Browse Topic: Protective systems

Items (3,985)
ABSTRACT As part of DARPA’s Adaptive Vehicle Make (AVM) portfolio of programs, blast and ballistic survivability analysis tools were developed. The intent of these tools was to facilitate design and design optimization by making it possible for designers to perform survivability analysis from CAD and to automate the survivability analysis pipeline to allow optimization codes to invoke the survivability tools and obtain results. This paper describes some of the tools and their capabilities through highlighting five innovations utilized in the program: multi-fidelity modeling; automated meshing and welding; uncertainty quantification and 95% bounds; a large material property database and more accurate blast loads; and automating the entire computational pipeline
Walker, James D.Chocron, SidneyMoore, Michael S.Willden, Gregory C.
ABSTRACT A process for donning restraints did not exist as related to Soldier gear encumbrance. For laboratory testing restraint donning was left to the discretion of the technician or test engineer setting up the Anthropomorphic Test Dummy (ATD) and resulted in increased occupant excursion. Therefore the Ground System Survivability (GSS) Blast Mitigation Team (BMT), United States Army Tank Automotive Research, Development and Engineering Center (TARDEC), Warren, MI. conducted studies which were accomplished through restraint system testing. This testing consisted of both Blast and Crash test modes. It was discovered that the ideal testing method couples the occupant to the seat and reduces the amount of restraint to gear interaction. When properly donned the occupant experiences reduced amounts of excursion vs. the improperly restrained occupant. This resulted in a procedure for which restraint systems are to be donned for test events. The routing procedure is included in this
Karwaczynski, Sebastian K.
ABSTRACT Computational models are widely used in the prediction of occupant injury responses and vehicle structural performance of ground vehicles subjected to underbody blasts. Although these physics based computational models incorporate all the material and environment data, the classic models are typically deterministic and do not capture the potential variations in the design, testing and operating parameters. This paper investigates the effect of one such variation in physical tests, namely, variations in the position of occupant setup on the occupant injury responses. To study the effects of occupant position, a series of vertical drop tower tests were performed in a controlled setup. A vertical drop tower test involves an Anthropomorphic Test Device (ATD) dummy positioned on a seat and the setup is dropped on an energy attenuating surface, thus producing a desired shock pulse on the seat structure. The experimental data was analyzed for sensitivity of occupant position and ATD
Ramalingam, JaisankarPrall, Nancy
ABSTRACT The Blast Event Simulations sysTem (BEST) is a synthesis tool that provides a seamless and easy-to-use coupling between existing and commercially available LS-DYNA solvers and Anthropomorphic Test Device (ATD) models for a complete sequence of explosive simulations. BEST driven simulations capture the soil/explosive/vehicle/occupant interaction. In this paper a blast simulation analysis conducted by BEST for a generic but representative vehicle is presented. The vehicle is subjected to the blast load created by an explosive buried underneath the vehicle. An ATD model is placed inside the vehicle in order to capture the loads created on the lower legs of an occupant due to the explosion. Technical details with respect to the various models engaged in the simulation are presented first. The results and the physical insight which can be gained by the analysis are discussed. A series of design modifications which add minimal weight are introduced in the vehicle structure, such as
Vlahopoulos, NickolasZhang, Geng
ABSTRACT The US Army is replacing conventional armor with new types of ballistic protection which are lighter in weight than the materials they replace yet offer the same degree of protection. A key component of this new type of armor is called Multi Functional (MFA) or Sensor Enhanced Armor (SEA) because the armor provides more capabilities than traditional ballistic protection for the soldier and ground vehicle. In this paper we shall concentrate on the real-time health monitoring of SEA. We have developed a method which has been applied to several types of new ballistic protection. We use ultrasonic waves to excite the armor panel. We measure the response to the excitation when the ballistic protection is known to be undamaged and store the results in a database. To determine if the armor has been damaged, we measure it again and compare the new results to the contents of the database
Reynolds, ThomasMeitzler, Thomas J.Ebenstein, Samuel
