Browse Topic: On-board energy sources

Items (27,576)
The organizers of the most prominent Formula Student competitions have recently initiated a preliminary feasibility study on the application of hydrogen-based propulsion technologies in future single-seater race vehicles. These include electric powertrains with electrochemically converted hydrogen in fuel cell–powered vehicles, competing within the electric championship league. Based on the initial set of regulations, this study presents a model-based comparison between battery-powered (BEVs) and fuel cell–powered electric vehicles (FCVs) for Formula Student. The analysis is conducted using energy, power, and efficiency metrics from four candidate models of propulsion systems, implemented in an open and publicly available MATLAB script: two BEVs with varying battery capacities, and two FCVs employing different hybridization strategies. The aim of this study is to pinpoint and quantify the advantages and disadvantages of each technology for the Formula Student use case, and to identify
Martoccia, LorenzoBreda, SebastianoFontanesi, Stefanod’Adamo, Alessandro
Stochastic end-gas autoignition in spark ignition (SI) engines, commonly called “knock,” limits attainable engine efficiencies. Multiple pathways to extend SI engine operation into knock-limited regions have been studied, including direct water injection (DWI). This study employs single-cylinder engine experiments with a centrally mounted water injector to investigate the knock resistance offered by compression stroke water injections, which, through incomplete mixing, can thermally stratify the cylinder. In SI, thermally stratifying injections are expected to forcibly widen the cylinder temperature distribution by preferentially cooling the cylinder periphery. The end-gas is in the cylinder periphery. A cooler end-gas would result in longer ignition delays, thus providing knock resistance. The difference between intake temperature required to match knock-limited CA50 and a baseline intake temperature at the load of 8 bar IMEPg (gross indicated mean effective pressure) was used to
Datar, AdityaVedpathak, KunalGainey, BrianLawler , Benjamin
Hydrogen fuel cell powered vehicles for heavy duty trucking are a promising path for reducing future vehicle emissions due to their reduced mass for storage and faster refueling compared to battery electric trucks. These benefits come at the cost of increased system complexity stemming from the fact that fuel cells generate electricity through a chemical reaction which must be tightly controlled. The air handling system delivers the proper amount of air (oxygen) to react with fuel (hydrogen) in the fuel cell to produce power. Air delivery requires significant power and is the largest parasitic loss for a 300 kW fuel cell. Today’s systems use an electric motor driving an air compressor to supply pressurized air to the fuel cell stack. By operating at elevated pressure levels, fuel cells can achieve higher power density, which is important for vehicle powertrains. In addition to parasitic power loss, hydrogen fuel cell systems often have reliability issues associated with the air
Reich, EvanSwartzlander, MatthewWine, JonathanMcCarthy, Jr., JamesMiller, EricAkhtar, SaadReddy, SharanLawy, TJ
Paper considers the effects of fluid properties from liquified gases during high pressure pumping, at ranges from 200 to 1500 bar, and at speeds of 500 to 1500 rpm. Tests represent highest to date pressure ranges attained with liquified fluids such as DME. The paper examines the effects of compressibility on the pumping and resulting loading torque characteristics described over the pumping cycle as resolved by a high-fidelity sensor. Experimental tests and simulated performance based on a 1-D model are compared for Diesel and DME for a high-pressure fuel pump, piston style, featuring two plunger-barrels. Each of the pump’s plunger-barrel is inlet metered electronically, allowing the pump to run at a variable displacement and with the flexibility to deactivate one or both plungers fully. The model captures the response of the inlet metering valve and output valve lifts across speed and loads. The output check valve is subject to pressure pulsations and shows the importance to optimize
de Ojeda, WilliamWu, Simon (Haibao)
Fuel cell systems are gaining traction across heavy-duty applications, driven by global decarbonization targets. Managing their inherent complexity and diverse architectural requirements, commonly organized into the “Big 5” fuel cell subsystems (stack, thermal, electric, anode, and cathode), necessitates advanced Model-Based Development (MBD) approaches. This paper presents and validates a constraint-graph-based, equation-oriented, acausal MBD methodology for fuel cell system (FCS) development, implemented in an industrial modeling environment. This methodology supports scalable functional and software development from 75 kW single-stack systems to twin-stack configurations exceeding 250 kW. It facilitates robust parameterization and reuse of consistently formulated, subsystem-level physical models across Model-in-the-Loop (MiL) to Hardware-in-the-Loop (HiL) environments, ensuring numerically robust software architectures and improved embedded control quality. Industrial application
Bandi, Rajendra PrasadBleile, Thomas
The demand for improved energy efficiency in real-world vehicle operations continues to grow with technology enhancement. When transporting large cargo loads with passenger pickup trucks and rental trailers, the interaction between vehicle payload, towing configuration, and fuel consumption becomes a key factor in overall system efficiency. Understanding how towing configurations and trailer loading influence fuel consumption and vehicle performance is critical for both consumer guidance and vehicle system design. This study investigates the energy efficiency of U-Haul truck and trailer systems, with a particular focus on the influence of trailer tongue weight. U-Haul truck and trailer simulation models were developed using AVL Vehicle Simulation Model (VSM) software, with an F-350 engine brake-specific fuel consumption (BSFC) map integrated to represent realistic engine performance. Two configurations with equal payload were evaluated: (1) a U-Haul truck alone, and (2) a U-Haul truck
