Browse Topic: Production

Items (8,002)
This specification establishes process controls for the repeatable production of sintered parts by binder jet additive manufacturing (BJAM). It is primarily intended to be used to manufacture metallic or ceramic aerospace parts, but usage is not limited to such applications.
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This specification covers particle size classifications and corresponding particle size distribution requirements for metal powder feedstock conforming to a classification.
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This specification establishes process controls for the repeatable production of aerospace parts by EB-DED-Wire. It is intended to be used for metal aerospace parts produced by additive manufacturing (AM), but usage is not limited to such applications.
AMS AM Additive Manufacturing Metals
In order to meet the demand for the transformation of traditional manufacturing industries into intelligent manufacturing, a virtual monitoring system for the production workshops of nuclear - key products has been built. There are problems such as poor environment, long distance and remote collaborative office in this production workshop, and managers lack information tools to master the workshop status in real time. In order to minimize the harm of nuclear radiation to the human body, in view of the problems of low transparency, poor real - time performance and low data integration in traditional two - dimensional forms, configuration software and video monitoring, a remote monitoring system for virtual workshops driven by digital models has been developed. This system realizes the remote dynamic display of real - time information in the workshop based on data collection and three - dimensional modeling technologies. Virtual monitoring technology improves the management efficiency of
Wu, YimingChen, RuiLi, Na
Automotive industry frequently uses 3D printed plastic proto parts during new product development phases as it bypasses the high tooling investment & development time at early part development stage. However, for some application, 3D printing technique & its limited material options are not fulfilling the required material properties in the part, resulting poor performance during product testing which may mislead the design engineer during validation process. To overcome this, we introduce a novel approach in constructing injection molding tool by 3D printing the core and cavity using Stereolithography (SLA). This enables production of parts with application-recommended material grades, facilitating traditional validation and increasing stakeholder confidence. This paper compares part quality from 3D printed molds against conventional metallic molds for a shifter gear housing cover, demonstrating a 45% reduction in tooling costs and a 75% decrease in tooling development time. Mold life
Gandhi, Sorna RajendranGunduboina, Chaitanya
Measuring the volume of harvested material behind the machine can be beneficial for various agricultural operations, such as baling, dropping, material decomposition, cultivation, and seeding. This paper aims to investigate and determine the volume of material for use in various agricultural operations. This proposed methodology can help to predict the amount of residue available in the field, assess field readiness for the next production cycle, measure residue distribution, determine hay readiness for baling, and evaluate the quantity of hay present in the field, among other applications which would benefit the customer. Efficient post-harvest residue management is essential for sustainable agriculture. This paper presents an Automated Offboard System that leverages Remote Sensing, IoT, Image Processing, and Machine Learning/Deep Learning (ML/DL) to measure the volume of harvested material in real-time. The system integrates onboard cameras and satellite imagery to analyze the field
Singh, Rana ShaktiStallin, Saravanan
Imagine a user opening a technical manual, eager to troubleshoot an issue, only to find a mix of stark black-and-white illustrations alongside a few color images. This inconsistency not only detracts from the user experience but also complicates understanding. For technicians relying on these documents, grayscale graphics hinder quick interpretation of diagrams, extending diagnostics time and impacting overall productivity. Producing high-quality color graphics typically requires significant investment in time and resources, often necessitating a dedicated graphics team. Our innovative pipeline addresses this challenge by automating the colorization and classification of colored graphics. This approach delivers consistent, visually engaging content without the extensive investment in specialized teams, enhancing the visual appeal of materials and streamlining the diagnostic process for technicians. With clearer, more vibrant graphics, technicians can complete tasks more efficiently
Khalid, MaazAkarte, AnuragKale, AniketRajmane, GayatriNalawade, Komal
In the agricultural industry, the logistics of transporting and storing bales, used as cattle feed, pose significant challenges for large scale farms. Traditional storage of bales in barns is labor-intensive, high in capital expenditure and requires multiple trips of transport vehicle on and off the field. Improper handling during this transition can lead to substantial losses in time, resources and loss of hay. This development aims to eliminate the last-mile transportation step, by enabling year-round storage of bales directly in the field. A patented wrapping material, along with strategic orientation of wrapped bales, enhances their resistance to weather conditions. Field experiments demonstrated that this innovative material not only protects the bales from adverse environmental factors but also effectively retains their nutrient and moisture content. A critical aspect of this solution is ensuring the correct orientation of the wrap seams, as the bales are continuously rotated
