Technical Papers - SAE Mobilus

SAE Technical Papers are written and peer-reviewed by experts in the automotive, aerospace, and commercial vehicle industries and provide the latest advances in technical research and applied technical engineering information.

Items (127,399)
In this study, an efficient method for concurrent thermomechanical performance and weight optimization under modal constraints is proposed to address the coupled design challenges of thermomechanical characteristics (thermal capacity, thermal deformation, and modal) and structural weight in straight-ribbed brake discs. Based on high-fidelity computer-aided engineering (CAE) simulations of brake disc thermomechanical behavior, a neural network (NN)-based surrogate model and a ResNet-guided geometric feature recognition (RGFG) model for automatic modality recognition were developed, and integrated with a particle swarm optimization (PSO) framework for optimal solution exploration. When applied to a passenger vehicle brake disc case study, the surrogate model of NN demonstrates remarkable accuracy: it shows more than 95% agreement with the CAE results in thermal capacity prediction, the prediction accuracy of thermal deformation exceeds 90% compared to CAE results and 83.4% compared to test result, thereby validating the method’s effectiveness. Compared with conventional CAE approaches, the surrogate model of NN achieves a subsecond prediction speed, significantly reducing computational costs. The surrogate model of RGFG achieves a test accuracy exceeding 95%. Furthermore, the proposed optimization framework offers valuable insights for the inverse design of brake discs.
Han, SimiaoJiang, DaxinHan, ChaoWang, JindaSui, Qinghai
The impact of a titanium nitride (TiN) coating by the cathodic arc deposition (CAD) technique on a 316L stainless steel (SS) 316L substrate is examined in this experimental work. The X-ray diffraction study showed that TiN made the osbornite phase grow in the coated specimen. The SS 316L sample had a hardness of 217.66 HV, and the samples with CAD coatings were five times harder than the uncoated disc. The wear test was conducted using a pin-on-disc tribometer under dry and wet conditions at loading conditions of 2 N, 4 N, and 6 N with the counterpart of grade 5 titanium alloy (Ti6Al4V). Wear resistance improved significantly, with the wear rate decreasing markedly after coating compared to the uncoated sample. The wear morphology of the wear on the contact surfaces was identified by SEM analysis of the images. The biocompatibility of the ceramic-coated SS 316L sample with the normal cell line was proved by a cell viability test. The demand for SS 316L and the use of CAD coatings to reduce friction and wear in bio-implant applications were the main topics of the current study.
Gopi, R.Devaraju, A.Sivasamy, P.Raju, M.
With the increasing demand for multi-unmanned aerial vehicle (UAV) cooperative operations, the design of guidance laws with time and angle synchronization constraints has become a critical technology to enhance strike precision. This paper focuses on a UAV-launched multi-missile cooperative attack scenario, proposing a composite guidance law that integrates the advantages of existing optimal time/angle control guidance laws. By introducing a time error feedback term and an angle constraint term, combined with an adaptive disturbance observer to compensate for aerodynamic errors and target maneuvers, the proposed guidance law ensures a terminal miss distance of less than 0.5 m while achieving a time error ≤0.6 s and an incidence angle deviation ≤2° among multiple missiles. Simulation and test results both demonstrate that the four-missile cooperative attack achieves time dispersion within 1s, satisfying engineering practicality and anti-interference requirements.
Xie, LijunWang, DeshuangYang, XiaodongZhang, TingtingLi, Yang
The rapid advancement of Unmanned Aerial Vehicles (UAVs) has imposed increasingly demanding requirements on aerodynamic force testing. Ground vehicle-mounted testing provides a safe, relatively accurate, and cost-effective experimental method for testing UAV aerodynamic forces. This paper focuses on a ducted fan as the research object and presents a ground vehicle-mounted testing system designed to investigate its aerodynamic characteristics. The testing process includes building a testing platform, ground static testing, vehicle-mounted testing, and systematic data analysis. Comparative results between experimental tests and Computational Fluid Dynamics (CFD) simulations demonstrate that the vehicle-mounted testing method can accurately provide the aerodynamic force of the ducted fan, with errors in aerodynamic force and moment measurements being less than 5%. This approach could provide important technical support for the design and optimization of ducted UAVs.
Mao, SenZhao, ChuangxinWu, ShuangFeng, YupengZhang, YanwuChen, Lin
Terminal guidance is critical for ensuring strike precision in the final phase of flight. However, traditional methods, such as proportional navigation and optimal guidance laws, face significant challenges regarding real-time performance and adaptability to dynamic targets. To address these issues, neural networks offer a promising solution by enabling adaptive adjustments to guidance parameters, thereby improving performance under various constraints.
Ma, HengweiWang, YongfengWen, HongLiu, DiWei, YuanhangDong, LonghaoLuo, Ying
This study focuses on a compact-layout propeller aircraft, investigating how its powerplant influences stall characteristics via combined theoretical analysis of aerodynamic principles and validation with flight test data. Special attention is paid to the effects of propeller slipstream, appropriate evaluation criteria are selected to assess the aircraft’s high-angle-of-attack performance and stall behavior, and the Weissman chart criteria are further adopted to analyze its lateral-directional departure tendencies. A theoretical analysis of the stall characteristics of compact-layout propeller aircraft is conducted. Through flight test data analysis, the stall characteristics of compact-layout propeller aircraft are studied, with an emphasis on understanding how slipstream effects influence their longitudinal and lateral-directional stall characteristics.
