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Many organizations are falling far short of achieving the lifecycle potential of their new product designs. One major source of this suboptimal business performance stems from underleveraging key Systems Engineering and Design Engineering principles in the early phases of the design process. If these are being poorly applied, the following will likely occur: Inefficient use of engineering (and other cross-functional) resources Unnecessarily high product development costs Delayed time-to-market Subpar launch quality Poor system-level safety Suboptimal lifecycle sustainability-related performance Compromised design innovation This report addresses these challenges and articulates how an integrated approach of “Systems Design Engineering” provides nonburdensome and quickly applied methods for overcoming these shortcomings, placing a dedicated focus on the three high-level principles that govern lifecycle product design success. Excellent and efficient performance against each of them is
Genter, David Paul
Multi-sensor fusion (MSF) is believed to be a promising tool for vehicular localization in urban environments. Due to the differences in principles and performance of various onboard vehicle sensors, MSF inevitably suffers from heterogeneous sources and vulnerability to cyber-attacks. Therefore, an essential requirement of MSF is the capability of providing a consumer-grade solution that operates in real-time, is accurate, and immune to abnormal conditions with guaranteed performance and quality of service for location-based applications. In other words, an MSF algorithm depends heavily on data synchronization, cost, an accurate process model, a prior knowledge of covariance matrices, integrity assessments, and security against cyber-attacks. Multi-sensor Fusion-based Vehicle Localization addresses trending technologies in MSF-based vehicle localization and outlines some insights into the unsettled issues and their potential solutions. The discussions and outlook are presented as a
Guo, GeLiu, JiagengLiu, Guangheng
This SAE Standard describes alternator physical, performance, and application requirements for heavy-duty electrical charging systems for off-road work machines, including those defined in SAE J1116
CTTC C2, Electrical Components and Systems
This SAE Recommended Practice describes the test procedures for conducting free-motion headform testing of heavy truck cab interior surfaces and components. A description of the test setup, instrumentation, impact configuration, target locations, and data reduction is included
Truck Crashworthiness Committee
This document proposes a method to demonstrate compliance to engine certification rules requiring tolerance of the control system to single failures leading to Loss of Power Control (LOPC) or Loss of Thrust Control (LOTC) for electric or hybrid engines. At issue 1, the document was developed to address only fully electric engine configurations targeting single engine CS/part 23 level 1 and 2 aircraft applications. The methodology proposed herein is based on an alternative definition of Loss of Power Control (LOPC) proposed by EASA, the FAA, TCCA, and ANAC in a joint Decision Document. It is therefore only applicable to projects which elect to implement this authority-proposed alternative definition. Other approaches for the demonstration of compliance of electric engines to control system single fault tolerance requirements, including approaches based on legacy practices applicable to piston engines, remain possible. They are, however, outside of the scope of this document. Future
E-40 Electrified Propulsion Committee
In recent years, battery electric vehicles (BEVs) have experienced significant sales growth, marked by advancements in features and market delivery. This evolution intersects with innovative software-defined vehicles, which have transformed automotive supply chains, introducing new BEV brands from both emerging and mature markets. The critical role of software in software-defined battery electric vehicles (SD-BEVs) is pivotal for enhancing user experience and ensuring adherence to rigorous safety, performance, and quality standards. Effective governance and management are crucial, as failures can mar corporate reputations and jeopardize safety-critical systems like advanced driver assistance systems. Product Governance and Management for Software-defined Battery Electric Vehicles addresses the complexities of SD-BEV product governance and management to facilitate safer vehicle deployments. By exploring these challenges, it aims to enhance internal processes and foster cross
Abdul Hamid, Umar Zakir
This specification covers a corrosion- and heat-resistant steel in the form of bars, wire, forgings, mechanical tubing, flash-welded rings, and stock for forging or flash-welded rings
AMS F Corrosion and Heat Resistant Alloys Committee