Kadam, Pankaj
Weight and cost are pivotal factors in new product development, significantly impacting areas such as regulatory compliance and overall efficiency. Traditionally, monitoring these parameters across various stages involves manual processes that are often time-intensive and prone to delays, thereby affecting the productivity of design teams. In current workflows, designers must manually extract weight and center of gravity (CG) data for each component from disparate sources such as CAD models or supplier documents. This data is then consolidated into reports typically using spreadsheets before being analyzed at the module level. The process requires careful organization, unit consistency, and manual calculations to assess the impact of each component on overall system performance. These steps are not only laborious but also susceptible to human error, limiting agility in design iterations. To address these challenges, there is a conceptual opportunity to develop a system that could
Patil, VivekSahoo, AbhilashBallewar, SachinChidanandappa, BasavarajChundru, Satyanarayana
The development of 3D game ready models is a critical component of the asset creation workflow in industries. However, traditional modeling techniques often demand extensive manual input, particularly in the areas of modeling, retopology, and texturing. To address challenges, we propose the integration of generative AI technologies into the 3D modeling workflow, aiming to enhance efficiency and streamline processes. This paper presents a comprehensive methodology that leverages advanced algorithms, machine learning techniques, and specialized software to automate repetitive tasks associated with 3D asset creation. By harnessing the power of generative AI, we aim to significantly reduce the manual effort required to produce high-quality 3D models, thereby accelerating the overall development timeline. The aim is to enter a prompt/Image as input to get a fully developed Model. Through a series of experimental implementations, we are aiming to demonstrate the effectiveness of our proposed
Arunachalam, HaripriyaGumaste, AmeyKumar, Pravin
Operating tractors on inclined & uneven terrains for prolonged operations presents safety and ergonomic challenges. Applications such as shuttle operations, loader use, or long-duration implement usage prove to be highly critical based on field observations across Mahindra tractor platforms and it requires skill & experience for maneuvering at ease across usage. We identified the need to offload these repeatable tasks from the operator to improve control & offer comfort. This paper explains the role of Advanced drive assistance features developed for Mahindra tractors suited for all prime mover types – ICE, Alternate Fuels including electric. These features include Hill Hold, Electronic parking brake, Cruise control & Creep mode. Each feature is designed to offload frequent manual tasks from the operator and ensure smoother, safer operation. Hill hold and electronic parking brake work in tandem to offer unparalleled safety by eliminating the fear of tractor roll back in uneven terrain
M, RojerSundaram, PavithraNatarajan, SaravananDevakumar, KiranMuniappan, Balakrishnan
This paper presents a novel approach to automated robot programming and robot integration in manufacturing domain and minimizing the dependency on manual online/offline programming. Traditional industrial robots programming is typically done by online programing via teach pendants or by offline programming tools. This presents a major challenge as it requires skilled professionals and is a time-consuming process. In today’s competitive market, factories need to harness their full potential through smart and adaptive thinking to keep pace with evolving technology, customer demand, and manufacturing processes. This requires ability to manufacture multiple products on the same production line, minimum time for changeovers and implement robotic automation for efficiency enhancement. But each custom automation piece also demands significant human efforts for development and maintenance. By integrating the Robot Operating System (ROS) with vision-based 3D model generation systems, we address
Hepat, Abhijeet
With the global increase in demand for construction equipment, companies face immense pressure to produce more products in a competitive and sustainable way by utilizing advanced manufacturing technologies. Additionally, the need for data analytics and Industry 4.0 is increasing to take better decisions early in the development cycles and during the production phase. Advanced manufacturing processes & adopting Industry 4.0 is the only viable solution to address these challenges. However, the implementation of advanced manufacturing processes in heavy fabrication and construction equipment factories has been slow. A significant challenge is that the products being produced were originally designed for conventional manufacturing processes. When factories are becoming smart and connected through Industry 4.0 solutions, companies must reconsider many established assumptions about advanced manufacturing processes and their benefits. To maximize efficiency gains, improve safety standards
Bhorge, PankajSaseendran, UnnikrishnanRodge, Someshwar
