It is a general practice to test aero engines to evaluate their performance in specially designed indoor test facilities after assembly, repaired or overhaul. Acoustic features are provided in the test facility to attenuate the noise level to a comfortable and acceptable level. Design of these features specially air intake and exhaust silencers are a challenging task in a flow field like aero-engine test facility considering the very high sound pressure level generated by them during test containing a very wide frequency band. Moreover, growing population and location of these facilities in the vicinity of residential areas has added this challenge in multifold. Also, the capital investment in building these facilities is huge due to their large size and longer construction time. Hence, the correct execution at first shot including design, fabrication and commissioning is very important. An attempt has been made to reduce design errors or improve the accuracy in the design stage by

Gouda, Bansidhar

Investigation of Aluminium Alloy Composites Reinforced with Zirconium oxide and Solid Lubricant Attributes for Brake and Clutch Components of Aircrafts

2026-26-0752

To be published on 06/01/2026

For brake and clutch components of aircraft vehicles which require higher mechanical strength and wear resilient, light-weight aluminium composites were developed infusing solid lubricant. In this study, hybrid composites were developed using powder metallurgy route with aluminum alloy AA356 and various amounts of zirconium oxide (ZrO2) (0, 5, 10, 15, and 20 wt.%) as reinforcements. A solid lubricant hexagonal boron nitride (hBN) at a fixed 5 wt.% is considered. Following the appropriate ASTM guidelines, the specimens were mechanically characterized by measuring their density, porosity, micro-hardness, compression strength, impact strength, and flexural strength, among other properties. The findings showed that the composites' mechanical and physical behaviour were greatly affected by the inclusion of ZrO2. Porosity increased as a result of particle clustering and interfacial voids, while density increased gradually as ceramic content increased. Consistently increasing ZrO2 addition

Senthilkumar, N.

Evaluation of Thermal Behaviour of Ramie Fiber/Delrin Composites for Aircraft Cabin Components

2026-26-0754

To be published on 06/01/2026

This research investigates the fabrication and evaluation of Delrin (polyoxymethylene, POM) composites reinforcing 5-20 wt.% chopped ramie fiber (RF). The polymer composites were fabricated via the injection moulding technique. Glass transition temperature (Tg), thermal conductivity, Vicat softening temperature (VST), heat deflection temperature (HDT), melt flow index (MFI), and coefficient of linear thermal expansion (CLTE) were the various thermal characteristics of the sustainable composites that were systematically evaluated as per the ASTM standards. The addition of RF drastically altered the Delrin matrix's performance. Among the formulations, the composite with 15 wt.% RF had the best combination of properties: higher VST and HDT values, which provide greater dimensional stability at high temperatures; lower CLTE, resulting in less thermal expansion; comparatively better thermal conductivity; and improved heat dissipation. Eventually, there was a moderate drop in the MFI

S, Thirumalvalavan, Senthilkumar, N., Selvarasu, S

Predictive Model and Analysis of the Resultant Force in the Dry Machining of Mg-4Zn/Si ₃ N ₄ Nanocomposites

2026-26-0762

To be published on 06/01/2026

The development of lightweight materials for use in aerospace and automotive applications is extremely significant. Magnesium (Mg)-based alloys and composites are good candidate materials from the perspective of low density, good specific strength, and abundance. The Mg-4Zn alloy is one such alloy, which is a lightweight, biocompatible, and eco-friendly Mg-based alloy. In spite of these advantages, there is a strong need and scope to improve its wear resistance and mechanical properties. Mg-4Zn nanocomposites with Si3N4 reinforcements (a biocompatible bioceramic) are hypothesized to possess superior properties. Microstructural analysis of the vacuum stir-cast nanocomposites confirms grain refinement and a consequent increase in microhardness with an increase in Si3N4 reinforcement wt.%. The addition of Si3N4 reinforcement to improve the properties of the Mg-4Zn alloy could introduce challenges in machining. To make products from the nanocomposites, machining them with minimal

N, Anand, Shaju, Tony M, G, Nagamalleswara Rao, D, Bijulal, K, Jayaprakash Reddy, K, Vijayan, Chaman, Joji J

Mitigating Cracking in COP Optics through Annealing and Step-Torquing

2026-26-0764

To be published on 06/01/2026

Polymeric optical materials such as Cyclo Olefin Polymer (COP) are adopted in aerospace lighting systems due to their excellent optical clarity, dimensional stability, moldability and weight saving advantages over glass. However, their relatively low toughness and the presence of residual molding stress make them prone to crack initiation during mechanical fastening. During its installation, crack formation was consistently observed around self-tapping screw interfaces, raising concerns over reliability, maintainability, and compliance with durability requirements. A structured Design of Experiments (DOE) was performed to identify root causes and evaluate potential mitigation methods. The investigation revealed that residual stresses in the COP material, combined with localized stress concentrations during screw tightening, were the primary drivers of crack initiation. Two complementary process improvements were identified and validated as part of mitigation plan: (i) annealing of the