This document establishes an industry standard checklist for the auditing of the methods and procedures used in aircraft deicing and anti-icing on the ground to support conformance with the industry global standards, AS6285, AS6286 and AS6332. The checklist covers the use of SAE AMS1424 and SAE AMS1428 qualified fluids (Types I, II, III, and IV) and non-fluid methods
G-12T Training and Quality Programs Committee
RADAR antennae come in varying sizes and shapes. They are often employed in heterogeneous systems (i.e., systems that use multiple detection methods) that are employed to detect and visualize objects. Object identification in the context of automated vehicle behavior design could require extensive data sets to train algorithms that have the potential to make dynamic driving decisions. A widely available platform would increase the ability of researchers learn about automated systems and to gather data, which may be necessary for training automated vehicle systems. This work describes the application of a 77 GHz, portable antenna to the description of standard fleet vehicles as well as a suite of soft targets contextualized within polar plots. This work shows that object detection and identification is possible in off-the-shelf portable systems that combine readily available materials and software in a reproducible manner. The described system and algorithm create a visual correlate
Chen, AaronHartman, EthanLin, VincentManahan, TaylorSidhu, AnmolEichaker, Lauren
With increasing pursuit for comfort in mobility NVH characteristics are becoming more important than ever. Achieving a benchmark beating NVH behavior involves optimizing source, transfer paths as well as target location mechanical characteristics. In ICE vehicles, powertrain accounts for major source of noise and vibration. This work encompasses NVH refinement strategies for a single cylinder compression ignition engine. The work starts with setting target values for NVH characteristics based on competitive benchmark data analysis. A complete development strategy involving extensive testing and CAE correlation is presented here. Contribution analysis in component level for optimization of NVH behavior is carried out employing NVH testing in anechoic chamber supported by CAE simulations. This paper describes the later phases of the entire development process which are decisive for engine NVH; the combustion and mechanical development phase and the NVH development and refinement phase
Kunde, SagarThakur, SunilWagh, SachinBhangare, AmitPrabhakar, Shantanu
Urban areas around the world are facing an increasing number of issues, such as air pollution, parking shortages, traffic congestion and inadequate transit options, all of which necessitate innovative solutions. Lot of people are becoming interested in micromobility in urban areas as a replacement for quick excursions and round trips to get to or from transportation services (e.g., Offices, Institutions, Hospitals, Tourist spots, etc.). This research examines the critical role that micromobility plays, concentrating on the effectiveness of micromobility smart electric scooters in resolving urgent urban problems. Micromobility, which includes both human and electric-powered vehicles, presents a viable substitute for normal and short-distance urban commuting. This study presents a micromobility smart electric scooter that is portable and easy to operate, with the goal of transforming urban transportation. 3D model was designed using SOLIDWORKS and analyzed using ANSYS. For strength and
Tappa, RajuSingh Chowhan, Sri AanshuShaik, AmjadMaroju, AbhinavTalluri, Srinivasa Rao
The parametric variation study will be very useful for understanding the design performance of any product based on the input parameters. This type of case study will be done using Design of experiments and generate several design points. Conventionally DoE solver will be working with geometry variation with CAD interface, meshing with appropriate tool then solver, finally with post processing. If a solver itself has workflow of change the geometry variation with mesh deflection method and automated post processing, then no need of geometry variation and meshing will lead to lot of time reduction in doing parametric study. Here HVAC parametric study used to show the performance of solver and accuracy of results generated. This approach can be used to optimize the design using parametric variation. This paper will show how to move Horizontal and vertical vanes using mesh morphing and what is the reduction in timeline in new product development. Here, Ansys Fluent solver is used to
Palanisamy, Vadivel