Fang, ShengyouYang, XiaoliJiang, TianjunFu, Yi
This paper, for the first time, applies the Divine Religions Algorithm (DRA) to three-dimensional UAV path planning. Targeting the complex terrain of urban-mountain mixed environments, we propose a novel method that incorporates multiple enhancements, including A* initialization, single-point disturbance mutation, and adaptive weighting. First, the A* algorithm is employed to generate high-quality initial paths, serving as the skeleton of the population. Innovative mechanisms such as terrain-adaptive disturbances and dynamic weight adjustment are integrated to achieve both efficiency and robustness in path optimization. Comparative experiments with Genetic Algorithm (GA) and Crowned Porcupine Optimization (CPO) show that the improved DRA algorithm exhibits significant advantages in terms of path length, safety margin, average altitude variation, average turning angle, and overall cost function. It consistently obtains superior paths and achieves faster convergence. The results demonstrate that the proposed approach provides an efficient, adaptive, and practical intelligent optimization tool for UAV path planning in urban-mountain mixed or similarly complex environments, offering promising prospects for engineering applications.
Fang, LianyuYi, Wenjun
In recent years, drone technology has seen widespread application in both civilian and military fields. By 2025, China will introduce supportive policies from multiple dimensions, including industrial development, technological innovation, and application promotion, to significantly increase the number of UAVs in use and their frequency. However, drones are prone to malfunctions due to factors such as bad weather and electromagnetic interference, which may result in serious consequences, including property damage and casualties. Therefore, improving the accuracy of fault detection and the response time of drones is of great significance. Although current research has made progress, there are still deficiencies: First, most of them rely on a single or limited data source, resulting in incomplete information and vulnerability to interference, which leads to low detection accuracy and reliability; Second, traditional methods are mostly based on fixed thresholds or simple rules, lacking real-time dynamic monitoring and adaptive analysis capabilities, making it difficult to issue timely warnings of potential faults. To this end, this study proposes a multi-scale time series prediction model based on multimodal and multi-branch, integrating multimodal data, constructing a dual-branch architecture, and combining deep learning and attention mechanisms to enhance the anomaly detection effect of unmanned aerial vehicles. A dual-branch anomaly detection model based on 1DCNN-BiLSTM and continuous wavelet transform is proposed, including a trajectory prediction difference branch and a full time series data branch. In the dual-branch output stage, the attention gating mechanism is utilized to fuse features and improve the detection performance. The experimental results show that this model performs excellently in both normal trajectory prediction and anomaly detection, providing an effective solution for drone anomaly detection.
Pu, ZhenglinZhang, Lin
Against the backdrop of accelerating urbanization and diversifying social demands, aerospace technology has extensively permeated numerous fields such as logistics and transportation, emergency and disaster relief, environmental monitoring, and urban transportation. Its application scope is expanding from traditional reconnaissance and surveillance to complex scenarios like material transportation, manned operations, and precision maintenance. Within this trend, high-payload, vertical take-off and landing (VTOL), and high-safety aircraft have become key equipment for enhancing operational efficiency across multiple sectors. Among these, high-payload ducted fan aircraft, with their high safety, excellent low-speed performance, and outstanding VTOL capability, demonstrate unique advantages in tall building fire suppression, power lines and towers maintenance, and personal flight experiences. This paper first outlines the diversified application prospects of aerospace technology, then focuses on high-payload ducted fan aircraft. It discusses the technical requirements specific to such aircraft in the aforementioned key scenarios and analyzes the critical technical bottlenecks hindering their broader application, along with potential viable solutions.
Lou, BinLi, ZhuoyuanZhang, YuansongZhou, HaoyuLi, ChengLuo, ZiniuTian, ConglingYang, Chengchuan
Multi-UAV cooperative localization can utilize information fusion between nodes to improve localization accuracy and performance on the target. Distributed state fusion estimation methods have been heavily studied in recent years, but the final estimates in the research results do not converge towards the global optimum. This paper aims to make the state estimates of each individual in the UAV formation for the target converge and converge to reliable values. In this paper, we study a multi-UAV cooperative tracking method based on adaptive weighted fusion, which first evaluates the importance of each node in the UAV formation and the reliability of the local filtering estimation results, and then assigns the weights according to the reliability of the UAV’s local state estimation of the target in the whole at the current moment. Finally, this paper verifies through simulation experiments that the method can not only accomplish the state tracking of the target, but also that the state estimates of each node in the network converge to more accurate state estimates.
Xia, ShengjiWang, ChangqingLiu, FaleiJia, ZhaoxuanZhao, Quanpu
The numerical simulation of the transformation process of multiple droplets into liquid films is a complex problem involving multiphase flow, interface dynamics, and heat and mass transfer. It usually requires the combination of fluid mechanics, interface science, and numerical calculation methods. Based on the smooth particle fluid dynamics method, this paper establishes a multiphase fluid-solid coupling interaction model among droplets, surrounding air and solid walls, and studies the dynamic change process of multiple raindrops dispersed in different grooves. The results show that when the contact Angle is small, the boundaries of multiple raindrops do not come into contact. The multiple raindrops evolve in their respective grooves and eventually form multiple raindrops that approach the steady-state contact Angle. The second situation is that the boundaries of multiple raindrops do not come into contact, the raindrops start to fuse, and multiple raindrops form a larger one. At this point, the contact point of the gas-solid-liquid phase disappears, that is, the "regulating force" of the contact Angle is 0. This paper provides important numerical simulation references for flight safety, aerodynamic performance and anti-icing/de-icing technologies during the flight of aviation aircraft.
Huo, YeChen, YonghengSun, Cunxiang
The climb gradient along the takeoff trajectory at each point during takeoff reflects the aircraft’s ability to clear obstacles and reach a safe altitude, ensuring the safety of civil flights. Airworthiness regulations specify certain requirements for the single-engine-out climb gradient. Given that the data used in conventional calculation methods are significantly influenced by the flight status during the process, this paper explores two new climb performance calculation methods based on the existing ones. A set of data was calculated, and the resulting errors were all no more than 10%, indicating that both new calculation methods are effective and reliable. Therefore, they provide a certain reference value for the climb gradient calculation of transport category aircraft.