ABSTRACT A functionally-graded NPR (Negative Poisson’s Ratio) material concept has been developed for a critical Army application – blast protection. The objective is to develop a combined computational design methodology and innovative structural-material concept for a blast-protective deflector, which can concentrate material into areas most needed and adapt its shape utilizing the blast energy to improve blast mitigation and crew protection. Included in the computational design methodology is optimal deflector shape design and optimal NPR material distribution to further improve the protection while minimizing the C.G. height of the vehicle and the weight of the deflector. Structures fabricated using this new concept react to the explosion and reconfigure themselves under the blast force to provide maximum blast protection. The presented research work consists of two basic approaches to deflector design: optimal deflector shape design and optimal NPR material configuration and
Ma, Zheng-DongBian, HongxinSun, CeHulbert, Gregory M.Bishnoi, KrishanRostam-Abadi, Farzad
Road safety remains a critical concern globally, with millions of lives lost annually due to road accidents. In India alone, the year 2021 witnessed over 4,12,432 road accidents resulting in 1,53,972 fatalities and 3,84,448 injuries. The age group most affected by these accidents is 18-45 years, constituting approximately 67% of total deaths. Factors such as speeding, distracted driving, and neglect to use safety gear increases the severity of these incidents. This paper presents a novel approach to address these challenges by introducing a driver safety system aimed at promoting good driving etiquette and mitigating distractions and fatigue. Leveraging Raspberry Pi and computer vision techniques, the system monitors driver behavior in real-time, including head position, eye blinks, mouth opening and closing, hand position, and internal audio levels to detect signs of distraction and drowsiness. The system operates in both passive and active modes, providing alerts and alarms to the
Ganesh, KattaPrasad, Gvl
The primary purpose of the active safety feature is to reduce the danger of a collision between the car and an obstruction. To improve occupant safety, active safety systems must be included on all new vehicles; nonetheless, not all incidents are preventable. The frequency of incidents on the road has recently increased in tandem with the number of cars, making it critical to investigate the crashworthiness of a vehicle because human life is at the top of the priority list. This study examines an occupant's responses prior to a crash event, as well as studies into how occupant posture influences injury data. Most of the existing research focuses on the pre-crash event or the occupant's optimal seated position. However, it is critical to understand an occupant's reflex or behavior during the pre-crash event, when the occupant is typically not in an appropriate seating posture due to the panic reflex. As a result, an occupant's reflex in a panic situation will change their seating
Shankara Murthy, SantoshSrinivasa, PraveenCK, UmeshPatil, ShubhamJois, Rahul
This paper studies design parameters, selection of materials and structural analysis for an All-Terrain Vehicle (ATV) BAJA roll cage at the event site in any possible situation. SolidWorks 2022 was used for creating the prototype of the roll cage and then both static structural as well as dynamic crash analysis for the roll cage was done using Altair HyperWorks 2023 for various collisions like front, rear, side, rollover, torsional, front bump, rear bump, front roll over, side roll over and rear roll over. In addition to their corresponding deformation, Von Mises stresses were observed and a safety factor was calculated for these load cases which was found to be in the range of 1.5 to 3. Without reducing the roll cage’s strength, the roll cage designed for a four-wheel drive configuration is developed with driver comfort and safety in mind. Finding the optimal safety factor is the core objective of the analysis, as it ensures in any situation, the ATV’s roll cage will stay secure
L, Ravi KumarSanjay P, ChiranjeevT J, Pravin ChanderMoses J, JebishD, ParthesunG, Sureshmani
Forward-facing child restraint systems (FF CRS) and high-back boosters often contact the vehicle seat head restraint (HR) when installed, creating a gap between the back surface of the CRS and the vehicle seat. The effects of HR interference on dynamic CRS performance are not well documented. The objective of this study is to quantify the effects of HR interference for FF CRS and high-back boosters in frontal and far-side impacts. Production vehicle seats with prominent, removeable HRs were attached to a sled buck. One FF CRS and two booster models were tested with the HR in place (causing interference) and with the HR removed (no interference). A variety of installation methods were examined for the FF CRS. A total of twenty-four tests were run. In frontal impacts, HR interference produced small but consistent increases in frontal head excursion and HIC36. Head excursions were more directly related to the more forward initial position rather than kinematic differences caused by HR
Mansfield, Julie A.
