Enabling Neat Alcohol Combustion in a Heavy-Duty Diesel Engine with Exhaust Rebreathing

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In this study, a strategy for MCCI combustion of a novel alcohol fuel is demonstrated. The novel fuel, “GrenOl”, is the result of the catalytic upgrade of sustainable ethanol into alcohols of higher molecular weight. The composition of GrenOl includes approximately 70% 1-butanol, 15% 1-hexanol, and 5% 1-octanol by mass, resulting in a cetane number around 18.
In order to achieve mixing-controlled compression ignition with GrenOl, an exhaust rebreathing strategy is employed. In this strategy, the exhaust valve reopens for a part of the intake stroke, inducting hot exhaust into the cylinder and preheating the fresh air. This study investigates the feasibility of operating with such a valve strategy from idle to peak torque. At idle, the primary challenge is ensuring stable combustion by inducting adequate exhaust to achieve ignition. Under load, when cylinder temperatures are higher, the primary challenge is ensuring sufficient air is inducted to achieve the target torque.
It was found that a modest exhaust rebreathing valve strategy could ensure stable combustion with diesel-like emissions and efficiency from idle to peak torque. Coefficient of variation of IMEP as low as 2% was achieved at idle, matching diesel idle stability despite the very low cetane number of the fuel. At medium load, indicated specific fuel consumption was as low as 235 g/kWh, and engine-out indicated specific NOx emissions were as low as 4 g/kWh. Peak torque was attained despite the volumetric efficiency penalty imposed by exhaust rebreathing.
These results demonstrate the feasibility of operating a diesel engine on neat, sustainable, ethanol-derived fuel over the entire engine operating map with minimal well-defined design modifications. Future work should extend these findings to multicylinder engines and challenging cold start conditions.
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Pages
12
Citation
Trzaska, J., Xu, Z., and Boehman, A., "Enabling Neat Alcohol Combustion in a Heavy-Duty Diesel Engine with Exhaust Rebreathing," SAE Int. J. Sust. Trans., Energy, Env., & Policy 6(3), 2025, .
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Publisher
Published
Yesterday
Product Code
13-06-03-0022
Content Type
Journal Article
Language
English