Browse Topic: Safety testing and procedures

Items (5,896)
As customer awareness of brake-related NVH (Noise, Vibration and Harshness) continues to increase across the automotive industry, noise originating from braking systems is increasingly regarded as important indicator of vehicle quality. Among these issues, intermittent click noise from rear brake caliper is commonly noticed during low-speed driving and initial brake application and is frequently associated with customer dissatisfaction. In the automotive industry, this noise has primarily been addressed through empirical design modifications and component-level testing. However, due to its low reproducibility and impulsive response characteristics, making quantitative prediction and root-cause identification during the design phase difficult. While most previous brake NVH research has mainly focused on continuous vibration phenomena such as squeal and groan, fewer studies have examined single-event impact noise related to pad-to-carrier clearances, contact transitions, and frictional nonlinearity from a simulation-based perspective. In this study, rear brake caliper click noise is defined as a dynamic phenomenon inherent to conventional caliper mechanical architecture. A Multi-Body-Dynamic model was developed using RecurDyn to reproduce the observed behavior incorporating pad-to-carrier clearance, friction characteristics, and component compliance. Brake dynamometer testing was conducted to measure acceleration and noise response, and correlation with simulation results was performed. Simulation and tests were carried out using a caliper geometry whose improvement effectiveness had been confirmed in prior applications, demonstrating that the applied approach can qualitatively and reproduce the occurrence tendencies and key characteristics of rear caliper click noise. The simulation-test integrated approach is applicable to early-stage NVH risk assessment and to the validation of countermeasures for click noise in production vehicles. Future work will focus on improving analytical modeling and prediction of click noise through development of a new model incorporating key design parameters.
Choi, HyeontaeKim, SangbumPark, IlhoKim, TaeukKwon, YongsikYang, SoonhongMa, JaehyeonKim, Jinwook
With the growing demand for high real-time performance and high reliability in airborne networks, Time-Sensitive Networking (TSN) has been widely adopted as a core technical basis for deterministic Ethernet for next-generation avionics systems. This paper proposes an AHP-based safety assessment model for airborne TSN, introducing a hybrid evaluation strategy that integrates both subjective and objective factors. By constructing a comprehensive evaluation index system, the model quantifies the weights of traffic attributes—including time sensitivity, priority level, and bandwidth guarantee requirements—and combines them with the degree centrality of network nodes to achieve a holistic assessment of TSN safety. The proposed model not only provides theoretical support for the safety-oriented design optimization of avionics systems but also offers practical guidance for the airworthiness verification of airborne networks. Feasibility and effectiveness are verified by applying the proposed method to a representative case scenario. Moreover, the model’s scalability supports its application in more complex network environments, meeting the broader assessment needs of airborne TSN safety.
Wang, PenghuiMei, YananFu, Jinhua
Through low-velocity impact testing, the effects of punch shape (conical, hemispherical, and cylindrical) and impact energy (5, 10, and 15 J) on damage characteristics in glass fiber composite pipes were investigated. Ultrasonic A-scan inspection was employed to detect internal delamination damage at the impact points within the composite pipes. Test results indicate that the contact area between the punch and the pipe is a key factor influencing the severity of pipe damage. A smaller contact area results in a higher energy absorption rate, greater punch displacement, larger area under the load-displacement curve, and longer contact time, leading to more severe damage characteristics. When the conical punch delivered 15 J of impact energy, the energy absorption rate of the glass fiber composite pipe reached 91.6%, exhibiting multiple damage characteristics, including pitting, penetration, and cross-shaped cracks. As impact energy increases, the area of internal delamination damage caused by the three punch shapes exhibits near-linear growth. The conical punch induces severe damage characteristics in the thickness direction but results in the smallest delamination area. Blunt-shaped punches (hemispherical and cylindrical) disperse impact energy over a wider region, leading to increased delamination damage area.
Wang, XuanCao, Yanzhen
To evaluate the driving safety performance of continuous curves, this study developed a safety assessment model using a human-computer interaction simulation platform. First, three indicators are selected, including the driver’s heart rate variability, the rate of change in steering wheel angle, and trajectory lateral deviation, which together form a driving safety evaluation indicator system. Secondly, through significance testing and range analysis. Through analysis, four key curve-related elements are identified as having a notable influence on the overall evaluation indicators. A global optimization algorithm using multivariate nonlinear regression is then applied to establish the driving safety model. Finally, taking a dual four-lane highway in Sichuan province as an example, the safety of the successive curve in the project is evaluated. Empirical results show that when the intermediate straight line section H ≤ 4.23, driving is hazardous; 4.23 < H ≤ 4.46, driving is relatively hazardous; 4.46 < H ≤ 4.78, driving is relatively safe; H > 4.78, driving is safe. For oval-shaped curve segments, when H ≤ 4.53, driving is hazardous; 4.53 < H ≤ 5.32, driving is relatively hazardous; 5.32 < H ≤ 5.86, driving is relatively safe; H > 5.86, driving is safe. Through this method, the driving safety of successive curves can be effectively evaluated, particularly with a focus on driver comfort and safety. This provides valuable references for assessing driving risks associated with different combinations of curve elements.
Huang, YonghengZhang, RuizhengSun, ChaoZeng, XinjieZheng, Liwen
The finite width of ultrasonic array elements results in a non-uniform angular radiation pattern of elastic waves in solids, deviating from the ideal point-source assumption commonly adopted in reverse-time migration (RTM). This angular radiation non-uniformity produces a crack tip-dominated imaging amplitude with weak crack flank representation, manifesting as a pronounced depth-dependent amplitude imbalance along vertically oriented defects. As a result, cracks may be misinterpreted as point reflectors, which compromises the reliability of characterization in ultrasonic nondestructive testing (NDT). This study proposes an ultrasonic frequency-domain reverse-time migration (FDRTM) imaging method incorporating element directivity correction. A longitudinal-wave directivity model in solids is formulated in the frequency domain and normalized at each frequency to ensure consistent scaling during multi-frequency stacking. During backward wavefield reconstruction using full matrix capture (FMC) data, the angular-dependent energy distribution associated with the receiving direction is explicitly corrected, rebalancing the angular energy distribution in the reconstructed wavefield. Defect imaging is then performed using a frequency-domain cross-correlation imaging condition, followed by stacking over frequency and normalization. Validation experiments were conducted on an artificially manufactured vertical crack in a 7075 aluminum alloy specimen. The results indicate that, relative to conventional RTM, the proposed method reduces crack tip dominance and enhances the relative visibility and continuity of crack flanks. Compared with conventional RTM, the peak imaging amplitude increases by 22.44%, and the amplitude at a depth of 6.8 mm is enhanced by 24.39%. In addition, the proposed method outperforms the total focusing method (TFM) in crack profile continuity and the relative visibility of crack flanks. The results confirm that incorporating element directivity correction into frequency-domain RTM mitigates depth-dependent amplitude imbalance and restores crack flank visibility, thereby improving the reliability of crack defect characterization in ultrasonic NDT.