This document is intended for connectors typically found on aerospace platforms and ground support equipment. The document provides the reasons for proper fiber optic cleaning, an in-depth discussion of available cleaning methods, materials, packaging, safety, and environmental concerns. Applicable personnel include: Managers Designers Engineers Technicians Trainers/Instructors Third Party Maintenance Agencies Quality Personnel Purchasing Shipping/Receiving Production
AS-3 Fiber Optics and Applied Photonics Committee
Energy efficiency in both internal combustion engine (ICE) and electric vehicles (EV) is a strategic advantage of automotive companies. It provides a better user experience that emanates amongst others from the reduction in operation expenses, particularly critical for fleets, and the increase in range. This is especially important in EVs where customers may experience range anxiety. The energetical impact of using the air conditioning system in vehicles is not negligible with power consumptions in the range of kilowatts, even with a stopped vehicle. This becomes particularly important in areas with high temperature and humidity levels where the usage of the air conditioning systems becomes safety factor. In such areas, drivers are effectively forced to use the air conditioning system continuously. Hence, the air conditioning system becomes an ideal choice to deploy control strategies for optimized energy usage. In this paper, we propose and implement a control strategy that allows a
Jaybhay, SambhajiKapoor, SangeetKulkarni, Shridhar DilipraoPalacio Torralba, JavierLocks, Olaf
Effective thermal management is crucial for vehicles, impacting both passenger comfort and safety, as well as overall energy efficiency. Electric vehicles (EVs) are particularly sensitive to thermal considerations, as customers often experience range anxiety. Improving efficiency not only benefits customers by extending vehicle range and reducing operational costs but also provides manufacturers with a competitive edge and potential revenue growth. Additionally, efficient thermal management contributes to minimizing the environmental impact of the vehicle throughout its lifespan. Digital twins have gained prominence across various industries due to their ability to accelerate development while minimizing testing costs. Some applications have transitioned to comprehensive three-dimensional models, while others employ model reduction techniques or hybrid approaches that combine different modeling methods. The discovery of unknown working mechanisms, more efficient and effective control
Palacio Torralba, JavierKapoor, SangeetJaybhay, SambhajiLocks, OlafKulkarni, Shridhar DilipraoShah, Geet
A new method leverages AI and computer simulations to train robotic exoskeletons that can help users save energy while walking, running, and climbing stairs. The novel method rapidly develops exoskeleton controllers to assist locomotion without relying on lengthy human-involved experiments
The advent of neck braces for the helmeted motorcycle rider has introduced a pertinent research question: To what extent do they reduce measures related to the major mechanism of neck injury in unrestrained torso accidents, i.e., compression flexion (CF)? This question requires a suitable method of testing and evaluating the measures for a load case resulting in the required mechanism. This study proposes a weighted swinging anvil striking the helmeted head of a supine HIII ATD by means of a near vertex impact with a low degree of anterior head impact eccentricity to induce CF of the neck. The applied impact was chosen for the baseline (no neck brace) so that the upper and lower neck axial forces approached injury assessment reference values (IARV). The head impact point evaluated represents those typically associated with high-energy burst fractures occurring within the first 20 ms, with possible secondary disruption of posterior ligaments. The proposed test can be used to evaluate
de Jongh, Cornelis U.Basson, Anton H.Knox, Erick H.Leatt, Christopher J.
This SAE Standard is intended to provide personnel protection guidelines for skid steer loaders. This document is intended as a guide towards standard practice, but may be subject to frequent change to keep pace with experience and technical advances. This should be kept in mind when considering its use. This document provides performance criteria for newly manufactured loaders and it is not intended for in-service machines
OPTC1, Personnel Protection (General)
New research pushes forward the bounds of stroke recovery with a unique robotic hip exoskeleton, designed as a training tool to improve walking function. This invites the possibility of new therapies that are more accessible and easier to translate from practice to daily life compared to current rehabilitation methods
The descent phase of Indian Manned Space Mission culminates with a crew module impacting at a predetermined site in Indian waters. During water impact, huge loads are experienced by astronauts. This demands an impact attenuation system which can attenuate the impact loads and reduce the acceleration experienced by astronauts to safe levels. Current state of the art impact attenuation systems uses honeycomb core, which is passive and can only be used once (at touchdown impact) during the entire mission. Active and reusable attenuation systems for crew modules are still an unexplored territory. Three configurations of impact attenuators are selected for this study for the crew module configuration, namely, hydraulic damper, hydro-pneumatic damper and airbag systems. All the subsystems are mathematically modelled, and initial sizes are estimated using Genetic Algorithm and SQP optimization techniques. Semi-active control for Hydraulic and Hydro-Pneumatic dampers are implemented and
Avirah, Nohin KLakshman, Dasu Deva KarthikPotnuru, Sai SanthoshPramod, Athul PKurian, Sabin
A durable, copper-based coating developed by a team at Dartmouth University can be integrated into fabric to create responsive, reusable materials such as protective equipment, environmental sensors, and smart filters
Frontal-crash sled tests were conducted to assess submarining protection and abdominal injury risk for midsized male occupants in the rear seat of modern vehicles. Twelve sled tests were conducted in four rear-seat vehicle-bucks with twelve post-mortem human surrogates (PMHS). Select kinematic responses and submarining incidence were compared to previously observed performance of the Hybrid III 50th-percentile male and THOR-50M ATDs (Anthropomorphic Test Devices) in matched sled tests conducted as part of a previous study. Abdominal pressure was measured in the PMHS near each ASIS (Anterior Superior Iliac Spine), in the inferior vena cava, and in the abdominal aorta. Damage to the abdomen, pelvis, and lumbar spine of the PMHS was also identified. In total, five PMHS underwent submarining. Four PMHS, none of which submarined, sustained pelvis fractures and represented the heaviest of the PMHS tested. Submarining of the PMHS occurred in two out of four vehicles. In the matched tests, the
Guettler, Allison J.Bianco, Samuel T.Albert, Devon L.Boyle, David M.Kemper, Andrew R.Hardy, Warren N.
