Browse Topic: Tests and Testing

Items (24,198)
The energy transition requires a rapid reduction in the use of fossil fuels, whose combustion generates substantial greenhouse-gas emissions. In Europe, transport alone accounts for roughly a quarter of total greenhouse-gas emissions, with road transport being the predominant component. In this context, the use of biofuels has emerged as a potential solution for limiting further increases in CO₂ emissions. However, most studies available in the literature evaluate the performance of these fuels on modern engines, while their effects on historic carburetted engines remain largely unexplored. This is particularly significant given the large fleet of historic vehicles across Europe, supported by a long-standing tradition of vehicle preservation, associations, and classic car collectors. The main historic-vehicle federations advise caution and the use of low-ethanol formulations so as not to damage elastomers, fuel tanks, and carburettor float bowls. For this reason, a few suppliers have
Tarchiani, MarcoFossati, FedericoRaspanti, SandroBaroni, AlbertoFerrara, GiovanniRomani, Luca
In recent years, especially in high-performance spark-ignition engines, the thermal stress of pistons has gradually increased due to the implementation of various technologies, aimed at meeting emission reduction and specific power increase requirements. If the heat is not properly dissipated, cracking and plastic deformation of the material as well as formation of hot spots triggering pre-ignition in the combustion chamber mixture can occur. This last aspect is even more true considering innovative fuels such as hydrogen. To overcome these problems, one or more jets of oil are directed towards the piston under-crown region, impacting at high speed. This technique ensures immediate cooling and allows the engine performance to be increased without compromising the useful life. In order to optimize the oil jet effectiveness, 3D-CFD can be proficiently adopted. In this regard, the aim of this work is to define a robust numerical methodology able to simulate oil jet impingement and piston
Duni, AndreaBerni, FabioBreda, SebastianoFontanesi, StefanoGilioli, Filippo
This SAE Aerospace Information Report (AIR) has been written for individuals associated with ground level testing of turbofan and turbojet engines, and particularly for those who might be interested in investigating steady-state performance characteristics of a new test cell design or of proposed modifications to an existing test cell by means of numerical modeling and simulation. It is not the intent of this standard to provide specific test cell design recommendations, which are covered in the reference documentation.
EG-1E Gas Turbine Test Facilities and Equipment
This SAE Recommended Practice establishes uniform test procedures for friction based parking brake components used in conjunction with hydraulic service braked vehicles with a gross vehicle weight rating greater than 4500 kg (10 000 lb). The components covered in this document are the primary actuation and the foundation park brake. Various peripheral devices such as application dashboard switches or indicators are not included. These test procedures include the following: a Brake Related Tests 1 Brake Functional Performance 2 Brake Dynamic Torque Performance 3 Brake Corrosion Resistance 4 Brake Endurance with Torque 5 Brake Endurance without Torque 6 Vibration Resistance 7 Brake Ultimate Static Load 8 Brake Lining Wear Adjuster Function b Actuation Related Tests 1 Mechanical Actuator Functional Performance 2 Mechanical Actuator Endurance 3 Mechanical Actuator Quick Release 4 Mechanical Actuator Ultimate Load 5 Spring Apply Actuator Functional Performance 6 Spring Apply Actuator
Truck and Bus Hydraulic Brake Committee
Augmented Reality (AR) and multimodal human–machine interfaces (MMI)— combining visual overlays, voice, gesture, eye- tracking, and biometric sensing—are maturing into flight-relevant technologies capable of transforming astronaut training and in-orbit operations. These interfaces can reduce task time, lower procedural errors, and mitigate cognitive workload, thereby strengthening crew autonomy and mission safety. Global operational experiences from International Space Station (ISS) augmented- reality trials and related international programs are synthesized to inform the proposed system architecture and validation framework: (i) an overview of India’s current AR/MMI-related ecosystem relevant to human spaceflight, including astronaut training pipelines and research collaborations; (ii) a mission-grade AR/MMI system architecture and multimodal fusion/decision logic suitable for human-rated operations; (iii) algorithms and programming examples for AR-driven finite-state-machine (FSM
Yadav, Anoop Singh