Wang, GangKathadi, MohammadYang, WilliamChen, Yan
The maritime industry is one of the most energy-intensive sectors, characterized by high fuel consumption and significant environmental impact. As global trade relies on shipping, the challenge of reducing pollutants and greenhouse gas emissions becomes ever more pressing. Natural gas (NG) is considered as a transitional fuel, capable of lowering CO₂ emissions by 20–30% compared to conventional marine fuels. However, to fully harness this potential, significant advances in combustion technology are necessary, particularly with ultra-lean combustion strategies. One of the most promising pathways is pre-chamber combustion, a solution that can simultaneously improve the efficiency and sustainability of NG marine engines. In this scenario, the passive pre-chamber geometry plays a key role, as it directly influences ignition behavior, combustion stability, and exhaust emissions. This work presents an experimental study conducted on a single-cylinder marine engine prototype, retrofitted from
Marchitto, LucaTornatore, CinziaPennino, VincenzoMariani PhD, AntonioBeatrice, CarloAccurso, FrancescoGorietti, ValentinaPesce, FrancescoGiardino, AngeloVitti, Luciano
Blending natural gas (NG) with hydrogen (H₂) can improve combustion and engine performance while potentially facilitating the catalytic conversion of methane and other pollutants, resulting in cleaner tailpipe emissions. This study evaluates the impact of H2 on the conversion of methane, CO, and NOx emissions on a commercial three-way catalyst (TWC) in a flow reactor using synthetic gas mixtures that simulate stoichiometric engine exhausts with NG or NG+H₂ combustion. The work examines whether, and how, the additional amount of H₂ in the exhaust stream affects the conversion efficiency of methane and other pollutants. Experiments were conducted with both degreened and aged catalysts under controlled conditions, systematically varying temperature, the air-to-fuel equivalence ratio (λ), and λ modulation. Test conditions covered λ values from 0.996 to 1.000 to represent nominally stoichiometric engine operation with different λ modulation amplitudes, as well as a range of temperatures to
Prikhodko, VitalyWang, MinPark, YeonshilChen, Hai-YingPihl, Josh
In this work, a numerical study is carried out to analyze the cold start process of a three-dimensional proton exchange membrane fuel cell (PEMFC) with a three-parallel serpentine flow channel design. The investigation is mainly focused on developing a transient ice formation model in a computational fluid dynamics (CFD) environment to predict ice formation during subfreezing startup and to analyze its influence on the operation of the fuel cell. The model considers sublimation and de-sublimation processes inside the gas diffusion layer and the catalyst layer. To account for the influence of ice on electrochemical reactions, the local transfer current is reduced depending on the fraction of ice volume present in the porous regions. The proposed model is validated against experimental data, and the comparison shows that the model can successfully reproduce both the successful and the failed cold start cases under different initial temperatures. The study identifies two main factors
ma, ShihuChamphekar, OmkarHan, Chao
Renewable gasoline is blended with fossil gasoline as part of the effort to achieve zero net carbon emissions. This study examined how five gasoline fuels with different hydrocarbon compositions affect engine-out gaseous and particle number (PN) emissions. Gasolines F3 and F4 reduce GHG emissions by 54% and 35%, compared with fossil gasoline. The other three gasolines reduce GHG emissions by 4-9%. Tests were conducted on a single-cylinder GDI engine at 10-14 bar indicated mean effective pressure (IMEP) and 2000 rpm. The injector-tip coking behavior of the test fuels and the resulting PN emissions were also investigated at 10 bar IMEP. Spray plume targets and start-of-injection (SOI) timing were adjusted to examine how the test fuels affected PN emissions. An endoscope was used to identify the sources of soot during fuel combustion. The experimental results show that PN varies with gasoline composition and engine operating conditions. Aromatics and olefins contribute more to injector
Muniappan, KrishnamoorthiDahlander, PetterHelmantel, AyoltAlemahdi, NikaLehto, Kalle
This paper proposes a novel powertrain architecture for the urban Light Commercial Vehicle (LCV) segment, leveraging the compact JLA-2 opposed-piston (OP) engine paired with the reconfigurable JLA-T mild-hybrid architecture. Within SAE literature, OP engines are consistently associated with simplicity. As highlighted by Tom Ryan III (2008 SAE President) in the foreword of Opposed Piston Engines: Evolution, Use, and Future Applications, this architecture is characterized by its manufacturing simplicity” and described as a “relatively simple, robust, and cost effective” power unit solution. The present work builds on this established view. The JLA-2 engine solves traditional packaging constraints by reducing the block width by 30% for horizontal installation and is volumetrically self-sufficient, eliminating external compressors. Although the gear train required for crank synchronization introduces design challenges, explicitly accounted for in our model, the elimination of the cylinder
Nigro, NorbertoAguerre, HoracioCarignano, Mauro GuidoAlonso, José LuisJuni, Carlos A.