Chen, SiZhang, YifengMa, TengfeiXu, ZhengJiang, JianshengGao, Jiaqi
To accurately assess the navigation safety status of LNG vessels in port waters and balance safety control with waterway capacity efficiency, this study constructs a 3D dynamic safety domain model for port LNG vessels, integrating human–ship–environment multi-factors. The model introduces the Weibull function to quantify the impact of drivers’ knowledge, skills, and physiological-psychological states on safety boundaries, combines a ship motion mathematical model to establish a 2D safety domain boundary equation, and incorporates hull subsidence to build a vertical dimension, forming a complete 3D model. Longitudinally, the safety distance is calculated using the car-following braking theory, while laterally, boundaries are determined by controlling the ratio of inter-vessel interference force to navigation resistance. Through static scenario analysis and dynamic simulation verification, results show that the safety domain scale is dominated by ship speed and environmental conditions, and its shape tends to shrink as the driver’s state improves, making it more suitable for actual port scenarios than traditional models. Verified with a specific LNG hub port as a case, the safety distance calculated by the model is significantly reduced compared with current specifications, while the delay impact rate and average delay time on other vessels are decreased. The research results establish a quantifiable framework for dynamic safety assessment, providing maritime administrations and on-board pilots with a scientifically-grounded tool to determine real-time safe navigation boundaries in complex port environments, balancing safety control with operational efficiency.
Wang, YangangJia, ChangshengZhu, Jinshan
Wind turbines equipped with large blades significantly enhance power generation efficiency. For large turbines reaching 150 meters in height, concrete towers offer an effective means of cost savings. Nevertheless, the stability of such structures must be carefully considered, given that wind perturbations are amplified with increased height. In this study, we aim to develop a numerical approach for conducting fluid-structure interaction (FSI) analysis on a 150-meter wind turbine concrete tower. A two-way FSI analysis method has been developed using the immersed boundary method, effectively addressing the coupling effects between the structural and fluid models without the need for body-fitted meshing. Our numerical results demonstrate that the proposed method achieves stable convergence and accurately captures dynamic structural responses under high-speed wind conditions. This method will contribute to the numerical design and safety validation of wind turbine infrastructure in engineering projects.
Gan, ShishunLi, HaoChu, HaoLin, YiyangWang, Ban
Typically, triggered by geological hazards such as landslides, ground displacement acts as the main cause for the failure of buried pipelines. To maintain the structural integrity of these pipelines, an in-depth investigation is required to understand how these pipelines, subjected to landslide thrust, respond mechanically. During the research, a refined three-dimensional (3D) finite element model for soil-pipeline interaction was established, as evidenced by existing experimental data, which takes the elastoplastic behavior of the soil and complex contact conditions into consideration. According to a thorough parametric study, on the basis of the model, the effects of pipeline, landslide, and soil vary in their protection, detrimental, and complex trade-off levels. On the one hand, protective measures concerning wall thickness, steel grade, and other similar factors serve to improve resilience; on the other hand, detrimental factors such as burial depth and soil stiffness escalate the possibility of failure risk. Notably, the influences related to landslide extent and pipe diameter are not straightforward and monotonic. In other words, when one factor increases, risk may be reduced in one regime and amplified in another. Therefore, words like “wider” or “bigger” should not be equal to “safer” by default. To conclude, based on the results, train-based evaluation is supported, and some practical guidance can be provided for the design and risk assessment for pipelines in areas where geohazards may occur.
Zhang, RuijiaDong, ShaocanWang, XinyuLi, YuxingHu, QihuiWang, Wuchang
Credibility of simulation data has always been fundamental in aerodynamic vehicle development, as a significant amount of early design phase work is conducted virtually before a physical test property is made. As the automotive industry pivots toward artificial intelligence and machine learning techniques to assist in aerodynamic development, training these models with simulation data requires a comprehensive understanding of the accuracy and validity of the underlying simulation. It is critical these systems are trained from reliable data with a full understanding of both the limitations and predictive performance of the computational fluid dynamics (CFD) process and the wind tunnel facility it is benchmarked against. Validation and verification studies have been a long-established set of guidelines to determine if the simulation model appropriately reflects reality (validation) or if it has been set with robust numerical schemes, mesh settings, or boundary conditions (verification). The work presented here shows a comprehensive validation study with more than 400 test configurations and 18 vehicle properties. It evaluates Reynolds-averaged Navier–Stokes (RANS) and detached eddy simulation (DES) approaches using moving reference frame (MRF) and rigid body motion (RBM) to account for wheel rotation and comparing STAR-CCM+ CFD process and the FKFS Aeroacoustic Wind Tunnel (AAWT). The results demonstrate that DES—particularly when wheel rotation is modeled using RBM—provides the highest overall predictive performance, with a drag accuracy from −2% to +4% for 80% of cases with corrections applied, which gets to ±2% for over 95% cases with an additional calibration step. A metric-based assessment criterion that combines key performance metrics into a single detection event (DE) score derived from failure mode effects analysis (FMEA) principles is proposed with an example shown for the 2021 Range Rover Velar. The benefit being that it removes a more judgement-based, qualitative approach, aiding toolset selection and methods development gaps.
Beves, ChristopherSimmonds, NicholasDalmau Graells, Eric
To enhance China’s disaster and accident emergency response capabilities and strengthen the digital battlefield system for emergency rescue, an integrated multi-payload unmanned aerial surveillance and communication support system has been developed for extreme weather conditions and ‘triple-disconnection’ disaster scenarios. This paper sets out to address the limitations of traditional emergency drones, including poor environmental adaptability, weak payload capacity, and operational inconvenience. The system’s resistance to wind and rain has been significantly enhanced through the optimization of its airframe design. The innovative design incorporates dual-station symmetric conjugate antennas with planar blind-spot coverage systems, integrating public and self-organizing network base stations to achieve three-dimensional signal coverage and heterogeneous network integration. This enhances ground cellular network resilience. Multi-functional reconnaissance payloads are integrated and compatible with day/night and smoke/rain scenarios, thus overcoming the limitations of single-source visual information perception. The system employs zero-length deployment and parachute recovery methods, thereby facilitating rapid deployment and terrain-independent take-off and landing capabilities. The simulation results obtained demonstrate excellent aerodynamic performance, thus permitting safe operation in wind conditions up to Force 8. The antenna system under discussion is innovative in nature and has been developed to achieve 360° three-dimensional signal coverage. The primary function of this system is to ensure sustained communication link integrity. The field trials further corroborate the aircraft’s stable low-altitude cruising capability in Force 8 winds, thereby averting congestion in constrained rescue airspace. The dual-base station design, incorporating symmetric conjugate antennas and blind-spot compensation antennas, has been demonstrated to reliably restore public ground network signals within a 6.7-kilometre radius. The development of this unmanned aerial patrol system addresses a significant gap in low-altitude rescue capabilities for intelligent unmanned equipment in harsh environments. It underpins the integrated emergency command and operations system for intelligence, command, and execution, as well as the integrated emergency communication support system spanning the air, land, and sea domains. This advancement has been demonstrated to enhance disaster response efficiency and auxiliary decision-making effectiveness under extreme conditions.
Bian, LuFang, YudongYang, JixingZhang, ChenHu, BinZhang, Mingyue
Transient gas-liquid two-phase flow in aero-engine fuel pipelines was examined using numerical simulations, focusing on the influence of flow rate on phase change behavior. Under low-flow conditions, phase change occurred repeatedly near the pipe wall, where vapor layers formed and collapsed in an intermittent manner. These processes introduced noticeable unsteadiness in the local mass flow and pressure fields. When the flow rate was increased, vapor generation was largely confined to a narrow region adjacent to the wall, and the overall flow exhibited a more stable character. The results suggest that flow-rate-dependent phase change plays an important role in determining the stability of fuel transport and should be considered in the fire safety assessment of aircraft fuel systems.
Wu, BinXin, BoZeng, TaiSu, Zhengliang
Extreme winter weather often leads to ice accretion on transmission lines. Manual removal is inefficient, costly, and poses safety risks. To address this issue, this paper presents the design of a de-icing robot to replace manual operations for transmission line de-icing. The main content focuses on the detailed structural design of the robot, including the mobile platform, de-icing mechanism, and adaptive adjustment module. Finite element simulations are conducted on key components to verify the structural rationality and the correctness of material selection. The proposed de-icing robot enhances the safety of the de-icing process, improves operational efficiency, and provides a valuable reference for transmission line de-icing methods, demonstrating significant practical value.