S, Nikhil, Singh, Abhimanyu Kumar, Katageri, Praveen, SP, Pradeep, Chandra, Praveen

Design and Multi-Faceted Validation of UAV Arm Clamps, Landing Gear and Motor Mounts via Generative Design in Autodesk Fusion 360

2026-26-0734

To be published on 06/01/2026

This study presents a comprehensive methodology for optimizing critical UAV structural nodes—specifically Arm Clamps, Landing Gear, and Motor Mounts—using Generative Design (GD) tailored for Fused Filament Fabrication (FFF) with PLA+. Traditional “plate-and-standoff” UAV constructions often utilize orthogonal geometries that induce stress concentrations and fail to leverage the geometric freedom of additive manufacturing. Furthermore, reliance on expensive CNC machining or injection molding creates supply chain bottlenecks for custom or short-run UAV production. While FFF offers geometric freedom, applying it to structural airframe parts introduces challenges regarding anisotropy, layer adhesion, and material brittleness. This research optimizes these components for standard commercial 3D printers by strictly enforcing manufacturing constraints, including a 40-degree maximum overhang and a 0.4 mm nozzle size, to ensure printability without internal support structures. A significant

Krishna Bansal, Vaibhav

Risk-Driven Program Management Framework for Avionics Development: Integration of Safety, Certification, and Cybersecurity Standards

2026-26-0716

To be published on 06/01/2026

Modern avionics programs contend with escalating complexity driven by concurrent safety certification, cybersecurity compliance, and multi-standard regulatory demands. Traditional program management approaches treat risk management as a parallel support function rather than a central governance mechanism, resulting in reactive responses that fail to prevent cost and schedule erosion. This paper introduces the Risk-Driven Program Management Framework (RD-PMF), an eight-phase governance model that embeds quantitative risk assessment, standards-risk mapping across DO-178C, DO-326A, ARP4754A, and ARP4761A, real-time digital dashboards, and earned value management within core program decision-making. The framework integrates probabilistic schedule analysis using Monte Carlo simulation with continuous risk exposure monitoring to enable proactive, data-driven governance. RD-PMF is demonstrated through a representative avionics program scenario modelled on a flight control system development

Rahul, Saurabh, Benikireddy, Raghunatha

AI-Led Sustainability Strategy: Driving Product Value from Birth to Disposal

2026-26-0781

To be published on 06/01/2026

Aerospace products operate within highly complex, safety-critical environments and endure extended lifecycles, often spanning decades. Sustaining their operational value requires rigorous management of Safety, Reliability, and Availability (SRA), while global Environmental, Social, and Governance (ESG) mandates demand parallel progress toward sustainability goals. This paper introduces an AI-driven strategy that integrates these dual imperatives—Sustenance Management and Sustainability Management—within a unified Product Lifecycle (PLC) framework. The proposed approach leverages Artificial Intelligence across five PLC phases: Generative Design, Detailed Design & Verification, Manufacturing & Industrialization, Operations & Maintenance, and End-of-Life Circularity. Anchored by a certified Digital Thread, this framework ensures seamless, auditable data flow from concept to disposal. Using Life-Limiting Parts (LLPs)—such as high-stress turbine discs—as a case study, the paper demonstrates

Srinivasan, Karthik, G.V.V., Ravi Kumar, Vaderahobli, Devaraja Holla, Bhate, Ujwal, Veluri, Sastry

Agentic Digital Thread for Managing the Non-Conformities in Manufacturing of Aerospace Products

2026-26-0763

To be published on 06/01/2026

Aerospace manufacturing operates within an intricate ecosystem where quality, compliance and traceability are critical to success. Conventional digital thread frameworks provide connectivity but remain largely passive, lacking the intelligence to autonomously manage complex non-conformities across the product lifecycle. This paper introduces an Agentic Digital Thread powered by Agentic AI, designed to transform non-conformity management into an adaptive, self-orchestrating system that actively drives decision-making and corrective actions [1, 4]. The proposed architecture employs a Master Agent to coordinate workflows and maintain end-to-end data continuity, while specialized Agents autonomously manage domain-specific tasks. In the pre-manufacturing phase, these agents proactively validate requirements, material conformity and process planning through integration with PLM, MES, ERP, QMS and supplier systems. In the post-manufacturing phase, the framework extends to concession

Veluri, Sastry, Gopala Krishnan, Kannan

Drilling Studies on Sustainable Lightweight Hybrid Polymer Matrix High-Performance Nanocomposites

