Browse Topic: Test equipment and instrumentation
ABSTRACT V-shaped hulls for vehicles, to mitigate buried blast loads, are typically formed by bending plate. Such an approach was carried out in fabricating small test articles and testing them with buried-explosive blast load in Southwest Research Institute’s (SwRI) Landmine Test Fixture. During the experiments, detailed time dependent deflections were recorded over a wide area of the test article surface using the Dynamic Deformation Instrumentation System (DDIS). This information allowed detailed comparison with numerical simulations that were performed with LS-DYNA. Though in general there is good agreement on the deflection, in the specific location of the bends in the steel the agreement decreases in the lateral cross section. Computations performed with empirical blast loads developed by SwRI and by more computationally intensive ALE methods in LS-DYNA produced the same results. Computations performed in EPIC showed the same result. The metal plate was then bent numerically so
ABSTRACT The first part of this paper will outline the conception of the testing apparatus (Figure 1), along with its operation and preliminary results. The second part of the paper will discuss a new methodology used to correlate the dependence of crack growth rate for strain crystallizing natural rubbers in terms of tearing energy. The tearing energy which depends on the type of elastomer, geometry and stress strain behavior of a particular specimen demonstrates a direct correlation with the crack growth rate at different R-ratios (= min tearing energy/max tearing energy). Figure 1 Schematic of the testing apparatus
ABSTRACT Tools have been developed to compare the dynamic deformation of vehicle hulls as they undergo blast-testing with numerical simulations. These tools allow quantitative comparisons and measurements over a wide area of the hull surface, rather than point comparisons as have been performed in the past. The experimental measurements are performed with the Dynamic Deformation Instrumentation System (DDIS) that was developed for TARDEC. Numerical simulations of the test article attached to Southwest Research Institute’s Landmine Test Fixture were performed with LS-DYNA using an empirical blast-loads model. The specific example highlighted in this paper is the deformation by blast testing of a hull component
ABSTRACT The Integrated Survivability System Integration Laboratory (ISSIL) developed at the U.S. Army Tank-Automotive Research, Development, and Engineering Command (TARDEC) is a tool which enables and enhances the integration of Soldier survivability technology suites. TARDEC utilized the ISSIL to bridge the gap between concept and realization of the survivability demonstrator vehicle built on MTV 1083 A1P2 platform. The ISSIL was a critical tool for enabling the integration of mechanical, electrical, data, and networking components as well as for validating the system integration through Soldier usability trials. This paper describes how the ISSIL advanced the RDECOMs comprehensive systems engineering process throughout the modeling, analysis, design, development and testing of the demonstrator vehicle
ABSTRACT The Optical Warhead Lethality Sensor Suite (OWLSS) was designed specifically for tracking dense, fast fragment fields generated in warhead arena testing. OWLSS is an optimized hardware/software solution for measuring correlated properties of detonating warhead fragment distributions. The OWLSS automated track algorithm returns time-dependent 3D position, velocity, size, aerodynamic drag, and mass estimates for each fragment tracked. These data products fill a significant gap in our ability to characterize munitions for weapon effectiveness modeling. Furthermore, the system is modular and can be reconfigured for many tracking applications. In this paper, we present an overview of legacy arena measurement techniques, an overview of the OWLSS optical tracking approach, and we discuss how OWLSS can be employed to collect test data needed to improve the survivability of armored vehicles. Citation: J. P. Burke, Jr, J. Roe, S. F. Henke, B. P. Walker, W. Koons, “An Enhanced Optical
This document defines performance standards which fiber optic cable splices must meet to be accepted for use in aerospace platforms and environments
This SAE Aerospace Recommended Practice (ARP) describes a method of conducting an endurance test using contaminated air when the applicable specification requires non-recirculation of the contaminants. The objective of the test is to determine the resistance of the engine mounted components to wear or damage caused by the contaminated air. The method described herein calls for non-recirculation of the contaminants and is intended to provide a uniform distribution of the contaminant at the inlet to the Unit Under Test (UUT). The UUT may require the use of a hydraulic fluid for actuation of components within the test unit. Contamination of the test hydraulic fluid is not part of this recommended practice. If contaminated hydraulic fluid is required by the applicable test specification, refer to MAP749
Arraid LLC Phoenix, AZ 480-699-3047 JamesHilken@solidstatedisks.com
Vehicle chassis design can take great advantage from a virtual design approach, as it helps tackle the complexity of modern machines, bringing benefits in performance, development cost, and lead-time. For specific applications such as construction or defense vehicles, the simulation design chain may lack significant input model bricks due to the physical limitations of existing test equipment which limit their ability to characterize the large components and extreme loading conditions (high loads, large torques, extreme slip angles. etc.). Michelin SIMIX proposes / develops an innovative solution to fill the gap by combining physical real world measured data with virtual measurements, allowing the creation of digital models relevant to the full usage perimeter