Chang, HaoZhen, ChenHan, FengmeiLi, Cheng
Non-traditional vehicle seating postures challenge traditional occupant protection paradigms that promote pelvis lap belt engagement. Seat-integrated restraints may promote pelvis lap belt engagement in alternative seating postures but have not been evaluated with post-mortem human subjects (PMHS) in vehicle seats. The goal of this research was to perform three 38.8 g, 56 km/h frontal impact sled tests with small-sized female PMHS in a crash environment with a vehicle seat designed for alternative seating positions. PMHS pelvis kinematics, lap belt engagement, and submarining response were compared to that of the Hybrid III 5th female (HIII-5F) in the same environment. The seat was in the rearmost seat track position, reclined 40° from vertical, and incorporated a leg rest, which elevated the feet off the floor. A seat cushion airbag (SCAB), large passenger airbag (PAB), shoulder belt pretensioner (SB P/T), and seat-integrated belt (BIS) were incorporated into the testing environment. The SCAB restricted initial downward translation of the pelvis and induced 7.7°–11.8°of initial pelvis rearward rotation. Lap belt loading of the abdominal soft tissue occurred in each test via three distinct interactions: (1) initial pelvis lap belt engagement followed by pelvis fracture and subsequent submarining; (2) lack of initial pelvis engagement and direct abdominal loading; (3) initial pelvis lap belt engagement followed by submarining. In a matched test environment, the HIII-5F did not submarine nor reproduce the entire lap belt pelvis interactions observed by the PMHS. Future research must develop better tools for predicting lap belt engagement in alternative seating positions.
Newman, RachelShin, JeesooSochor, SaraMorgan, Neal R.Gepner, Bronislaw D.Kerrigan, Jason R.Kim, YongtaeKim, Sung Rae
With the complexity of chemical warfare threats and the diversification of battlefield environments, traditional toxic agent detection methods are facing bottlenecks such as response delays, coverage blind spots, and personnel safety risks. This research focuses on the application of unmanned aerial vehicle (UAV) carried toxic agent sensor systems, aiming to analyze the methods of mounting and deploying the sensors on the UAVs, and to construct a rapid response, high-precision, and highly resistant toxic agent monitoring system. Its significance lies in two aspects: 1. Tactical value: It breaks through the time and space limitations of manual reconnaissance, realizes real-time dynamic perception and early warning of toxic agent contamination, and provides key decision-making support for battlefield command; 2. Application expansion: The research results can be transferred to counter-terrorism, nuclear, biological, and chemical emergency response fields, providing theoretical support and engineering paradigms for the development of unmanned and intelligent chemical defense equipment.
Liang, TingWen, HaoQi, YelinYan, RuiMa, TengboYang, Wen
Impact testing utilizing instrumented hammers and accelerometers is a widely adopted technique in dynamic testing. The mass loading effect of the accelerometer alters the dynamic response of the test structure, leading to deviations between the measured frequency response functions (FRFs) and their true values. Furthermore, the effects on the FRFs are contingent upon the positioning of the accelerometer, thereby causing the measured FRFs between two points to fail to meet the principle of reciprocity. This paper investigates the compensation method for the mass of a single accelerometer in impact testing. Compensation formulas for both origin–FRF and cross–FRF are derived using the frequency domain substructure decoupling method. Numerical simulations on a cantilever beam and experimental tests with milling tools validate the proposed methodology. The compensation formulas for FRFs presented in this paper are expected to enhance the measurement accuracy of FRFs in modal testing of small structures, particularly relevant for lightweight components in aerospace, aircraft, and transportation systems, where precise dynamic characterization is critical.
Tang, ZhenrongYao, Zhenqiang
To improve the mobility and reliability of special-purpose vehicles that are operated in extreme conditions and to minimize the influence of tire failure on the vehicle’s mobility, this paper investigates how the mechanical properties of honeycomb non-pneumatic tires are affected after high-speed impacts from external projectiles. A prototype of a network non-pneumatic honeycomb tire was initially developed, which was made of polyurethane material. The five parameter model of the Mooney-Rivlin model was selected as its constitutive relation and the experimental study was performed to validate three-dimensional stiffness simulation model for the tire. Secondly, a LS-DYNA-based finite element model was developed to describe the dynamic behaviors of the tire under an external impact at various locations (e.g. tread, single spoke plate and joints), and to investigate the influence of local damage and spoke plate fracture on the stiffness of the tire. The results indicate that the tire has better performance of resisting the impacts at small and medium levels, with the decrease of radial stiffness of the tire less than 4% after experiencing the ultrahigh load; after the spokes plate is broken, the radial stiffness of tire drops significantly by comparing with the intact tire, that is 24.17%, which has a great effect on the support performance of the tire. The findings of this work offer theoretical support and design guidelines for the structural optimization and properties improvement of NPTS.
Yao, TuzaoSun, XiaowangZhang, QiangFu, LeiHuang, Jianbin
To address the safety assessment challenges of T91 steel heating surface components in the context of coal-fired power plant transformation toward deep peak-shaving, this study systematically investigates the evolution laws of microstructure and mechanical properties of in-service T91 pipes from different positions in a power plant after peak-shaving operation. Material properties were evaluated in accordance with standards such as GB/T 5310-2017 through metallographic analysis, tensile testing, impact testing, and hardness measurement, while the mechanisms linking microstructure to property degradation were explored. Results show that oxidation and decarburization occur on the outer surface of T91 pipes at all positions, with differences in the thickness of oxide/decarburized layers between the fire-facing and back-fire surfaces; the oxide layer exhibits fracture characteristics. After service, the tensile strength, yield strength, elongation, and hardness of the material still meet national standards. The performance at the platen and final superheater inlet is superior to that at the final reheater inlet, consistent with differences in operating temperature and pressure. This study indicates that the T91 steel provided in this study is in the early stage of its service life, providing a theoretical basis for the safe operation of the unit.
Huang, LimingLi, ZutaoZhang, JieLiu, Yaoren
Solar greenhouses in winter or mountainous areas can be at risk of roof snow accumulation, leading to collapse, poor lighting, and sudden drops in temperature. The snow removal technologies presently employed on these greenhouses have the disadvantages of being cumbersome to adjust, being intricately structured, having a high cost, having high energy consumption, and being poorly adaptable to the curvature of the plastic. An intelligent snow removal device for removing snow on a northern solar greenhouse roof, and an automatic alarm safety system were designed to solve the problems. The device consists of a snow-clearing mechanism, a traversing mechanism, and detection-alarm modules. The mechanism for snow removal consists of a crank-slider with a curved guide rail. The snow removal rod is driven by the gear motor, which goes back and forth on the arched top. A bevel gear transmission system drives the gear motor mechanism. Due to this, the transverse mechanism moves with an interrupting jump-action on transverse rails around many different zones. The system for monitoring snow pressure has a distributed sensor that is programmed as a shield using an Arduino software system. The sensors detect the pressure of the snow in real-time. When the snow pressure hits the threshold, it activates the mechanism for coordinated functioning. This mechanism triggers snow clearing when the pressure threshold is achieved to avoid energy consumed through “premature clearing”. It also fits well on the curved surfaces of the greenhouse without any jamming. The snow removal machine’s various components and operations would accomplish full span snow removal and make it possible to overcome high labour intensity, slow manual response, energy waste, and others. The technology can enhance the safety of winter production of northern greenhouse crops and improve the disaster-resistant capacity of modern agriculture facilities. This technology has been granted a patent for invention.
