alloy in the form of investment castings (see 8.6).
This specification covers a corrosion- and heat-resistant nickel alloy in the form of investment castings.
This specification covers a carbon steel in the form of bars up through 3.000 inches (76.20 mm) and forgings and forging stock of any size.
This specification covers a dilute aluminum/TiB2 metal matrix composite in the form of sand castings.
This specification covers an aluminum alloy in the form of castings.
This specification covers a titanium alloy in the form of bars, wire, forgings up to 4.000 inches (101.60 mm), inclusive, and forging stock.
This specification covers an iron-nickel alloy in the form of strip 0.020 to 0.250 inch (0.51 to 6.35 mm), inclusive, in thickness.
U.S. Army researchers, in collaboration with academic partners, invented a stronger copper that could help advance defense, energy and aerospace industries thanks to its ability to endure unprecedented temperature and pressure extremes. Extreme materials experts at the U.S. Army Combat Capabilities Development Command (DEVCOM) Army Research Laboratory built on a decade of scientific success to develop a new way to create alloys that enable Army-relevant properties that were previously unachievable. An alloy is a combination of a metal with other metals or nonmetals.
Bosch bolstered its 3D printing capabilities when it added a new metal 3D printer at its Nuremberg, Germany, plant earlier this year. The NXG XII 600 metal 3D printer from Nikon SLM Solutions met the supplier's need - the need for speed - as well as the non-Top Gun-related precision, flexibility and energy efficiency when manufacturing complex metal parts for its in-house and third-party customers. The Nuremberg plant invested nearly six million euros in the center, including the purchase and installation of the new metal 3D printer. Bosch claims to be the first Tier 1 automotive supplier in Europe to have a facility in this performance class.
A Rear Underrun Protection Device (RUPD) is a safety feature installed on the rear end of chassis of trailers, designed to prevent smaller vehicles from sliding underneath the rear of the trailer in the event of a collision. Therefore, it plays a critical role in reducing the risk of serious injuries or fatalities. The RUPD standard is updated aiming to improve the strength and resistance of these devices, therefore improving the road safety. This paper shares the author’s experience with the latest standards and regulations for Rear Underrun Protection Devices (RUPD), with a focus on the use of Advanced High Strength Steel (AHSS). It provides a general overview of RUPD standard requirements and suggests several AHSS steel tube sizes suitable for the main longitudinal member, serving as a starting point for design. Key design parameters and potential failure points in RUPD structures are discussed, along with possible solutions. Finite Element Modeling (FEM) is commonly used in the
The continuous improvement of validation methodologies for mobility industry components is essential to ensure vehicle quality, safety, and performance. In the context of mechanical suspensions, leaf springs play a crucial role in vehicle dynamics, comfort, and durability. Material validation is based on steel production data, complemented by laboratory analyses such as tensile testing, hardness measurements, metallography, and residual stress analysis, ensuring that mechanical properties meet fatigue resistance requirements and expected durability. For performance evaluation, fatigue tests are conducted under vertical loads, with the possibility of including "windup" simulations when necessary. To enhance correlation accuracy, original suspension components are used during testing, allowing for a more precise validation of the entire system. Additionally, dynamic stiffness measurements provide valuable input for vehicle dynamics and suspension geometry analysis software, aiding in
This specification covers a premium aircraft-quality alloy steel in the form of bars, forgings, and forging stock.
This specification covers an aluminum alloy in the form of permanent mold castings (see 8.6).
This specification covers an aluminum alloy in the form of centrifugal castings (see 8.6).
This specification covers an aluminum alloy in the form of castings with nominal wall thickness up to 1.0 inch (25 mm) (see 8.8).
This specification covers a corrosion- and heat-resistant steel in the form of sheet, strip, and plate over 0.005 inch (0.13 mm) in nominal thickness.
With rising environmental concerns, developing lead-free solders is crucial for sustainable electronics. Traditional lead-based solders, while effective, pose health and environmental risks, prompt a shift to safer alternatives that retain reliability. Sn-9Zn alloys, when alloyed with elements such as cerium (Ce) and chromium (Cr), show enhanced mechanical and thermal properties suited for modern electronics. This study examines the effects of Ce and Cr, and their combination in Sn-9Zn solder alloy, analyzing improvements in microstructure, thermal, wettability, and hardness properties. Microstructural analysis reveals that Ce and Cr additions refine the alloy’s structure, benefiting performance. Wettability testing shows that Sn-9Zn-0.05Ce achieves the lowest wetting angle, while Sn-9Zn-0.05Ce-0.1Cr displays a balanced angle between Sn-9Zn-0.05Ce and Sn-9Zn-0.1Cr. Differential scanning calorimetry (DSC) results indicate that Sn-9Zn-0.05Ce has the lowest melting temperature, while Sn
This specification covers a corrosion- and heat-resistant cobalt alloy in the form of investment castings.
This specification covers an aluminum alloy in the form of extruded bars, rods, and profiles (shapes) from 0.375 to 1.300 inches (9.53 to 33.02 mm) in diameter or thickness, produced with cross-sectional area of 22.5 square inches (145 cm2), maximum, and a circumscribing circle diameter (circle size) of 17.4 inches (44.2 cm), maximum (see 2.4 and 8.8).
This specification covers a corrosion- and heat-resistant cobalt alloy in the form of investment castings.
This specification covers a corrosion- and heat-resistant cobalt alloy in the form of investment castings.
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