Magazine Articles - SAE Mobilus
A pacemaker is a small device that helps control your heartbeat so you can return to your normal life. It has three main parts: a pulse generator that creates electrical signals, a controller-monitor that manages these signals, and leads that deliver the signals to the heart. One key benefit of the pacemaker is its strong titanium casing. Titanium is very strong and lightweight, and it is biocompatible, meaning it works well with the body without causing harmful reactions. This metal is highly resistant to corrosion, which helps keep the casing intact and protective even when exposed to bodily fluids.
NearSpace Launch Inc. (NSL), a privately held and fully U.S.-owned aerospace company, is actively redefining the boundaries of responsive spaceflight through its development and deployment of the Train Rapid on Orbit Payload (TROOP) and ThinSat platforms. Over the past decade, NSL has launched more than 100 small satellites and over 900 flight systems and subsystems into orbit. NSL's satellites have been part of launches operated by Astra, Atlas, Delta, Firefly Aerospace, Northrop Grumman, Virgin Galactic and SpaceX among others. Headquartered in Upland, Indiana, NSL is currently the largest small satellite manufacturer in the midwestern region of the U.S., uniquely positioned to address urgent national needs for rapid space access and technology testing.
The Department of Defense (DoD) is developing technology for satellites to communicate via lasers. Laser communications could transmit data faster and more securely than traditional radio frequency communications. DoD has made progress in developing this technology, but it has also faced delays and other issues-and hasn't fully demonstrated that it works in space. Despite these challenges, DoD plans to continue to develop and launch hundreds of satellites worth billions of dollars that require the use of laser communications.
Aitech introduced its new artificial intelligence (AI)-enabled picosatellite constellation platform, IQSat, at the 40th annual Space Symposium in April. The platform is designed to bring ready to use commercial off the shelf (COTS) embedded computing to data heavy earth imaging and pattern recognition applications enabled by AI and machine learning (ML) processing and algorithms performed onboard a constellation of IQSats. Available as an individual platform or in constellations that could include thousands of picosatellites, IQSat will become available to customers in the fourth quarter of 2025.
Physicists at the Naval Research Laboratory are collaborating with several universities throughout the U.S. to develop a small satellite that will detect the emission of short gamma-ray bursts. U.S. Naval Research Laboratory, Washington D.C. The U.S. Naval Research Laboratory (NRL), in partnership with NASA's Marshall Space Flight Center (MSFC), has developed StarBurst, a small satellite (SmallSat) instrument for NASA's StarBurst Multimessenger Pioneer mission, which will detect the emission of short gamma-ray bursts (GRBs), a key electromagnetic (EM) signature that will contribute to the understanding of neutron star (NS) mergers. NRL transferred the instrument to NASA on March 4 for the next phase, environmental testing. From there, the instrument will be integrated onto the spacecraft bus, followed by launch into Low Earth Orbit in 2027. StarBurst will be installed as a secondary payload via the Evolved Expendable Launch Vehicle Secondary Payload Adapter Grande interface with a
An Army-funded research project has led to the development of more efficient materials for developing thermoelectric generators that convert waste heat to clean energy for a variety of applications. The Pennsylvania State University, University Park, PA Thermoelectric generators that can convert waste heat to clean energy could soon be as efficient as other renewable energy sources, like solar, according to a team led by Penn State scientists. Using high-entropy materials, the researchers created more efficient thermoelectric materials than previously possible, an advancement that they said could even help make long-distance space exploration possible. In a study partially funded by the U.S. Army with results published in the journal Joule last year, the researchers demonstrated how thermoelectric devices - including the radioisotope thermoelectric generators that produce energy for NASA's space exploration vehicles - can convert differences in temperature to electricity. When they are
The global satellite communications (SATCOM) sector is undergoing profound transformation. Fueled by the rapid growth of low Earth-orbit (LEO) constellations, increased government investment, and heightened demand for secure, high-throughput connectivity, the market is projected to expand from $66.75 billion in 2025 to $103.78 billion by 20291, 2. This momentum reflects a broader realignment of priorities across commercial and defense markets: a shift from reliance on legacy geostationary systems toward agile, resilient networks capable of supporting next-generation missions and applications.
