Browse Topic: Rare earth metals

Items (183)
The reduction of heavy rare earth elements such as dysprosium and terbium, which are associated with high cost, geopolitical risk, and sustainability concerns, is a key objective in the electromagnetic design of interior permanent magnet synchronous machines (IPMSM) for traction applications. Since these elements are the primary contributors to magnet intrinsic coercivity, their minimization increases the risk of irreversible demagnetization of the permanent magnets. In IPMSM designs with reduced heavy rare earth content, it is therefore necessary to operate close to the demagnetization limit of the permanent magnets and accurately identify them. Consequently, a precise and reliable finite element method (FEM) based prediction of demagnetization robustness is essential for systematic and material efficient machine design. This paper investigates the key factors required for reliable assessment of demagnetization robustness in IPMSM using electromagnetic FEM. Unlike existing literature, which typically neglects the accuracy of magnet material data, evaluates only a single worst-case operating point, and relies predominantly on two-dimensional models, the presented analysis highlights the relevance of accurate magnet material characterization, multiple dynamic operating points, and three-dimensional effects. The impact of magnet material characterization is examined by comparing nominal and minimum material properties as well as open-circuit and closed-circuit measurement data, demonstrating the importance of capturing the knee point of the demagnetization curve. A sensitivity study further shows that small deviations in assumed recoil permeability can substantially affect predicted demagnetization behavior. Since demagnetization is not a binary phenomenon, different evaluation approaches are discussed, including demagnetized area thresholds and back-EMF loss. Relevant worst-case operating conditions are examined, considering maximum demagnetizing field, elevated magnet temperatures, and short circuit scenarios. Finally, the relevance of three-dimensional effects is demonstrated, showing that rotor step skew can significantly influence demagnetization behavior compared to two-dimensional models. The findings form the methodological basis for subsequent electromagnetic optimization and design studies of IPMSM with explicitly considered and enhanced demagnetization robustness.
Malner, MaxNaumoski, HristianGretzinger, StefanIzquierdo, PatrickKulzer, Andre Casal
The increasing adoption of electric vehicles (EVs) introduces critical vulnerabilities associated with dependence on rare earth elements used in traction motors and battery systems, impacting supply chain stability, environmental sustainability, and cost scalability. This investigation focuses on simulation-optimized rare earth-free EV propulsion components, including induction-based and wound rotor electric motors employing ferrite and iron-nitride magnetic materials, in combination with lithium iron phosphate (LFP) battery chemistry recognized for enhanced safety and extended cycle life. An integrated multi-physics simulation framework coupled with targeted experimental validation is employed to evaluate efficiency, thermal behavior, and durability of the proposed motor–battery systems. The optimized configurations demonstrate automotive-grade performance, with motor efficiencies ranging from 90–96% and LFP batteries retaining over 84% of nominal capacity after 5,000 charge–discharge cycles. Simulation predictions exhibit strong correlation with experimental measurements within ±5%, confirming model fidelity. The findings indicate that rare earth-free propulsion systems and LFP batteries can meet EV performance and safety requirements while significantly reducing reliance on critical materials, supporting sustainable EV development.
Saraswat, ShubhamVishe, Prashant
In the transition towards sustainable mobility, Circular Design principles are crucial. Electric Motors are subject to continuous innovation to improve efficiency, performance density and reduce externalities associated with their production. Therefore, the choice of technological solutions during design phase must guarantee optimal performance and minimal environmental impact throughout the entire product life cycle: production, use, and end-of-life. In the automotive sector, the use phase is particularly critical since the efficiency of the traction system is directly related to total energy consumption during the life cycle and, consequently, to its environmental impact. This research introduces a simulation-based approach to evaluate the use phase of an Axial Flux Electric Motor equipped with Permanent Magnets (AFPM). While providing high performance for electric traction motors, these magnets are composed of Rare Earth Elements (REEs), e.g. Neodymium, classified as Critical Raw Materials (CRMs) due to limited availability and environmental concerns associated with extraction and processing. However, the high torque and power density of this motor technology can potentially reduce the use of CRMs compared to other design solutions. The primary objective of this study is to show a preliminary scalable model that allows designers to evaluate motor performance under different design choices and use scenarios, defined through standard or custom driving cycles, providing immediate feedback in terms of environmental impact. The latter is evaluated by analyzing the powertrain’s energy consumption and efficiency using a road vehicle model, compiling the use phase inventory quickly, and simplifying access to information. This preliminary model thus serves as a decision-support system to balance performance optimization and environmental sustainability during the design phase. This work is part of a framework aimed at improving circularity of industrial products, particularly in the automotive industry. Incorporating environmental factors in design phases encourages innovative solutions that enhance efficiency and decrease reliance on limited resources.
Guadagno, MaurizioBerzi, LorenzoPugi, LucaDelogu, Massimo
This article presents a new generation of electric motors developed for light mobility and industrial applications. The motor range is based on synchronous reluctance technology using non-rare-earth permanent magnets. Three continuous power levels have been developed: 2, 4 and 6 kW. The challenges related to that motor range is their high continuous performances (cooled by natural convection) under nominal 48V, and reparability easiness without adding complexity. These motors stand out thanks to their competitive manufacturing cost and peak efficiency above 94%, which is a remarkable performance for this power and torque class. A prototype of a 6 kW continuous power has been produced and benchmarked. The experimental test showed a high level of correlation with the simulation calculation.
CISSE, Koua MalickMilosavljevic, MisaMallard, VincentValin, ThomasDe Paola, Gaetano
With rising environmental concerns, developing lead-free solders is crucial for sustainable electronics. Traditional lead-based solders, while effective, pose health and environmental risks, prompt a shift to safer alternatives that retain reliability. Sn-9Zn alloys, when alloyed with elements such as cerium (Ce) and chromium (Cr), show enhanced mechanical and thermal properties suited for modern electronics. This study examines the effects of Ce and Cr, and their combination in Sn-9Zn solder alloy, analyzing improvements in microstructure, thermal, wettability, and hardness properties. Microstructural analysis reveals that Ce and Cr additions refine the alloy’s structure, benefiting performance. Wettability testing shows that Sn-9Zn-0.05Ce achieves the lowest wetting angle, while Sn-9Zn-0.05Ce-0.1Cr displays a balanced angle between Sn-9Zn-0.05Ce and Sn-9Zn-0.1Cr. Differential scanning calorimetry (DSC) results indicate that Sn-9Zn-0.05Ce has the lowest melting temperature, while Sn-9Zn-0.1Cr has the highest, with Ce and Cr together reducing the melting temperature by 2.83°C from the peak in Sn-9Zn-0.1Cr. Apart from this, the Vickers microhardness test reveals the highest hardness in Sn-9Zn-0.05Ce-0.1Cr with 19.62 HV, underscoring the strengthening effects of Ce and Cr. The outcomes suggest Ce and Cr alloying as a promising approach to enhance the performance of lead-free solders in eco-friendly electronics.