Fu, ChengguoWei, ShanxiangZhang, RongxianDing, XuefengGao, Yulan
Aiming at the measurement of buckling deformation defects of submarine pipelines in turbid waters, a precise measurement method for submarine pipeline deformation was proposed based on ultrasonic ranging technology. A unified underwater coordinate system for submarine pipelines and measurement sensors is established, and a three-dimensional model of the pipeline outer surface is constructed on this basis to provide a basis for calculating pipeline deformation elements. On the basis of underwater ultrasonic velocity correction, measurement accuracy control measures were proposed. Two types of ultrasonic measurement transducers and measurement systems were designed, and engineering applications were carried out to measure the deformation of submarine pipelines in the project. The measurement results indicate that the ultrasonic measurement system operates well under harsh sea conditions such as high turbidity, low visibility, and high flow velocity in the construction sea area, with high measurement accuracy. The three-dimensional model of the deformed pipeline is constructed accurately, and the deformation characteristics of the pipeline can be accurately calculated, meeting the requirements of engineering applications and providing effective data support for submarine pipeline maintenance.
Wang, KekuanHe, YazhangWang, HongZhang, TaoCheng, PeiliangSun, XinyanBai, Qian
Traditional methods for assessing bridge resilience often focus on single hazards or static conditions. Yet bridges today face more complex multi-hazard threats. To address this, this research develops a dynamic model to evaluate bridge resilience under multi-hazard conditions, which is intended to provide scientific support for decision-making to improve resilience. The study first establishes an index system that measures a bridge’s ability to absorb impacts, adapt during an event, and recover afterward. We also propose a method to calculate the coupling degree, which quantifies the amplification effect of multiple hazards, such as an earthquake followed by a flood, on each other’s impacts. Next, we clarify the interrelationships among key resilience factors. Using this understanding, we construct a system dynamics model that simulates the variation of bridge resilience over a full disaster cycle. Finally, a numerical simulation is carried out for a concrete continuous girder bridge in China’s coastal areas as a case study. The results confirm the model is valid and clearly show the differences in bridge resilience between single-hazard and multi-hazard events. More importantly, they prove that combined hazards make the bridge system much more vulnerable. The model also identifies the best strategies for intervention: a strategy that coordinates actions across all disaster phases performs best, as it most effectively reduces the impact of compound hazards and keeps the resilience curve smoother. In short, this study presents a new method for assessing bridge resilience and provides engineers and managers with a practical tool to identify structural weaknesses and optimize resource allocation for resilience improvement.
Lin, JiachenChai, Liang
During fluid injection operations such as fracturing and well killing, the casing, cement sheath, and borehole wall rock are subjected to three-dimensional in-situ stresses and internal pressure. If the equivalent stress exceeds the material’s yield strength, component failure may occur, leading to wellbore failure or even blowout accidents. In order to investigate the stress distribution in wellbores under specific working conditions, a three-dimensional mechanical model of curved wellbores was established. By adopting the superposition principle and stress function method, the influence of horizontal in-situ stress non-uniformity on the fourth equivalent stress of various components was analyzed. The study demonstrates that under three-dimensional in-situ stress, the fourth equivalent stress of each component increases with the rise of horizontal in-situ stress load non-uniformity and azimuth angle. Meanwhile, borehole azimuth angle and in-situ stress load non-uniformity exert a greater influence on the fourth equivalent stress of the casing, while internal pressure has a lesser impact on it. The effects of azimuth angle, horizontal in-situ stress load non-uniformity, and internal pressure on the fourth equivalent stress of the casing are more significant than those on the cement sheath and borehole wall rock. The research results can provide theoretical and technical references for wellbore design and safety improvement, as well as for the structural safety assessment of components such as automotive chassis and body frames under complex dynamic loads.
Zhang, WenzheJiang, WuGuo, ZiwangCao, YinpingDou, Yihua
In port construction, high-pile wharves—a primary structural form—are constantly exposed to marine environmental erosion, making corrosion a particularly prominent issue. Traditional anode installation typically relies on underwater diving operations, which suffer from low efficiency, high risks, and significant costs. To address these challenges, a novel installation technique requiring no divers has been developed. Through specialized equipment design and optimized construction processes, this technology enables remote, efficient, and safe anode installation. Research focuses on the design of non-diver anode support installation equipment, safety validation, and construction methodologies. Through theoretical analysis, numerical simulation, and field construction trials, this technology significantly enhances construction efficiency while reducing operational risks and costs. It provides a reliable solution for corrosion protection in high-pile wharves and holds significant importance for advancing port construction technology.
Lan, JinpingZhang, Shoulong
During offshore wind power operation and maintenance activities, personnel transfer and boarding procedures involve numerous safety risks. is a highly effective solution for enhancing safety during ship transfers at sea. This paper designs a compact active motion-compensating lightweight gangway capable of compensating for multi-degree-of-freedom motions induced by sea waves, including roll, pitch, yaw, and heave. The structural design is first established, and based on this configuration, the output forces of the rotary electric cylinder, roll electric cylinder, and pitch electric cylinder are analyzed. A finite element method was employed to conduct a static analysis of the gangway under extreme loading conditions. Analysis of the first six modal orders revealed that the first natural frequency of the designed gangway is significantly higher than the wave frequency, thereby effectively preventing resonance phenomena. The forward transformation matrix of the gangway was simulated using the Denavit-Hartenberg (DH) method. Simulation results indicate that the working space of the lightweight gangway meets the preset motion range requirements, thereby validating the design’s feasibility. The designed compact passageway features simple operational control, high cost-effectiveness, minimal installation footprint, and low installation and control complexity, demonstrating high practicality.
Yu, ZhigangFu, WanliZheng, BowenWang, ZhuoqunFang, Jiwen
Spacecraft with chemical propellant engines, especially spacecraft for exploring extraterrestrial objects, need to carry out plume tests on the ground in order to determine the influence of engine plumes on spacecraft. An important purpose of the plume test is to accurately measure the pressure field in key parts of the spacecraft. In this paper, according to the pressure measurement requirements of the spacecraft plume test, the design of a pressure measurement system is carried out, which mainly includes a pressure measurement sensor, a pressure difference measurement sensor, a pipeline, a cable, a measuring instrument, a data acquisition instrument, upper measurement software, and so on. The designed pressure measurement system was successfully applied to the plume impact test of Chang'e VII, which provided important technical support for the development of the spacecraft.
Wu, YueGuo, QinliangWu, DongliangLiu, XiaoningTao, DongxingLin, BoyingXie, ZhengWei, XiNiu, Tong
Adjustable-angle dental implants are favored by many patients due to the advantages they provide, such as high chewing force, aesthetics, comfort, and no harm to the adjacent teeth. This paper proposes a finite element modeling method for adjustable-angle dental implants by changing the material used for manufacturing the implants and predicting the life span of the dental implants with the help of Pro/E and ANSYS Workbench software, which provides biomechanical data reference for the selection of new implant parameters for industrial production and clinical use. The results show that the structural life of the implant is almost 764 years for pure titanium, 821 years for Ti6Al4v, and 1,274 years for βTi. From the analysis of the safety factor diagrams of the structures, it can be obtained that the smallest safety factor of the entire implant system occurs in the part where the abutment and the connection are in contact with each other during loading. In contrast, the smaller safety factors occurred in the abutment bumps, the ear stacks of the two grooves of the connector, and in the area of contact between the connector and the implant.