In the fast-paced world of construction, the demand for machine uptime is paramount. Various construction machines play crucial roles in applications such as digging, loading, landscaping, and demolition. One critical component that significantly enhances machine uptime for these operations is the quick coupler. This attachment facilitates rapid tool changes, enabling operators to switch between attachments seamlessly. It also boosts operator ease and reduces fatigue by eliminating frequent interaction between the operator and the attachments. Additionally, the ease of replacing attachments ensures that operators can easily use the correct attachment for specific tasks optimizing overall attachment usage. This paper aims to study the trade-off between breakout force and productivity when using quick couplers. This research assists customers in determining whether to utilize quick couplers based on their specific application requirements. The findings of this study are designed to help
Bhosale, Dhanaji HaridasPARAMESWARAN, SANKARANNarayanan, Arun
Large farms cultivating forage crops for the dairy and livestock sectors require high-quality, dense bales with substantial nutritional value. The storage of hay becomes essential during the colder winter months when grass growth and field conditions are unsuitable for animal grazing. Bale weight serves as a critical parameter for assessing field yields, managing inventory, and facilitating fair trade within the industry. The agricultural sector increasingly demands innovative solutions to enhance efficiency and productivity while minimizing the overhead costs associated with advanced systems. Recent weighing system solutions rely heavily on load cells mounted inside baling machines, adding extra costs, complexity and weight to the equipment. This paper addresses the need to mitigate these issues by implementing an advanced model-based weighing system that operates without the use of load cells, specifically designed for round baler machines. The weighing solution utilizes mathematical
Kadam, Pankaj
Tool management remains a persistent challenge in manufacturing, where misplaced or poorly calibrated tools such as torque guns and screwdrivers cause downtime, quality defects, and compliance risks. The Internet of Things (IoT) is transforming tool management from manual entries in spreadsheets and logs to real-time, data-driven solutions that enhance operational efficiency. With ongoing advancements in IoT architecture, a range of cost-effective tracking approaches is now available, including Ultra-Wideband (UWB), Bluetooth Low Energy (BLE), Wi-Fi, RFID, and LoRaWAN. This paper evaluates these technologies, comparing their trade-offs in accuracy, scalability, and cost for tool-management scenarios such as high-precision station tracking, zonal monitoring, and wide-area yard visibility. Unlike prior work that focuses on asset tracking in general, this study provides an ROI-driven, scenario-based comparison and offers recommendations for selecting appropriate technologies based on
Patel, Shravani Prashant
Over the past 25 years, the heavy fabrication and construction equipment industry has experienced significant transformation. Driven by a global surge in demand for construction machinery, manufacturers are under increasing pressure to deliver higher volumes within shorter timelines and at competitive costs. This demand surge has been compounded by workforce-related challenges, including a declining interest among the new generation in acquiring traditional manufacturing skills such as welding, heat treatment, and painting. Furthermore, the industry faces difficulties in staffing third-shift operations, which are essential to meet production targets. The adoption of automation technologies in heavy fabrication and construction equipment manufacturing has been gradual and often hindered by legacy product designs that were optimized for conventional manufacturing methods. As the industry transitions toward smart, connected manufacturing environments under the industry 4.0 paradigm, it
Saseendran, UnnikrishnanBhorge, Pankaj
Increasing reservations about the mass consumption of fossil fuels because of their hazardous impact on ecosystem has led to an increased focus to look for renewable alternative. In the last decade, much research is made on production of biodiesel for blending with diesel to reduce diesel consumption in the transport sector. Studies suggest that biofuel do not provide any harm to environment because of their availability from natural resources. Biofuel production and its further utilization requires identifying unknown parameters having nonlinear relationships with each other. Accurate and better predictive tools are required at different stages during its usage. AI technique is one such tool that can provide support during production and utilization. The technique is utilized in designing, monitoring, predicting, decision making and optimizing systems. The present research investigates the areas of AI usage which makes use of models for designing better production strategies, accurate
KUMAR, VIVEKVashist, Devendra
Off-highway vehicles (OHVs) are vital for India’s construction, mining, agriculture, and infrastructure sectors. With growing demand for productivity and sustainability, the need for efficient customer support and precise diagnostic techniques has become paramount. This paper presents a comprehensive study of challenges faced in India, current and emerging diagnostic technologies, troubleshooting techniques, and strategies for effective customer support. Case studies, tables, and diagrams illustrate practical solutions.