The paper presents a method for enhancing the static pressure calibration of a high-performance aircraft. Despite the pre-flight calibration using CFD and Wind Tunnel techniques, position errors are generally observed in the free stream parameters, which necessitate further calibration of air data sensors using flight test data. In the present research, the pressure coefficient is estimated as a time-varying parameter in the flight path reconstruction environment implemented using the Extended Kalman Filtering technique. Aircraft kinematic equations were used for the implementation of the state and measurement models, and flight test data from full flight sorties were used in the estimation process. An extensive validation of the on-board air data calibration tables was conducted. Mean values of the static pressure coefficient were updated using data from multiple sorties, each including computed mean errors from three independent sensors. A comparative analysis between the pre
TK, Khadeeja NusrathPatel, Dr. Ambalal VJ, Prabhavathi Bhai
The payload fairing of a launch vehicle is subjected to extremely high acoustic loads, with peak levels occurring during lift-off and transonic aerodynamic regimes. The external acoustic field penetrates the fairing, producing intense internal sound pressure levels that can challenge the integrity of spacecraft components. Accurate characterization of the vibroacoustic behavior of the payload fairing and its enclosed cavity is therefore essential to ensure spacecraft survivability. The internal acoustic field is governed by the coupled dynamics of the fairing structure and the spacecraft configuration, making it critical to quantify the acoustic environment for different payload arrangements. This study presents a detailed vibroacoustic analysis of a payload fairing with multiple spacecraft configurations to evaluate the resulting internal sound pressure distribution. Vibroacoustic finite element analysis is employed in the low frequency range, while statistical energy analysis is
S R, Arun RajJayan, MahindGeorge, P
Additive Manufacturing (AM) process involves building part layer by layer. Some of the AM processes ( Laser and Electron beam based) generate a melt pool during printing process. This melt pool can be captured periodically during AM process using special optical arrangements. These images capture high intensity melted zone, heat affected zone, splattered molten metal particles and overall shape of the melt pool. These images carry similar characteristics for good AM processes within a range. When there is an anomaly the above said characteristics of the melt pool changes, for example a low intensity melted zone signifies low energy condition which can lead to defects like balling etc. Hence the captured image at this condition appears significantly different from other images. The common defects which can be detected by analyzing melt pool images are porosity, spatter, lack of fusion, cracks, balling and keyhole instability. There are many machine learning methods available to quantify
Kuppusamy, Balasundar
Aircraft verification and certification entail a variety of testing tasks and require coordination among numerous stakeholders across different disciplines to ensure alignment on requirements. Historically, certification strategies have relied on both physical testing and high-fidelity simulation. The integration of these complementary approaches is essential to address their respective blind spots and to support credible certification evidence. A key challenge lies in the rigorous correlation of simulation models with physical test data. Flutter verification, for instance, is a critical component in defining the aircraft’s flight envelope and plays a foundational role in certifying safe operational boundaries. In this work, the process of freedom from flutter verification is demonstrated. This work introduces a novel approach to combining simulation and test data with the aim to accelerate and streamline the verification process leading to more efficient and cost-effective aircraft
Hallez, RaphaelYadabettu, Dayanand Kumarde Boer, JensAspasiou, Vicky
This novel method deals with emulation of Strain of a Structural Measurement System which includes software validation, acceptance tests and training. Current methods for simulating strain and force data for developing and verifying data acquisition (DAQ) software typically rely on costly electronic simulators or specialized hardware, making it challenging and expensive for developers, researchers, and small organizations to test their solutions under realistic conditions. To verify DAQ software, multiple specialized hardware solutions are deployed, that include Electronic Simulators, Commercial DAQ Modules and Hydraulic/Pneumatic test rigs. These technologies pose a challenge with limited flexibility and scalability options for small-scale prototyping, especially in budget-constrained scenarios. The sensors on these equipment may or may not be company approved inducing acceptance challenges. Our invention is an inexpensive, scalable, and mechanically simple alternative. Using a 3D
Murthy, HarshaBhat Venkatesh, AditiK Padmanabhan, RahulMadhu, SheetalGarag, Naveen