The goal of this study was to gather and compare kinematic response and injury data on both female and male whole-body Post-mortem Human Surrogates (PMHS) responses to Underbody Blast (UBB) loading. Midsized males (50th percentile, MM) have historically been most used in biomechanical testing and were the focus of the Warrior Injury Assessment Manikin (WIAMan) program, thus this population subgroup was selected to be the baseline for female comparison. Both small female (5th percentile, SF) and large female (75th percentile, LF) PMHS were included in the test series to attempt to discern whether differences between male and female responses were predominantly driven by sex or size. Eleven tests, using 20 whole-body PMHS, were conducted by the research team. Preparation of the rig and execution of the tests took place at the Aberdeen Proving Grounds (APG) in Aberdeen, MD. Two PMHS were used in each test. The Accelerative Loading Fixture (ALF) version 2, located at APG’s Bear Point range
Pietsch, HollieCristino, DanielleDanelson, KerryBolte, JohnMason, MatthewKemper, AndrewCavanaugh, JohnHardy, Warren
The on-board emergency call system with accurate occupant injury prediction can help rescuers deliver more targeted traffic accident rescue and save more lives. We use machine learning methods to establish, train, and validate a number of classification models that can predict occupant injuries (by determining whether the MAIS (Maximum Abbreviated Injury Scale) level is greater than 2) based on crash data, and ranked the correlation of some factors affecting vehicle occupant injury levels in accidents. The optimal model was selected by the model prediction accuracy, and the Grid Search method was used to optimize the hyper-parameters for the model. The model is based on 2799 two-vehicle collision accident data from NHTSA CISS (The Crash Investigation Sampling System of NHTSA) traffic accident database.The results show that the model achieves high-precision prediction of occupant injury MAIS level (recall rate 0.8718, AUC(Area under Curve) 0.8579) without excluding vehicle model, and
Huida, ZhangLiu, YuRui, YangWu, XiaofanFan, TiqiangWan, Xinming
In 2021, 412,432 road accidents were reported in India, resulting in 153,972 deaths and 384,448 injuries. India has the highest number of road fatalities, accounting for 11% of the global road fatalities. Therefore, it is important to explore the underlying causes of accidents on Indian roads. The objective of this study is to identify the factors inherent in accidents in India using clustering analysis based on self-organizing maps (SOM). It also attempts to recommend some countermeasures based on the identified factors. The study used Indian accident data collected by members of ICAT-ADAC (International Centre for Automotive Technology - Accident Data Analysis Centre) under the ICAT-RNTBCI joint project approved by the Ministry of Heavy Industries, Government of India. 210 cases were collected from the National Highway between Jaipur and Gurgaon and 239 cases from urban and semi-urban roads around Chennai were used for the analysis. Based on this study, the following results were
Vimalathithan, KulothunganRao K M, PraneshVallabhaneni, PratapnaiduSelvarathinam, VivekrajManoharan, JeyabharathPal, ChinmoyPadhy, SitikanthaJoshi, Madhusudan
There are established federal requirements and industry standards for frontal crash testing of motor vehicles. Consistently applied methods support reliability, repeatability, and comparability of performance metrics between tests and platforms. However, real world collisions are rarely identical to standard test protocols. This study examined the effects of occupant anthropometry and passive restraint deployment timing on occupant kinematics and biomechanical loading in a moderate-severity (approximately 30 kph delta-V) offset frontal crash scenario. An offset, front-to-rear vehicle-to-vehicle crash test was performed, and the dynamics of the vehicle experiencing the frontal collision were replicated in a series of three sled tests. Crash test and sled test vehicle kinematics were comparable. A standard or reduced-weight 50th percentile male Hybrid III ATD (H3-50M) or a standard 5th percentile female Hybrid III ATD (H3-5F) was belted in the driver’s seating position. In the crash test
Courtney, AmyCrosby, CharlesMiller, BruceOsterhout, AaronWalker, JamesGondek, Jonathon