Gu, WeiCheng, SiyuanLiao, Jifei
In response to the current airworthiness regulations’ inability to cover the stall flight test requirements under icing conditions of civil aircraft with high-angle-of-attack restriction function and the lack of relevant flight test technologies in China, a study was conducted on the differences in airworthiness provisions for stall characteristics under icing conditions of such aircraft. Key technologies, including simulated ice accretion stall flight test methods, ice installation strategies, and data analysis techniques, are proposed and successfully applied to a specific civil aircraft. The results demonstrate that the methodologies proposed in this paper can effectively support simulated ice accretion stall tests, providing valuable insights for other similar aircraft.
Zhang, Haini
North American CAV Performance Data StandardWP-00157/22/2026
As the deployment of connected and automated vehicles (CAVs) expands, the need for a consistent, cross-industry approach to performance relevant CAV data exchange is becoming more pressing. Vehicle developers, infrastructure owners and operators (IOOs), and technology providers generate and consume data that support safety, mobility, and operational efficiency, yet much of the data remains fragmented, inconsistently formatted, and difficult to reuse across systems. To address these gaps, the Society of Automotive Engineers (SAE) and the Canadian Standards Association (CSA) convened a multi-stakeholder workshop on November 3, 2025, with participants representing original equipment manufacturers (OEMs), automated driving system (ADS) developers, state and local agencies, standards bodies, and technology partners. The workshop focused on identifying challenges, clarifying needs, and outlining a path toward a North American CAV Performance Data Standard. Key themes from the workshop included: -The need for a shared data language to support safe and interoperable CAV operations. -The lack of consistent formatting, labeling and visibility regarding who produces and consumes data. -A “start small, iterate and scale” approach beginning with well-defined use cases. -The need for technical harmonization and governance structures that build trust and support sustained coordination. This white paper summarizes the key findings and outlines a practical approach to developing a Version 0.1 base-layer data standard that can support measurable progress in 2026 and beyond.
Nesheli, Mahmood
This document is intended to establish a procedure to certify AD fallback test driver skill levels as an endorsement to SAE J3300 foundational level certification. The SAE J3300/3 endorsement can be used by the individual driver to qualify their skills as a test driver of vehicles with automated driving features. The SAE J3300/3 endorsement levels may also be used by test facilities or other organizations when seeking test or professional drivers with these skills. This document provides directions for obtaining the endorsement, including associated AD fallback test driving skill examination requirements, through SAE J3300-certified Examiners (refer to SAE J3300 for definition). Endorsement registration and associated records are administered through Probitas Authentication®. Probitas Authentication® is the current Independent Program Administrator for the SAE J3300 series. This document is a supplement to SAE J3300, providing information specific to the AD fallback test driver skill endorsement and clarifying the application of the rules set forth in SAE J3300 to the AD fallback test driver endorsement. While the references, definitions, rules, and guidelines presented in SAE J3300 Sections 1 through 5 apply to the AD fallback test driver endorsement, they are not repeated in this document.
Driving Skills Standards Committee
The numerical simulation of the transformation process of multiple droplets into liquid films is a complex problem involving multiphase flow, interface dynamics, and heat and mass transfer. It usually requires the combination of fluid mechanics, interface science, and numerical calculation methods. Based on the smooth particle fluid dynamics method, this paper establishes a multiphase fluid-solid coupling interaction model among droplets, surrounding air and solid walls, and studies the dynamic change process of multiple raindrops dispersed in different grooves. The results show that when the contact Angle is small, the boundaries of multiple raindrops do not come into contact. The multiple raindrops evolve in their respective grooves and eventually form multiple raindrops that approach the steady-state contact Angle. The second situation is that the boundaries of multiple raindrops do not come into contact, the raindrops start to fuse, and multiple raindrops form a larger one. At this point, the contact point of the gas-solid-liquid phase disappears, that is, the "regulating force" of the contact Angle is 0. This paper provides important numerical simulation references for flight safety, aerodynamic performance and anti-icing/de-icing technologies during the flight of aviation aircraft.
Huo, YeChen, YonghengSun, Cunxiang
This study looks at how the human head reacts and gets injured during high-G landing impacts in spacecraft return capsules. We used a vertical drop tower system for the experiments. A standard crash test dummy, called the Hybrid III 50th, was used to imitate how astronauts sit during landing. We applied two common safety standards—the Head Injury Criterion (HIC) and the 3 ms cumulative acceleration rule—to measure head response under high-G impacts. The results show several things. First, head acceleration increases linearly as seat acceleration increases. Second, the peak total acceleration of the head is much higher than the seat acceleration. In particular, acceleration in the X and Z directions is much stronger than in the Y direction. Third, when seat acceleration went over 47.71 g, HIC exceeded the safe limit of 700, and the 3 ms head acceleration also passed the 80 g limit. This suggests that 40 g should be considered a safe upper limit for seat acceleration. This work provides experimental support for improving landing systems to protect astronauts’ heads during high-G impacts.
An, HaoWang, YafengGuo, Yazhou
This document contains information and guidance on assessment of the risk posed by observed tin whiskers for aerospace, defense, and high-performance (ADHP) products or other products that demand high reliability.
G-24 Pb-free Risk Management Committee for ADHP
Simulation plays a significant role in the validation and verification of Automated Driving Systems (ADS). In a scenario-based validation strategy, the road and the actions of the traffic participants must be captured in a portable and flexible format for simulation. XML-based parametric models constitute a common combination upon which the static and dynamic aspects of the environment are captured. Although there are plenty of tools for generating these XML files there are few alternatives to verify their content. This paper suggests a method for converting and simplifying a synthetic road network into a graph for which the Chinese Postman Problem is solved. The resulting sequence can be converted back into a route that can be sampled to verify the drivability of the whole network. Once the network is verified, it can be safely used for simulation, increasing the speed at which ADS systems are developed. The graph representation can also be used to provide interactive feedback to LLMs (Large Language Model), which are increasingly used for automatic generation of roads and scenarios.
Vargas Rivero, Jose RobertoKern, AndreasMenken, StefanHarth, MichaelKuipou, Franck Russel
Fifteen instrumented crash tests were performed using a 2005 Yamaha R6 motorcycle. Seven tests were performed with upside-down (USD) forks and eight tests were performed with standard forks. The 2005 Yamaha R6 provided a platform where both types of front forks could be interchanged. For all tests, the motorcycle was delivered into a concrete block at speeds varying between 5 and 23 mph. Seven tests were conducted at low speeds to determine the onset of permanent deformation. Eight tests were conducted at higher speeds to observe the wheelbase reduction of the motorcycle and its relationship to impact speed. This paper summarizes the data from these tests related to wheelbase reduction, impact dynamics, and post-impact movement, allowing comparison between two different suspension systems and historical datasets.
Lucernoni, AnthonyBoyd, DustyWahba, RonnyTaeuber, AndreStoner, JacobLaw, Trevor
In recent years, with the low-altitude economy developing rapidly, the operation and management of low-altitude airspace has gradually become a hot topic. Unmanned aerial vehicles (UAVs) constitute a fundamental component of the low-altitude airspace ecosystem, significantly influencing its structure and functionality. The technological advancement of UAVs has fundamentally transformed the operational paradigm for low-altitude airspace management. This paper presents a comprehensive review of UAV-supported technologies in the context of low-altitude airspace operations and management. It systematically analyzes key technologies and applications of UAVs in areas such as airspace capacity and safety assessment, trajectory planning, and standardized flight management. Drawing from kinematic analysis and traffic flow theory, UAV density control and collision risk prediction offer quantitative insights into airspace capacity evaluation. Additionally, probabilistic analysis and simulation techniques enhance the accuracy and efficiency of safety assessments. In trajectory planning, multi-objective optimization algorithms tailored to operational scenarios—such as logistics delivery and agricultural operations—have significantly improved the utilization of airspace resources. Concurrently, collision avoidance techniques leveraging graph search, numerical optimization, and machine learning ensure flight safety in complex environments. Standardized flight management relies on pilot qualification review, airworthiness certification, and planning standardization, while discussing airspace segmentation strategies based on geofencing and intelligent control systems. Future developments in UAV-supported technologies are expected to trend toward higher precision, intelligence, and regulatory integration. By incorporating cutting-edge fields such as deep reinforcement learning and digital integration, these technologies are poised to further enhance the efficiency and safety of low-altitude airspace management, thereby providing robust technical support for the sustainable growth of the low-altitude economy.