Kumar, NiranjanMaurya, Ambrish
The automotive industry is amidst an unprecedented multi-faceted transition striving for more sustainable passenger mobility and freight transportation. The rise of e-mobility is coming along with energy efficiency improvements, greenhouse gas and non-exhaust emission reductions, driving/propulsion technology innovations, and a hardware-software-ratio shift in vehicle development for road-based electric vehicles. Current R&D activities are focusing on electric motor topologies and designs, sustainability, manufacturing, prototyping, and testing. This is leading to a new generation of electric motors, which is considering recyclability, reduction of (rare earth) resource usage, cost criticality, and a full product life-cycle assessment, to gain broader market penetration. This paper outlines the latest advances of multiple EU-funded research projects under the Horizon Europe framework and showcases their complementarities to address the European priorities as identified in the 2Zero SRIA. Target of this paper is to introduce a family of European projects (EM-TECH, HEFT, MAXIMA, VOLTCAR and CliMAFlux), all following the target of high efficiency and low-cost electric motors for circularity and low use of rare resources. Especially, this paper will describe the latest advances of the respective projects as well as their complementarity to address the 2Zero strategy.
Armengaud, EricRatz, FlorianMuñiz, ÁngelaPoza, JavierGarramiola, FernandoAlmandoz, GaizkaPippuri-Mäkeläinen, JenniClenet, StéphaneMessagie, MaartenD’amore, LeaLavigne Philippot, MaevaRillo, OriolMontesinos, DanielVansompel, HendrikDe Keyser, ArneRomano, ClaudioMontanaro, UmbertoTavernini, DavideGruber, PatrickRan, LiaoyuanAmati, NicolaVagg, ChristopherHerzog, MaticWeinzerl, MartinKeränen, JanneMontonen, Juho
On-board diagnosis (OBD) of gasoline vehicle emissions is detected by measuring the fluctuations of the rear oxygen sensor due to the time-dependent deterioration of the oxygen storage capacity (OSC) contained in the automotive catalyst materials. To detect OBD in various driving modes of automobiles with an order of magnitude higher accuracy than before, it is essential to understand the OSC mechanism based on fundamental science. In this study, time-resolved dispersive X-ray absorption fine structure (DXAFS) using synchrotron radiation was used to carry out a detailed analysis not only of the OSC of ceria-based complex oxides, which had previously been roughly understood, but also of how differences in design parameters such as the type of precious metals, reducing gases (CO and H2), detection temperatures, and mileages (degree of deteriorations) affect the OSC rate in a fluctuating redox atmosphere. A fundamental characteristic was clearly demonstrated in ceria-based complex oxides: the oxygen release rate accompanying the generation of oxygen vacancies is overwhelmingly slower than the oxygen storage rate that restores the crystal structure. Another interesting result was revealed: when precious metals are supported, a competitive reaction occurs between the precious metal and the ceria-based complex oxide in the release/storage of oxygen, and the change in cerium valence from tetravalent to trivalent actually slows down. Furthermore, it was proven that CZY is more durable than CZ in terms of both OSC rate and amount. In this way, the basic scientific properties of ceria-based complex oxides, which are necessary for designing OBD logic, have been clarified.
Tanaka, HirohisaMatsumura, DaijuUegaki, ShinyaHamada, ShotaAotani, TakuroKamezawa, SaekaNakamoto, MasamiAsai, ShingoMizuno, TomohisaTakamura, RikuGoto, Takashi
Magnesium (Mg) alloys are becoming ever more ubiquitous as the need for lighter and stronger alloys has increased significantly in the past decades. Mg alloy grade AZ91D is embedded in 0.5 of cerium have a high strength-to-weight ratio and lower specific density, which is useful in the case of automobile applications. An inconclusive study by Lagowski has shown that interrupted age hardening of AZ magnesium alloy increases the yield strength by around 10%. An investigation on the developed AZ91D+0.5Ce alloy subjected to various ageing treatments was carried out in this present study. The various aged samples were investigated by optical microscopy and scanning electron microscopy analysis. The yield strength was also evaluated quantitatively as a function of ageing parameters. A significant increase in yield strength and hardness values was observed in the artificially aged samples due to the precipitation of Mg17Al12 phases.
Venkatesh, R.Manivannan, S.Das, A. DanielMohanavel, VinayagamSoudagar, Manzoore Elahi Mohammad
An ultrathin coating was developed that contradicts a physics phenomenon of materials related to thermal radiation: The hotter an object gets, the brighter it glows. The new coating is engineered from samarium nickel oxide, a unique tunable material. The coating “breaks” the relationship between temperature and thermal radiation; essentially, there is a temperature range within which the power of the thermal radiation emitted by the coating stays the same.
Since the popularization of the Electric Vehicle (EV) there has been a large movement of consumers, governments, and the automotive industry due to its environmentally friendly characteristics. Unlike an IC engine, the batteries use multitudes of rare earth minerals and complex manufacturing processes which in some cases have been shown to produce as many emissions as an ICE vehicle over its entire lifespan. Another unnoticed important environmental concern has been the final recycling and disposal of the power train after its use. Unlike an ICE engine, which can be melted down or re-used, recycling batteries are much more difficult. In most cases the recycling process and the byproducts produced can be very harmful to the environment. This paper aims to be a complete cradle-to-grave analysis of all emissions produced in the life of an EV battery. This includes the mining of material required, refining of the material to a form suitable for manufacturing, manufacturing important components such as the cathode, anode and electrolyte, operational emission of the EV from the emissions produced by the powerplants to produce the necessary energy for operation as well as the emission produced to manufacture the fuel for ICE vehicles as well as the emission for recycling process and subtracting the equivalent emission for material recovered. This will then be placed against cradle-to-grave analysis of a conventional ICE engine powertrain to see the difference in emission for a lifetime of usage and infer on the ways to make EV desired solution to the current environmental issues.to make EV desired solution under the current environmental issues.
Abraham, Albert J.AbdulNour, Bashar
This specification covers a magnesium alloy in the form of welding wire (see 8.5).
AMS D Nonferrous Alloys Committee
This specification covers a magnesium alloy in the form of welding wire (see 8.5).