Using vibration data to estimate buckling loads is proven effective for a wide range of structures, including rods, plates, and shells. The Arbelo formulation of the vibration correlation technique improves prediction reliability for cylindrical and spherical shells. In this study, we introduce a simplified variant of the Arbelo approach that provides higher prediction accuracy while requiring significantly lower pre-load levels. We define a new parameter, the Stiffness Decay Index (SDI), to characterize stiffness degradation by normalizing the loaded natural frequency with respect to the unloaded state. This metric enables accurate buckling prediction without causing structural damage or permanent deformation. We evaluate SDI numerically and experimentally for multiple isotropic geometries and demonstrate its advantages over the Arbelo method, particularly for ellipsoidal domes subjected to external pressure. We conduct experiments on rods, plates, oblate shells, and beverage cans to
Rangarajan, GopikrishnaV, VishwajithRaju, GangadharanDinavahi, Ramkrishna
Aircraft interior defects, including seat structural damage, cushion degradation, liquid contamination, and foreign object presence, contribute to increased maintenance burden, extended ground time, and operational inefficiencies. Current inspection practices rely predominantly on manual visual checks, which are time-intensive and limited in detecting concealed anomalies. This paper presents a non-contact, AI-enabled inspection framework integrating millimeter-wave (mmWave) radar sensing with high-definition optical imaging for automated aircraft seat condition assessment. The proposed system captures interior scans when the aircraft is unoccupied and compares them against a digitally established baseline reference obtained under certified, defect-free conditions. Data fusion and machine learning algorithms analyze deviations to identify surface and subsurface defects at seat-level resolution and generate zone-based maintenance maps. The primary technical contribution lies in combining
Nagoal, Chandrasekhar ReddyPrathipati, Krishna ChaitanyaKandukuri, Ravindra
The rapid growth in the number of aircraft and pilots emphasises the need for an AI-enabled training framework that can offer precise, automated examination of flight manoeuvres. This will be useful in optimising the pilot's training efficiency and minimising iterations of the conduct of flight manoeuvres, thereby reducing the training time of the pilot for a flight. A general framework is developed that can be used for all kinds of flight phases and aircraft types. A pre-trained machine learning model is designed using a supervised learning technique, Random Forest, to recognise different manoeuvres. Various statistical parameters, such as mean, standard deviation, kurtosis, skewness, etc., of several flight parameters were used as the input features to train the Random Forest classifier. In the present work, the classifier is trained using several actual flight test data manoeuvres, and is also supplemented with simulated manoeuvres. The achieved gross accuracy for manoeuvre
Sahu, AkashC, PoornimaC, AravindhKaliyari, DushyantTK, Khadeeja Nusrath
Strap-on boosters play a crucial role in heavy launch vehicles by providing additional liftoff thrust without major changes to the baseline design, enabling launch with existing propulsion systems. However, strap-on boosters introduce additional pressure drag and alter the overall aerodynamics of the vehicle. While efforts have been previously made to derive empirical relationships to predict the aerodynamics of different strap-on configurations, most are case-specific and primarily limited to estimating drag coefficients (CD). The present study focuses on geometric parameters of strap-on such as length, diameter and radial gap between strap-on and core. The results are used to derive an empirical relationship which can be applied during preliminary design stage of a launch vehicle to predict axial force coefficient (CA), normal force coefficient (CN) and pitching moment coefficient (CPM), which are required for mission design and structural load estimation. In the current study
Muraleedharan, Archana P.G, Ramana BharathiS, Gnanasekar
Commercial and military aircraft increasingly rely on Integrated Vehicle Health Management (IVHM) as a critical enabler for predictive maintenance, operational efficiency, and mission availability. The evolution of IVHM data communication architecture- from legacy wire-based networks to more wireless based architecture involving onboard wireless sensor networks (WSN) and IP-based air to ground communication networks introduces multidomain cyber-physical attack surfaces that challenge both functional safety and continued airworthiness. DO-326A/ED-202A and DO-356A/ED-203A standards define aviation cybersecurity requirements within a safety-driven assurance context, and IEC 62443 standard offers a defense-in-depth, lifecycle-based control framework for industrial systems. A unified approach by mapping and harmonizing the complimentary aspects of these two standards has the potential to simplify and expedite the security assurance and certification process for the IVHM and other digital
