Browse Topic: Metallurgy
This specification covers an aluminum alloy in the form of hand forgings up to 5.000 inches (127.00 mm), inclusive, in nominal thickness at the time of heat treatment, procured to inch/pound dimensions (see 8.6
This specification covers a corrosion- and heat-resistant nickel alloy in the form of bars, forgings, flash-welded rings, and stock for forging or flash-welded rings
ABSTRACT Flash® Bainite Processing employs rapid thermal cycling (<10s) to strengthen commercial off the shelf (COTS) steel sheet, plate, and tubing into Ultra Hard 600 Armor, High Hard 500 Armor, and advanced high strength steel (AHSS). In a continuous process, induction technology heats a narrow segment of the steel cross section in just seconds to atypically high temperature (1000-1300°C). Quenching substantially immediately follows. A report by Benet Labs and Picatinny Arsenal, investigating a less mature flash technology in 2011, surmised that the novel flash bainite process for steels has the potential to reduce cost and weight while also enhancing mechanical performance [1]. Receiving five financial grants, the US Dept of Energy has greatly matured flash technology in the last few years and its metallurgical understanding in collaboration with Oak Ridge National Lab and others. DOE has named Flash Bainite as the “SBIR Small Business of the Year” in May 2018 and awarded a Phase 3
ABSTRACT Today’s combat vehicle designs are largely constrained by traditional manufacturing processes, such as machining, welding, casting, and forging. Recent advancements in 3D-Printing technology offer tremendous potential to provide economical, optimized components by eliminating fundamental process limitations. The ability to re-design suitable components for 3D-printing has potential to significantly reduce cost, weight, and lead-time in a variety of Defense & Aerospace applications. 3D-printing will not completely replace traditional processes, but instead represents a new tool in our toolbox - from both a design and a manufacturing standpoint
ABSTRACT This paper addresses candidate technologies for attaching steels to selected lightweight materials. Materials of interest here include aluminum and titanium alloys. Metallurgical challenges for the aluminum-to-steel and titanium-to-steel combinations are first described, as well as paths to overcome these challenges. Specific joining approaches incorporating these paths are then outlined with examples for specific processes. For aluminum-to-steel joining, inertia, linear, and friction stir welding are investigated. Key elements of success included rapid thermal cycles and an appropriate topography on the steel surface. For titanium-to-steel joining, successful approaches incorporated thin refractory metal interlayers that prevented intimate contact of the parent metal species. Specific welding methods employed included resistance mash seam and upset welding. In both cases, the process provided both heat for joining and a relatively simple strain path that allowed significant
ABSTRACT A 3D printed battery bracket is strengthened via post-print thermal annealing, demonstrating a transitionable approach for additive manufacturing of robust, high performance thermoplastic components. Citation: E. D. Wetzel, R. Dunn, L. J. Holmes, K. Hart, J. Park, and M. Ludkey, “Thermally Annealed, High Strength 3D Printed Thermoplastic Battery Bracket for M998,” In Proceedings of the Ground Vehicle Systems Engineering and Technology Symposium (GVSETS), NDIA, Novi, MI, Aug. 16-18, 2022
In the realm of low-altitude flight power systems, such as electric vertical take-off and landing (eVTOL), ensuring the safety and optimal performance of batteries is of utmost importance. Lithium (Li) plating, a phenomenon that affects battery performance and safety, has garnered significant attention in recent years. This study investigates the intricate relationship between Li plating and the growth profile of cell thickness in Li-ion batteries. Previous research often overlooked this critical aspect, but our investigation reveals compelling insights. Notably, even during early stage of capacity fade (~ 5%), Li plating persists, leading to a remarkable final cell thickness growth exceeding 20% at an alarming 80% capacity fade. These findings suggest the potential of utilizing cell thickness growth as a novel criterion for qualifying and selecting cells, in addition to the conventional measure of capacity degradation. Monitoring the growth profile of cell thickness can enhance the
This specification covers a titanium alloy in the form of sheet, strip, and plate up through 4 inches (101.6 mm) (see 8.5
This specification covers an aluminum alloy in the form of plate 0.250 to 5.500 inch (6.35 to 139.70 mm), inclusive, in nominal thickness (see 8.5
This specification covers a titanium alloy in the form of sheet and strip up to 0.143 inch (3.63 mm), inclusive, in nominal thickness (see 8.6
This specification covers a titanium alloy in the form of bars up through 4.000 inches (101.60 mm) in nominal diameter or least distance between parallel sides, inclusive, and maximum cross-sectional area of 32 square inches (206.5 cm2), forgings of thickness up through 4.000 inches (101.60 mm), inclusive, and maximum cross-sectional area of 32 square inches (206.5 cm2), and stock for forging of any size (see 8.6