In the automotive industry, the electric vehicle is the new era, and companies are committed to reducing carbon emissions by electrification of their vehicles. In the development of electric vehicles, the battery is the central power source for all the parts of the vehicle. Usually, it is placed under the body because of its size and mass. So, it is important to protect battery cells from leakage and damage from obstacles. For on-road electric vehicles, speed bumps are one of the crucial obstacles. This paper investigates and analyses the protection of battery pack systems in electric vehicles while encountering speed bump profiles at different speeds. During the physical test on a speed bump, there is a possibility of bump hit on the battery pack system and it is necessary to ensure the structural safety of the battery pack systems. In this study, CAE method has been developed to validate the battery pack system in the event of a speed bump crossing. Virtual simulation analysis was
Muthiah, Krishna KarthickArul, KarthikElango, CPandi, Sathish KumarAlugade, Nilesh
In 1983, a seat belt use rate survey was published in which 9% shoulder belt use was observed for front-outboard passengers. Nearly forty years later the national estimate of seat belt use has achieved a record high of 91.6% belt use by adult front-seat passengers in 2022. In contrast, there have been very few studies conducted in order to determine seat belt use within large buses and motorcoaches. In 2013, the NHTSA published a final rule amending FMVSS 208 to require seat belts for each seating position in all new over-the-road buses. Beginning in 2016, newly manufactured buses were required to be equipped with lap and shoulder belts for each driver and passenger seat. Recent studies have reported that seat belt use on motorcoaches with relatively long routes was only 2.6%. Similarly, seat belt use in airport shuttle buses was reported to be only 1%. The present observational study was conducted to determine an updated seat belt usage rate of passengers on airport shuttle buses. The
Gregg, Richard H.
Background: The Indian automobile industry, including the auto component industry, is a significant part of the country’s economy and has experienced growth over the years. India is now the world’s 3rd largest passenger car market and the world’s second-largest two-wheeler market. Along with the boon, the bane of road accident fatalities is also a reality that needs urgent attention, as per a study titled ‘Estimation of Socio-Economic Loss due to Road Traffic Accidents in India’, the socio-economic loss due to road accidents is estimated to be around 0.55% to 1.35% of India’s GDP [27] Ministry of road transport and highways (MoRTH) accident data shows that the total number of fatalities on the road are the highest (in number terms) in the world. Though passenger car occupant fatalities have decreased over the years, the fatalities of vulnerable road users are showing an increasing trend. India has committed to reduce road fatalities by 50% by 2030. In this context, the automotive
Mehta, PoojaPrasad, AvinashSrivastava, AakashArora, PankajHowlader, Ashim
Improving passenger safety inside vehicle cabins requires continuously monitoring vehicle seat occupancy statuses. Monitoring a vehicle seat’s occupancy status includes detecting if the seat is occupied and classifying the seat’s occupancy type. This paper introduces an innovative non-intrusive technique that employs capacitive sensing and an occupancy classifier to monitor a vehicle seat’s occupancy status. Capacitive sensing is facilitated by a meticulously constructed capacitance-sensing mat that easily integrates with any vehicle seat. When a passenger or an inanimate object occupies a vehicle seat equipped with the mat, they will induce variations in the mat’s internal capacitances. The variations are, in turn, represented pictorially as grayscale capacitance-sensing images (CSI), which yield the feature vectors the classifier requires to classify the seat’s occupancy type. This paper details the working of the proposed technique in monitoring vehicle seat occupancy statuses non
Prasanna Kumar, RahulMelcher, DavidButtolo, PietroJia, Yunyi
Occupant protection in side impacts, in particular for near-side occupants, is a challenge due to the occupant’s close proximity to the impact. Near-side occupants have limited space to ride down the impact. Curtain and side airbags fill the gap between occupant and the side interior. This analysis was conducted to provide insight on the characteristics of side impacts and the relevancy of currently regulated test configurations. For this purpose, 2007-2015 NASS-CDS and 2017-2021 CISS side crash data were analyzed for towed light vehicles. 2008 and newer model year vehicle data was selected to ensure that most vehicles were equipped with side/curtain airbags. The results showed that side impacts accounted for approximately 26.7% of the vehicles involved and 18.9% of the vehicles with at least one seriously injured occupant. Most side impacts involved damage to the front and front-to-center of the vehicle. For seriously injured (MAIS 3+F) occupants, impacts to the occupant compartment