2026-26-0732

To be published on 06/01/2026

Worldwide, engineers are exploring the possibility of using polymer composites in their quest for lightweight materials. In this study, injection moulding was used to develop a biodegradable polymer PLA composite containing 20 wt.% vetiver fibers (VFs) and 2 wt.% nano-silica (nSiO2) obtained from pearl millet, which is sustainable. Materials need machining as secondary operation that required joining. Desirability analysis was used to examine and optimize machining (drilling) studies that were designed with Taguchi's design (L9 orthogonal array). Surface roughness (SR) and delamination factor (Fd) were taken as outputs, while spindle speed (SS), feed rate (FR), and drill diameter (DD) were the inputs. Drilling studies were performed on a single vertical machining center (VMC). ANOVA identifies that the FR had the most decisive influence on SR (F=559.24, p=0.001785), followed by DD and SS. FR is the dominant contributor to Fd (F=379, p=0.00263), followed by SS and DD. At low SS and high

Senthilkumar, N.

Wear Resilience Characteristics of Silicon Nitride Strengthened AZ31 Magnesium Composite

2026-26-0740

To be published on 06/01/2026

To develop magnesium matrix composites, ceramic silicon nitride (Si3N4) particles are added to the magnesium (AZ31) matrix at 2 wt.%. The composite is produced via disintegrated melt deposition vacuum-stir-casting procedure. Microstructural studies reveal the presence of Si3N4 particles and their uniform spreading. An L9 orthogonal array, planned using Taguchi’s experimental design, is selected for three wear parameters; axial load (AL), rotational speed (RS), and time duration (TD) with trials as per the G99 standard in the pin-on-disc apparatus to assess the wear resilient of the composite. Experimental results show an increase in axial stress, and wear loss (WL) increases dramatically. Because the area of contact shrinks as RS increases, WL diminishes dramatically. When the AL is low, the friction coefficient (CoF) increases, and when the AL is large, CoF drops. When the RS is increased, CoF decreases. To optimize multiple responses effectively, the TOPSIS (Technique for Order

Senthilkumar, N., Dhinakar Raj, C K

Assessment of Injection Gate Location Effects on Mechanical Performance of Short Fiber Reinforced Plastic Components Using Digimat

2026-26-0746

To be published on 06/01/2026

The mechanical performance of short fiber-reinforced plastic (SFRP) components is highly sensitive to fiber orientation, which is significantly influenced by the injection gate location during the molding process. Traditionally, gate placement decisions are driven by warpage minimization strategies, often overlooking mechanical performance under diverse load cases. This research introduces an automated workflow within Digimat-MS that integrates injection gate optimization into the early design phase, leveraging Integrated Computational Materials Engineering (ICME) principles. The proposed methodology enables engineers to upload either Marc, Abaqus or Ansys input decks, select a component of interest, assign material cards, and define gate scenarios. A Design of Experiments (DOE) is then executed locally or remotely, allowing Digimat to evaluate multiple gate configurations. The system aggregates results and identifies optimal gate locations based on the initiation of failure under

Kauthale, Tanmay, Madhavan, Vinay, Soni, Ganesh

Finite Element Approach for Fatigue Life Prediction of Threaded Bolts with Experimental Validation

2026-26-0745

To be published on 06/01/2026

Predicting the fatigue life of threaded bolts is crucial in aerospace and mechanical assemblies where cyclic loading can cause early joint failure. Existing studies, like [1], have created S-N curves for high-strength bolts under different pretension and temperature conditions through experimentation. However, there are few numerical methods that can replicate these results, especially for bolts without pretension. This study develops and validates a finite element analysis (FEA) methodology to predict the fatigue performance of pretensioned threaded bolts under axial loading, using the experimentally derived Series-2 S-N data for M20 high-strength bolts with pretension. The approach employs a detailed 3D solid model with explicit thread geometry and a two-step transient structural analysis. This first simulates the bolt tightening process to establish a realistic preload, followed by the application of a service tensile load. Local stress distributions are analyzed to extract peak

K R, Lesanth, S, Suhail Ahmed, C, Arunvetrivel, P, Krishnakumar, P S, Premkumar, Vasantharaj, C

Electrical Harnessing in Satellite Launch Vehicles of ISRO – Methods for Sustainable, Safe and Reliable Systems

2026-26-0779

To be published on 06/01/2026

The electrical harness system of satellite launch vehicles functions as the backbone of spacecraft avionics; inter connecting subsystems through complex networks of wires and connectors. An electrical harness is a group of wires bunched together and terminated in connectors. The common insulations used for launch vehicle applications include PTFE, Polyimide, ETFE and TKT. The connectors used are of aerospace grade and connectors tailored for space applications. With over 5000 connectors and 200 km of cables constituting nearly 20% of vehicle mass, the design, fabrication, and sustainability of these systems are critical. The insulations of connectors inserts or the wires are critical for the durability of harness elements. Nevertheless, these insulations are non-expendable and pose disposal challenges and some releases toxic gases when burned or due to vacuum outgassing phenomenon. Also, the cadmium plating which is often used for the environmental resistance of connector shells