AMS D Nonferrous Alloys Committee
The current research focuses on enhancing the performance of Si solar cells by using Er2O3 (Erbium Oxide) in cubic crystalline nature serves as an anti-reflection coating material. An anti-reflective coating aims to improve the Efficient Power Conversion (EPC) of polycrystalline silicon wafers solar cells (PSSC) utilised in solar roof panels of the automotive sector. It also exhibits superior light transmittance and least light reflectance, which eventually leads to the increase EPC. Erbium oxide helps to convert low energy photons into high energy photons. The incident photons, which lies on the solar cell, gradually losses its energy to travel in a denser medium and dissipate in the form of heat energy. In order to overcome the rate of reflection, current research aims in synthesis of erbium oxide nanosheets using electrospinning deposition technique for varying deposition timings such as 1, 1.5 and 2 hours. The coated solar cells K1, K1.5 and K2 exert coating thickness of 15.94, 20.34 and 23.88 μm respectively. The K1.5 solar cell exhibits greatest optical rate of transmittance (90.12%) and lowest rate of reflection, which is comparatively greater than uncoated samples. The EPC of the sample was observed to be (18.79%) under a controlled environment illuminated by a neodymium radiated lamp. Based on the results and discussions, it is evident that the synthesized Er2O3 helps to control reflection losses, which eventually leads to increase in EPC.
RAJASEKAR, R.DINESH, D.Kowtham, M.Santhosh, S.Moganapriya, C.Boopathiraja, K.P.
Effect of Lanthanum addition on mechanical properties of LA93 along with its microstructural evolution has been analysed using optical microscopy, scanning electron microscope (SEM) and energy dispersive spectroscopy (EDS). The phases of this alloy were identified by X-ray diffraction (XRD). La addition has resulted in a reformed semi continuous structure with a decrease in grain volume along the boundary. The morphology shows the formation of Al2La and Al3La phase while the AlLi in LA93 has decreased. At 1.5 wt% La addition, the maximum grain refinement is obtained. In LA93+xLa, the Al2La and Al3La appear as a white long stripy phase and a white large blocky phase, respectively, and contribute to the increased strength of the alloy. There is a clear distribution of intermetallic compounds along the grain boundary of α-Mg and inside the matrix. The ultimate tensile strength increases by 60% to 112 MPa and hardness increases by 48% when the La content is 1.5 wt%. This improvement can be attributed to the precipitation of intermetallic compounds and grain refinement of β-phase which impede the dislocation motion. The elongation also increased considerably with the lanthanum addition.
Manivannan, S.Vallimanalan, A.Daniel Das, A.Marimuthu, S.Suresh Balaji, R.
System optimization and lifecycle analysis are key to taking heavy rare earths out of next-gen motors for commercial EVs. All components of an electric propulsion system - the motor, battery pack and inverter, in particular - are interrelated and optimized for a system function. Still, there are significant trade-offs in cost and what's best for sustainability when developing today's e-drive systems, according to David Fulton, director of rotating electric machines, PowerDrive Systems at BorgWarner Inc. “The dominant design for motors today is probably the worst for sustainability in terms of KPIs [key performance indicators] as well as highest in cost. But it serves the greater good of the system [by enabling] the lowest cost for the battery pack and inverter,” Fulton said at the 2023 SAE COMVEC conference, during his presentation on next-gen motor technology for commercial vehicles.
Gehm, Ryan
The catalyzed diesel particulate filter with Pt and Pd noble metals as the main loaded active components are widely used in the field of automobile engines, but the high cost makes it face huge challenges. Rare earth element doping can improve the soot oxidation performance of the catalyzed diesel particulate filter and provide a new way to reduce its cost. In this paper, thermogravimetric tests and chemical reaction kinetic calculations were used to explore the effect of Pt-Pd catalysts doped Ce, and La rare earth elements on the oxidation properties of soot. The results shown that, among Pt-Pd-5%Ce, Pt-Pd-5%La, and Pt-Pd-5%Ce-5%La catalysts, Pt-Pd-5%La catalyst has the highest soot conversion, the highest low-temperature oxidation speed, and the activation energy is the smallest. Compared with soot, this catalyst reduced T10 and T20 by 82% and 26%, respectively, meaning the catalytic activity of Pt-Pd-5%La catalyst was the best. With the decrease of catalyst/soot ratios, the soot conversion and oxidation speed of Pt-Pd and Pt-Pd-5%La catalysts decreased, and characteristic temperature increased. In both catalyst formulations, samples with catalyst/soot ratio of 5 showed the best catalytic activity, and the other samples with smaller catalyst/soot ratios showed less difference. The study revealed the influence of doping elements and catalyst/soot ratios on the oxidation characteristics and reaction kinetics of soot, which has a guiding significance for optimizing the doping scheme of rare earth elements and realizing the reduction of noble metals.
Lou, DimingChen, YajuanZhang, YunhuaWan, PengTan, PiqiangHu, ZhiyuanFang, LiangWang, Tong
In the present study, a reverse micelle method is used to fabricate Lanthanum ferrite nanopowders. Toluene (oil phase), Igepal CO 520 (non-ionic surfactant), and mixed aqueous solutions of Lanthanum (III) nitrate hydrate and Iron (III) nitrate nonohydrate are used to make the microreactor (water phase). The precipitate is formed by introducing ammonium hydroxide to microemulsion. The deposit is then centrifuged, dried, and calcined to prepare LaFeO3 nanopowders. The prepared LaFeO3 nanopowders were subjected to X-ray diffraction (XRD), and Transmission electron microscopy (TEM). XRD confirms the presence of LaFeO3 with cubic spinel structure annealed at 600°C. The size of the crystallites grows as the water to surfactant ratio rises. TEM shows the particle size at water to surfactant ratio of about 11.4 nm. Weak ferromagnetic behavior and reduced magnetic moments are revealed by magnetic measurements. When the water-to-surfactant ratio rises, the absorption band at R=12 shifts to a longer wavelength, as shown by UV-NIR spectroscopy.
J, ChandradassN.V., RengasamyM, AMUTHA SURABIkim, Ki HyeonRajendran, R
To achieve decarbonization through means such as energy-efficient vehicles, active travel, and electrified road freight, solutions must reduce upstream demands on supply chains. However, even taking such a path, the energy transition will massively increase demand for raw materials such as cobalt, nickel, platinum group metals, and rare earth elements. Many of the metals can be largely substituted if required, so they are not truly critical to decarbonization. Critical Metals, Sourcing, and Long Supply Chains: Constraints on Transport Decarbonization discusses how lithium, silver, and copper are much more difficult to replace, and the energy transition is highly likely to depend on them. Greatly increased and more geographically dispersed investments in mineral extraction are vital. Governments must support this by giving investors clear signals about the rate of the transition, geological survey data, accelerated permits, and government backed finance. Public support for sustainable mining should be gained by raising awareness that mineral extraction is critical to combating climate change. Click here to access the full SAE EDGETM Research Report portfolio.
Muelaner, Jody E.