Samudrala, RamakrishnaRamamurthy, Prasanna
It is a general practice to test aero engines to evaluate their performance in specially designed indoor test facilities after assembly, repaired or overhaul. Acoustic features are provided in the test facility to attenuate the noise level to a comfortable and acceptable level. Design of these features specially air intake and exhaust silencers are a challenging task in a flow field like aero-engine test facility considering the very high sound pressure level generated by them during test containing a very wide frequency band. Moreover, growing population and location of these facilities in the vicinity of residential areas has added this challenge in multifold. Also, the capital investment in building these facilities is huge due to their large size and longer construction time. Hence, the correct execution at first shot including design, fabrication and commissioning is very important. An attempt has been made to reduce design errors or improve the accuracy in the design stage by
Gouda, Bansidhar
Aerospace products operate within highly complex, safety-critical environments and endure extended lifecycles, often spanning decades. Sustaining their operational value requires rigorous management of Safety, Reliability, and Availability (SRA), while global Environmental, Social, and Governance (ESG) mandates demand parallel progress toward sustainability goals. This paper introduces an AI-driven strategy that integrates these dual imperatives—Sustenance Management and Sustainability Management—within a unified Product Lifecycle (PLC) framework. The proposed approach leverages Artificial Intelligence across five PLC phases: Generative Design, Detailed Design & Verification, Manufacturing & Industrialization, Operations & Maintenance, and End-of-Life Circularity. Anchored by a certified Digital Thread, this framework ensures seamless, auditable data flow from concept to disposal. Using Life-Limiting Parts (LLPs)—such as high-stress turbine discs—as a case study, the paper demonstrates
Srinivasan, KarthikG.V.V., Ravi KumarVaderahobli, Devaraja HollaBhate, UjwalVeluri, Sastry
Modern avionics programs contend with escalating complexity driven by concurrent safety certification, cybersecurity compliance, and multi-standard regulatory demands. Traditional program management approaches treat risk management as a parallel support function rather than a central governance mechanism, resulting in reactive responses that fail to prevent cost and schedule erosion. This paper introduces the Risk-Driven Program Management Framework (RD-PMF), an eight-phase governance model that embeds quantitative risk assessment, standards-risk mapping across DO-178C, DO-326A, ARP4754A, and ARP4761A, real-time digital dashboards, and earned value management within core program decision-making. The framework integrates probabilistic schedule analysis using Monte Carlo simulation with continuous risk exposure monitoring to enable proactive, data-driven governance. RD-PMF is demonstrated through a representative avionics program scenario modelled on a flight control system development
Rahul, SaurabhBenikireddy, Raghunatha
This SAE Aerospace Information Report (AIR) developed by a broad cross section of personnel from the aviation industry and government agencies is offered to provide state-of-the-art information for the use of individuals and organizations designing new or upgraded turboshaft engine test facilities. This document is also applicable to turboprop engines tested with a dynamometer as load absorption device, as they are basically tested as turboshaft engines. For propeller-equipped turbofan testing facilities design considerations, see 2.1.7.
EG-1E Gas Turbine Test Facilities and Equipment
This SAE Recommended Practice incorporates a track-based test procedure that produces a representative value for vehicle top speed when operating on a level paved road with a fully charged battery.
Motorcycle Technical Steering Committee
This SAE standard establishes the requirement for suppliers to plan a reliability program that satisfies the following three requirements: a. The supplier shall ascertain customer requirements b. The supplier shall meet customer requirements c. The supplier shall assure that customer requirements have been met
G-41 Reliability
This SAE Standard establishes the requirement for suppliers to plan a reliability program that satisfies the following three requirements: a. The supplier shall ascertain customer requirements; b. The supplier shall meet customer requirements; c. The supplier shall assure that customer requirements have been met. This document applies to the specification, design and development, and assurance of any product. This document does not specify the method to be included in the program. Rather, the content of each program must be tailored to satisfy customer requirements using the most appropriate means.