K S, Nithish, TR, Binny, D S, Praveen Kumar

Reducing Test Campaigns through Advanced Yield Surface Modeling for New Aircraft Metal Grades

2026-26-0755

To be published on 06/01/2026

Qualification of new aerospace alloys requires extensive mechanical testing to capture anisotropy and ensure reliable performance under complex loading conditions. This process is costly and time-consuming, particularly with emerging manufacturing routes such as additive manufacturing. Advanced yield surface prediction offers a route to reduce test campaigns by linking microstructural features to macroscopic constitutive models. In this work, Digimat is employed as a multi-scale material modeling platform to generate yield surfaces of polycrystalline metals using computational homogenization. Representative volume elements (RVEs) are constructed from experimental texture and grain morphology data, and their response under multiaxial loading is simulated using a crystal plasticity framework. The computed yield loci are then fitted with phenomenological functions (e.g. Yld2000-2D), enabling calibration of anisotropic yield models from virtual testing. As a case study, an AA6016-T4 sheet

Padhan, Manas, Uppaluri, Rohith, Lemoine, Guerric, Soni, Ganesh

System and Method of Strain Emulation Using a Beam Load Cell Test Setup

2026-26-0743

To be published on 06/01/2026

This novel method deals with emulation of Strain of a Structural Measurement System which includes software validation, acceptance tests and training. Current methods for simulating strain and force data for developing and verifying data acquisition (DAQ) software typically rely on costly electronic simulators or specialized hardware, making it challenging and expensive for developers, researchers, and small organizations to test their solutions under realistic conditions. To verify DAQ software, multiple specialized hardware solutions are deployed, that include Electronic Simulators, Commercial DAQ Modules and Hydraulic/Pneumatic test rigs. These technologies pose a challenge with limited flexibility and scalability options for small-scale prototyping, especially in budget-constrained scenarios. The sensors on these equipment may or may not be company approved inducing acceptance challenges. Our invention is an inexpensive, scalable, and mechanically simple alternative. Using a 3D

Murthy, Harsha, Bhat Venkatesh, Aditi, K Padmanabhan, Rahul, Madhu, Sheetal, Garag, Naveen

Accelerating Aircraft Verification and Certification through an Integrated Virtual and Physical Testing Approach

2026-26-0710

To be published on 06/01/2026

Aircraft verification and certification entail a variety of testing tasks and require coordination among numerous stakeholders across different disciplines to ensure alignment on requirements. Historically, certification strategies have relied on both physical testing and high-fidelity simulation. The integration of these complementary approaches is essential to address their respective blind spots and to support credible certification evidence. A key challenge lies in the rigorous correlation of simulation models with physical test data. Flutter verification, for instance, is a critical component in defining the aircraft’s flight envelope and plays a foundational role in certifying safe operational boundaries. In this work, the process of freedom from flutter verification is demonstrated. This work introduces a novel approach to combining simulation and test data with the aim to accelerate and streamline the verification process leading to more efficient and cost-effective aircraft

Hallez, Raphael, Yadabettu, Dayanand Kumar, de Boer, Jens, Aspasiou, Vicky

Zero-Shot Classification of Additive Manufacturing Anomalies

2026-26-0721

To be published on 06/01/2026

Additive Manufacturing (AM) process involves building part layer by layer. Some of the AM processes ( Laser and Electron beam based) generate a melt pool during printing process. This melt pool can be captured periodically during AM process using special optical arrangements. These images capture high intensity melted zone, heat affected zone, splattered molten metal particles and overall shape of the melt pool. These images carry similar characteristics for good AM processes within a range. When there is an anomaly the above said characteristics of the melt pool changes, for example a low intensity melted zone signifies low energy condition which can lead to defects like balling etc. Hence the captured image at this condition appears significantly different from other images. The common defects which can be detected by analyzing melt pool images are porosity, spatter, lack of fusion, cracks, balling and keyhole instability. There are many machine learning methods available to quantify

Kuppusamy, Balasundar

Zero Waste Manufacturing in Aerospace: Circular Design Approaches from Concept to End-of-Life

2026-26-0775

To be published on 06/01/2026

Achieving zero-waste manufacturing in aerospace requires a shift from end-of-pipe waste mitigation toward circular design principles embedded early in product development. This paper presents a practical framework for integrating circularity into aerospace systems through five design pillars: design for modularity and disassembly, material substitution to enhance recyclability, waste segregation and characterization, component-level circularity readiness scoring, and collaborative supplier engagement. To operationalize this approach, a Circularity Readiness Assessment Tool (CRAT) is developed to evaluate design alternatives against criteria such as disassembly ease, material recyclability, manufacturing waste potential, end-of-life recovery pathways, and supplier take-back mechanisms. The framework supports multi-criteria decision-making by complementing traditional aerospace design drivers including weight, performance, cost, and safety. The methodology is demonstrated through a case