Automobile Catalyst are used to convert Harmful gases emitted by vehicle (CO, HC, and NOx) to less Harmful gas (CO2, H2O and N2), Catalyst Loading comprises of Platinum, Palladium and Rhodium (Rare earth metals) metal powders combined in slurry and wash-coated onto a ceramic brick. Ever since the introduction of BS6 Emissions norm (stricter emission regulation), Catalyst loading content has increased in all vehicles. The Price of these rare earth metal are increasing day by day. Typically, a BS6 regulation catalyst contains a few grams of loading content. In some vehicles there are more than one catalyst (due to regulation requirement) and in some cases catalysts are also located in the underbody, in such cases, Number and location of catalyst makes the vehicle an easy target for thieves. Recently local police authorities around the country have captured many catalysts theft gangs. In this paper, Case study of a particular model is used to understand the modus operandi of theft and exploring different low-cost design iterations to prevent catalyst theft and implementation of effective solution in the market.
Krishnan, K.S.GopalaTripathi, ManasMishra, Uttam Kumar
Thermal Barrier Coating (TBCs) is one of the most promising technologies for reducing heat dissipation through the combustion chamber in Internal Combustion (IC) Engines. In this paper, Gadolinium Zirconate (GZ) was chosen as a coating material and prepared using a solid-state synthesis process. Cast iron (GJL 300) was selected as the substrate, which is predominantly used as the cylinder head material, and GZ was deposited using Electron Beam Physical Vapor Deposition technique (EB-PVD). The mechanical, thermal, and tribological properties were evaluated as per the ASTM standards. Improved hardness and wear resistance is noted on coated substrates. The thermal conductivity and Coefficient of Thermal Expansion (CTE) of the coated substrates decreased by 3.43% and 5.03% respectively when compared with uncoated substrates. Hence, it is confirmed that thin-film TBCs has potential to provide the thermal and wear protection inside the combustion chamber of IC engines.
Velusamy, RajaSwaminathan, Mangudi RangaswamyPeriyana Pillai, HariharanAnnamalai, Suresh BabuGanapathy, SakthinathanSathishkumar, DhanalakshmiAnnamalai, KumarasamyVenkat, NatarajanRadhakrishnan PhD, VigneshKumaran, Naveen KumarSharma, Gnanaeshwar
Global warming due to exhaust emissions, rapid depletion of crude oil, and strict carbon control legislation has forced researchers to search biofuels as substitute for petroleum diesel fuels. Biodiesel is a renewable and oxygenated fuel. It is free from sulfur, non-toxic and a biodegradable. The different non-edible vegetable oils such as Algae, Karanja and Jatropha could be used to produce biodiesel. Biodiesel is a green fuel with an exception that it emits 15-20% more NOx as compared to diesel fuel. The emissions of nanoparticles are more hazardous to human health. The nanoparticles emission of biodiesel must be measured according to the new strict regulations. The engine performance and the lower emission characteristics, except for NOx emission, for Algae, Karanja and Jatropha oil biodiesels are similar to those of diesel fuel. Present study has investigated the performance, combustion and emissions, including nanoparticle emissions, for Algae, Karanja and Jatropha oil biodiesel using CeO2 as fuel additive in military heavy duty, 582kW, CIDI engine. In research investigations, engine power output with Algae, Karanja, and Jatropha biodiesel fuel was found to be marginally lower as compared to diesel fuel. Biodiesel fuels blended with Cerium oxide as fuel additive, resulted in lower engine exhaust emissions with 22-28% reduction in NOx emissions as well as lower nanoparticle emissions.
Pandey, AnandNandgaonkar, MilankumarLaad, MeenaKotecha, Ketansambasivan, Sureshsonawane, CKumbhar, Vishal
Research activities in the development of reliable computational models for aftertreatment systems are constantly increasing in the automotive field. These investigations are essential in order to get a complete understanding of the main catalytic processes which clearly have a great impact on tailpipe emissions. In this work, a 1D chemical reaction model to simulate the catalytic activity of a Pd/Rh Three-Way Catalyst (TWC) for a Natural Gas heavy-duty engine is presented. An extensive database of tests carried out with the use of a Synthetic Gas Bench (SGB) has been collected to investigate the methane abatement pathways, linked to the lambda variation and oxide formation on palladium surface. Specific steady-state tests have shown a dynamics of the methane conversion even at fixed λ and temperature conditions, essentially due to the Pd/PdO ratio. Furthermore, combining the results of such test with dedicated Rich-Lean λ transitions it has been demonstrated that the presence of NO reduces the rate of the methane oxidation reaction. Given the high reliability of the experimental data and the possibility of managing the chemical composition of the gas entering the catalyst, important aspects related to the NH3 formation were analyzed. In the proposed kinetic scheme, NH3 decomposition phenomena are also present at high temperature due to the presence of Rh in the catalyst. Reactions involving Cerium for oxygen storage and release characterization are included in the proposed model in addition to the surface reaction mechanism, reasonably determining the TWC conversion efficiency of the main species.
Di Maio, DarioBeatrice, CarloGuido, ChiaraFraioli, ValentinaNapolitano, PierpaoloKannepalli, SivaramGolini, StefanoTsinoglou, Dimitrios
Erbium (Er) doped phosphate glass exhibits many beneficial properties, which has led to an increased demand in recent years for Er:glass lasers for applications as wide-ranging as laser rangefinding, long-distance communications, dermatology, and laser-induced breakdown spectroscopy (LIBS). Erbium fiber amplifiers enable rapid global communication in the transpacific cable between Hong Kong and Los Angeles, Er:glass laser rangefinders are increasingly used in defense applications and reconnaissance, and Er:glass aesthetic lasers are gaining traction for removing scarring and even treating hair loss caused by androgenetic alopecia.
Piston is the most imperative part of an automotive engine in which it exchanges drive due to expanding gas in the cylinder to the crankshaft through the piston rod. During the combustion of fuel charge inside the ignition chamber, high pressure and temperature are developed and the piston is imperiled to high mechanical and thermal stresses. The main objective of the proposed work is to analyse the stress distributions and thermal behaviour of uncoated A356 with 5wt% SiC and 10wt% Fly Ash HMMC piston crown and Plasma sprayed Yttrium Stabilized Zirconia (Y-PSZ) coated A356 with 5wt% SiC and 10wt% Fly Ash HMMC piston crown. A356 with 5wt% SiC and 10wt% Fly Ash HMMC were fabricated via squeeze casting to improve the performance of a petrol engine. A structural model of an HMMC piston crown was made using CREO software and structural and thermal analysis was done using ANSYS. Further coupled field analysis is done to find the stress and temperature distribution on the piston. Output responses of the analysis show a significant decrease in thermal conductivity of an HMMC piston crown coated with Y-PSZ which in turn increases the surface temperature of the piston crown from increased air-fuel mixture temperature. This Y-PSZ Coated A356 with 5wt% SiC and 10wt% Fly Ash HMCC were suggested for fabrication of the piston for automotive applications.