Mulla, TosifThakur, AnilTripathi, Ashish
Yamaha Motor Engineering Co., Ltd. provides plastic processing technology based on fuel tank press forming technology, and is developing various plastic processing methods, including forging, and developing mold equipment to realize them. This time, the core parts of the YECVT unit mounted on Yamaha Motor Co., Ltd.'s small premium scooter "NMAX" were not made by welding individual parts to each other, but by integrally forming them from a single thick plate using the cold forming method, resulting in lightweight, compact, high-strength, high-precision parts. By incorporating a composite plastic processing method that takes advantage of the characteristics of the material while making full use of analysis technology and mold technology, we were able to develop a composite plastic processing method (plate forging method) that creates new added value and mass produce it. In addition,this development has made it possible to achieve a thickness increase of 1.7 times the standard material
Hongo, HironariTamaru, ShogoUda, Shinnosuke
In an attempt to reduce CO2 release from alloy wheel production, we have developed an aluminum alloy for casting that satisfies necessary property requirements using recycled aluminum, but without heat treatment. The wheel is a critical safety feature of any vehicle, and it should have toughness and strength .In many wheels, virgin aluminum containing small amounts of impurities is used to maintain toughness, and heat treatment (T6), which is post-casting quick heating and quenching, is applied to provide strength. At the start of this project, we focused on two wheel-manufacturing processes, production of virgin aluminum and heat treatment, from which a large amount of CO2 is released. By switching to recycled aluminum, CO2 was reduced to one-ninth the original amount. The issue with recycled material is that impurities grow in the metal structures as intermetallic compounds and this reduces toughness. To deal with this issue, we have chosen high-pressure die casting (HPDC), in which
Suzuki, Noritaka
Electric vehicles are shaping the future of the automotive industry, with the drive motor being a crucial component in their operation. Ensuring motor reliability requires rigorous testing using specialized test benches to validate key performance parameters. However, inefficiencies in the helical gear configuration within these test systems have led to frequent malfunctions, affecting production flow. This study focuses on optimizing the motor test bench by refining critical design parameters through vibration signal analysis and machine learning techniques. Vibrational data is collected under different gear configurations, utilizing an accelerometer integrated with a Data Acquisition (DAQ) system and MATLAB-based directives for seamless data collection. Machine learning classifiers, including Fine Gaussian SVM and Bilayered Neural Network, are applied to categorize signals into normal and faulty conditions, both with and without a 0.25 KW load. The analysis reveals that SVM achieves
S, RavikumarSharik, NSyed, ShaulV, MuralidharanD, Pradeep Kumar
This specification covers a fluorosilicone (FVMQ) rubber in the form of molded rings.
AMS CE Elastomers Committee
The high rate of structural changes to the North American Light Vehicle market demands a new approach by the supply base towards strategic planning. A new Supplier Strategy Playbook is in order. First, some historical perspective. For the last several decades, suppliers grew accustomed to a product cadence of approximately five years between all-new platforms and major revisions. In North America, we were constantly pressed to continue improving vehicle efficiency and reduce emissions. Improved powertrain efficiency, vehicle lightweighting, and the advent of enhanced aerodynamics helped an industry that required constant innovation. Additionally, many programs were global in scope, requiring production and tooling in the major regions to launch in close sequence with global scale in tow. Wash, Rinse, Repeat. The textbook for suppliers was complex, though relatively predictable.
Slate bought a factory. The 1.4 million sq. ft. (130,000 m3) facility was formerly a printing company. Sears, JCPenny, and Radio Shack catalogs emerged from the RR Donnelley & Sons printing plant for decades. Beginning late next year, Slate says it will begin production of its low-cost, highly customizable pickup truck.
Baldwin, Roberto
Celebrating its 35th year, the National Aerospace Defense Contractors Accreditation Program (Nadcap) continues to advance quality assurance and regulatory compliance for aviation, defense, and space OEMs and suppliers. This article summarizes how Nadcap accreditation works, its benefits for manufacturers, and its role in expanding additive manufacturing through industry-wide consensus. The Nadcap program was first established in 1990 by a small group of aerospace and defense OEMs. Their goal was to create an accreditation initiative that provides a common approach to auditing the manufacturing and production processes used by companies supplying parts, components, structures, and services to major aerospace and defense OEMs. This foundation set the stage for Nadcap's continued focus on quality assurance and regulatory compliance in the industry.