This document defines cables that are used to provide electrical power for U.S. Department of Defense avionics support and test equipment
Manually checking the quality of components or products in industry is labor-intensive for employees and error-prone on top of that. The Fraunhofer Institute for Mechatronic Systems Design IEM is unveiling a solution that provides total versatility in this area. In an it’s OWL supported collaboration with Diebold Nixdorf and software specialist verlinked, Fraunhofer IEM has created a combination of collaborative robot (cobot), AI-based image analysis and IoT platform. The system frees employees from having to perform visual inspections and can be incorporated into all kinds of testing scenarios. The Fraunhofer researchers presented a demonstrator of the cobot/IoT platform at the 2024 Hannover Messe Trade Show in February
Simulation company rFpro has already mapped over 180 digital locations around the world, including public roads, proving grounds and race circuits. But the company's latest is by far its biggest and most complicated. Matt Daley, technical director at rFpro, announced at AutoSens USA 2024 that its new Los Angeles route is an “absolutely massive, complicated model” of a 36-km (22-mile) loop that can be virtually driven in both directions. Along these digital roads - which were built off survey-grade LIDAR data with a 1 cm by 1 cm (1.1-in by 1.1 in) X-Y grid - rFpro has added over 12,000 buildings, 13,000 pieces of street infrastructure (like signs and lamps), and 40,000 pieces of vegetation. “It's a fantastic location,” Daley said. “It's a huge array of different types of challenging infrastructure for AVs. You can drive this loop with full vehicle dynamic inputs, ready to excite the suspension and, especially with AVs, shake the sensors in the correct way as you would be getting if you
Airplane manufacturers running noise tests on new aircraft now have a much cheaper option than traditional wired microphone arrays. And it’s sensitive enough to help farmers with pest problems. The wireless microphone array that one company recently created with help from NASA can locate crop-threatening insects by listening for sound they make in fields. And now, it’s making fast, affordable testing possible almost anywhere
The study demonstrates the possibility and in particular the method to derive the efficiency of the entire fuel cell power system by measuring specific data of the recirculation path of the anode circuit of a fuel cell system. The results demonstrate the capabilities of the existing test rig and enable investigations on the suitability of auxiliary components. This study focuses on the hydrogen recirculation path equipped with multiple sensors and a needle valve to enable the required operating conditions of the fuel cell. Running a startup load profile without reaching the equilibrium state at all steps, the dynamic of the system and the requirements to the sensor parameters, such as sampling rate and precision, was seen. Additionally, it became obvious that the recirculation pump used is oversized, but a load point shift compensated this artifact. In detail, the stoichiometry and the efficiency of the entire system was evaluated. It was seen that the hydrogen concentration is
Homologation is an important process in vehicle development and aerodynamics a main data contributor. The process is heavily interconnected: Production planning defines the available assemblies. Construction defines their parts and features. Sales defines the assemblies offered in different markets, where Legislation defines the rules applicable to homologation. Control engineers define the behavior of active, aerodynamically relevant components. Wind tunnels are the main test tool for the homologation, accompanied by surface-area measurement systems. Mechanics support these test operations. The prototype management provides test vehicles, while parts come from various production and prototyping sources and are stored and commissioned by logistics. Several phases of this complex process share the same context: Production timelines for assemblies and parts for each chassis-engine package define which drag coefficients or drag coefficient contributions shall be determined. Absolute and
The automotive industry is continuously evolving, demanding innovative approaches to enhance testing methodologies and preventively identify potential issues. This paper proposes an advanced test approach in the area of the overall vehicle system including the steering system and powertrain on a Road to Rig test bench. The research aims to revolutionize the conventional testing process by identifying faults at an early stage and eliminating the need to rely solely on field tests. The motivation behind this research is to optimize the test bench setup and bring it even closer to real field tests. Key highlights of the publication include the introduction of an expanded load spectrum, incorporating both steering angle and speed parameters along the test track. The load includes different route and driving profiles like on a freeway, overland and city drive in combination with the steering angles. Furthermore, for the first instance, specific driving manoeuvres, including slalom driving
Squeak and rattle (SAR) noise audible inside a passenger car causes the product quality perceived by the customer to deteriorate. The consequences are high warranty costs and a loss in brand reputation for the vehicle manufacturer in the long run. Therefore, SAR noise must be prevented. This research shows the application and experimental validation of a novel method to predict SAR noise on an actual vehicle interior component. The method is based on non-linear theories in the frequency domain. It uses the Harmonic Balance Method (HBM) in combination with the Alternating Frequency/Time Domain Method (AFT) to solve the governing dynamic equations. The simulation approach is part of a process for SAR noise prediction in vehicle interior development presented herein. In the first step, a state-of-the-art linear frequency-domain simulation estimates an empirical risk index for SAR noise emission. Critical spots prone to SAR noise generation are located and ranked. In the second step, the