Aruchamy, SathishkumarRanganathan, SoundararajanKumar K, SathishRamasamy, AkileshThambusamy, Gokulkumar
In this study, an experimental investigation was carried out to evaluate the effect of Iron Oxide Nanofluids on the performance, emission and combustion characteristics of Low Heat Rejection (LHR) diesel engine operated with methyl esters of Waste Cooking Oil (WCOME). In the first phase of the work, single-cylinder, direct injection diesel engine test rig was developed and tested for its baseline readings with diesel at different power outputs. In the second phase of the work, the test engine was operated with WCOME and tested for its characteristics. In the third phase of the work, the test engine was modified to operate in the LHR mode so the engine components such as cylinder head, valves, and piston crown were initially machined to 300 microns for the required coating thickness to maintain the compression ratio and then the components were firstly coated with 100 microns bond- coat of Nickel, Chromium, and aluminum alloys (NiCrAl) and on the top of it 200 microns of lower thermal conductivity ceramic material Yttrium Stabilized Zirconia (8%YSZ) coated with help of plasma spray coating techniques. Then the LHR engine was fuelled with WCOME and tested for its characteristics in the fourth phase. Finally, WCOME was blended with 50 ppm of iron oxide nanofluids (WCOMEN) with help of Ultrasonicator model Leela Sonic-UPP250 with a frequency of 20 kHz and investigated for its characteristics in LHR engine and results were compared. From the experimental results, it comes to know that, the inclusion of the iron oxide nanofluids has significantly improved the stability as well as the viscosity of the WCOME. This has been reflected in the engine's characteristics operated with coated WCOMEN. The brake thermal efficiency (BTE) of the LHR engine operated with WCOMEN was found to be 12.4% higher than the uncoated WCOME. Also very attractively on the emission side, the hydrocarbon (HC), carbon monoxide(CO) and smoke emissions were reduced minimum to 30%, 15%, and 40% with WCOMEN in the LHR mode. This improvement could be due to the combination of thermal barrier coating and the presence of iron oxide nanoparticles which ensures complete combustion of injected WCOMEN. However, with LHR mode the oxide of nitrogen (NOx) was increased by 22.5% with WCOMEN and 28.3% over WCOME compare with uncoated WCOME. From the experimental results, the diesel engine operated with WCOMEN in LHR mode has shown better performance and emission characteristics with a penalty on increase in oxides of nitrogen emission. Hence, this study suggest that, iron oxide nanofluids were one of the less toxic, which decreases the safety aspects and adding nano additives in liquid form into the WCOME prevents the sedimentation issue and enhance the properties of WCOMEN with improved engine’s characteristics.
Mayakrishnan, JaikumarElumalai, SangeethkumarNandagopal, SasikumarSARAVANAN, IndujaRaja, SelvakumarVelmurugan, Ramanathan
The fuel injection pressures used in gasoline direct injection (GDI) engines have increased in recent years to improve fuel efficiency and reduce emissions. Current GDI engines use injection pressures of up to 350 bar, and there is evidence that even higher fuel injection pressures could yield further improvements in atomization. Higher injection pressures could also improve mixture formation by increasing the spray velocity; however, the research with higher injection pressures over 1000 bar is limited due to a limit of mechanical components. This manuscript summarizes experimental investigations into the effect of injection pressure, injection mass, and nozzle shape on spray-induced air motion with ultrahigh injection pressure over 1000 bar. Fuel sprays were generated at a range of injection pressures with different injection masses and nozzle geometries, and Particle Image Velocimetry (PIV) was performed using a Charge-coupled device (CCD) camera and an Nd:YAG (neodymium-doped yttrium aluminium garnet) laser to characterize the vector fields in the surrounding air and the rate of air entrainment into the sprays. Sprays generated with higher injection pressures and injection masses induced stronger large-scale air motion: an injection pressure of 1500 bar with an injection mass of only 5 mg caused almost the same amount of air entrainment as an injection pressure of 200 bar with an injection mass of 27 mg. However, the spray-induced air motion dissipated within 5 ms after the end of injection (EOI) in all cases. The air entrainment rate was also increased by using a divergent nozzle rather than a convergent one. Interactions between the spray and the surrounding air are thus strengthened by using a high injection pressure and a divergent nozzle.
Yamaguchi, AkichikaKoopmans, LucienHelmantel, AyoltDillner, JohanDahlander, Petter
Titanium alloy (Grade V) is used in aerospace, medical, marine and chemical processing industries. To improve the thermal shock resistance and corrosion resistance of the titanium alloy at elevated temperatures, Thermal barrier coating (TBC) has been predominantly used. Cerium oxides (CeO2) have been proposed as TBC, due to their high thermal expansion coefficient, higher thermal shock resistance and low corrosion rate. In this study, CeO2 was coated on Titanium alloy by magnetron sputtering. Deposition time was varied as 30 mins, 60 mins and 90 mins respectively, to achieve the variation in thickness of coating. Thickness of the coated specimen was measured by atomic force microscopy and found to be 500 nm, 120 nm and 80 nm respectively. Surface roughness of the corresponding coated surfaces is 152.28 nm, 18.41 nm and 18.65 nm. The Vickers hardness was found to increase with decrease in coating thickness upto certain extent then decreases. Corrosion ability of the coated specimen was identified by electrochemical corrosion test. The coating with lower concentration of particles has the best corrosion properties. Thermal shock resistance test was carried out on the coated specimens at 800oC for 20 minutes and allowed the samples to cool in atmospheric air for 20 minutes. The test was completed after 20 cycles. Spallation on the samples was identified by ultrasonic testing and found to be minimal on the coated sample having thickness of 120 nm. CeO2 could be used as promising material for excellent thermal cycling behavior and corrosion protective layers in titanium alloy aircraft infrastructures.
Cheirmakani, Bala ManikandanPandian, BalamuruganBeneston, LionelSubburaj, Balamurugan
A growing interest towards heavy-duty engines powered with NG, dictated by stringent regulations in terms of emissions, has made it essential to study a specific Three-Way Catalyst (TWC). Oxygen storage phenomena characterize the catalytic converter efficiency under real world driving operating conditions and, consequently, during strong dynamics in Air-to-Fuel ratio (AFR). A numerical “quasi-steady” model has been set-up to simulate the chemical process inside the reactor. A dedicated experimental campaign has been performed in order to evaluate the catalyst response to a defined λ variation, thus providing the data necessary for the numerical model validation. In fact, goal of the present research activity was to investigate the effect of very fast composition transitions of the engine exhaust typical of the mentioned driving conditions (including fuel cutoffs etc.) on the catalyst performance and on related emissions. A surface reactions kinetic mechanism, representing CH4, CO, H2 oxidation and NO reduction, has been appropriately calibrated in steady-state operation, using a step-by-step procedure all over the engine operating conditions at different AFRs. Then transient conditions were numerically reproduced, through cyclical and consecutive transitions of variable frequency between rich and lean phases. The model includes a proper calibration of the reactions involving Cerium inside the catalyst, in order to reproduce oxygen storage and oxygen release dynamics. Monitoring the reaction rates of the adopted mechanism permitted to evaluate their impact on the exhaust stream composition in several operating conditions. The proposed model predicts tailpipe conversion/formation of the main chemical species starting from experimental engine-out data and provides a useful tool for evaluation of the catalyst performance.