S, Chaitra

Occupant Sex Equity and Vehicle Safety: Historical Activities, Research, and Countermeasure

2026-22-0002

5/28/2026

Since 2019, sex equity in traffic crashes has been a highly debated topic in vehicle safety, especially following the 2019 study by Forman et al. (1) claiming that female occupants face a 73 percent greater risk of serious injury in frontal crashes compared to male occupants. This was soon followed by a Consumer Reports Article by Keith Barry (2), which attempted to identify underlying factors contributing to the higher risk. These have been embraced by several parties since 2019. Firstly, it was alleged that vehicle design practice over the last four decades considered safety for the male population only and ignored that of the female as evidenced by the exclusive use of the mid-sized male Anthropomorphic Test Devices (ATDs) in Regulatory and Safety Ratings tests and not with an average sized female ATD. The absence of such an ATD for testing of vehicles “set the course for four decades’ worth of car safety design, with deadly consequences” (2). Secondly, although there is a

Prasad, Priya, Dalmotas, Dainius J.

Reliability Program Standard

JA1000_202108 (Current)

5/26/2026

This SAE standard establishes the requirement for suppliers to plan a reliability program that satisfies the following three requirements: a. The supplier shall ascertain customer requirements b. The supplier shall meet customer requirements c. The supplier shall assure that customer requirements have been met

G-41 Reliability

Reliability Program Standard

JA1000_201205 (Historical)

5/26/2026

This SAE Standard establishes the requirement for suppliers to plan a reliability program that satisfies the following three requirements: a. The supplier shall ascertain customer requirements; b. The supplier shall meet customer requirements; c. The supplier shall assure that customer requirements have been met. This document applies to the specification, design and development, and assurance of any product. This document does not specify the method to be included in the program. Rather, the content of each program must be tailored to satisfy customer requirements using the most appropriate means.

G-41 Reliability

Overcoming the Carbon Neutrality Bottleneck: Multidimensional Innovations and Future Prospects of Carbon Capture, Utilization, and Storage (CCUS) Technology

2026-99-1736

5/22/2026

As the global pursuit of carbon neutrality accelerates, carbon capture, utilization, and storage (CCUS) technology is emerging as a critical strategic pillar for achieving significant emission reductions and facilitating the transition to green development. This review systematically summarizes the principal technological pathways and recent advances in carbon capture, resource utilization, and storage within CCUS systems, with particular attention to innovative directions including advanced adsorption and separation materials, synergistic catalytic conversion, biological carbon sequestration, and mineralization-based storage. By examining representative engineering practices and industrialization cases both domestically and internationally, this paper summarizes the major challenges currently facing CCUS, including material costs, energy consumption, environmental risks, and large-scale deployment. The positive impacts of interdisciplinary integration, process system optimization, and

Wang, Yingfei

Fabrication of Ultrathin Polyimide Optical Filter Films

2026-99-1711

5/22/2026

Polyimides are a class of polymers with imide rings in their main chains. They are renowned for their exceptional mechanical properties, high-temperature resistance, low-temperature endurance, and resistance to chemical solvents, which allow for long-term use under harsh medical operating conditions. Consequently, research on polyimide films has garnered widespread attention. In this study, a two-step method was employed to simplify and optimize the preparation process of polyimide. Initially, a polyamic acid (PAA) solution was prepared, and PAA films were fabricated using a spin coater. Subsequently, the films were imidized to obtain polyimide (PI) films. The impact of various parameters, such as spinning speed, layer number, and temperature, on the film-forming properties of polyimide was investigated using the method of controlling variables. The findings indicate that by setting the spin coater parameters to 700 revolutions per minute (r/min) for 90 seconds, followed by a

Huang, Jiehao, Xu, Zihui, Zhao, Kaihong, Lin, Qiting, Hu, Wenzhong, Wang, Liying

Inflow-Dependent Sensitivity of Layout Optimization Performance: A Case Study of the Lillgrund Wind Farm

2026-99-1738

5/22/2026

Layout optimization is one of the most effective approaches to reduce the power loss induced by turbine wakes. However, the performance of a wind farm is strongly affected by the inflow direction. This paper conducted a sensitivity analysis on a realistic wind farm, Lillgrund Wind Farm, to investigate the sensitivity of inflow direction on the power production of the initial layout and optimal limits. A wake model considering ambient turbulence intensity is adopted together with the wake superposition method to efficiently resolve the flow field in the wind farm. The results indicate that the power production of the initial layout had a significant discrepancy under different inflow directions, and relies on the consistency of inflow direction and layout array directions. The feature of the two main directional sectors is observed from a realistic wind rose. Therefore, two-sector wind roses are adopted in optimization, and the angles of sectors vary among 51 cases. After optimization