This paper investigates the condensation within a two-wheeler instrument cluster in different weather conditions. Instrument cluster have high heating components within its assembly particularly over Printed Circuit Board (PCB) which leads to formation of condensation. Air breathers are important component that can be utilized to reduce the condensation in the cluster. Location and orientation of air breather and air vents plays the vital role in the air flow through the instrument cluster. In this study, number of breathers, their location and orientation are optimized to reduce the condensation or film thickness on the crystal (transparent body) of cluster. Transient Computational Fluid Dynamics (CFD) based Eulerian Wall Film approach is utilized to investigate the physics administering the condensation phenomenon in the instrument cluster. Experimental tests are conducted to investigate condensation phenomenon actually occurring in the model. Similar results are found by employing
Jamge, NageshShah, VirenKushari, SubrataMiraje, JitendraD, Suresh
The integration of Artificial Intelligence (AI) and Machine Learning (ML) technologies has significantly changed various industries. This study demonstrates the application of a Convolutional Neural Network (CNN) model in Computational Fluid Dynamics (CFD) to predict the drag coefficient of a complete vehicle profile. We have developed a design advisor that uses a custom 3D CNN with a U-net architecture in the DEP MeshWorks environment to predict drag coefficients (Cd) based on car shapes. This model understands the relationship between car shapes and air drag coefficients calculated using computational fluid dynamics (CFD). The AI/ML-based design advisor feature has the potential to significantly decrease the time required for predicting drag coefficients by conducting CFD calculations. During the initial development phase, it will serve as an efficient tool for analyzing the correlation between multiple design proposals and aerodynamic drag forces within a short time frame
Bijjala, Sridhar
Leak Before Break (LBB) is now widely applied in pressure vessels and other pressurized components to detect the failure by unstable crack initiation and propagation. This concept is also applied in pneumatic brake system components to validate the structural rigidity of the devices. Pneumatic brake system component plays a vital role in the commercial vehicle platform. It consists of four major systems such as charging systems, actuating systems, control systems and actuators. Charging System includes compressor, reservoir, air dryer, and system protection valves. Compressor acts as an energy source for pneumatic air brake systems, reservoir is used to store the compressed air generated by the compressor, and system protection valves are used to divide and distribute the air flow to the brake system. Air dryers are used to absorb moisture, oil particles and tiny foreign contaminants, regulate the system pressure, and blow off the excess pressure from the system. It contains a
Govindarasu, AnbarasuT, SukumarSubramanian, Vivek
With the advent of electric and hybrid drivetrain in the commercial vehicle industry, electrically driven reciprocating compressors have gained widespread prominence. This compressor provides compressed air for key vehicle systems such as brakes, suspension systems and other auxiliary applications. To be a market leader, such an E-compressor needs to meet a myriad of design requirements. This includes meeting the performance by supplying air at required pressure and flow rate, durability requirements and having a compact design while maintaining cost competitiveness. The reed valve in such a compressor is a vital component, whose design is critical to meet the aforementioned requirements. The reed valves design has several key parameters such as the stiffness, natural frequency, equivalent mass, and lift distance which must be optimized. This reed valve also needs to open and close rapidly in response to the compressor operating speed. Since it is the order of milliseconds, the valve
J, BharadwajT, SukumarPendyala, Vamsi KrishnaPaul Pandian, Adheenthran
Original equipment manufacturers have already begun to transition their vehicles from traditional internal combustion engines (ICEs) to electric drives (EVs). As the industry continues to move towards electrification, the entire industry, and especially Valeo, is focusing on lean product development (LPD) with the help of numerical simulation. Optimization techniques help industry achieve the most accurate product at the lowest cost without sacrificing performance. Generally gears are mainly used for power transmission in the advanced technologies of electric vehicles. There are many factors that must be taken into account when designing a gear transmission system. Finding the most appropriate design parameters for a gear transmission system can be a challenge, and optimization parameters will help to find the best compromise between them. The main objective of this study is to increase the contact safety factor of the gear system by fulfilling 14 constraints, which are continuous (5
C, LokeshLawrence, LeonsDrouet, BenjaminG, Rajesh KumarGopalakrishnan, Hemanth Kumar