Di Maio, DarioBeatrice, CarloFraioli, ValentinaGolini, StefanoRutigliano, Francesco Giovanni
Conventional HEV motors use neodymium magnets with added heavy rare earths, to realize high output and size reduction. However, deposits of heavy rare earths such as Dysprosium (Dy) and Terbium (Tb) are unevenly distributed, so it is important to reduce the amount used, because of supply issue and material cost. In this paper, the application of a heavy rare earth-free magnet is considered on the new motor for a two-motor hybrid system. Compared to conventional neodymium magnets, heavy rare earth free magnets tend to have low coercivity. Also, heavy rare earth-free magnet have low thermal durability, so it is not easy to apply them to motors for a two-motor hybrid system, which requires high output and small size. The motor requires twice as much torque and six times output than one-motor hybrid system. Increase demagnetization resistance and magnet cooling performance is studied by development of the new motor. With the new rotor structure, a magnetic circuit suitable for the magnetic property of heavy rare earth-free magnet was designed, and demagnetization resistance property is raised 24%. Also, the new motor cooling system is a shaft cooling structure, which uses centrifugal force to supply refrigerant to the interior of the rotor yoke, achieving a 23% increase in magnet cooling performance. This technology succeeded in applying heavy rare earth-free magnet to the motor for a two-motor hybrid system, while maintaining high power density.
Ito, YutaAoki, TadanobuNaito, TomokazuHiranishi, Toru
Rapid depletion of petroleum reserves, stringent emission legislations and global warming has given us an opportunity to find biodiesel as an alternative to diesel fuel. Biodiesel is a biogradable, renewable, sulphur free, non-toxic, and oxygenated green fuel. Recent emission legislations have also restricted the nano particles emission in addition to particulate matter, due to their adverse impact on health. Karanja and Jatropha oils are non-edible vegetable oils. Karanja and Jatropha oil methyl ester biodiesel are prepared by the process of transesterification. Biodiesel emits lesser gaseous emission as compared to diesel fuel. However, the only major concern in the use of biodiesel is that it increases NOx emission. Nano particle fuel additive is one of the essential techniques to overcome the NOx emission drawback of biodiesel. In the present study, the engine performance and emission of CO, UHC, NOx and PM including nano particle emission, were compared for diesel, Karanja and Jatropha oil biodiesel with Cerium Oxide nano particles fuel additive, in a 12-cylinder, 585 kW, CIDI military heavy-duty diesel engine. The experimental results showed that engine performance with Karanja and Jatropha oil biodiesel with fuel additive, increased by 3-4%, along with lower gaseous emission including 15% - 25% lower NOx emission and lower nano particles emission, as compared to mineral diesel fuel.
Pandey, Anand KumarNandgaonkar, MilankumarSuresh, SVarghese, Anil
Modeling the Effect of Thermal Barrier Coatings on HCCI Engine Combustion Using CFD Simulations with Conjugate Heat Transfer2019-01-09564/2/2019
Thermal barrier coatings with low conductivity and low heat capacity have been shown to improve the performance of homogeneous charge compression ignition (HCCI) engines. These coatings improve the combustion process by reducing heat transfer during the hot portion of the engine cycle without the penalty thicker coatings typically have on volumetric efficiency. Computational fluid dynamic simulations with conjugate heat transfer between the in-cylinder fluid and solid piston of a single cylinder HCCI engine with exhaust valve rebreathing are carried out to further understand the impacts of these coatings on the combustion process. For the HCCI engine studied with exhaust valve rebreathing, it is shown that simulations needed to be run for multiple engine cycles for the results to converge given how sensitive the rebreathing process is to the residual gas state. The effect of thermal barrier coatings on the piston surface is explored using the properties of Yttria-Stabilized Zirconia (YSZ) and Gadolinium Zirconate (GdZr) top coatings with two different thicknesses. Heat flux measurements from an experimental engine with an all metal piston and YSZ and GdZr thermal barrier coatings are compared to the simulation results and the simulation is found to under predict heat transfer. Reducing the conductivity of the coating advances combustion as does increasing the thickness of the coating.
Killingsworth, NickPowell, TomO'Donnell, RyanFilipi, ZoranHoffman, Mark
Biodiesel fuels are an alternative to diesel fuel. Biodiesel is an oxygenated, sulphur free, non-toxic, biogradable and renewable fuel. It is derived from vegetable oils. Since straight vegetable oils have quite high viscosity compared to mineral diesel, they have to be modified to bring their combustion-related properties and viscosity closer to mineral diesel. This is done by modifying their molecular structure through a transesterification process. In the present study, a military heavy duty 38.8 liter, 585 kW supercharged, compression ignition diesel injection (CIDI) engine was fuelled with diesel, Karanja oil methyl ester (KOME) biodiesel, and KOME biodiesel with cerium oxide fuel additive, respectively. These were subjected to 100 hours long term endurance tests. Lubricating oil samples, drawn from the engine fuelled with these fuels after a fixed interval of 20 hours, were subjected to elemental analysis. Atomic absorption spectroscopy was done for quantification of various metal debris concentrations. Lubricating oil samples were also subjected to ferrography test which indicated lower wear debris concentrations for a biodiesel with fuel additive operated engine. Number of tests was conducted in order to evaluate the comparative performances of these fuels such as lubrication measurement, density measurement, viscosity measurement, total base number etc. The experimental result showed that engine performance with Karanja oil biodiesel with fuel additive increased by 5%, along with lower gaseous emission including 14% - 25% lower NOx emission, and lower total particulate number concentration, as compared to diesel fuel The performance of biodiesel fuel is found to be superior to that of diesel oil. Also, the lubricating oil life is found to be longer while operating the engine on biodiesel with fuel additive. Engine metals wear were found 26% lower for a KOME biodiesel with cerium oxide fuel additive operated engine.
Pandey, Anand KumarNandgaonkar, MilankumarPandey, UmangSuresh, S
Global warming with stringent emission legislation along with the depletion of fossil fuel has given us an opportunity to find biodiesel as alternative to diesel fuel. Biodiesel has been widely accepted as comparable fuel to diesel in diesel engine. This is due to its renewable property, better lubricity, along with lesser gaseous emission as compared to diesel fuel. However, there is a major disadvantage in the use of biodiesel as it increases NOx emission. Fuel additive becomes one of the essential tools to overcome the drawback of biodiesel required to meet the international standard of performance and emission. In this study, the performance, combustion, and gaseous emission of CO, CO2, HC, NOx and PM including particle size number distribution characteristics, were compared for diesel, Karanja oil biodiesel, and Karanja oil biodiesel with Cerium Oxide Nano particles fuel additive, in a 12 cylinder, 585 kW, CIDI military diesel engine. The experimental result showed that engine performance with Karanja oil biodiesel with fuel additive increased by 5%, along with lower gaseous emission including 14% - 26% lower NOx emission, lower particulate size number distribution, lower particle size surface area distribution, and lower total particulate number concentration, as compared to diesel fuel.