Parenteau, ChantalAult, B. NicholasToomey, DanielKrishnaswami, RamBurnett, Roger
Diffuse Axonal Injury (DAI) is the most common type of traumatic brain injury, and it is associated with the linear and rotational accelerations resulting from head impacts, which often occurs in traffic related and sports accidents. To investigate the degree of influence of linear and rotational acceleration on DAI, a two-factor, two-level rat head impact experimental protocol involving linear and rotational acceleration was established using the L4(23) orthogonal table in this paper. Following the protocol, rats head was injured and diffusion tensor imaging (DTI) was performed at 24h post-injury to obtain the whole brain DAI injury, and the fractional anisotropy (FA) value of the corpus callosum was selected as the evaluation indicator. Using analysis of variance, the sum of squared deviations for the evaluation indicators was calculated to determine the degree of influence of linear acceleration and rotational acceleration on DAI. The results show that, 1. For the corpus callosum
Wang, PengSong, XueweiChen, DiyouZhu, XiyanQiu, JinlongWang, NanYu, TianmingZhao, Hui
The head injury mechanisms of occupants in traffic accidents will be more complicated due to the diversified seating postures in autonomous driving environments. The injury risks and assessment parameters in complex collision conditions need to be investigated thoroughly. Mining the simulation data by the support vector machine (SVM) and the random forest algorithms, some head injury predictive models for a 6-year-old child occupant under a frontal 100% overlap rigid barrier crash scenario were developed. In these head injury predictive models, the impact speed and sitting posture of the occupant were considered as the input variables. All of these head injury predictive models were validated to have good regression and reliability (R2>0.93) by the ten-fold cross-validation. When the collision speed is less than 60km/h, rotational load is the primary factor leading to head injury, and the trends of BrIC, von Mise stress, Maxshear stress, and MPS are similar. However, when the speed
Li, HaiyanWang, YanxinHe, LijuanLv, WenleCui, ShihaiRuan, Jesse Shijie
The Advanced Driver Assistance System (ADAS) is a comprehensive feature set designed to aid a driver in avoiding or reducing the severity of collisions while operating the vehicle within specified conditions. In General Motors (GM) vehicles, the primary controller for the ADAS is the Active Safety Control Module (ASCM). In the 2013 model year, GM introduced an ASCM utilizing the GM internal nomenclature of External Object Calculation Module (EOCM) in some of their vehicles produced for the North American market. Similar to the Sensing and Diagnostic Module (SDM) utilized in the restraints system, the EOCM3 LC contains an Event Data Recorder (EDR) function to capture and record information surrounding certain ADAS or Supplemental Inflatable Restraint (SIR) events. The ASCM EDR contains information from external object sensors, various chassis and powertrain control modules, and internally calculated data. This event data includes date and time, GPS location, driver inputs and vehicle
Bare, CleveSkiera, JasonSmyth, BrianBeetham, TommyFloyd, DonaldKoo, WinstonNewell, Devin
In this study, an optimized structure for opening the headlining considering the deployment of the face-to-face roof airbag was studied. It was confirmed that the deployment performance differs depending on the skin of the headlining, and a standardized structure with mass production was proposed. Non-woven fabric and Tricot skin, which are economical and high-end specifications, satisfy the performance of PVC fusion application specifications after cutting 80% of the skin. The structure that satisfies the entire body including the knit specifications is a type that separates the roof airbag area piece, the corresponding soft piece is separated, and the deployment performance is satisfied with safety. Therefore, the structure is proposed as a standardized structure. This structure is expected to be applicable to roof DAB (Driver Airbag), PAB (Passenger Airbag), and Sunroof Airbag, which will be necessary technologies to secure indoor space. Regardless of which area the airbag will be
Park, Jiseob