This specification covers tungsten carbide-cobalt in the form of powder.
AMS F Corrosion and Heat Resistant Alloys Committee
Additive Manufacturing is currently being utilized to improve military readiness by transforming maintenance operations and the supply chain associated with repairing or replacing parts or components on legacy vehicles. The National Institute for Aviation Research at Wichita State University is collaborating with the Army Ground Vehicle Systems Center in the creation of a rapid qualification framework for various additive manufacturing materials and processes to support the modernization and sustainment of ground vehicles. Currently, a rapid qualification 17-4PH stainless steel material is being executed utilizing Laser Powder Bed Fusion and Direct Energy Deposition additive manufacturing processes. Prior to entering the rapid qualification, pre-qualification screening studies are performed to select the feedstock and develop process control to limit risk within the qualification. An overview of the pre-qualification screening studies performed in selecting the feedstock and heat
Tomblin, JohnAndrulonis, RachaelSaathoff, BrandonThomas, AnnikaDaharsh, ColeLowney, MatthewWalker, Eric
Advances in conformable tank technology have resulted in opportunities to harness and deploy hydrogen energy in a variety of operational environments. Various use cases are described, and the benefits of these unique storage systems in vehicular, stationary, and bulk storage applications are illustrated. The impressive scalability of conformable hydrogen tank production is also explained, as it relates to the cost effective and broad application of these storage systems.
Johnston, StephenKondogiani, Chris
In modern defense manufacturing, achieving technological superiority hinges on both rapid decision-making and unparalleled precision engineering. Advanced machining systems, such as 5-axis CNC machines, play a pivotal role by enabling the production of intricate, free-form geometries with micron-level accuracy. However, these advances often necessitate deep domain expertise for optimal tool selection and machining parameter configuration. This paper introduces GraphLLM, a model-agnostic approach that integrates structured knowledge graphs with large language models (LLMs) to enhance the accuracy and reliability of technical responses. By automatically extracting domain-specific entities and relationships from documents, GraphLLM mitigates LLM hallucinations and improves performance, especially in technically challenging or out-of-distribution queries. Experimental evaluations across various LLaMA models demonstrate significant uplifts of 25%, highlighting the framework’s potential to
Hoang, DannyGorsich, DavidCastanier, MatthewImani, Farhad
Charcoal is a frequently used resource by the DoD with numerous applications. Military charcoal is produced through destructive distillation of a variety of wood types, resulting in a high degree of batch-to-batch variability. Depending on the application of the charcoal, this variability can result in undesirable characteristics in the end-product. To address this issue, DEVCOM AC is examining a charcoal bio-manufactured by DEVCOM CBC using bacteriophages. This highly controlled process results in the consistent production of charcoal with a variety of desirable characteristics, including a high surface area available for combustion due to its porosity as well as a high level of purity. In this effort, DEVCOM AC is investigating this bio-manufactured charcoal as a drop-in replacement in comparison to standard charcoal for applications of interest to boost ignition performance. This work will produce a drop-in-replacement for a DoD-critical resource with improved characteristics
Rozumov, EugeneBird, DavidCrumbley, AnnaMorris, LaurenGrau, HenryWilson, DanielStern, AaronDecker, Robert
In the ever-evolving landscape of ground vehicle development, the integration of Artificial Intelligence (AI), Machine Learning (ML), and Software Production Factory (SPF) technologies offers unprecedented opportunities to accelerate rapid prototyping processes. This whitepaper explores the synergistic potential of these cutting-edge technologies, detailing their transformative impact on the design, development, and deployment of advanced ground vehicle systems. By leveraging AI and ML algorithms, engineers can automate complex design tasks, predict performance outcomes, and optimize configurations with unparalleled precision. Enhanced modeling and simulation capabilities driven by AI and ML, combined with Digital Engineering threads and twin, allow for more accurate virtual testing environments, reducing the need for physical prototypes and accelerating the iterative design process. This whitepaper serves as a crucial guide for stakeholders seeking to harness the full potential of
Griffin, KevinKanon, RobertRinaldo, AnthonyKouba, Russ
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