Pandey, Anand KumarNandgaonkar, MilankumarPandey, UmangSuresh, SVarghese, Anil
ABSTRACT Due to the recent fluctuations in the rare-earth magnet pricing and availability demands, switched reluctance machines (SRMs) have gained significant interest to be used in automotive and military applications. SRMs are known to have high power density/efficiency, low cost, easy manufacturability, wide constant power region, robust structure and high reliability. On the other hand, high acoustic noise and torque ripple have limited their wide spread usage in the past. This paper investigates the analyses, design and experimental verification of various acoustic noise reduction techniques for SRMs. The prototypes of 100 kW SRMs for military ground vehicles have been built with the implemented acoustic noise reduction techniques and were tested using a dynamometer special for electric and hybrid vehicle testing.
Sozer, YilmazTylenda, JoshuaKutz, JohnWright, Ronnie L.
Honda diesel engine vehicles that go on the market in 2018 will be equipped with a newly developed silver (Ag)-type catalyzed diesel particulate filter (cDPF). Ag has high particulate matter (PM) oxidation performance, but conventional catalyst-carrying methods cause weak contact property between PM and Ag; therefore, the newly Ag-type cDPF was developed on the concept of enhancing the property of contact between PM and the catalyst to realize contact property enhancement at the macro, meso, and nano scales. As a result, the newly developed catalyst showed an enhancement of T90 performance by a factor of approximately 2 relative to the conventional Ag-type catalyst in fresh condition. Durability in the environment of an automobile in use was examined through hydrothermal aging, lean-rich (L/R) aging, sulfur (S) poisoning, and ash deposition. The results have confirmed that hydrothermal aging is the greatest factor in deterioration. The reason is that Ag sintering diminishes the PM-catalyst contact property. Therefore, in order to enhance hydrothermal durability, an examination was made on additives that would inhibit Ag sintering. It was found that adding neodymium (Nd) had the effect of enhancing Ag dispersion and inhibiting sintering, yielding an enhancement of approximately 10% in PM oxidation performance after hydrothermal aging. Hydrogen sulfide (H2S) removal performance, which is a feature of the Ag catalyst, is also maintained at a level equal to or better than the cDPF deployed in 2015. The 2018 after-treatment system is compact and does not require placement of a separate catalyst for H2S removal. In addition, peak oxidation temperature that is unusual temperature rise can be limited by controlling the catalyst coating along the axial direction. The enhancement of the developed catalyst was also confirmed by its durability in actual operation. It reduced the regeneration time 32% shorter than the cDPF deployed in 2015. This Ag-type PM oxidation catalyst is expected to ameliorate four issues faced with diesel particulate filter (DPF) regeneration: (1) deterioration in fuel consumption, (2) increase in carbon monoxide (CO) and hydrocarbon (HC) emissions, (3) thermal deterioration in upstream oxidation catalyst, and (4) oil dilution.
Sakota, MasafumiMori, TakeshiNemoto, Kojikogawa, TakahiroKakizaki, Yoshinobu
The rising awareness of environmental protection on a global level is leading to more stringent automobile emissions regulations. In addition, there are calls to reduce the use of precious metals as catalysts due to concerns about resource depletion. Recently, the number of hybrid vehicles and vehicles featuring idling engine stop functionality is increasing as fuel-efficient vehicles rapidly becoming the norm for all models. In these vehicles the amount of NOx emissions increases when the engine restarts after an idling stop and it is difficult to reduce the use of precious metals in the catalyst. Consequently, it is necessary to develop a catalytic technology that can make effective use of the Rh component because this is essential to NOx conversion. In this study, an examination was conducted using the following two approaches for the purpose of reducing the amount of transient NOx. Approach (1) It was found that the use of a Praseodymium (Pr)-doped oxygen storage capacity (OSC) material as a support for precious metals resulted in accelerating metalation of the precious metals that cause an increase in NOx conversion under air-fuel ratio switching conditions. Approach (2) It was found that Praseodymium (Pr) and Yttrium(Y)-doped Zirconium oxide works as a precious metal support to accelerate the steam reforming reaction, which results in higher NOx conversion. In this study, a mechanism was investigated to improve NOx conversion under transient conditions from the perspective of structural changes to the Praseodymium-doped OSC material and its effects on the state of precious metals. In addition, another mechanism was also investigated to improve NOx conversion via the steam reforming reaction due to the effects of additional elements and structural changes to the precious metals.
Okada, MitsuyoshiMatsueda, SatoshiTogashi, HiromiNakashima, Ryota
This paper describes a newly developed motor and inverter system with maximum torque of 320 Nm and maximum power of 110 kW for a 2018 model year EV. The system achieves this performance with no increase in size from the previous 2013 model year system with maximum torque of 254 Nm and maximum power of 80 kW. The specific features of the new system described in this paper are summarized below. A new inverter power module that adopts a direct cooling structure produces higher current density than the previous model. The designs of components experiencing structural and electrical variation that affects heat generation by the power semiconductors were confirmed. Furthermore, the motor temperature is estimated for thermal protection. These features allow for control logic that can optimally manage the temperatures of the power semiconductors and the motor to facilitate the high torque performance of the system. The motor voltage management has also been optimized in order to reduce the current level and thereby contributes to the system’s high power performance and high efficiency. The motor also adopts magnets with reduced heavy rare earth elements. This improves heat resistance and obtains resource savings. In addition, one of the novel features of the new EV is e-Pedal that provides not only deceleration but also stopping by operating only the accelerator pedal. This is achieved by motor control logic of the motor and inverter system that generates the optimum motor torque in response to each road grade.
Namiki, KazushigeMurota, KoheiShoji, Mitsuhiro
Four lasers can be used for micro welding: pulsed neodymium-doped yttrium aluminum garnet (Nd:YAG), continuous wave (CW) fiber, quasi continuous wave (QCW) fiber, and nanosecond fiber. Each laser type offers unique features that work best for specific applications. This article presents a comparison of the pulsed Nd:YAG laser with the three fiber laser options and discusses why and when one might be chosen over the other. In some cases, several options may work; in that case, cost of ownership and serviceability can tip the scales.