Gong, LeiMa, ZhenxiaoLuo, Qin
The two-way ten-lane expressway has the significant characteristics of “large traffic volume, mixed vehicle types, and heavy loads”, which makes the impact of traffic flow status on accident risk present nonlinear characteristics. Traffic flow fluctuations not only directly affect the probability of accidents, but also amplify the spatiotemporal differences in rescue needs through mechanisms such as lane occupancy time and accident chain reactions. Therefore, the essence of resource allocation on a two-way ten-lane expressway is the “spatiotemporal matching problem between dynamic risks and limited resources”, which requires both quantifying the spatiotemporal evolution of risks and coping with the high uncertainty of the traffic system. Aiming at the problem of inefficiency of traditional empirical resource allocation under complex traffic conditions, this study proposes a dynamic optimization framework based on multidimensional risk assessment for emergency rescue resource allocation. In this framework, firstly, the entropy weight method and fuzzy comprehensive evaluation are combined to construct a risk quantification model using historical accident data and real-time traffic characteristics to achieve fine risk classification of road sections. Secondly, a multi-objective optimization model is established with the goal of minimizing risk-weighted costs and maximizing risk-weighted resource demand satisfaction, and considering constraints such as mandatory requirements for key equipment in high-risk areas and minimum site configuration. At the same time, the improved NSGA-II algorithm is used to effectively solve the contradiction between cost and utilization efficiency in emergency rescue resource allocation through adaptive non-dominated sorting, hybrid genetic operators and dynamic penalty mechanism. Experimental results show that the improved NSGA-II algorithm is superior to the traditional method in terms of Pareto front distribution, convergence speed and actual resource allocation effect. Compared with the traditional scheme, the method proposed in this study reduces the resource allocation cost by 35.5%, increases the risk-weighted resource demand satisfaction rate by 1.9%, and expands the resource coverage of high-risk areas by 13.8%. This study provides scientific decision-making support for emergency response in complex road networks and offers a practical optimization approach for highly dynamic traffic emergencies.
Kan, YoujunCao, YangShi, XiaominGao, Shangjie
To investigate the disaster evolution characteristics and associated risks of heavy rainfall and flooding on urban transportation infrastructure, this study takes the extreme rainstorm event in Zhengzhou as a typical case. A multidimensional dynamic risk assessment model is employed to analyze the disaster evolution process and conduct risk evaluation. First, the three-stage evolution process and its characteristics are systematically examined. Then, based on the theory of natural disaster risk elements, a dynamic risk assessment model is constructed. The improved Order of Priority Approach (OPA) is used to determine the weights of multidimensional risk factors, and interval type-1 fuzzy logic is introduced to address the uncertainty of fuzzy indicators. Finally, the overall risk level of the heavy rainfall–flooding disaster chain is calculated and evaluated. The results indicate a high-risk level, which is consistent with the findings of the field investigation report, thereby validating the feasibility of the proposed disaster chain evaluation method combining multiple models. This analysis provides a theoretical basis for future studies on similar urban storm flood risk scenarios.
Zhang, YongchengWang, JianweiWu, ZiyiWang, YanLuo, QingKang, Pingping
Aiming at the problem of insufficient modeling of spatio-temporal heterogeneity in road traffic accident prediction, a dual task machine learning framework integrating geographical environment, location attributes and time periodicity is proposed. The dataset used in this study was derived from traffic accident records of Nanchang during 2019–2023. Firstly, geographical identifiers are generated by rounding and aggregating latitude and longitude coordinates. At the same time, the location type is processed by a one-hot encoding, so as to carry out spatial clustering analysis of accident hotspots. Compared with the North-South pattern, the contribution of geographical features shows a strong East-West trend. The kernel density heatmap identified Zone A and zone B as dual core high-risk areas. Secondly, the sinusoidal/cosine function is used to encode the time feature circularly, which effectively captures the daily change of the accident. The quantitative analysis of random forest regression model showed that time characteristics accounted for 89.2% of the variance of accident frequency interpretation, significantly exceeding the contribution of geographical factors (10.2%) and location attributes (0.6%). After hyperparameter optimization, the accuracy of XGBoost classifier in predicting serious accidents is 75.97%, and the AUC value is 0.8412, which has strong robustness, and provides reliable support for dynamic risk assessment of traffic management system.
Luo, JiangZhang, YuxinLi, XinWu, Ronghai
This paper puts forward a Privacy-Preserving UAV-Based Traffic Data Acquisition Platform to address 1) privacy leakage, 2) limited scenario coverage, and 3) low traffic data utilization efficiency in urban traffic monitoring environments. Our system integrates three innovations: 1) Dynamic Privacy Masking (DPM) and Dual-Track acquisition (DTC), which hides sensitive information (e.g., faces, license plates or LPL) in real-time while preserving critical traffic data (e.g., vehicle density, speed), 2) traffic data Localization (DL) and Privacy-Enhanced Federated Learning (FEFL), enabling cross-regional collaboration without raw traffic data sharing by perturbing neural network updates with differential privacy (DP), and 3) Ground-Air Collaboration (GAC) and VPF (VPF), combining UAVs with ground sensors and digital twins (DTs) to cover blind spots (e.g., tunnels, extreme weather). Experimented on UA-DETRAC and CitySim traffic data-sets, the platform achieves 92% privacy compliance (GDPR/PIPL), 87.5% mAP accuracy, and 85% road network coverage, outperforming other methods (e.g., FedUAV, static blurring). It supports applications such as traffic flow optimization, accident prevention, and regulatory alignment.
Zhang, ShilinYan, Ming
Currently, people who use wheelchairs are not permitted to use their own wheelchairs as seats on commercial aircraft. To advance equitable aircraft travel for these passengers, we need to determine whether wheelchairs would be safe seating for their occupants and not pose a safety hazard for other passengers in case of emergency landing. We hypothesized that wheelchairs meeting the voluntary standards for vehicle crashworthiness (Rehabilitation Engineering Society of North America [RESNA] Section 19 Wheelchairs Used as Seats in Motor Vehicles [WC19]) would be able to pass the Federal Aviation Administration (FAA) vertical crashworthiness standards for aircraft seating. Wheelchairs were secured using surrogate 4-point strap tiedowns using the geometry specified by WC19. The FAA Hybrid III anthropomorphic test device (FH3 ATD) was restrained by both the wheelchair-attached lap belt and a vehicle-mounted lap belt identified as necessary to pass FAA dynamic horizontal test requirements. For the dynamic vertical testing with the wheelchairs oriented 60 degrees relative to horizontal, modeling demonstrated the suitability of using the trapezoidal pulse achieved with the UMTRI sled produced rather than the typical triangular shaped FAA pulse. Of the five manual and three power wheelchairs tested, four had broken components that would not impede emergency exit, four did not have visible damage, and the FH3 remained within the seat in all tests. The three power wheelchairs did not meet lumbar compression requirements. Based on these results, it may be feasible for people to use their own WC19-compliant wheelchairs on aircraft when secured to the aircraft with 4-point strap tiedown systems, supplemented by an occupant lap belt anchored to the aircraft, notwithstanding the lumbar force requirement.