Load legs on child restraint systems (CRS) protect pediatric occupants by bracing the CRS against the floor of the vehicle. Load legs reduce forward motion and help manage the energy of the CRS during a crash. As more CRS manufacturers in the United States (US) consider incorporating these safety features into their products, benchmark data are needed to guide their design and usage. The objective of this study is to develop benchmark geometrical data from both CRS and vehicle environments to help manufacturers to incorporate compatible load legs into the US market. A sample of vehicle environments (n=104 seating positions from n=51 vehicles, model years 2015 to 2022) and CRS with load legs (n=10) were surveyed. Relevant measurements were taken from each sample set to compile benchmark datasets. Corresponding dimensions were compared to assess where incompatibilities might occur. Additionally, three CRS models with load legs were installed into 42 vehicle seating positions each (n=126
Mansfield, Julie
The Baja SAE Completion is an extreme off roading event that requires an effective suspension design to survive the many obstacles that make up the racecourses. Without an effective suspension the many participating teams will experience poor performance or even failure within their suspension. This research focuses on the development and optimization of a double wishbone suspension in both the front and rear. Additionally, the design and optimization of a sway bar attached to the rear suspension will be gone through. Both the front and rear suspension will be optimized through three simulations heave, roll, and steering through the use of Optimum Kinematics. The process for placing the coilovers to ensure they will move perpendicular to control arms throughout their travel and ensuring the coilovers length in fully compression and extension are not exceeded will be developed through the use of SolidWorks and Optimum Kinematics. An effective mounting location for the axles checking
Altmann, CraigWilliams, Keanu
Determining occupant kinematics in a vehicle crash is essential when understanding injury mechanisms and assessing restraint performance. Identifying contact marks is key to the process. This study was conducted to assess the ability to photodocument the various fluids on different vehicle interior component types and colors with and without the use of ultraviolet (UV) lights. Biological (blood, saliva, sweat and skin), consumable and chemical fluids were applied to vehicle interior components, such as seatbelt webbing, seat and airbag fabrics, roof liner and leather steering wheel. The samples were photodocumented with natural light and UV light (365 nm) exposure immediately after surface application and again 14 days later. The review of the photos indicated that fabric type and color were important factors. The fluids deposits were better visualized on non-porous than porous materials. For example, blood was better documented on curtain airbags than side or driver airbags. Blood and
Boysen, KevinParenteau, ChantalToomey, DanielGregg, Richard H.
Alongside advancements in automated vehicle technologies, occupants within vehicle compartments are enjoying increased freedom to relax and enjoy their journeys. For instance, reclined seating postures have become more prevalent and comfortable compared to upright seating when Highly Automated Vehicles (HAVs) are introduced. Unfortunately, most Anthropomorphic Testing Devices (ATD) do not support reclined postures. THOR-AV 50M is a specially designed dummy for reclined postures. As a crucial tool for developing safety restraint systems to protect reclined occupants, the first question is how to position it correctly on a reclined seat before impact testing. In this study, classical zero gravity seats were selected. H-point coordinators of selected seat at 25°, 40° and 60° seatback angle were measured and compared by using H-point machine (HPM) even though current HPM was not designed for reclined seat. THOR-AV 50M with loosened joints, served to simulate human relaxation fully when
Liu, ChongqingWang, Zhenwen
Gouges and scratches to rollover protection structures are informative to the reconstruction and analysis of real-world vehicle rollover crashes. Variations in ground surface composition can be correlated with accompanying witness marks on the vehicle rollover protection structure. This paper presents the results of rollover protection structure specimen tests using a variety of test speeds and surface compositions. The test results and analyses that follow are displayed for use in comparison to similar damage on subject crash vehicles. In addition, impact of steel rollover protection structures with various opposing ground surface materials can produce visible sparks in low light conditions. Tests were performed to show the ability of these structures to produce sparks from various surface impacts
Warner, Mark H.Swensen, GrantWarner, Wyatt Y.