G-41 Reliability
This SAE Standard provides a framework for the management of software reliability within system reliability requirements. It is based around the Software Reliability Plan and Software Reliability Case and emphasizes the importance of evaluating progress towards meeting software reliability requirements throughout the project life-cycle.
G-41 Reliability
To address the growing demand for waste management, improve the efficiency and accuracy of waste classification, reduce costs, promote environmental protection and circular economy development, and solve environmental pollution and resource waste problems through technological innovation. This paper proposes an intelligent mobile waste classification and collection robot system. The system consists of a picking mechanical arm subsystem, a waste classification and collection subsystem, a self-moving chassis subsystem, and a solar tracking power generation subsystem. The picking mechanical arm subsystem actively collects waste through a mechanical arm combined with machine vision technology and deposits it into the waste classification device, while the waste classification and collection subsystem completes functions such as classification, compression, collection, and dumping, utilizing a navigation and positioning-driven chassis to achieve autonomous waste collection, simultaneously
Xia, YingZhu, HuabingJia, RuitongHe, YifanHou, WentaoFu, ShaozaoLin, Jiaoyang
This paper presents the design of a novel intelligent monitoring platform for low and medium altitudes, aiming to offer a new solution for the development of intelligent equipment operating in this airspace. Current monitoring tasks are primarily performed by fixed-wing and multi-rotor UAVs, but these platforms face significant technical bottlenecks in flight endurance and monitoring precision. This research aims to address these deficiencies. The platform is based on a small-scale unmanned airship featuring a semi-rigid, hybrid lift-body structure. Improvements were made upon the traditional ellipsoidal hull; the hull profile was optimized using a geometric superposition method, introducing an aerodynamic camber line with a maximum camber (m) of 4% to enhance aerodynamic performance at small angles of attack. In terms of its energy system, the platform is powered by a purely electric energy system composed of solar panels and batteries; solar energy is used during the day, while
Song, ZiangGao, WenxuanCao, XiaochuanZheng, XingZhao, Chong
This article focuses on the problem of high labor cost, low processing efficiency and poor automation of the existing equipment in the postharvest processing of Chinese cabbage. It will design and produce an automated Chinese cabbage processing method called Smart Fresh Pack. Root removal, leaf removal, washing, loading, weighing, packaging and labeling functions were integrated, and smart dexterous intelligence was applied to core concepts and this can be used in the bulk production scenario of supermarkets in the city and countryside Compared with traditional assembly line equipment, obvious advantages in terms of structure, function and processing capacity: Key innovations include: Low-pressure air jet cleaning replaces water washing, which prevents a second contamination and weighing error due to surface moisture; pneumatic gripper and multi-DOF robotic arms combine to package and dynamically weigh simultaneously, streamlining these tasks; machine vision relies on an SSD
Chen, YuhuiZhang, YixuanRuan, JiaZhu, HuayunHe, LianzhengZhao, Ping
This specification covers procedures for ultrasonic inspection of thin wall metal tubing of titanium, titanium alloy, and corrosion- and heat-resistant steels and alloys having nominal OD over 0.1875 inch (4.762 mm) with OD to wall thickness ratio of 8 or greater and wall thickness variation not exceeding ±10% of nominal.
AMS K Non Destructive Methods and Processes Committee
AMS6885/5 is the Material Specification (MS) which defines the requirements of a unidirectional carbon fiber tape epoxy repair prepreg capable of curing under vacuum for repair of carbon fiber reinforced epoxy structures. It also defines the requirements of an epoxy film adhesive to be applied in a co-bonding process with the prepreg for solid laminate and sandwich bonding.
AMS CACRC Commercial Aircraft Composite Repair Committee
This test method covers procedures to qualitatively determine the visual and physical condition of a liquid organic coating component (pigmented base, base without pigment, curing solution, or thinner) in a container. Also covered is evaluation of the component container to determine any degradation.