Jiang, TianjunLiu, Tao
The structural stiffness of a manned lunar vehicle is a core indicator ensuring its stable operation in the complex lunar environment. The vehicle’s body structure must meet multiple requirements, including high stiffness, lightweight design, and adaptability to lunar surface conditions. Since lunar gravity is only 1/6 of Earth’s and the terrain is rugged and dusty, the body structure must employ a high-stiffness design to withstand driving impacts and resist deformation, thereby preventing mechanical failures or safety hazards for crew members caused by excessive structural distortion. However, excessive structural stiffness would result in an overweight vehicle body, conflicting with the spacecraft’s lightweight requirements. Thus, the structural stiffness index should be optimized to a lower value while ensuring safe operation during lunar surface driving without compromising performance. This paper calculates and determines the structural bending and torsional stiffness indicators for the manned lunar vehicle’s body through simplified model calculation and the FEA method.
Shen, ZhenghuiWu, YingjiaYang, JianfengWang, WeijunZhang, ChongfengHan, Liangliang
Test results of the composite helicopter horizontal central-wing under symmetric and unsymmetric loads showed that the strain value of the lower skin would turn from negative to positive, showing a nonlinear behavior. FEM results of the linear and nonlinear analytical approach showed a great difference. The strain value of the lower skin remains negative and decreases linearly when using a linear FEM analysis. The strain value of the lower skin would turn from negative to positive when a nonlinear FEM analysis is applied, and this result agrees well with the test results. Besides, the results of the FEM buckling analysis showed that the buckling load of the lower skin is considerably higher than the value at which the skin would show a nonlinear behavior. Therefore, the specific behavior is a result of the nonlinear property of the structure, not buckling.
Wang, ZheZhang, TiesongLi, MengjiaChen, PuhuiHuang, ZhiwenWang, Binwen
This study looks at how the human head reacts and gets injured during high-G landing impacts in spacecraft return capsules. We used a vertical drop tower system for the experiments. A standard crash test dummy, called the Hybrid III 50th, was used to imitate how astronauts sit during landing. We applied two common safety standards—the Head Injury Criterion (HIC) and the 3 ms cumulative acceleration rule—to measure head response under high-G impacts. The results show several things. First, head acceleration increases linearly as seat acceleration increases. Second, the peak total acceleration of the head is much higher than the seat acceleration. In particular, acceleration in the X and Z directions is much stronger than in the Y direction. Third, when seat acceleration went over 47.71 g, HIC exceeded the safe limit of 700, and the 3 ms head acceleration also passed the 80 g limit. This suggests that 40 g should be considered a safe upper limit for seat acceleration. This work provides experimental support for improving landing systems to protect astronauts’ heads during high-G impacts.
An, HaoWang, YafengGuo, Yazhou
When quadrotor unmanned aerial vehicles (UAVs) operate in urban low-altitude airspace, especially within complex environments, their sensor perception signals are highly susceptible to blockages, deviations, and the inclusion of high-frequency noise. These factors, in turn, induce nonlinear variations in the UAVs’ flight mechanical properties, giving rise to abnormal flight stability issues such as attitude jitter, altitude fluctuations, and trajectory deviations. To address these challenges, this paper puts forward a method aimed at enhancing the positional accuracy of quadrotor UAVs, which is based on Extended Kalman Filter (EKF) multi-sensor fusion. In conjunction with the redundant configuration of sensors, a proportional-integral controller is specifically designed to allow optical flow sensors to compensate for the speed data generated by inertial sensors. Building on the EKF method, a comprehensive data fusion model is established, encompassing both position and speed states. Leveraging the MATLAB platform, trajectory flight simulations are conducted, utilizing multi-sensor data fused via EKF, with the sensor suite including GPS, IMU, Optical Flow sensors, and Barometers. The simulation results demonstrate that this proposed method can effectively mitigate the adverse impacts of environmental interference and sensor noise on the positional accuracy of quadrotors. By continuously correcting position information and accurately estimating position states, it significantly improves the UAVs’ flight position accuracy. This research outcome lays a robust and theoretically sound foundation for in-depth investigations on critical issues related to general aviation applications, such as the safe and efficient autonomous flight, adaptive and reliable intelligent navigation, and ultra-precise and mission-critical operations of quadrotor UAVs, thereby significantly contributing to the sustained and innovative advancement of the field.
Cui, NanLiu, WenzhiLiu, HanqiWang, JingruiWang, ZhizhongZhi, Haonan
Folding wing mechanisms are widely applied in aircraft structural design. This design reduces the size of the aircraft, making it easier to store and transport. Whether the foldable wing can successfully deploy determines the completion of the flight mission. Therefore, it is crucial to study the kinematic and dynamic parameters of the mechanism during the deployment process. The deployment of the folding wing typically occurs within milliseconds. The flow field imposes aerodynamic loads on the mechanism, causing it to move, while the large deformation motion of the mechanism, in turn, affects the aerodynamic loads from the flow field. This is a typical fluid-structure interaction (FSI) process. Traditional CFD methods for solving the deployment process in a decoupled manner often result in large errors and cumbersome procedures. To investigate the aerodynamic loads and deformation of the folding wing mechanism during deployment, the ALE algorithm in LS-DYNA was selected to directly solve the kinematic and dynamic parameters of the mechanism in unsteady flow fields, guiding the design of foldable wing mechanisms.
Wei, TingTong, ZongkaiLi, Naitian
Civil aircraft, as typical complex product systems, exhibit characteristics such as a high concentration of high-tech technologies, strong interdisciplinarity, a high level of system integration, long development cycles, substantial project investments, and complex management. During the R&D process of civil aircraft projects, there are often high risks in performance, cost, and schedule. Delays in the schedule can lead to losses in project manpower and material resources, as well as project failure. A mature objective criteria system for maturity assessment provides a reference basis for determining whether the project has reached its optimal state at a specific stage, thereby reducing project management risks and increasing the probability of project success. This research will adopt a research approach combining theoretical studies with practical case analysis. First, it will conduct extensive and in-depth investigations into various maturity models and their applications across the entire product lifecycle within relevant fields. A requirement maturity model and requirement maturity KPI (Key Performance Indicator) indicators will be established to clarify the maturity status of requirements at different development stages, enabling judgment of whether the project is ready to proceed to the next development phase. Concurrently, by developing a KPI statistical system platform integrating application servers and data processing tools, a scientific and quantitative inspection mechanism will be implemented to visualize project development progress, status, and risk data. This will provide actionable insights for project decision-making and achieve effective project management and control.
