Browse Topic: Safety
Aiming at the constraint issues of adjacent spacecraft solar panel collision avoidance and formation keeping in the pose tracking control of spacecraft formation, this paper proposes a distributed relative position and attitude cooperative control strategy on the basis of high-order control barrier functions. First, nominal control strategies for relative position and attitude tracking using the sliding mode control method to achieve high-precision tracking of relative motion are de-signed. Then, high-order control barrier functions suitable for solar panel collision avoidance and spacecraft formation keeping constraints are constructed. The control strategy constraints satisfying safety specifications are derived based on the forward invariant set theory. Finally, a quadratic programming optimization framework is established by combining the nominal control strategies and constraint conditions and then we obtain the optimal control strategy by solving this framework. Numerical simulations verify that the designed control scheme achieves precise tracking of relative position and attitude for spacecraft formation, avoids collisions between solar panels of adjacent spacecraft and prevents excessive loosening of the formation configuration.
To improve the accuracy and safety margin deficiencies of unmanned aerial vehicles in autonomous medical emergency search-and-rescue missions, this paper develops an adaptive embedded fusion optimizer named CTCM-ALA for rescue UAV path planning. The proposed algorithm hybridizes the tribe-competition member-cooperation strategy and artificial lemming algorithm to construct hierarchically adaptive initial populations, speed up convergence and prevent local convergence traps. Tests on 12 CEC2017 functions prove its better optimization performance. Real-world applications in dense urban and complicated topographic medical rescue cases verify its reliability and precision.
Artificial Intelligence (AI) and Machine Learning (ML) are increasingly transforming Computer-Aided Engineering (CAE) workflows by enabling faster design iterations and reducing computational costs. This paper presents the application of Ansys SimAI and Ansys GeomAI in modelling an automotive side impact scenario using high-fidelity data from LS-DYNA simulations. Two AI models are trained on datasets with systematically varied parameters: one encompassing pole impact position and door beam configurations, and another focusing on rocker panel reinforcements. Both models exhibit strong predictive performance, reliably capturing deformation patterns and force-time histories for previously unseen configurations. The datasets are subsequently merged to train a comprehensive surrogate model capable of simultaneously representing variations in pole position, door beam geometry, and rocker reinforcement design, demonstrating robust generalization across a multidimensional design space. To address the emerging bottleneck of geometry creation, GeomAI’s geometry exploration functionality is employed to generate new rocker reinforcement geometries from existing ones, which are then rapidly validated using the pre-trained surrogate model. The results confirm that LS-DYNA simulations can be leveraged effectively to build AI models that dramatically reduce design exploration time. With SimAI and GeomAI in the loop, CAE workflows can evolve from simulation-driven design toward AI-augmented autonomous engineering, where geometry generation, simulation, validation, and optimization converge into an intelligent closed loop.
The persistent rate of accidents and fatalities involving legacy tactical military vehicles underscores a critical need for Enhanced Situational Awareness (ESA) technologies. However, the prohibitive cost and lengthy development cycles associated with full MIL-STD ruggedization often prevent these safety systems from reaching the in-service non-combat vehicles with limited driver visibility. This paper suggests a strategic shift in procurement policy: The adoption of relaxed ruggedization standards for vehicles operating in non-combat, administrative, and training roles. By deriving requirements from high-stress commercial sectors— such as heavy mining, steel production, and NASCAR racing—the military can utilize electronics designed for "extreme industrial" rather than "battlefield" environments. The principal objectives of this relaxation is cost reduction, lowering the barrier to entry and increasing the likelihood of ESA deployment across the legacy fleet. Furthermore, this approach aligns with Modular Open Systems Approach (MOSA) principles by enabling the integration of non-proprietary commercial devices. Utilizing these accessible technologies on legacy platforms creates a real-world testbed to evaluate technological advances rapidly. These insights can then inform and accelerate the development of future MIL-STD systems for combat vehicles, effectively shortening the traditional development life cycle while prioritizing the immediate enhanced protection of service member lives.
ISO 26262ISO/SAE 21434ISTQB/ASPICEMOSAGCIAVICTORY
Modern mission-critical ground vehicle systems must adapt to rapidly evolving threats, deploying changes in months or days while maintaining reliable and safe operation. Historic manual development and testing methods cannot keep pace without compromising safety assurances. Continuous Integration and Continuous Deployment (CI/CD) pipelines offer proven approaches to accelerating development, but implementing them for mission-critical systems requires careful attention to verification rigor. This paper presents a practical framework for implementing CI/CD pipelines across any level of rigor, from rapid prototyping to DO-178C and ISO 26262 certified systems. Drawing on experience from aviation, medical device, and ground vehicle development, the framework provides guidance for each pipeline stage based on the system’s desired level of rigor. This framework includes an examination of the value of Software-in-the-Loop vs Hardware-in-the-Loop testing to optimize development timelines while maintaining software quality.
Ground Vehicle Systems Center (GVSC) conducted a Soldier Touch Point (STP) in the field comparing the use of Vitreous User Interface (UI) on a Helmet Mounted Displays (HMD) to a Soldier Machine Interface (SMI) on Vehicle Mounted Displays (VMD). Soldiers drove a Stryker Vehicle equipped with 360-degree indirect vision through a series of mobility obstacles at Camp Grayling. No significant differences were found in Soldier performance between the UI conditions, however, a significant performed better maneuvering through obstacles on the right-hand side of the vehicle in comparison to the left. This is a continuation of simulation only work previously presented at GVSETs 2023.