In this research, the magnetoplasmadynamic (MPD) effects of applying a toroidal magnetic field around an ionized exhaust plume were investigated to manipulate the exhaust profile of the plasma jet under near vacuum conditions. Tests for this experiment were conducted using the West Virginia University (WVU) Hypersonic Arc Jet Wind Tunnel. A series of twelve N52 grade neodymium magnets were placed in different orientations around a steel toroid mounted around the arc jet’s exhaust plume. Four different magnet orientations were tested in this experiment. Two additional configurations were run as control tests without any imposed magnetic fields surrounding the plume. Each test was documented using a set of 12 photographs taken from a fixed position with respect to the flow. The photographic data was analyzed by comparing images of the exhaust plume taken 10, 20, and 30 seconds after the plasma jet was activated. Analysis of the collected images revealed that configurations where the magnetic field lines were tangential to the toroid’s central axis had very little influence on the size of the exhaust profile across all time steps. In contrast, the configurations where magnetic field lines ran parallel to the toroid’s central axis expanded the exhaust profile across all time steps. Statistical analysis was performed to demonstrate significant influence of jet duration and magnetic field orientation on the cross sectional area of the plume and also showed insignificant duration-magnetic field interaction effects on the plume behavior.
Shambaugh, BryanBrowning, Patrick
The main objective of this research was to construct an optical pump system that would allow the study of Er:GaN materials under 980 nm resonant excitation to be carried out. The results obtained from the optically pumped studies could then be utilized to guide crystal growth and laser design.
This specification and its supplementary detail specifications cover commonly-available rare-earth/cobalt permanent magnets produced by powder metallurgy.
AMS F Corrosion and Heat Resistant Alloys Committee
Aluminum alloys containing cerium have excellent castability and retain a substantial fraction of their room temperature strength at temperatures of 200°C and above. High temperature strength is maintained through a thermodynamically trapped, high surface energy intermetallic. Dynamic load partitioning between the aluminum and the intermetallic increases mechanical response. Complex castings have been produced in both permanent mold and sand castings. This versatile alloy system, using an abundant and inexpensive co-product of rare earth mining, is suitable for parts that need to maintain good properties when exposed to temperatures between 200 and 315°C.
Weiss, DavidRios, Orlando
In order to achieve NOx tailpipe targets of current diesel regulation standards two main catalytic technologies have been employed, specifically NH3-SCR and LNT. However both of these technologies face challenges with the implementation of newer / colder test cycles such as “Real Driving Emissions” (RDE), combined with CO2 targets (95 g/km is 2020 target in Europe). These cycles will require higher NOx Storage Capacity (NSC) in the low temperature region (120-350°C). Conversely, lean-burn Gasoline vehicles, with their higher operational temperatures, will require improved NSC over a broader temperature range (200-500°C). Therefore, the development of NSC materials to meet these opposing requirements is an area of extensive study by Original Equipment Manufacturers (OEMs), washcoaters, and raw materials suppliers. Today, ceria is a key component in the formulation of active NSC washcoats. It is often combined with barium in order to improve its high temperature NSC, but this also leads to a significant loss of specific surface area and thus a decrease in overall performance at low temperature. This paper reports recent progress made on NSC materials, with the aim to enlarge their operational temperature window. In this regard, Solvay has developed an innovative solution: rare earth and barium hybrid compounds as advanced NSC materials, the details of the development and optimisation being described herein. Synthetic gas bench tests were performed on powder model catalysts and show a significant increase in NSC at low temperatures and a significant benefit in NSC at high temperatures in comparison to a current commercial reference, Solvay ‘High Stability Ceria’ doped with Barium (or ‘Basic Ceria’). A range of hybrid products were developed with different acido-basic properties in order to optimize the trade-off between stability, NOx performance and desulfation capacity depending on the application specific needs.
Ocampo, FabienOhtake, NaotakaSouthward, Barry W. L.
With Increasing environmental concerns and high fuel prices, the automotive industry is shifting its focus to electric vehicles (EVs). Electric motor being the heart of an electric vehicle, faces a major design challenge to have optimum performance and structural strength at an affordable cost. Synchronous reluctance motor offers higher power density at low cost since the rotor is free from rare earth permanent magnets or field excitation. However, torque fluctuations and resulting vibrations are a major concern. This is amended by optimizing the end-barrier width and end-barrier orientation angle in the rotor so as to maximize the torque and minimize the ripple. Simulations are also performed with ferrite magnets assistance to achieve an enhanced torque output. In each case, a structural analysis is done to verify the mechanical strength and rotor deformation considering structural and electromagnetic forces. The analyses are performed using finite element simulations. A comparison study is made to check the impact of ferrite assistance on electromagnetic and structural performance of the motor.
Sureshkumar, SanjaiRajagopal, SubhashreeSubramaniam, AnandNagarajan, GaneshNagarajan, Karthik
YAG-based fiber lasers could offer efficient operation at power levels beyond those achievable in current state-of-the-art silica-based fiber lasers if losses can be minimized. To address this, researchers have investigated creating both single-crystal and polycrystalline YAG fibers. Among the cases reported is the preparation of single-crystal YAG fibers using laser heated pedestal growth (LHPG), which resulted in fiber diameters of 400 μm and optical losses around 1–2 dB/m in the 1–3 μm wavelength range. Single-crystal YAG fibers with diameters of ~ 30 μm have even been reported.
In the early 1980's, some promising research and development efforts focused on powder metallurgy revealed that aluminum alloys containing 4 wt% cerium exhibit high temperature mechanical properties exceeding those of the best commercial aluminum casting alloys currently in production. Cerium oxide is an abundant rare earth oxide that is often discarded during the refining of more valuable rare earths such as Nd and Dy. Therefore, the economics are compelling for cerium as an alloy additive. In this paper, we report select results obtained during an investigation of the castability of aluminum-cerium alloys and determine compositional modifications that may be required to ensure the compatibility of the alloy with near net shape casting methods such as advanced sand casting, die casting, permanent mold casting and squeeze casting. Al-Ce alloys were cast in binary composition of 6-16 wt% Ce. Commercially pure aluminum ingots were melted and held at approximately 785°C. Ternary and quaternary alloys with Si and Mg additions were also investigated. Test bars were cast to establish mechanical properties and step plates and hot tear molds were used to determine sensitivity to solidification conditions and hot tearing sensitivity respectively. Finally, air cooled engine cylinder heads were cast in sand molds to get a sense of castability in complicated shape castings.
Weiss, David
This paper describes a new catalyst powder has been developed that provides cleaner exhaust emissions and reduces the consumption of precious metals. In recent years, precious metal usage has been increasing due to the tightening of emission regulations and the increase in automobile production worldwide. Minimizing the use of precious metals in exhaust catalysts is crucial not only for reducing the cost of vehicles but also for effective utilization of scarce resources. Iron is one of the alternative material candidates for precious metals. It was found that the Iron catalyst was activated by iron becoming the low oxidation state while iron oxide and cerium oxide synchronized in a nanostructure interface. A catalyst with improved iron support technology that enables better contact between highly dispersed particles of iron and ceria was found to exhibit higher exhaust gas cleansing performance than precious metal catalysts even after aging.
Hanaki, YasunariFujimoto, MisakiItou, Junji
Items per page:
1 – 50 of 183