In October 2024, Kongsberg NanoAvionics discovered damage to their MP42 satellite, and used the discovery as an opportunity to raise awareness on the need to reduce space debris generated by satellites. Kongsberg NanoAvionics, Vilnius, Lithuania Our MP42 satellite, which launched into low Earth orbit (LEO) two and a half years ago aboard the SpaceX Transporter-4 mission, recently took an unexpected hit from a small piece of space debris or micrometeoroid. The impact created a 6 mm hole, roughly the size of a chickpea, in one of its solar panels. Despite this damage, the satellite continued performing its mission without interruption, and we only discovered the impact thanks to an image taken by its onboard selfie camera in October of 2024. It is challenging to pinpoint exactly when the impact occurred because MP42's last selfie was taken a year and a half ago, in April of 2023.
With 2D cameras and space robotics algorithms, astronautics engineers at Stanford have created a navigation system able to manage multiple satellites using visual data only. They recently tested it in space for the first time. Stanford University, Stanford, CA Someday, instead of large, expensive individual space satellites, teams of smaller satellites - known by scientists as a “swarm” - will work in collaboration, enabling greater accuracy, agility, and autonomy. Among the scientists working to make these teams a reality are researchers at Stanford University's Space Rendezvous Lab, who recently completed the first-ever in-orbit test of a prototype system able to navigate a swarm of satellites using only visual information shared through a wireless network. “It's a milestone paper and the culmination of 11 years of effort by my lab, which was founded with this goal of surpassing the current state of the art and practice in distributed autonomy in space,” said Simone D'Amico
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The U.S. Naval Research Laboratory (NRL), in partnership with NASA’s Marshall Space Flight Center (MSFC), has developed StarBurst, a small satellite (SmallSat) instrument for NASA’s StarBurst Multimessenger Pioneer mission, which will detect the emission of short gamma-ray bursts (GRBs), a key electromagnetic (EM) signature that will contribute to the understanding of neutron star (NS) mergers.
Someday, instead of large, expensive individual space satellites, teams of smaller satellites – known by scientists as a “swarm” – will work in collaboration, enabling greater accuracy, agility, and autonomy. Among the scientists working to make these teams a reality are researchers at Stanford University’s Space Rendezvous Lab, who recently completed the first-ever in-orbit test of a prototype system able to navigate a swarm of satellites using only visual information shared through a wireless network.
The global medical device manufacturing industry is undergoing a rapid transformation driven by technological innovation, automation, and increasing demands for customized, high-quality care. For engineers at the heart of medtech manufacturing, understanding the latest technologies is crucial not only for maintaining competitiveness but also for ensuring regulatory compliance, improving time to market, and optimizing production workflows.
From laptops to electric vehicles, Li-ion batteries power everyday life. However, as demand for longer-lasting devices threatens to outstrip the energy that Li-ion supplies, researchers are on the hunt for more powerful batteries.
Machine builders are under intense pressure to keep engineering time in line with shorter delivery schedules and materials, assembly, and inventory cost considerations. Machine builders are also striving to make equipment smaller, lighter, higher-performing and easier for their customers to maintain. While functionally integrated products have been available for a long time, they are more vital today than ever for machine builders and end users to improve processes and products. And there are more options available to provide solutions.
Researchers have developed a new type of sensor platform using a gold nanoparticle array. The sensor is made up of a series of gold disk-shaped nanoparticles on a glass slide. When an infrared laser is pointed at a precise arrangement of the particles, they start to emit unusual amounts of ultraviolet (UV) light.
Researchers developed wearable skin sensors that can detect what’s in a person’s sweat. Using the sensors, monitoring perspiration could bypass the need for more invasive procedures like blood draws and provide real-time updates on health problems such as dehydration or fatigue. The sensor design can be rapidly manufactured using a roll-to-roll processing technique that essentially prints the sensors onto a sheet of plastic.
Low-cost jelly-like materials, developed by researchers at the University of Cambridge, can sense strain, temperature, and humidity. And unlike earlier self-healing robots, they can also partially repair themselves at room temperature.
Engineers can now capture and predict the strength of metallic materials subjected to cycling loading, or fatigue strength, in a matter of hours, not the months or years it takes using current methods. In a new study, researchers from the University of Illinois Urbana-Champaign reported that automated high-resolution electron imaging can capture the nanoscale deformation events that lead to metal failure and breakage at the origin of metal failure.
Innovators at NASA Johnson Space Center have developed a robotic system whose primary structural platform, or “orb,” can be injected into a pipe network and perform reconnaissance of piping infrastructure and other interior volumes. When deployed, this technology uses throttled fluid flow from a companion device for passive propulsion. A tethered line facilitates directional control by the orb’s operator, allowing it to navigate through various piping configurations, including 90° junctions.