Wang, YiHuang, JunkaiZhang, Xinyu
Flexible cables are widely used in aircraft and are essential for ensuring the proper functioning of critical systems and flight safety. The design and validation of these cables represent a foundational technology in enabling the transmission of electrical power and signals throughout the entire aircraft. To achieve their intended service life, appropriate protective measures and experimental verification must be implemented. Drawing on the development experience of flexible cables for a specific domestic aircraft model, this paper proposes a combined protection method designed to extend the service life of flexible cables. Experimental analysis demonstrates the practicality and reference value of this approach.
Shi, LiqingHu, HuanghuaGe, Zengwen
To ensure the successful implementation of the separation, evacuation, and return processes of manned spacecraft after long-term docking at the space station, regular on-orbit health assessments must be conducted. Based on this requirement, a technical method for evaluation through autonomous on-orbit testing is proposed. First, the docking status and characteristics of the manned spacecraft’s systems, such as information management, crew environmental control, thermal control, power management, docking function, attitude, and orbit control function, are described. Then, the functional requirements for the separation, evacuation, and return of the manned spacecraft, such as the relative measurement, the relay communication, TT&C and data transmission, image and voice, instrument display and alarm, and the attitude measurement, are analyzed. Subsequently, the on-orbit testing system, test items, test procedures, and test methods for health assessment are detailed. It also provides the design of TT&C support, the design of energy support, and the main principle explanation for autonomous on-orbit testing of the system.
Cheng, WeiNan, HongtaoTian, YeZhao, Zheng
To reduce the drag and intense heating faced by the hypersonic vehicle during flight, a novel spike–dual-disk–channel configuration is proposed, featuring a slotted channel at the head and exhaust at the second aerodisk. Numerical simulations were conducted using Fluent at 30 km and 5 Ma in free-flow. The new configuration's comprehensive aerodynamic performance were evaluated and compared to those of the single-disk and dual-disk configurations. The simulation results indicate that the new configuration exhibits superior comprehensive aerodynamic performance compared to the single-disk configuration. In contrast to the dual-disk configuration, the new configuration slightly compromises drag reduction (by approximately 1%), but achieves significantly better thermal protection (by approximately 10%).
Luo, ShenxingFang, ShuzhouYe, Chen
To address the challenges faced by micro flapping-wing flying robots in visual navigation—specifically, the large volume of visual information and the difficulty in transforming it into usable intelligent visual data—this paper proposes a clustering-based data-driven approach for directional and image perception. The aim is to enable intelligent visual navigation for flapping-wing robots. The proposed method performs clustering analysis on gyroscope data from the flapping-wing robot to extract directional features. Simultaneously, it applies clustering techniques to visual images captured by the robot to identify intelligent features such as edges. This approach enables the robot to acquire multiple optimized perceptual data types, thereby enhancing the behavior control system. Through the use of clustering analysis, the method not only improves the effectiveness of visual navigation but also extracts features related to visual targets and environmental information, providing technical support for visual target tracking. The experimental platform consists of a flapping-wing robot equipped with an onboard camera, and the proposed clustering-driven visual image perception approach has been experimentally validated. Experimental results demonstrate the high feasibility and effectiveness of the method in practical applications. The main contributions of this study lie in two aspects: (1) a clustering-driven visual image perception method for flapping-wing robots, and (2) a clustering-based approach for identifying posture and behavioral patterns of flapping-wing flying robots.
Li, ZixuanDing, WeiZhang, FengSong, MinLiu, ZhaomingMiao, LeiLiu, HaotianBai, NingTian, ShenCui, LongWang, Hongwei
This study analyzed the evacuation process of aircraft cabin personnel, with a focus on the impact of emergency exit configuration on evacuation efficiency. The research results indicated that the number and location of emergency exits are key factors determining evacuation time. In the case of only one exit, the evacuation time was significantly longer than that of multiple exit configurations. Utilizing three exits could reduce the evacuation time to 76 seconds. Additionally, the age and gender distribution of passengers, as well as priority rules, also had a significant impact on the evacuation process. The study further demonstrated that the activation of emergency exits and rear cabin doors could significantly enhance evacuation efficiency, while the opening of the front cabin door had a relatively smaller effect.
Wang, KaiWu, BinLi, GuolinYue, ChaoyuZeng, TaiSu, Zhengliang
The development of remote tower systems in aviation and the resurgence of multi-display interfaces and virtual environments have dramatically influenced ATC, increasing both controllers’ visual demands and their ergonomic needs. This study uses the Visual Ergonomics to study the impact of screen luminance level, along with color temperature, on trainees’ visual performance, fatigue, and physical discomfort in the control rooms of the Remote Tower. By combining a simulated remote control system with spectrometer measurements, PVT alertness tests, VMT (Visual Memory Test) measurements, and subjective evaluations, COST B21 can build up a multi-dimensional ergonomic assessment framework. Eight levels of display luminance (and color temperature) were tested, including two illuminance levels (300 lx and 400 lx) and four color temperature ranges (6000 K–9000 K). Using the Analytic Hierarchy Process (AHP), these parameters were assigned weights to derive a Visual Ergonomics (VE) scoring model, and the ideal visual performance was observed at 400 lx illuminance and 8000 K CCT. The results clearly illustrate the significant impact of display parameters on operational performance in remote tower systems and provide both practical data and a theoretical basis for the human factors design and fatigue reduction research on RTSs.