The axle system is a major contributor for road induced vehicle interior noise. However, it is challenging to characterize the NVH performance of the axle system because it is coupled with both the tire/wheel and the body structure. In this article, we introduce a global approach to control the NVH performance of the axle system. The force transmissibility based on the blocked force concept was defined as the indicator of NVH performance of the axle system. A hybrid method combining test and simulation was developed to assess the intrinsic NVH performance of the axle system. The force transmissibility of the axle system is the blocked force generated by the axle system at the body mounting points with a unit of input force on the wheel. It can be simulated easily by FEM with rigid boundary conditions. However, measuring the blocked forces of the axle system is much more complex because it requires very stiff boundary conditions, which are difficult to realize on a realistic test rig
When traveling in an open-jet wind tunnel, the path of an acoustic wave is affected by the flow causing a shift of source positions in acoustical maps of phased arrays outside the flow. The well-known approach of Amiet attempts to correct for this effect by computing travel times between microphones and map points based on the assumption that the boundary layer of the flow, the so-called shear layer, is infinitely thin and refracts the acoustical ray in a conceptually analogy to optics. However, in reality, the turbulent nature of both the not-so-thin shear layer and the acoustic emission process itself causes an additional smearing of sources in acoustic maps, which in turn causes deconvolution methods based on these maps – the most prominent example being CLEAN-SC – to produce certain ring effects, so-called halos, around sources. In this paper, we intend to cast some light on this effect by describing our path of analyzing/circumventing these halos and how they are linked to the
This SAE Recommended Practice is intended as a guide toward standard practice and is subject to change to keep pace with experience and technical advances. This document provides standardized laboratory tests, test methods and equipment, and requirements for lighting devices covered by SAE Recommended Practices and Standards. It is intended for devices used on vehicles less than 2032 mm in width. Tests for vehicles larger than 2032 mm in overall width are covered in SAE J2139. Device specific tests and requirements can be found in applicable SAE technical reports
Testing aircraft antennas is challenging since optimal tests are made after antenna installation. Aircraft are often taken to anechoic antenna test facilities which create long lead times, transportation hassle, and very high costs. Portable alternatives exist but often have compromised testing fidelity. Innovators at the NASA Glenn Research Center have developed the PLGRM system, which allows an installed antenna to be characterized in an aircraft hangar. All PLGRM components can be packed onto pallets, shipped, and easily operated
Remember that party where you were swinging glow sticks above your head or wearing them as necklaces? Fun times, right? Science times, too. Turns out those fun party favors are now being used by a University of Houston researcher to identify emerging biothreats for the United States Navy
Validation plays a crucial role in any Electronic Development process. This is true in the development of any automotive Electronic Control Unit (ECU) that utilizes the Automotive V process. From Research and Development (R&D) to End of Line (EOL), every automotive module goes through a plethora of Hardware (HW) and Software (SW) testing. This testing is tedious, time consuming, and inefficient. The purpose of this paper is to show a way to streamline validation in any part of the automotive V process using Python as a driving force to automate and control Hardware-in-the-loop (HIL) / Model-in-the-loop (MIL) / Software-in-the-loop (SIL) validation. The paper will propose and outline a framework to control test equipment, such as power supplies and oscilloscopes, load boxes, and external HW. The framework includes the ability to control CAN communication signals and messages. A visual Graphical User Interface (GUI) has also been created to provide simplified operation to the user
Symbolic code execution is a powerful cybersecurity testing approach that facilitates the systematic exploration of all paths within a program to uncover previously unknown cybersecurity vulnerabilities. This is achieved through a Satisfiability Modulo Theory (SMT) solver, which operates on symbolic values for program inputs instead of using their concrete counterparts. However, in complex code bases, this approach faces significant limitations, such as program path explosions or unavailable dependencies, which can result in conditions that the SMT solver cannot reason about. Consequently, SMT solvers are often considered as too costly to implement for automotive testing use cases and are rarely employed within this domain. In contrast, fuzz testing has recently gained traction in the automotive industry as an invaluable testing technique for identifying previously unknown vulnerabilities. Its initial setup is straightforward and typically yields useful findings. However, achieving
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