Yang, Kun, Deng, Xiaowei

Research on Temperature Measurement Requirements for Seasonal Thermal Energy Storage Water Pits

2026-99-1705

5/22/2026

Solar seasonal thermal energy storage technology is an important means to solve the problem of seasonal uneven distribution of solar resources, and as the core component, the thermal storage capacity of the water pit directly affects the performance of the whole system. Accurately mastering the water pit temperature is essential for scientifically evaluating its thermal storage capacity. Based on the thermal storage water pit simulation software developed in the laboratory, this study focuses on determining the optimal number of temperature measurement points required for seasonal thermal energy storage water pits under an accuracy requirement of ±0.1°C, and establishes the mathematical relationship between the number of measurement points and the height-diameter ratio (H/D) as well as the inlet position. The proposed method can cover the temperature measurement point design for cylindrical and frustum-shaped water pits, and can also be referenced for prism-shaped configurations

Niu, Pengbin, Ma, Jianfu, Wang, Fangxing, Qi, Shiyu

Design And Analysis of Low-Temperature Liquid Nitrogen Tank Car

2026-99-1712

5/22/2026

The design and analysis of the wave plate of the tank body of the low-temperature liquid nitrogen tank car are carried out. According to the design method of the empirical formula, the 0.43 MPa low-temperature mobile liquid nitrogen tank body wave plate with the working temperature of -196°C to -178°C is optimized. According to the analysis and design standards, the stress distribution law of the mobile liquid nitrogen tank body under the forward impact condition is analyzed by the method of numerical analysis. The results show that the stress value will gradually increase near the junction of the tank body and the support, and the parts such as the head, the pad, the angle steel ring, and the Z3848 glass steel pipe meet the requirements of the analysis and design standards. At the same time, the first six orders of the natural mode vibration frequency of the tank body are analyzed, which provides a reliable and effective data analysis for the optimization design of the low-temperature

Ding, Xuqiang, Ni, Yiwei, Gu, Chen, Yan, Dongdong, Xu, Zhiquan, Wang, Qi

COLUMBIUM ALLOY BARS, RODS, AND EXTRUSIONS 10Hf - 1.0Ti Recrystallization Annealed

AMS7857A (Current)

5/20/2026

This specification covers a columbium alloy in the form of bars, rods, and extrusions.

AMS G Titanium and Refractory Metals Committee

Mechanism and Experimental Investigation of Variable Stiffness in Soft Actuators Based on Particles Jamming

2026-99-0746

5/15/2026

Soft robot systems demonstrate exceptional load-bearing capacity and spatial compliance during operation, with transformative potential in disaster response scenarios requiring adaptive morphology and hazardous material manipulation. By integrating the complementary advantages of soft robotics and particle jamming mechanisms, this study proposes a real-time variable-stiffness soft actuator, while systematically investigating its mathematical modeling framework and stiffness modulation principles. A deformation model for the variable stiffness soft actuator is established, followed by static analysis of the variable-stiffness members using particle jamming theory, with theoretical investigation of their stress distributions. Subsequently, a variable-stiffness driver was fabricated via additive manufacturing (3D printing), resulting in a flexible mechanical digit capable of stiffness tuning, A soft mechanical hand grasping test platform was built, and grasping experiments of objects of

Wang, Jian, Yuan, Haiyang, Deng, Haishun, Chen, Jiaxian

Crowd Counting Network for Risk Early Warning in Exhibition Scenarios

2026-99-0705

5/15/2026

As a densely populated public place, exhibitions feature spatial layouts with multi-area linkage and instantaneous crowd flow mutations. Thus, developing a crowd flow early warning system adapted to exhibition dynamics is a key focus at the public safety and smart exhibitions to avoid risks like local congestion-induced stampedes. In general, two core challenges in exhibition crowd counting: 1) Key dynamic gathering information is hidden in high frequency components, but no correlation mechanism between frequency components and scene has been established; 2) Instant crowd gatherings cause high-frequency local density mutations, leading to time delays and spatial ambiguity of dynamic signals. To solve these, we propose a novel Crowd Counting Network for Risk Early Warning in Exhibition Scenarios with two core modules: 1) A bidirectional feature filtering module optimizes frequency information through low-frequency suppression to reduce redundancy and high-frequency activation to