Researchers have developed a hybrid solar energy converter that generates electricity and steam with high efficiency and low cost.
Researchers have created a 98-milligram sensor system — about one tenth the weight of a jellybean or less than one-hundredth of an ounce — that can ride aboard a small drone or an insect, such as a moth, until it gets to its destination. Then, when a researcher sends a Bluetooth command, the sensor is released from its perch and can fall up to 72 feet — from about the sixth floor of a building — and land without breaking. Once on the ground, the sensor can collect data, such as temperature or humidity, for almost three years.
Aqueous zinc-ion batteries (ZIBs) have attracted extensive attention due to their high safety, abundant reserves, and environmental friendliness. Iodine with high abundance in seawater (55 μg L-1) is highly promising for fabricating zinc-iodine batteries due to its high theoretical capacity (211 mAh g-1) and appropriate redox potential (0.54V). However, the low electrical conductivity of iodine hinders the redox conversion for an efficient energy storage process with zinc. Additionally, the formed soluble polyiodides are prone to migrate to the Zn anode, leading to capacity degradation and Zn corrosion.
Innovators at the NASA Glenn Research Center have developed a toughened hybrid reinforcement material made from carbon fiber and carbon nanotube (CNT) yarn for use in polymer matrix composites (PMCs). The new material improves toughness and damping properties of PMCs, enhancing impact resistance, fatigue life, as well as structural longevity.
In the race to meet the growing global demand for lithium, a team of researchers from Rice University’s Elimelech lab has developed a breakthrough lithium extraction method that could reshape the industry.
A team of UCLA engineers and their colleagues have developed a new design strategy and 3D printing technique to build robots in one single step. The breakthrough enabled the entire mechanical and electronic systems needed to operate a robot to be manufactured all at once by a new type of 3D printing process for engineered active materials with multiple functions (also known as metamaterials). Once 3D printed, a “meta-bot” will be capable of propulsion, movement, sensing, and decision-making.
Thermoelectric generators that can convert waste heat to clean energy could soon be as efficient as other renewable energy sources, like solar, according to a team led by Penn State scientists. Using high-entropy materials, the researchers created more efficient thermoelectric materials than previously possible, an advancement that they said could even help make long-distance space exploration possible.
Swimming robots play a crucial role in mapping pollution, studying aquatic ecosystems, and monitoring water quality in sensitive areas such as coral reefs or lake shores. However, many devices rely on noisy propellers, which can disturb or harm wildlife. The natural clutter in these environments — including plants, animals, and debris — also poses a challenge to robotic swimmers.
Embraer São José dos Campos, Brazil embraer@ideal-axicom.com
It’s a game a lot of us played as children — and maybe even later in life: unspooling measuring tape to see how far it would extend before bending. But to engineers at the University of California San Diego, this game was an inspiration, suggesting that measuring tape could become a great material for a robotic gripper.
Repartly, a startup based in Guetersloh, Germany, is using ABB’s collaborative robots to repair and refurbish electronic circuit boards in household appliances. Three GoFa cobots handle the sorting, visual inspection and precise soldering tasks enabling the company to enhance efficiency and maintain high quality standards.
To create the new batteries needed for EVs, mobile devices, and renewable energy storage, researchers have explored new materials, new designs, new configurations, and new chemistry. But one aspect — the texture of the metals used — has been historically overlooked.
A team led by Kelsey Hatzell, Associate Professor of Mechanical and Aerospace Engineering and the Andlinger Center for Energy and the Environment, has uncovered insights that could help power a new type of battery, called an anode-free solid-state battery, past lithium-ion’s limitations.
Engineers have designed robots that crawl, swim, fly, and even slither like a snake, but no robot can hold a candle to a squirrel, which can parkour through a thicket of branches, leap across perilous gaps and execute pinpoint landings on the flimsiest of branches.
Nickel’s role in the future of electric vehicle batteries is clear: It’s more abundant and easier to obtain than widely used cobalt, and its higher energy density means longer driving distances between charges. However, nickel is less stable than other materials with respect to cycle life, thermal stability, and safety. Researchers from The University of Texas at Austin and Argonne National Laboratory aim to change that with a new study that dives deep into nickel-based cathodes, one of the two electrodes that facilitate energy storage in batteries.
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