Manary, Miriam A.Orton, Nichole RitchieVallier, TylerBoyle, Kyle J.Klinich, Kathleen DeSantis
Ultrasonic sensors are widely deployed in automotive driver assistance systems for near-range environment perception and provide safety-relevant inputs for functions such as parking assistance and automated parking. With increasing vehicle automation, the integrity and availability of ultrasonic sensor data become more critical, as compromised measurements may lead to incorrect vehicle decisions and hazardous behavior. While prior research has extensively studied physical attacks on ultrasonic sensors, a structured cybersecurity risk analysis in accordance with automotive cybersecurity standards, combined with experimental validation, is largely missing. In particular, the communication interface between ultrasonic sensors and control units has received limited attention despite its relevance as a potential attack surface. This paper presents a systematic security analysis of an automotive ultrasonic sensing system based on a demonstrator setup. The work applies a Threat Analysis and Risk Assessment methodology aligned with ISO/SAE 21434 and HEAVENS 2.0 to identify security-relevant assets, threat scenarios, and attack paths. Risk levels are derived by evaluating potential impact and attack feasibility. To validate the risk assessment, a structured test strategy is developed using the ISTQB test process and translated into laboratory experiments. Both digital attacks targeting the sensor communication interface, with DSI3 selected as the representative protocol, and physical manipulations of the sensor environment are examined. Experimental results show that selected communication-level attacks can be realized with moderate effort and can cause controlled falsification or loss of measurement data. Physical environmental manipulations significantly degrade signal quality but do not fully suppress object detection in the evaluated configuration. The findings largely confirm the initial risk assessment while enabling refinement of attack feasibility parameters. The results provide a validated linkage between automotive cyber-security risk assessment methods and practical testing of ultrasonic sensing systems and underline the importance of jointly addressing communication interfaces and physical effects in future security concept development.
Gahm, SebastianHaller, JonathanKriesten, Reiner
Level-3 and higher automated driving systems require longitudinal speed strategies that remain consistent with both physical stopping feasibility and realistic sensing constraints. This paper presents a route-based, sensor-aware speed planning method that supports safety validation and explicitly couples longitudinal driving strategy with sensor field-of-view coverage. Based on a concrete route extracted from digital maps and enriched with fleet data, point-wise maximum speeds are computed considering road curvature, speed limits, and comfort constraints. From the resulting drivable speed profile, physically consistent stopping paths and their endpoints are calculated for each route position, accounting for friction limits, scenario-dependent deceleration capabilities, and system delays between perception and braking. The set of stopping paths is aggregated into a region of interest (ROI) representing the spatial area that must be reliably perceived to guarantee safe stopping. This ROI is overlaid with the geometric fields of view of camera, radar, and lidar sensors, enabling the definition of a compact and interpretable key performance indicator (KPI) based on the number of sensor modalities covering critical regions. Rather than evaluating a specific sensor configuration, the proposed KPI establishes a geometric interface between braking-based perception requirements and multi-modal sensing coverage. The approach reveals the structural sensitivity of perception demands to route geometry and braking assumptions and provides a systematic basis for perception-aware speed release decisions. The method is applicable to highways, interchanges, and other route types, and contributes a modular geometric framework for sensor-aware safety analysis in Level-3 and higher automated driving systems.
Kohler, Paul LeonhardResch, Michael
This paper investigates the integration of Artificial Intelligence (AI) within radar-based perception for Advanced Driver Assistance Systems (ADAS) under safety considerations aligned with ISO 26262 [1] for functional safety and ISO 21448 (SOTIF) [2] for performance-related safety of the intended functionality. The study evaluates a hybrid architecture in which AI-based perception modules are combined with deterministic supervisory mechanisms to maintain safety compliance. A simulation-based case study using CARLA with radar sensor modeling is presented to compare a deterministic radar perception pipeline with an AI-enhanced approach under nominal and degraded environmental conditions. Performance is evaluated using precision, recall, and F1 score metrics. Results indicate improved recall and F1 score under adverse scenarios for the AI-based perception module, accompanied by a moderate increase in false positives. The paper discusses architectural constraints required to limit non-deterministic behavior, including confidence gating, deterministic supervision, and scenario-based validation. The findings are limited to simulation and are intended to provide preliminary insights into the technical and safety implications of incorporating AI-based radar perception within ISO 26262-compliant ADAS architectures.
Jain, Yesha
Rigorous validation of SAE Levels 3 and 4 autonomous systems increasingly relies on simulation. However, the simulation-reality gap remains a challenge for human-in-the-loop assessments. This study empirically quantifies the behavioral fidelity of the Car-Learning-to-Act (CARLA) simulator by recreating specific real-world traffic scenarios using the high-precision exiD drone dataset. Twenty-five participants performed a series of maneuvers, including lane changes and time-critical cut-ins. Their performance was analyzed using Dynamic Time Warping (DTW), driver profiling, and Time-to-Collision (TTC) metrics. The findings reveal a clear distinction between relative and absolute behavioral validity. In strategic decision-making tasks, the simulation demonstrated remarkably high temporal fidelity. DTW analysis explained 94% of the trajectory variance. Participants initiated lane changes with an average lag of -9 frames (0.36 s) compared to naturalistic references. These results indicate that, despite the absence of peripheral optical flow, the simulator successfully elicits temporally correlated decision-making patterns suitable for assessing strategic driver intent. However, physical execution in reactive scenarios revealed significant absolute discrepancies. Although the high Pearson correlation (r ≈ 0.89) in velocity profiles proves that drivers recognize and react to hazards with realistic timing, their physical inputs were exaggerated. Participants displayed digital, over-modulated braking responses and maintained a negative safety bias of -11.26 m, a deviation attributed to the lack of vestibular g-force feedback and geometric minification. Furthermore, distinct driver profiles emerged. Risk-oriented participants exhibited a gaming effect by neglecting safety margins. In conclusion, while CARLA is highly valid for testing the temporal logic of driver interactions, absolute dynamics require calibration functions, such as force-feedback (pedal) tuning and visual deceleration cues like camera shake, to compensate for sensory limitations before it can be used for safety-critical validation.
Rebling, PatrickAlphan, MetehanNenninger, Philipp
Driver monitoring systems are an important component of active safety systems, continuously evaluating the driver’s state and issuing real-time warnings. As defined by the SAE Levels of Automation, driving tasks are increasingly transferred from the driver to the vehicle from Level 0 to Level 2, however, the driver remains fully responsible for monitoring the driving environment. Current implementations, such as driver drowsiness and attention warning, assess driver alertness, while advanced driver distraction warning ensures that the driver maintains visual focus. Nevertheless, these systems do not identify the specific objects or regions the driver is observing. This limitation motivates the presented research question: can an in-car monitoring system be integrated with external environment perception sensors to infer the driver’s field of view (FoV)? This paper presents a system consisting of a driver-facing camera and a front-view camera. Facial features, including gaze direction, head pose, and iris offset are extracted using computer vision techniques. These features, together with cropped eye images, are used as inputs to a multi-modal network. Training labels were generated using a driving simulator study with 16 participants who sequentially fixated on visual targets displayed on a front screen. Experimental results show that the proposed system can predict driver visual attention and approximate FoV with a mean pixel error of 35.40 px, enabling identification of the regions of the road scene observed by the driver in real time. This work provides a foundation for explicitly modeling driver perception and its correspondence with vehicle perception systems.