Zhang, Jin, Zhang, Wanyue, Yuan, Jingjing, Chen, Zhen, Gu, Dazhi

Fatigue Resistance of High-Pressure Hydrogen Storage Vessels with Aluminum Liner

2026-99-0731

5/15/2026

Although carbon fiber-reinforced aluminum-lined hydrogen storage vessels (Type III) exhibit outstanding specific strength and specific stiffness, the constraints imposed by their design parameters on fatigue performance and ultimate load-bearing capacity remain incompletely elucidated. We propose a fatigue life prediction method for high-pressure vessels that couples progressive damage in the fiber composite with cumulative damage in the metallic liner, aimed at forecasting the fatigue performance of Type III pressure vessels under cyclic loading. Furthermore, a finite element analysis systematically investigates the influence of key design parameters, for nominal pressure, liner diameter and liner thickness, on fatigue performance and ultimate load-bearing capacity. Results indicate that fatigue life significantly decreases with increasing nominal pressure and liner diameter, with nominal pressure exerting a more pronounced effect. Notably, altering the autoclave pressure alone cannot

Bi, Zhihai, Zhang, Qian

Pattern-Guided Implicit Sentiment Analysis: Knowledge-Augmented Prompting with Aspect-Sentiment Joint Extraction for Automotive User Feedback

2026-99-0753

5/15/2026

Implicit sentiment analysis of automotive user feedback is crucial for understanding user opinions. Automotive user feedback often express opinions in an indirect way and are accompanied by a dense array of industry terms. Therefore, without costly fine-tuning, both aspect identification and sentiment analysis are rather difficult. We propose a Pattern-Guided pipeline for implicit sentiment analysis to achieve the joint extraction of aspect and sentiment. This pipeline first performs Pattern Anchoring, mapping colloquial expressions and slang to the standardized vehicle component knowledge system. Then, using Knowledge-Augmented Prompting, these domain rules are injected into well-designed prompt templates. In this pipeline, the large language model (LLM) is applied to output JSON records suitable for comprehending, including aspects, sentiments, confidence levels, and brief reasons. To enhance stability, we employ an improved prompt and consistency-driven confidence fusion to generate

Chang, Gengjia, Deng, Zuxing, Ma, Aonan, Yao, Jiangqi, Li, Xiaojian, Li, Ling

Cabbage Cleaning Device Based on Fischertechnik Model

2026-99-0734

5/15/2026

This article focuses on the problem of high labor cost, low processing efficiency and poor automation of the existing equipment in the postharvest processing of Chinese cabbage. It will design and produce an automated Chinese cabbage processing method called Smart Fresh Pack. Root removal, leaf removal, washing, loading, weighing, packaging and labeling functions were integrated, and smart dexterous intelligence was applied to core concepts and this can be used in the bulk production scenario of supermarkets in the city and countryside Compared with traditional assembly line equipment, obvious advantages in terms of structure, function and processing capacity: Key innovations include: Low-pressure air jet cleaning replaces water washing, which prevents a second contamination and weighing error due to surface moisture; pneumatic gripper and multi-DOF robotic arms combine to package and dynamically weigh simultaneously, streamlining these tasks; machine vision relies on an SSD

Chen, Yuhui, Zhang, Yixuan, Ruan, Jia, Zhu, Huayun, He, Lianzheng, Zhao, Ping

An Analytical Piecewise-Linear Joint Stiffness Model for Predicting Load Distribution in Multi-Bolt Metal–Composite Joints

05-19-04-0028

5/14/2026

Accurate prediction of load distribution in multi-bolt metal–composite joints relies heavily on high-fidelity modeling of single-bolt joint stiffness. Current models, however, inadequately capture the complex effects of bolt–hole clearance, including delayed load take-up and reduced bearing chord stiffness, as well as multi-interface friction interactions. To overcome these limitations, quasi-static tests were conducted on single-bolt, single-lap aluminum–CFRP joints with varying clearances. By integrating experimental findings with an analysis of the load-transfer mechanisms, we identified five distinct loading states and formulated corresponding analytical load-deformation equations along with explicit transition criteria, culminating in a novel piecewise-linear stiffness model. Enhancements over traditional tri-linear models encompass: (a) subdivision of the transition region into separate local and global slip phases, facilitating an accurate representation of asynchronous slip

Liu, Haolong, Sun, Qingping, Liu, Yang, Zhao, Qi, Liu, Yue

Evaluation of Mechanical Tensile Properties on TIG-Welded AISI 304L Austenitic Stainless Steel Using Principal Component Analysis

05-19-04-0027

5/14/2026

The reliability of welded joints is a vital factor in modern manufacturing, directly affecting product performance and durability. This study investigates methods to enhance the mechanical and metallurgical quality of butt joints in AISI 304L stainless steel welded by the gas tungsten arc (GTA) process. A systematic experimental design was implemented using the Taguchi method with an L9 orthogonal array, considering welding current, gas flow rate, and travel speed as the main parameters. To determine overall weld performance, the joints were characterized by measuring ultimate tensile strength (UTS), yield strength, percentage elongation, and examining their microstructural morphology. An experimental strategy based on the Taguchi approach has been implemented. The welding performance of the material was investigated, and the process parameters were optimized using multiresponse optimization through principal component analysis (PCA), incorporating an orthogonal array design, signal-to