Zhong, LinfengHu, RuohuiLuo, PeilinZuo, QinghaiZhong, QingweiAi, Yi
This study presents a full-envelope attitude-stabilisation and trajectory-tracking strategy for morphing flying-wing UAVs operating in highly nonlinear and strongly coupled conditions. The approach integrates fuzzy C-means (FCM) envelope partitioning with L1 adaptive control. Small-disturbance linear models are first generated at multiple altitude–Mach trim points; the FCM algorithm then performs unsupervised clustering in the state space, yielding representative subintervals that capture local flight-dynamic characteristics. The optimal cluster number and fuzziness exponent are selected using the partition coefficient, partition index, partition entropy, and Xie–Beni indices. For each sub-interval, an LQR baseline controller is designed and augmented by an L1 adaptive compensator, where a low-pass filter decouples adaptation from robustness to guarantee specified transient-performance bounds under matched/unmatched uncertainties, actuator saturation, and external disturbances. A feed-forward pre-filter realises online decoupling of the multi-input multi-output channels, thereby enhancing adaptability to variable sweep angles and large aerodynamic variations. Simulations covering low-speed/small-sweep and high-speed/large-sweep scenarios demonstrate that the proposed method sustains robust stability across the clustered envelope, outperforming conventional control schemes and confirming its engineering applicability.
Tang, LonghaoSun, XiaoxuLiu, Changlin
The multi-objective optimization algorithm framework for lightweight bus chassis architecture selects new sample points by utilizing the optimal solution obtained during the iterative process, and then reshapes the dynamic Kriging surrogate model, ultimately achieving the implementation of multi-objective optimization for lightweight bus chassis architecture. Its core lies in whether the NM-MOPSO algorithm can accurately converge to the global optimal solution of the model. This determines the accuracy of the sampling area and the effectiveness of the new sample points. If the algorithm converges inaccurately, it will result in poor performance of the model in the optimal solution region, thereby affecting the accuracy of the solution. Therefore, the precise convergence of NM-MOPSO algorithm is crucial for the success of multi-objective optimization algorithm for lightweight bus chassis architecture.
Han, YangqiHu, JingChen, YajuanHu, Guangxue
Aiming at the problems of traditional physical model methods in aircraft endurance prediction, an end-to-end prediction model based on depth deterministic policy gradient (DDPG) is proposed. The model realizes continuous mapping from flight parameters to range index through Actor-Critic dual network architecture, and combines experience playback mechanism and soft update strategy of target network to effectively suppress training oscillation and improve convergence stability. UAV Delivery Aircraft Versus hybrid dataset was used to verify model performance in test samples. The results show that the MAE of the model is 9.2 km, which is 42.1% lower than that of DQN; the prediction accuracy of the model is the best (MAE 7.3 km) in cruise phase, which is due to the dynamic compensation of time series difference error to wind speed disturbance; in environmental disturbance test, the error increment (50.0%) is significantly lower than that of DQN (78.0%) at low temperature (-5 ° C), which highlights its robustness to battery voltage sag. The model provides real-time and reliable decision support for aircraft endurance management in high-dynamic airspace.
Bai, RongqiangChen, Li
Based on the theory of vehicle dynamics, this paper first constructs a dynamic model of the cab air suspension system, laying a core theoretical framework for subsequent optimization research. At the level of performance evaluation indicators, the root mean square (RMS) values of the cab’s vertical acceleration, roll acceleration, and pitch acceleration are selected as key parameters. On this basis, an objective function for the damping matching of the cab air suspension system is established, clarifying the optimization direction. Building on this objective function, the paper further takes into account the constraint conditions in the actual operation of the system, using the probability of the cab air suspension system hitting the limit stop as a constraint. Finally, a complete mathematical model for the damping matching of the cab air suspension system is formed, and a genetic algorithm is used to solve this model, ensuring the scientificity and feasibility of the optimization results. To verify the effectiveness of the established model and optimization method, this paper conducts verification based on the aforementioned dynamic simulation model of the cab air suspension system: the frame displacement signals collected under actual random road conditions are used as the model input, and the established mathematical method for damping matching is applied to carry out the optimal matching design of the damping parameters of the cab air suspension system. The simulation optimization results show that the performance of the optimized system is significantly improved: the RMS value of vertical acceleration is reduced by 5% compared with that before optimization, the RMS value of roll angular acceleration is reduced by 11.2%, and the RMS value of pitch angular acceleration is reduced by 4.7%. In conclusion, the method constructed in this paper can effectively improve a practical and feasible reference for the damping optimization design of the cab suspension system.
Li, SaisaiYang, ChangGuo, RuilingZhang, ZhongyuanLiang, DongWu, Shiyu
Optical navigation serves as a critical modality for autonomous guidance during small celestial body landing missions. To address the inherent strong nonlinearities in both the lander’s dynamic model and optical observation model, this paper investigates an invariant extended Kalman filter algorithm based on Lie group structures. First, we establish the state model and optical observation model on the special Euclidean group. Subsequently, a linearized right-invariant error dynamics equation is derived using invariance theory, along with the formulation of state prediction models. Furthermore, the feature vector observation model is modified into a right-invariant observation form, enabling state correction through exponential mapping of innovation vectors. Numerical simulations using asteroid Eros 433 demonstrate that the proposed invariant extended Kalman filter (InEKF) outperforms the conventional extended Kalman filter (EKF) in both estimation accuracy and convergence speed. Notably, the algorithm eliminates the need for online Jacobian matrix computations, satisfying the stringent navigation requirements for autonomous landing operations. The results validate the effectiveness of Lie group-based filtering in handling the nonlinear geometry of pose estimation for irregular celestial bodies.