Ji, DejieLausch, HendrykFlormann, MaximilianHenze, Roman
This article presents a data-driven pipeline for autonomous-vehicle (AV) safety testing. The pipeline integrates real-world traffic observations with model-guided scenario expansion and safety-metric evaluation to enable an end-to-end AV safety testing framework, demonstrated on a canonical highway scenario. The framework enhances test diversity, realism, and coverage by generating statistically informed variants of observed driving behaviors. Key parameters such as vehicle speed, trajectories, and headways are extracted from naturalistic data and used to train a probabilistic model of traffic dynamics. Scenario variants are sampled from this model and encoded as behavior trees (BTs) for modular, simulation-ready execution. Each scenario is simulated using a consistent AV control configuration, and safety metrics such as minimum safe distance violation, minimum safe distance factor, time to collision, and aggressive driving are applied to evaluate safety outcomes independently of system-specific tuning. A case study based on the highD dataset (110,000+ trajectories) demonstrates the framework’s ability to generate realistic and safety-relevant scenarios, providing an initial demonstration of pipeline feasibility and metric-based evaluation. This initial study is intentionally scoped to a single scenario class and a simplified parametric model to isolate and validate the end-to-end integration of the pipeline.
Elshenawy, MohamedAboudina, AyaAbdelmotaleb, AnharAmr, MariamEl-darieby, Mohamed
Labor shortages and supply chain volatility are putting additional pressure on warehouse operations to be faster and more adaptable. “In this environment, real-time visibility becomes foundational. Physical AI enables warehouses to operate with a continuously updated understanding of their environment, allowing them to respond quickly to disruptions and optimize performance,” Joseph Mirabile, Vice President of Operations at Gather AI, a Pittsburgh-based startup developing drone-powered inventory solutions.
Thoracic injuries are common for belted occupants in frontal motor vehicle crashes. However, there remains a lack of female post-mortem human subject (PMHS) data in the literature to generate female-specific biomechanical response corridors and evaluate engineering tools such as anthropomorphic test devices (ATDs) and computational human body models (HBMs). Additionally, the effect of breast tissue on thoracic response has not been directly investigated despite female ATDs and HBMs having features representing breasts. As such, this study sought to utilize simplified frontal hub impacts to (1) generate female PMHS thoracic response corridors both with breasts positioned with a bra and without breasts (no bra) and (2) preliminarily explore the influence of breasts on the thoracic responses of female PMHS. Twelve female PMHS (9 small and 3 midsize) were subjected to frontal impacts at mid-sternum with a 14.0 kg circular impactor at 4.3 m/s in conditions with and without breasts. Force versus deflection (FD) response corridors were generated, and comparisons were made between groups and to scaled FD corridors representing female response. Overall, female PMHS with and without breasts displayed differences in FD response compared to scaled corridors in terms of the shape of the initial response and peak force and deflection. Additionally, female PMHS with breasts produced lower peak force and greater peak deflection compared to those without breasts. These results suggest the importance of collection and evaluation of female biomechanical data that can be used for continued evaluation of female-specific safety tools as well as the further reduction of injury risk for all occupants during motor vehicle crashes.
Baker, Gretchen H.Kang, Yun-SeokMarcallini, AngeloLang, RyanHutter, ErinMoorhouse, KevinAgnew, Amanda M.
Noise phenomena in automobiles caused by the stick-slip effect are increasingly among the most frequent reasons for customer complaints and therefore represent a critical vehicle quality attribute. To proactively address such issues, stick-slip testing of contacting material pairs is commonly applied during development. However, the predictive capability of current stick-slip test methods remains limited, particularly when highly flexible materials and realistic, stochastic excitation conditions are involved. The flexibility of sealing systems often allows the actual relative motion at the contact interface to be accommodated through adhesion and elastic deformation, thereby delaying or even preventing sliding. To date, this effect has not been represented by any characteristic parameter in conventional stick-slip testing. Instead, existing evaluations focus exclusively on the analysis of occurring stick-slip oscillations. For the initiation of stick-slip phenomena, however, not only the mean displacement between two stick-slip oscillations during the sliding phase is relevant, but also the relative displacement required to initiate the first slip event of the sealing contact. With the algorithm developed in this work, which reproducibly determines the distance to first slip based on changes in the friction force slope, this methodological gap is now closed. The displacement to first slip depends on numerous influencing factors, including profile geometry, normal load, sliding velocity, excitation profile, and environmental conditions, and was previously inaccessible by both experimental and numerical approaches. In particular, the onset of slip in sealing contacts can now be determined under stochastic excitation of the friction pairing, thereby closely reflecting real operating conditions. As a result, the prevention of noise phenomena can be significantly strengthened at an early stage of vehicle development.
Strangfeld, MartinFritz, SusanneWeber, JensRosell, Anneli
Noise pollution is a major environmental and health challenge, yet its strong spatial and temporal variability makes comprehensive mapping highly complex. Current approaches under the European Noise Directive (END) provide only partial coverage and often lack temporal dynamics. The NoiseSphere project, funded by the Austrian Research Promotion Agency FFG, develops an AI-based methodology for dynamic, large-scale noise prediction and mapping. A machine learning model is trained on heterogeneous data sources, including semantically enriched open Sentinel-2 satellite imagery, OpenStreetMap road data and existing noise maps. The model is refined through integration of noise emission data and validated using targeted in-situ measurements. A case study in an urban environment (Graz, Austria) demonstrates the model’s applicability. By combining remote sensing, traffic dynamics, and machine learning, NoiseSphere enables predictive noise mapping even in regions not covered by current legislation. This approach provides a scalable tool for evidence-based environmental planning, health risk assessment, and policy support.
Girstmair, Josef
The intent of this standard is to establish a framework to assure that all evaporators conforming to its requirements demonstrate an acceptable health and safety environment for vehicle occupants as determined from the completed risk assessment. R-744 and low pressure (i.e., non-transcritical refrigerants with a critical temperature between 85 and 120 °C) mobile air conditioning (MAC) refrigerant evaporators shall meet the testing and labeling requirements of this standard. SAE J639 contains a list of all refrigerants considered acceptable for use in mobile thermal systems for which this standard applies when the refrigerant is used in a direct expansion architecture. SAE J639 also requires an assessment to be performed to minimize reasonable risks in MAC systems. The evaporator (as designed and manufactured) shall be part of that risk assessment, and it is the responsibility of the vehicle manufacturer to ensure all relevant aspects of the evaporator are included. It is the responsibility of all vehicle or evaporator manufacturers to comply with the standards of this document at a minimum. (Substitution of specific test procedures by vehicle manufacturers that correlate well to field return data is acceptable.) As appropriate, this standard can be used as a guide to support risk assessments. With regard to certification, most vehicle manufacturers have established formal production part approval processes (PPAP) where compliance certification is established and formally documented. For an evaporator manufacturer of non-original equipment parts (or a vehicle manufacturer that does not have a formal part compliance certification process), then the certification described in this standard is the requirement to which those evaporators shall comply. In this case, the evaporator manufacturer or an independent institution shall complete the evaporator certification according to SAE J2911. An example of the latter would be the completion of witness testing by the evaporator manufacturer with the submission of certification documents by the witness organization. This standard originated for the introduction of R-1234yf. The content is based upon the associated 2011 Risk Assessment with input from five OEM evaporator manufacturers. R-744 was included as its requirements were understood in 2011. Refrigerant R-152a was excluded from this standard because a single secondary loop refrigerant system is required. This standard also does not apply to R-134a refrigerant evaporators because it is proven in use.
ICTMS Supplier Committee
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