This specification covers a titanium alloy in the form of round bar and wire 0.625 inch (15.88 mm) and under in nominal diameter or thickness (see 8.7
This specification covers a corrosion-resistant, premium aircraft-quality alloy steel in the form of bars, forgings, and stock for forging
This specification establishes requirements for titanium forgings of any shape or form from which finished parts are to be made (see 2.4.4, 8.3, and 8.6
This specification covers an aluminum alloy in the form of die forgings up to 4 inches (102 mm), inclusive, in thickness and hand forgings up to 6 inches (152 mm), inclusive, in thickness (see 8.6
This SAE Standard defines the method for deriving and verifying the peening intensity exerted onto a part surface during shot peening or other surface enhancement processes
Anode-free sodium metal batteries (AFSMBs) with initial zero sodium anodes are promising energy-storage devices to achieve high energy density and low cost. The morphology and reversibility of sodium controls the cycling lifespan of the AFSMBs, which is directly affected by the separator. Here, we compared the sodium deposition and corresponding electrochemical behaviors under the influence of three commercial separators, which were Celgard 2500, Al2O3-coated PP separator and glass fiber (denoting as 2500, C-PP and GF). Firstly, the reversibility of sodium plating/stripping was tested using half-cells, where coulombic efficiencies were stable at ~99.89% for C-PP and GF compare to 99.65% for 2500, indicating more dead sodium were formed for 2500. Then, the morphologies of deposited sodium were compared using optical microscopy. Compared to inhomogeneous sodium growth under 2500, C-PP obtained more flatter sodium layer with less height difference, attributing to the high mechanical
This specification covers an age-hardenable nitriding grade of aircraft-quality, low-alloy steel in the form of bars, forgings, mechanical tubing, and forging stock
This specification covers an aluminum alloy in the form of plate 4.001 to 10.000 inches (101.60 to 254.00 mm), inclusive, in nominal thickness
This specification covers a corrosion- and heat-resistant steel in the form of bars, wire, forgings, mechanical tubing, flash-welded rings, and stock for forging or flash-welded rings
This specification covers an aluminum alloy in the form of extruded bars, rods, and profiles (shapes) with a maximum cross-sectional area of 25 square inches (161 cm2), a maximum circle size of 12 inches (305 mm), and a nominal thickness up to 3.250 inches (82.54 mm), inclusive (see 8.6
This specification covers two types of virgin, unfilled polytetrafluoroethylene (PTFE) in the form of molded rods, tubes, and shapes. This specification does not apply to product over 12 inches (305 mm) in length, rods under 0.750 inch (19.05 mm) in diameter, and tubes having wall thickness under 0.500 inch (12.70 mm
This specification covers virgin, unfilled polytetrafluoroethylene (PTFE) in the form of molded rods, tubes, and shapes. This specification does not apply to product over 12 inches (305 mm) in dimension parallel to the direction of applied molding pressure, rods under 0.750 inch (19.05 mm) in diameter, and tubes having wall thickness under 0.500 inch (12.70 mm
This specification covers the requirements for electrodeposited bronze plate and its subsequent removal
This specification covers metric aircraft quality spacers for use as positioners for tubes, flat washers for use as load spreaders, galling protection of adjacent surfaces and or material compatibility, and key or tab washers for use as locks for bolts, nuts, and screws
This specification covers a corrosion- and heat-resistant steel in the form of bars, wire, forgings, mechanical tubing, flash-welded rings, and stock for forging or flash-welded rings
This specification covers an aircraft quality, corrosion- and heat-resistant steel in the form of bars, wire, forgings, mechanical tubing, flash-welded rings, and stock for forging or flash-welded rings
This specification covers a cast leaded-tin bronze in the form of sealing rings (see 8.5
This specification covers a carbon steel in the form of sheet and strip
This specification covers the requirements for electroless nickel with phosphorus deposited on various materials
This specification covers one grade of brass in the form of seamless tubing (see 8.5
This specification covers a low-carbon steel in the form of wire up to 0.249 inch (6.32 mm), inclusive, supplied as coils of wire or, when specified, as straight lengths
This specification covers a corrosion- and heat-resistant nickel alloy in the form of sheet, strip, and plate 1.000 inch (25.40 mm) and under in nominal thickness
This specification covers the requirements for an electrodeposit of cadmium diffused into an electrodeposit of nickel on carbon, low-alloy, and corrosion-resistant steels
This specification covers the requirements for electrodeposition of tin on metals and the properties of the deposit
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