Liu, ZhengdongZHU, Shengying
In map-free geomagnetic navigation conditions, the traditional matching algorithms will be ineffective, and the regular position searching optimization algorithms still face the problems of low navigation accuracy and inefficiency. How to further improve the accuracy and efficiency of the algorithm has become the key to the application of this method in maple’s geomagnetic navigation conditions. Based on the above background, this paper proposes an evolutionary gradient search navigation algorithm optimized via position estimation (PE-EGA). The world geomagnetic model (WMM) is used to establish the nonlinear correlation relationship between geographic position and geomagnetic features, and the inverse mapping of the geomagnetic model is fitted by a fully connected neural network to get the rough estimation of the geographic position of the vehicle, with a root mean square error (RMSE) of 0.0121 in position estimation. Finally, the information of the rough estimation is used to assist the decision-making of the navigational azimuth angle involved in the EGA algorithm. The simulation results show that the offset distance of the improved algorithm is only 27.09 m, and the path ratio reaches 1.0178 with an error ratio of 0.38%. Comparative study using measured geomagnetic data of Boao town with model data shows that the final offset distance is only 51.63 m, path ratio 1.0036, and error ratio 0.73%, which significantly improves the accuracy and timeliness of navigation compared to the original EGA algorithm. This article provides an innovative and practical solution strategy for map-free geomagnetic navigation.
Xie, WenbinLiu, HongjieZheng, RuifanRen, XintianYan, BingQiu, WeiChen, Zhuo
To address the orbital design problem for cooperative observations with multiple spacecraft in small bodies exploration, this paper proposes an orbital design method that accounts for cooperative observation effectiveness, given the primary spacecraft’s orbital parameters and observation schedule. First, to accurately compute the visible regions on the small body surface, we develop a polyhedral equal-solid-angle resampling scheme based on the Hierarchical Equal Area iso-Latitude Pixelization (HEALPix), thereby constructing a pixel-based surface grid of the small body. Then, by taking the cooperative observed area ratio and the mean instantaneous field-of-view overlap ratio as effectiveness metrics, and the maneuver ΔV as a constraint, we formulate an optimization-based search strategy to solve for the optimal orbital configuration parameters within the search space. Numerical simulations show that the proposed method produces near-circular, non-coplanar configurations that satisfy both propellant use constraints and cooperative observation requirements, providing a useful reference for engineering design.
Cao, YilinZhu, Shengying
Since the concept of low-altitude economy was included in the national plan, many application scenarios have continuously promoted the innovation of low-altitude technology. This paper presents a design scheme for low-altitude intelligent logistics air-supported membrane service stations, analyzes their technical advantages over traditional logistics service stations, conducts investment estimates for trial operation projects, and demonstrates their scientificity and economy, providing a new solution for intelligent logistics.
Li, XingChen, PanpanQing, QiangShang, MingZhu, LiliWang, Shuai
This paper proposes a multi-source dynamic error compensation algorithm for the transfer alignment of airborne optoelectronic payloads. This method addresses performance limitations of micro-inertial navigation systems (micro-INS) in complex dynamic environments, specifically those arising from accumulated device noise and the inability to perform static alignment due to installation errors. The algorithm’s core is the Extended Kalman Filter (EKF) technology. By constructing a “velocity + attitude” matching model between the UAV’s master inertial navigation system (MINS) and the optoelectronic payload’s slave inertial navigation system (SINS), it leverages high-precision MINS navigation information to correct SINS errors. Utilizing a 21-dimensional state space equation and measurement equation, the algorithm achieves real-time estimation and compensation of various errors, including attitude misalignment angles, sensor biases, installation errors, and flexure deformation. Simulation results demonstrate significant alignment accuracy improvement. Post-lever arm effect compensation, velocity errors are stably controlled within 0.01 m/s. Concurrently, flexure deformation angle compensation substantially reduces misalignment angle fluctuations across all directions, enhancing system stability and maintaining low misalignment angles. These findings validate the proposed error compensation strategy’s effectiveness.
Zhang, LuLi, MaoWang, ShiyongLei, Chao
Analysis of cabin depressurization is key to ensuring civil aircraft airworthiness safety. In this study, we use a comprehensive approach to analyze depressurization scenes under regulations such as CCAR 25.841. For cases with and without cabin altitude warnings, we calculated critical leakage areas using an orifice flow model and iterative numerical methods. This combines inputs like emergency descent envelopes, air supply rates, and cabin parameters. In our analysis, we evaluate system failure impact and structural breaches on cabin pressure dynamics. For cases where the critical leakage area failed to meet the limits, we use an equivalent safety analysis based on the Depressurization Exposure Index (DEI). This combines pressure and exposure duration to measure physiological risks. We validated this approach through Simulink simulations and case studies, and found that it supports airworthiness verification, emergency descent optimization, and structural design improvements. This method provides a robust framework for enhancing civil aircraft depressurization safety.
Zheng, Bian
Quadrotors (UAVs) are widely used in intelligent inspection, environmental monitoring, and logistics due to their simple structure, strong maneuverability, and vertical take-off and landing capabilities. However, their highly nonlinear, strongly coupled, and highly constrained dynamic characteristics make trajectory tracking control a challenging task. To improve trajectory tracking accuracy and control robustness, this paper proposes a quadrotor trajectory tracking method based on model predictive control (MPC). First, a six-degree-of-freedom dynamic model of the quadrotor is established and linearized with small disturbances to transform it into a state-space model suitable for MPC design. An MPC optimization controller is then constructed, with an objective function that minimizes state error and imposes an input energy penalty, while explicitly considering the system's input and state constraints. Simulation results demonstrate that this method exhibits good tracking accuracy and control smoothness for typical trajectory tracking tasks (such as circular and spiral trajectory tracking). Compared with traditional PID and LQR controllers, the proposed method significantly improves maximum error, mean square error, and interference rejection. This study provides an engineering-feasible optimization control framework for UAV trajectory control.