The handling of flexible components creates a unique problem set for pick and place automation within automotive production processes. Fabrics and woven textiles are examples of flexible components used in car interiors, for air bags, as liners and in carbon-fiber layups. These textiles differ greatly in geometry, featuring complex shapes and internal slits with varying material properties such as drape characteristics, crimp resistance, friction, and fiber weave. Being inherently flexible and deformable makes these materials difficult to handle with traditional rigid grippers. Current solutions employ adhesive, needle-based, and suction strategies, yet these systems prove a higher risk of leaving residue on the material, damaging the weave, or requiring complex assemblies. Pincer-style grippers are suitable for rigid components and offer strong gripping forces, yet inadvertently may damage the fabric, and introduce wrinkles / folded-over edges during the release process. Non-planar
Strelkova, DoraUrbanic, Ruth Jill
Innovators at NASA Johnson Space Center have developed a programmable steering wheel called the Tri-Rotor, which allows an astronaut the ability to easily operate a vehicle on the surface of a planet or Moon despite the limited dexterity of their spacesuit. This technology was originally conceived for the operation of a lunar terrain vehicle (LTV) to improve upon previous Apolloera hand controllers. In re-evaluating the kinematics of the spacesuit, such as the rotatable wrist joint and the constant volume shoulder joint, engineers developed an enhanced and programmable hand controller that became the Tri-Rotor
This SAE Standard applies to all forestry machines exposed to the hazard of objects penetrating the front of the operator station (other than the roof). This would include
MTC4, Forestry and Logging Equipment
Predicting airbag deployment geometries is an important task for airbag and vehicle designers to meet safety standards based on biomechanical injury risk functions. This prediction is also an extraordinarily complex problem given the number of disciplines and their interactions. State-of-the-art airbag deployment geometry simulations (including time history) entail large, computationally expensive numerical methods such as finite element analysis (FEA) and computational fluid dynamics (CFD), among others. This complexity results in exceptionally large simulation times, making thorough exploration of the design space prohibitive. This paper proposes new parametric simulation models which drastically accelerate airbag deployment geometry predictions while maintaining the accuracy of the airbag deployment geometry at reasonable levels; these models, called herein machine learning (ML)-accelerated models, blend physical system modes with data-driven techniques to accomplish fast
Valenzuela del Rio, Jose E.Lancashire, RichardChatrath, KaranRitmeijer, PeterArvanitis, ElenaMirabella, Lucia
To harmonize and define terminology associated with occupant protection for children for vehicle manufacturers and child restraint manufacturers in the United States and Canada
Children's Restraint Systems Committee
The objective of this study was to quantify the field performance of passenger vehicle event data recorders (EDRs) in recording data into non-volatile memory at the 8 km/h delta-v (Δv) trigger threshold specified by Title 49, Part 563 of the Code of Federal Regulations (Part 563). Part 563 applies to passenger vehicles manufactured on or after September 1, 2012. The trigger threshold is distinct from the threshold required to deploy an airbag. Events meeting the trigger threshold will cause data to be preserved on the EDR even if airbags are not deployed. This is the first study to quantify EDR trigger threshold performance. This data is valuable in the evaluation of sub-airbag deployment crashes. The study was accomplished via analysis of EDR and reconstructed Δv data from 3,960 cases in the Crash Investigation Sampling System (CISS) database maintained by the National Highway Traffic Safety Administration (NHTSA). The binary presence or non-presence of an event on the EDRs of
Watson, Richard A.Bonugli, EnriqueGreenston, MathewSantos, ErickMartinez, Jonathan
Vehicle occupant protection remains a critical concern in the field of crashworthiness technology. When integrated into polymer nanocomposites, natural fibres like sisal offer a high strength-to-weight ratio that can contribute to effective energy absorption during collisions. However, these fibers present challenges, such as poor hydrophilicity and moisture retention. This study employs compression molding techniques to create hybrid composites of sisal fibers, epoxy, and titanium oxide nano fillers. We particularly investigate how fiber orientation and the concentration of nano fillers can optimize mechanical and thermal properties, thereby enhancing occupant protection features. Our findings demonstrate that the orientation of sisal fibers and the incorporation of titanium oxide nano fillers in the epoxy matrix significantly influence the composite's mechanical and thermal characteristics. Composites reinforced with continuous sisal fibers exhibited an 11%-18% increase in impact
Natrayan, L.Seeniappan, Kaliappan
The design and analysis of the roll cage for the ATV car are the subjects of this report. The roll cage is one of the key elements of an ATV car. It is the primary component of an ATV, on which the engine, steering, and gearbox are mounted. The vehicle's sprung mass is beneath the roll cage. The initiation of cracks and the deformation of the vehicle are caused by forces acting on it from various directions. Stresses are consequently produced. FEA of the roll cage is used in this paper in an effort to identify these areas. We have performed torsional analysis as well as front, rear, side impact, and rollover crash analyses. These analyses were all completed using ANSYS Workbench 2020 R1. The design process complies with all guidelines outlined in the SAE rule book of E-Baja
Ayyakkannu, VadivelSri Ram, P.Vijayakumar, Vishnu
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