Browse Topic: Advanced manufacturing
In order to meet the demand for the transformation of traditional manufacturing industries into intelligent manufacturing, a virtual monitoring system for the production workshops of nuclear - key products has been built. There are problems such as poor environment, long distance and remote collaborative office in this production workshop, and managers lack information tools to master the workshop status in real time. In order to minimize the harm of nuclear radiation to the human body, in view of the problems of low transparency, poor real - time performance and low data integration in traditional two - dimensional forms, configuration software and video monitoring, a remote monitoring system for virtual workshops driven by digital models has been developed. This system realizes the remote dynamic display of real - time information in the workshop based on data collection and three - dimensional modeling technologies. Virtual monitoring technology improves the management efficiency of
Recent advancements in energy efficient wireless communication protocols and low powered digital sensor technologies have led to the development of wireless sensor network (WSN) applications in diverse industries. These WSNs are generally designed using Bluetooth Low Energy (BLE), ZigBee and Wi-Fi communication protocol depending on the range and reliability requirements of the application. Designing these WSN applications also depends on the following factors. First, the environment under which devices operate varies with the industries and products they are employed in. Second, the energy availability for these devices is limited so higher signal strength for transmission and retransmission reduces the lifetime of these nodes significantly and finally, the size of networks is increasing hence scheduling and routing of messages becomes critical as well. These factors make simulation for these applications essential for evaluating the performance of WSNs before physical deployment of
Celebrating its 35th year, the National Aerospace Defense Contractors Accreditation Program (Nadcap) continues to advance quality assurance and regulatory compliance for aviation, defense, and space OEMs and suppliers. This article summarizes how Nadcap accreditation works, its benefits for manufacturers, and its role in expanding additive manufacturing through industry-wide consensus. The Nadcap program was first established in 1990 by a small group of aerospace and defense OEMs. Their goal was to create an accreditation initiative that provides a common approach to auditing the manufacturing and production processes used by companies supplying parts, components, structures, and services to major aerospace and defense OEMs. This foundation set the stage for Nadcap's continued focus on quality assurance and regulatory compliance in the industry.
The usage of additively manufactured (AM) notched components for fatigue-critical applications presents non-trivial challenges, such as the ubiquitous presence of volumetric defects in AM parts. Volumetric defects accelerate fatigue crack nucleation, impact short crack growth, and are near-impossible to fully eliminate. This study investigated the synergistic effects of volumetric defects and notch geometry on the fatigue behavior of L-PBF AlSi10Mg and 17-4 PH SS notched specimens. The criticality of the defects on fatigue behavior is investigated using a non-destructive evaluation technique. A classical linear elastic fracture mechanics (LEFM) approach was modified and used to quantify the effects of several factors including notch geometry, defects’ size, and location, on the fatigue crack initiation behavior. The modified LEFM approach utilized X-ray computed tomography data and linear elastic finite element analysis of local stresses in different notch geometries; to calculate and
In modern defense manufacturing, achieving technological superiority hinges on both rapid decision-making and unparalleled precision engineering. Advanced machining systems, such as 5-axis CNC machines, play a pivotal role by enabling the production of intricate, free-form geometries with micron-level accuracy. However, these advances often necessitate deep domain expertise for optimal tool selection and machining parameter configuration. This paper introduces GraphLLM, a model-agnostic approach that integrates structured knowledge graphs with large language models (LLMs) to enhance the accuracy and reliability of technical responses. By automatically extracting domain-specific entities and relationships from documents, GraphLLM mitigates LLM hallucinations and improves performance, especially in technically challenging or out-of-distribution queries. Experimental evaluations across various LLaMA models demonstrate significant uplifts of 25%, highlighting the framework’s potential to
After 3D printing a habitat designed for Mars and working with NASA on print material made from synthetic Moon dust, AI SpaceFactory Inc. has commercialized two separate 3D printers. The Secaucus, NJ-based company’s latest offering, Starforge, is a large-capacity 3D printer that uses innovative print material inspired by SpaceFactory’s work with NASA’s Kennedy Space Center in Florida under an Announcement of Collaboration Opportunity agreement.
Additive manufacturing (AM) is no longer just an alternative to traditional manufacturing methods; it's a transformative shift in how parts are designed, built, and qualified. With AM, engineers can create complex internal geometries, lattice structures, and multi-functional components that simply were not possible with traditional manufacturing methods. The design freedom unlocked by AM is advantageous in the next generation of naval innovation, particularly as shipbuilding programs push to meet ambitious construction goals and improve warship readiness. For suppliers, embracing AM isn't just about swapping out tools; it's about rethinking the entire design process. Working to understand and prepare for AM-driven design and qualification changes is necessary to remain competitive in future U.S. Navy shipbuilding programs. This article will explain how new standards are driving qualification, supporting U.S. Navy construction goals and fleet readiness.
Researchers at the Department of Energy’s Oak Ridge National Laboratory are using advanced manufacturing techniques to revitalize the domestic production of very large metal parts that weigh at least 10,000 pounds each and are necessary for a variety of industries, including clean energy.
MIT researchers have used 3D printing to produce self-heating microfluidic devices, demonstrating a technique which could someday be used to rapidly create cheap, yet accurate, tools to detect a host of diseases.
Bosch bolstered its 3D printing capabilities when it added a new metal 3D printer at its Nuremberg, Germany, plant earlier this year. The NXG XII 600 metal 3D printer from Nikon SLM Solutions met the supplier's need - the need for speed - as well as the non-Top Gun-related precision, flexibility and energy efficiency when manufacturing complex metal parts for its in-house and third-party customers. The Nuremberg plant invested nearly six million euros in the center, including the purchase and installation of the new metal 3D printer. Bosch claims to be the first Tier 1 automotive supplier in Europe to have a facility in this performance class.
Imagine a robot that can walk, without electronics, and only with the addition of a cartridge of compressed gas, right off the 3D printer. It can also be printed in one go, from one material.
By combining topology optimization and additive manufacturing, a team of University of Wisconsin-Madison engineers created a twisty high-temperature heat exchanger that outperformed a traditional straight channel design in heat transfer, power density and effectiveness.
3D Systems Rockhill, SC
As medical technologies continue to evolve, the demand for miniaturized components with tight tolerances and high performance is accelerating. Meeting these requirements calls for advanced manufacturing methods that can deliver both precision and scalability. One process rising to the challenge is micromolding — a technology that is quietly powering some of the most significant advances in modern medical devices.
A long-lasting, 3D-printed, adhesive-free wearable provides a more comprehensive picture of a user’s physiological state. The device, which measures water vapor and skin emissions of gases, continuously tracks and logs physiological data associated with dehydration, metabolic shifts, and stress levels.
A team of UCLA engineers and their colleagues have developed a new design strategy and 3D printing technique to build robots in one single step. The breakthrough enabled the entire mechanical and electronic systems needed to operate a robot to be manufactured all at once by a new type of 3D printing process for engineered active materials with multiple functions (also known as metamaterials). Once 3D printed, a “meta-bot” will be capable of propulsion, movement, sensing, and decision-making.
Items per page:
50
1 – 50 of 1174