Ghosh, Nabendu, Roy, Angshuman

Automotive Engineering: May 2026

26AUTD055/14/2026

Forvia Hella ready with ADB, but NHTSA test stands in the way A demonstration ride shows the glare-free, game-changing power of adaptive driving beams, already available in Europe. An approval test from NHTSA is proving difficult for OEMs to pass. Sharper validation without brute force How CERTUS reshapes AV testing. Simulation-driven battery development From material selection to system-level performance. How simulation unlocks efficient and innovative motor design Engineers are still at the heart of the development process as simulation tools become great levelers. Engineering in the second quarter of the 21st Century Building a trusted digital twin and decision-centric simulation ecosystem. Engineering in the second quarter of the 21st Century Building a trusted digital twin and decision-centric simulation ecosystem. Independent materials testing for OEM validation How validated data provides the foundation for approved components. Editorial All the ways: Learning via print in a

Optimizing Coil Structural Parameters to Enhance the Sensitivity of Wear Particle Sensor

2026-01-5033

5/14/2026

If wear particles generated during the operation of automobile engines are not monitored in time, they will contaminate the lubricating oil, leading to system failures or even accidents. Therefore, real-time wear particle monitoring is crucial for the stable operation of engines. Among mainstream wear particle monitoring sensors, the three-coil inductive sensor demonstrates significant application potential due to its ability to distinguish wear particle materials and strong resistance to environmental interference. However, its insufficient sensitivity to small-diameter wear particles limits further performance improvement. This paper takes the three-coil inductive wear particle monitoring sensor as the research object. First, a mathematical model of the sensor’s operation is established based on the law of electromagnetic induction, clarifying the relationship between structural parameters (such as channel radius, turns, coil spacing, and length) and the peak induced voltage

Yin, Hao, Zhao, Lijun, Shen, Yitao

SAE TOMORROW TODAY - Why Curing Motion Sickness Is Key to AV Success

135675/11/2026

Did you know that motion sickness affects 1 in 3 people? As AVs gain traction and drivers become passengers, it may be the biggest barrier to the future of autonomous mobility. With a focus on addressing the root cause of motion sickness, Motion Sync offers breakthrough solution: a haptic pre-activation system that helps passengers anticipate vehicle movement with a personalized in-cabin experience that could redefine comfort and productivity. Listen in as we sit down with Dr. Daniel Sousa Schulman, CEO and Founder of Motion Sync, to unpack the science behind motion sickness and why it's a critical issue for EVs, robotaxis, and self-driving cars. You'll learn why passengers get sick, why drivers don't, and how EVs can actually make symptoms worse. As a topic critical to the success of autonomous vehicles, it's a conversation you don't want to miss. We'd love to hear from you. Share your comments, questions and ideas for future topics and guests to podcast@sae.org. Don't forget to take

Patterson, Lori

Chrome-Free Surface Pretreatment Prior to Painting

AMS3175B (Current)

5/7/2026

This specification establishes requirements for chrome-free surface pretreatment materials used for surface preparation of metallic surfaces prior to applying organic coatings.

AMS G8 Aerospace Organic Coatings Committee

Unidirectional Carbon Fiber Tape Epoxy Repair Prepreg, Vacuum Curing Part 4 - Purchasing Specification for Film Adhesive

AMS6885/4 (Current)

5/7/2026

This Purchasing Specification, AMS6885/4, specifies the batch release and delivery requirements for film adhesive used for repair. This specification is applicable only when the film adhesive is used as part of the repair system defined in AMS6885 and AMS6885/1. This specification also defines the procedure and requirements for storage life extension of materials purchased against this specification. It is only applicable for materials qualified against AMS6885 (refer to PRI-QPL-AMS6885), and shall be carried out within the responsibility of the purchaser and under control of its Quality organisation.

AMS CACRC Commercial Aircraft Composite Repair Committee

Unidirectional Carbon Fiber Tape Epoxy Repair Prepreg, Vacuum Curing Part 3 - Purchasing Specification for Unidirectional Carbon Fiber Tape Epoxy Repair Prepreg

AMS6885/3 (Current)

5/7/2026

This Purchasing Specification, AMS6885/3, specifies the batch release and delivery requirements for unidirectional carbon fiber tape epoxy prepreg used for repair. This specification is applicable only when the unidirectional carbon fiber tape epoxy prepreg is used as part of the repair system defined in AMS6885 and AMS6885/1. This specification also defines the procedure and requirements for storage life extension of materials purchased against this specification. It is only applicable for materials qualified against AMS6885 (refer to PRI-QPL-AMS6885) and shall be carried out within the responsibility of the purchaser and under control of its Quality organisation.

AMS CACRC Commercial Aircraft Composite Repair Committee

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