AMS G8 Aerospace Organic Coatings Committee
While an enlarged lead time from risk notifications to collisions is widely acknowledged to facilitate safe driving, it remains challenging to effectively notify drivers of invisible risks and non-apparent risks coming from uncertain behaviors on the part of road users. The current study examined whether verbal notifications are able to assist early awareness of predictive risks. We also attempted to identify human and environmental factors that could possibly improve the effectiveness of predictive risk information. Twenty-eight licensed drivers participated in a public road test conducted in two different urban areas on 3 days. They drove predefined courses on which potential risk locations were identified prior to the test, using a sport utility vehicle equipped with an automatic verbal notification system triggered based on the distance to the potential risk locations. After passing through the locations each time, the participants were instructed to verbally evaluate the shift in
Maruyama, MasakiKoyama, KeiichiroEzaki, ToruSakamoto, JunichiSawada, YutaMatsuoka, Takahiro
Army researchers recently developed a 3D-printable, easy-to-assemble drone designed to enhance intelligence, surveillance and reconnaissance capabilities. Army Research Laboratory, Adelphi, MD Researchers at the U.S. Army Combat Capabilities Development Command, or DEVCOM, Army Research Laboratory (ARL) harnessed bottom-up Soldier innovation to develop an experimental 3D-printed small unmanned aerial system, or drone, that was demonstrated at the inaugural U.S. Army Best Drone Warfighter Competition in Huntsville, Alabama. Known as the Soldier Portable Autonomous Reconnaissance Transitioning Aircraft, or SPARTA, the drone was developed at DEVCOM ARL in collaboration with Soldiers. By incorporating Soldier feedback early in the design process and leveraging ARL's world-class research facilities, researchers developed a 3D-printable, easy-to-assemble drone designed to enhance intelligence, surveillance and reconnaissance capabilities. ARL is actively working to partner the technology
Machina Labs recently closed its latest round of financing with $124 million, enough to develop a facility featuring up to 50 of its RoboCraftsman cells capable of producing thousands of complex structural assemblies for aerospace and defense customers - a list that already includes Lockheed Martin and the U.S. Air Force, among others. Founded in 2019, Machina Labs is a California-based company that seeks to reinvent metal manufacturing with a robot that uses artificial intelligence (AI) to rapidly form and assemble complex military grade structures directly from digital design files. RoboCraftsman is the company's manufacturing robot that leverages its proprietary “RoboForming” process to integrate multiple manufacturing processes - including metal forming, trimming, scanning, and heat treating - into a single containerized machine.
This document describes a rigorous engineering test procedure that utilizes industry-accepted data collection and statistical analysis methods to determine the road load and to estimate the aerodynamic drag area of trucks and buses weighing more than 10000 pounds. The test procedure may be conducted on a test track or on a public road under controlled conditions and supported by extensive data collection and data analysis constraints. The estimated aerodynamic-drag-area result represents a single-speed and single-yaw-angle condition. Test results that do not rigorously follow the method described herein shall not be represented as an SAE J2978 result.
Truck and Bus Aerodynamics and Fuel Economy Committee
This specification covers a synthetic rubber in the form of sheet, strip, tubing, extrusions, and molded shapes. This specification should not be used for molded rings, compression seals, O-ring cords, and molded in place gaskets for aeronautical and aerospace applications without complete consideration of the end use prior to the selection this material.
AMS CE Elastomers Committee
This SAE Standard defines a method for evaluating the immunity of automotive electrical/electronic devices to radiated electromagnetic fields coupled to the vehicle wiring harness. The method, called bulk current injection (BCI), uses a current probe to inject RF onto the wiring harness in the frequency range of 1 to 400 MHz. BCI is one of a number of test methods that can be used to simulate the electromagnetic field. The test method refers to ISO 11452-4 (please refer to ISO 11452-4 for test procedures). In addition to ISO 11452-4, this test method also includes a differential bulk current injection (DBCI) test. DBCI is described in Section 4 of this document.
Electromagnetic Compatibility (EMC) Standards
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