Peng, FeiTao, ZhongGao, QiangJia, Bobo
This paper investigates the high-precision landing control problem of carrier-based aircraft. An Active Disturbance Rejection Control (ADRC) technique is employed to design longitudinal and lateral-directional landing control laws. The landing process is simulated by incorporating an airwake model, and the results are compared with those of a PID control law. The analysis demonstrates that the proposed ADRC controller reduces lateral deviation errors and significantly improves landing accuracy and success rate.
Yu, JiayangYin, Yong
Autonomous optical navigation is one of the important navigation methods for the small bodies approach phase. To improve optical navigation performance during the approach phase to a small body, this paper presents a method for extracting the target centroid from sequential optical images. The process begins with fitting a minimum enclosing ellipse to the detected contours in each frame to obtain an initial estimate of the centroid. Building upon this, edge corner points across adjacent images are matched using normalized cross-correlation, and their displacement is tracked using optical flow techniques. The observed pixel trajectories are analyzed, and a predictive model of pixel motion is formulated based on the geometric relationship between the detector and the small body. By combining the directly extracted centroids with the predicted motion of key pixels, a fusion strategy is developed to improve the reliability of the centroid estimation. Finally, numerical simulation results demonstrate that the method significantly improves the accuracy of centroid extraction, thereby enhancing the overall performance of optical navigation during approach operations.
Liu, JingZhu, Shengying
Topology optimization provides innovative solutions for lightweight structural design by rationally arranging material distribution. It enhances structural performance while reducing material consumption and structural weight, thereby significantly lowering production and operational costs and generating enormous economic benefits. In the development of topology optimization, the density-based method has gained widespread adoption due to its easy-to-understand principles. However, this method still faces the following challenges when applied to engineering applications. First, the geometric models generated by topology optimization lack explicit parameter descriptions, leading to data interaction barriers with Computer Aided Design (CAD) systems. Second, due to element discretization and density penalty mechanisms, structural boundaries exhibit rough and blurred characteristics. These problems severely constrain the iterative efficiency of structural design and manufacturing feasibility. To address these issues, this paper proposes a strategy for geometric reconstruction and shape optimization of topology optimization results. The reconstruction process begins with extracting isolines from the density field as a set of contour points. These points are subsequently interpolated with B-spline curves to explicitly represent the geometric boundaries. Shape optimization is then carried out by adjusting the positions of the B-spline control points. Compared to post-processing methods based on graphics techniques for topology optimization, which ignore the volume constraint and performance loss, the structures reconstructed in this paper exhibits the following advantages: structural boundaries are smoothed and characterized with explicit parameters, reducing performance loss caused by geometric reconstruction while satisfying volume constraints. This paper successfully establishes compatibility between topology optimization and CAD systems, facilitating the transition from conceptual design to manufacturing.
Tang, YutingLi, YuLuo, JiaxiangChen, JunweiZhou, WeienYao, Wen
The mechanism-type hold-down and release mechanism is characterized by high bearing capacity, reliable release, high environmental adaptation, and flexible design. It has been widely used in recent years for rocket launches. To further enrich the design theory of this type of mechanism, this paper is based on the kinematic principle of a six-rod mechanism. The conformational innovation of the Watt-II chain is utilized to design a hold-down and release mechanism that meets the design requirements. Its model is established through theoretical derivation, and the sustained-release characteristics of the mechanism are analyzed using dynamic simulation to verify the correctness of the theoretical model. On this basis, the target sustained release curve is defined as the optimized benchmark; minimizing the deviation of the cumulative release curve from this target sustained release curve serves as our optimization objective. The coordinates of the hinge point of the mechanism are selected as design variables, leading to a single-objective optimization mathematical model being constructed and solved to obtain an optimized sustained release characteristic curve. After calculation, it is found that, compared with before optimization, the average improvement rate of compatibility between the optimized sustained release curve and the target sustained release curve is 8.79%.
Yang, TingtingXu, HonghaiWang, HuiWu, HongyuLiu, Xueao
Requirements of Interface for Aircraft/Store Electrical Interconnection System (GJB 1188A-99) is the current standard followed by all types of carrier aircraft and stores. This paper designed a 1553B bus remote terminal mode code configuration method that met the requirements of GJB1188A standard, completing the interrupt initialization and data initialization of compulsory mode codes. These comprehensive test results confirm that the proposed mode code configuration method is both reliable and effective, and provides strong portability, which can be used as a reference for the GJB1188A interface software design of other components
Han, BinZhang, KunLiu, XuhanYe, JinhanLi, Zhengmao
This paper proposes a UAV combat simulation method integrating AFSIM and DoDAF to address the complexity of UAV combat systems. DoDAF establishes a multi-view architecture mode to clarify logical relationships between UAVs and weapon systems, laying a structured foundation. AFSIM implements dynamic simulation of combat processes by mapping DoDAF’s static architecture to its dynamic elements, simulating UAV maneuver, situation awareness, and strikes. A UAV search-and-strike mission scenario test shows the method accurately simulates collaborative behavior in target searching, tracking, and engaging. This method features a high degree of standardization and normalization, providing a foundation for the evaluation of UAV combat effectiveness and strategy optimization.
Sun, ZhenleiYang, Longquan
In this paper, we focus on satellite production lines and design and implement a digital twin simulation and verification system for them. This is to improve manual documentation efficiency and provide sufficient process controllability in the small satellites’ batch production and assembly testing. We built a layered architecture. This allows the system to dynamically interact with AIT data management systems, structured process systems, and equipment data by fusing multi-source data. We also develop functional modules that combine lightweight 3D model visualization, dynamic simulation engines, and hybrid scheduling optimization algorithms. These modules can perform twin simulation, execute processes, intelligently schedule production, manage work reporting, conduct intelligent analysis, trigger anomaly alarms, and perform system management. We also dynamically simulate complex workflows like satellite transfer and automated assembly. These workflows are then verified using 3D virtual scene modeling and physical engines. We use time-series analysis to improve scheduling accuracy and multidimensional dynamic monitoring and hierarchical response to enhance production stability. In practice, the system can provide visualized control over the full process of satellite production. This greatly improves assembly efficiency and process controllability. It can also be an extensible digital way for aerospace manufacturing. The use of hierarchical architecture design and multimodal data fusion can be further applied in the complex equipment intelligent manufacturing.