Model-Based Systems Engineering (MBSE) has become a mandated practice for Department of Defense acquisition programs, yet measured benefits remain elusive. The 2024 Defense Science Board found that less than one percent of published literature actually quantified MBSE outcomes, and flagship ground vehicle programs such as the XM30 Infantry Fighting Vehicle have experienced schedule delays attributed directly to insufficient proficiency with model-based approaches. This paper presents the Digital Safety Twin concept: an AI-powered safety intelligence architecture that addresses three of the most labor-intensive and error-prone MBSE workflows. First, the architecture uses hybrid natural language processing and large language model (NLP/LLM) pipelines to auto-formalize unstructured natural language documents into formally structured, traceable requirements. Second, it auto-generates and continuously maintains traceability relationships across requirements, design elements, hazard analyses, and verification artifacts. Third, it provides continuous safety case completeness and confidence assessment through automated Goal Structuring Notation (GSN) synthesis connected to live evidence sources. The approach is grounded in Systems-Theoretic Process Analysis (STPA), the OMG Risk Analysis and Assessment Modeling Language (RAAML), MIL-STD-882E system safety practice, and the UL 4600 safety case framework. We present the methodology, its alignment to the DoD Digital Engineering Strategy, and its applicability to ground vehicle autonomy programs including next-generation infantry fighting vehicles and robotic combat vehicles. We also discuss the limitations, risks, and cultural barriers that must be addressed for AI-augmented safety engineering to achieve acceptance in mission-critical defense applications.
The Electro-Mechanical Brake (EMB) system is an essential technology for safe braking in modern vehicles. However, the adoption of multi-controller architectures has introduced new challenges to conventional Safe State strategies. Traditionally, the Safe State defined in functional safety means "function shutdown," and in accordance with ISO 26262-1:2018 (Part 1: Vocabulary), aims for an "operational mode without risks exceeding reasonable levels." However, in the multi-controller architecture of EMB systems, the Fail-Operational Safe State concept is applied, where the system continues to provide limited functions even in the event of faults. It is essential to verify whether such operational modes actually satisfy the safety requirements of ISO 26262-3 and ISO 26262-4. This paper redefines the Safe State according to failure modes in EMB systems, analyzes system state transitions, and presents a coherence analysis methodology for validating the availability of resources required to provide limited functions in the Fail-Operational Safe State. Through this approach, potential design defects in multi-controller-based EMB systems can be detected early, validated across 1,149,952 fault scenarios with zero total-failure outcomes, and traceability of functional safety requirements can be established.
The Electro-Mechanical Brake (EMB) system is a dry-type Brake-by-Wire technology that eliminates hydraulic components and directly controls friction braking using electrical actuators at each wheel. The EMB architecture consists of a Main Center Control Unit, a redundant Backup Center Control Unit, and four Wheel Control Units communicating via CAN FD. Due to its direct involvement in vehicle braking, compliance with ISO 26262 functional safety requirements is critical. As system complexity increases, potential risks such as hardware failures and communication faults must be systematically addressed. The proposed TSC was developed according to ISO 26262, covering the concept phase (Part 3), system-level development (Part 4), and software implementation (Part 6). Safety goals and Functional Safety Requirements derived from HARA are used to guide system architecture design and TSC development. Key design principles include modularity, redundancy, fault detection, and fail-safe operation. Verification is conducted at both system and vehicle levels using ECU-in-the-Loop Simulation (EILS), Hardware-in-the-Loop Simulation (HILS), and real-vehicle tests. Fault scenarios, including Main Center Control Unit failures and CAN communication losses, are injected using a custom LabVIEW-based fault injection tool. The study evaluates Fault Tolerant Time Interval (FTTI) settings, error handling mechanisms, and control handover strategies under fault conditions. The results show that redundancy and localized communication enable stable operation and smooth control transfer within the FTTI window without noticeable impact on braking performance or driver awareness. This study demonstrates the robustness of the proposed EMB architecture. Future work will focus on prognostics and maintenance strategies to support safe deployment in autonomous and electric vehicles. [1, 2, 3, 4, 5, 6, 7, 8, 9, 10]
To address the lack of safe and effective on-site vehicle blocking and control methods in the event of fires or other emergencies in extra-long tunnels — which can significantly reduce traffic safety risks and prevent secondary accidents — this study proposes a novel barrier-free light–smoke curtain interception method. The method integrates conventional traffic safety warning facilities (gantry-mounted variable message signs and audio–visual alarms) with two light–smoke curtain interception images to form a composite early-warning and interception system. Driving simulation experiments were conducted to comprehensively evaluate its warning effectiveness, interception performance, and operational safety in comparison with methods employing only traditional warning facilities or light curtain images. Furthermore, field drills were performed to validate its real-world applicability and interception effectiveness under both daytime and nighttime conditions. The main findings are as follows: 1) The fixation ratio and interception success rate associated with the proposed method were significantly higher than those of the other two methods, demonstrating enhanced visual attention and superior warning and interception performance. 2) The maximum deceleration observed with the proposed method was lower than that of the light curtain–only method and did not trigger emergency braking, thereby indicating high operational stability and driver comfort. 3) In field drills, after activation of the interception equipment, only one and two vehicles entered the tunnel under daytime and nighttime conditions, respectively, and full control of on-site vehicles was achieved within two minutes without any traffic accidents, verifying the system’s rapid response and effective safety assurance.
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