In today’s world, Vehicles are no longer mechanically dominated, with increased complexity, features and autonomous driving capabilities, vehicles are getting connected to internal and external environment e.g., V2I(Vehicle-to-Infrastructure), V2V(Vehicle-to-Vehicle), V2C(Vehicle-to-Cloud) and V2X(Vehicle-to-Everything). This has pushed classical automotive system in background and vehicle components are now increasingly dominated by software’s. Now more focus is made on to increase self-decision-making capabilities of automobile and providing more advance, safe and secure solutions e.g., Autonomous driving, E-mobility, and software driven vehicles, due to which vehicle digitization and lots of sensors inside and outside the vehicle are being used, and automobile are becoming intelligent. i.e., intelligent vehicles with advance safe and secure features but all these advancements come with significant threat of cybersecurity risk. Therefore, providing an automobile that is safe and
Kumar, ArvindGholve, AshishKotalwar, Kedar
The functionality of the Powertrain mount is to securely anchor the engine and gearbox within a vehicle, and effectively absorb vibrations, while simultaneously shielding the vehicle's body from powertrain movements and road irregularities. The mounts are supported by engine mount brackets, which serve as connectors between the engine mount and the vehicle's body-in-white (BIW), providing a structural link that secures the engine and gearbox assembly. Conventionally made with materials such as aluminum, sheet metal, or cast iron, a recent surge has been seen toward using a viable substitute in Fiber Reinforced Polymer (FRP). This transition is driven by the potential to reduce weight and cost, while also improving Noise, Vibration, and Harshness (NVH) characteristics. This study aimed to evaluate the relative strengths of existing brackets compared to those made of FRP, with a focus on their modal response and crash resistance. Due to the absence of a standardized method for modelling
Hazra, SandipKhan, Arkadip
The automobile industry strives to develop high-quality vehicles quickly that fulfill the buyer’s needs and stand out within the competition. Full utilization of simulation and Computer-Aided Engineering (CAE) tools can empower quick assessment of different vehicle concepts and setups without building physical models. This research focuses on optimizing vehicle ride and handling performance by utilizing a tuning specifications range. Traditional approaches to refining these aspects involve extensive physical testing, which consumes both time and resources. In contrast, our study introduces a novel methodology leveraging virtual Subjective Rating through driving simulators. This approach aims to significantly reduce tuning time and costs, consequently streamlining overall development expenditures. The core objective is to enhance vehicle ride and handling dynamics, ensuring a superior driving experience for end-users. By meticulously defining and implementing tuning specifications, we
Ganesh, Lingadalu
Advanced Driver Assistance Systems (ADAS) is a growing technology in automotive industry, intended to provide safety and comfort to the passengers with the help of variety of sensors like radar, camera, Light Detection and Ranging (LIDAR) etc. The camera sensors in ADAS used extensively for the purpose of object detection and classification which are used in functions like Traffic sign recognitions, Lane detections, Object detections and many more. The development and testing of camera-based sensors involves the greater technologies in automotive industry, especially the validation of camera hardware and software. The testing can be done by various processes and methods like real environment test, model-based testing, Hardware, and Software in loop testing. A fully matured ADAS camera system in the market comes after passing all these verification processes, yet there are lot of new failures popping up in the field with this ADAS system. Since ADAS is an evolving technology, many new
R, ManjunathSaddaladinne, JagadeeshPachaiyappan, Sathish
Most of the heavy commercial vehicles are installed with Pneumatic brake system where the medium is a pressurized pneumatic air generated with the reciprocating air compressor. Heating is an undesirable effect of the compression process during loading cycles as reciprocating air compressors are concerned. Therefore it is necessary to reduce the delivery air temperature of compressor for safer operation of downstream products. The present investigation deals with the measurement of the delivery air temperature of a typical 318 cc water cooled compressor. A through steady state conjugate heat transfer analysis is conducted for the given speed and with the specification cooling water flow rate to predict the delivery air temperature. Pressure drop across the cooling water flow path has been measured and optimum flow rate is arrived to meet the design requirement. The results of characteristic analysis and comparative research show that the cooling system can obviously reduce the cylinder
N, PrabhakarV A, Sahaya IrudayarajRaj, AmalT, Sukumar