Zhao, Fenghua
To analyze flight test failures, ensure flight safety, and provide data support for the aerodynamic design of helicopters, it is necessary to conduct aerodynamic characteristic analysis of helicopter rotors based on flight test data. This article establishes a helicopter rotor aerodynamic model and an aerodynamic parameter identification method in level flight. In this article, we take the flight test data of a helicopter’s level flight performance as an example, and use the genetic algorithm and Particle Swarm Optimization for parameter identification calculation. We obtain aerodynamic parameters such as rotor angle of attack and rotor lift-to-drag ratio in the helicopter’s level flight state, and so on, and analyze the aerodynamic characteristics of the helicopter’s rotor. The results show that the method established in this paper can accurately and effectively obtain the aerodynamic parameters of the helicopter rotor through flight tests. It can also evaluate the aerodynamic characteristics of the helicopter rotor and meet the requirements of the American standard ADS40 for obtaining the aerodynamic characteristics of the helicopter through flight tests. Thus, it has great engineering application value.
Zhao, Jingchao
This paper investigates the tracking of highly maneuverable targets during flight and the corresponding satellite scheduling problem in a space-based observation system. Based on dual-satellite measurements, a nonlinear observation equation was formulated. The J2 perturbation model and the current statistical model were utilized within an Interacting Multiple Model filtering framework to achieve adaptive estimation of the target states of the boost-glide vehicles. Building upon this framework, a greedy satellite scheduling algorithm based on IMM model probabilities is proposed. This method dynamically selects the optimal measurement set within a given prediction window to maximize observation performance. The proposed strategy is compared against rolling-horizon scheduling and fast-slow timescale scheduling approaches. Simulation results demonstrate that the proposed method effectively adjusts model weights in response to target maneuvers, enhancing adaptability during highly maneuverable phases. Meanwhile, it reduces the number of satellite switches while maintaining estimation accuracy, significantly improving scheduling efficiency and tracking continuity.
Deng, SiruiLiu, ChengzheWang, Yandong
This study develops an end-to-end load analysis scheme for flap and slat actuators, which comprise the aircraft’s high-lift system, and the analysis results are directly integrated into hardware optimization. Because they shoulder heavy responsibilities during the takeoff and landing phases, whether they can remain rock-solid under complex aerodynamic conditions or even remain unmoved in emergencies is directly related to their overall safety performance. This work process is closely linked and includes three major links. First of all, according to the CCAR-25.301 standard, the load envelope under normal working conditions is sorted out, and the limit cases of abnormal faults are exhausted. Subsequently, ANSYS Workbench pulled silk and peeled off the cocoons to capture the peak stress at the engagement between the output shaft and the gear. In the end, the closed-loop verification of the customized test bench made the theoretical calculations and the hardware-measured data exactly the same. The entire package provides designers with hardcore data support, and always uses airworthiness, not convenience, as the criterion when improving actuator performance.
Xu, Yuanze
Craters are the primary landmarks used for visual navigation in missions exploring small celestial bodies. However, obtaining high-quality, annotated crater data is often challenging due to limited imaging conditions and strict mission constraints. Conventional semantic segmentation models struggle with limited data and are challenging to train effectively. To overcome this limitation, this study introduces a few-shot segmentation approach for crater detection on small celestial bodies. Our method includes a prototype representation module that constructs class-level prototypes to quickly associate crater regions with their semantic features. This paper also designs an iterative learning module that gradually improves the segmentation output, helping the model better capture detailed edges and structures. Tests on a simulated few-shot dataset demonstrate that our method provides reliable and accurate crater segmentation, achieving a mean intersection-over-union (mIoU) of 88.7, outperforming traditional fully supervised methods.
Li, ShuaiZhu, Shengying
Pollution in the oxygen system of civil aircraft may lead to fire accidents, and maintaining the cleanliness of oxygen equipment is the most effective measure to reduce the risk of fire. This paper introduces the cleanliness requirements, cleaning methods, and procedures of oxygen equipment, and combines the cleanliness level requirements of oxygen equipment for a certain type of civil aircraft. By detecting the total weight of Non-Volatile Residue and the size and quantity of particles on the surface of the parts, it verifies whether the specific cleaning process can meet the cleanliness level required by the design. In addition, the possible sources of pollutants are analyzed based on the first unqualified verification results, and targeted improvement directions for the process are provided. After re-performing the cleanliness verification test, the results passed successfully, indicating that the process improvement is effective and has passed the airworthiness certification of the reviewer.
Huang, Jingqi
This paper systematically optimizes and validates the handling stability of a vehicle using ADAMS/Car software based on vehicle data provided by a car manufacturer. A comprehensive vehicle dynamics model was established, including a body model, an anti-roll bar model, a powertrain model, a steering subsystem model, and a full vehicle model, with a focus on optimizing suspension parameters such as toe angle and camber angle. Validation was carried out using simulation test methods such as dual-wheel synchronous excitation, steering returnability, and angle step input. The results show significant improvements in the vehicle’s yaw rate, steering force, and torque after optimization, with particular excellence in steering return time and transient response. Additionally, steady-state cornering simulation results indicate that the optimized vehicle has improved body roll stiffness and lateral compliance, with increased understeer, further enhancing stability and response speed during steering. The findings of this study improve the handling stability and safety of vehicles and provide valuable references for future automotive design.
Li, DiannuoZhu, JialeWang, DongmeiWei, YiHuang, YuanyuanBan, Lu
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