This study investigates the impact of the hydrogen split injection ratio on the combustion of pilot diesel-ignited hydrogen direct-injection engines, which is expected to affect hydrogen-air mixture conditions and thus flame propagation and diffusion flame developments. Experiments were conducted on a 1-litre single-cylinder diesel engine equipped with an additional hydrogen injector operating at 35 MPa. Hydrogen accounting for 95% of total input energy was injected at 150 and 60 °CA bTDC for the first and second pulses, which were selected as high-efficiency injection timings from previous equal-split injection tests. The 5% diesel energy was injected near TDC to control CA50 at 10 °CA aTDC. While varying the split ratio between the two hydrogen injections, in-cylinder pressure/aHRR profiles, engine efficiency/power output and engine-out emissions of NOx and CO2 were evaluated. Results showed that the hydrogen split ratio does not significantly affect IMEP/efficiency, which
Zhao, YifanChan, Qing NianKook, Sanghoon
Compared to regular fuels, biofuels can play a key role as low-carbon transitional energy sources for ICE vehicles as the fleet moves towards increasing electrification. Blending of ethanol plays a key role in enhancing the anti-knock properties of the fuel and also allows renewable hydrocarbons (such as bio-naphtha) to be incorporated into the blend whilst maintaining an acceptable overall fuel quality. Super lean burn ICE technology with λ between 2 and 3 can lead to enhanced fuel economy and reduced NOx emissions. The Toyota prototype engine used to generate data for this project injects most of the fuel in PFI mode to generate a homogeneous super-lean charge in the cylinder, but just before spark ignition the DI injector sprays a small amount of fuel towards the spark plug to create a richer charge near the spark plug to promote flame kernel development. Various fuel formulations with high biofuel content were tested in both conventional and super lean burn engines. Certain fuel
Aradi, AllenKrueger-Venus, JensJain, Sandeep KumarCracknell, RogerKolbeck, AndreasShibuya, MasahikoYamada, RyotaMatsubara, NaoyoshiKitano, Koji
The growing demand for sustainable mobility and transportation is accelerating the adoption of alternative fuels, particularly hydrogen, in internal combustion engines. The first part of this publication series highlights the significance of 2D simulation as a crucial and computationally efficient tool for the precise development of hydrogen Power Cylinder Units. This approach demonstrates predictive capability proofed through engine tests, achieving a reduction in lube oil consumption by 5 g/h during high-load operations, alongside a 28% decrease in blow-by and an 11% reduction in hydrogen flow to the crankcase. To provide deeper insights into the complexities identified in Part 1, this study employs inter-ring pressure measurements across various engine types and configurations, including light vehicles, heavy-duty trucks, and large-bore applications, covering a broad range of engine displacements from 2 to almost 100 liters. This investigation in Part 2.1 focuses on understanding
Moreira, RuiKöser, PhilippRösch, HannesEhnis, Holger
The use of hydrogen in internal combustion engines offers a promising route to lower-carbon propulsion in heavy-duty transportation. However, its distinct combustion characteristics as high flame speed, wide flammability limits, and susceptibility to abnormal combustion, necessitate careful engine and ignition system design. This study numerically investigates the combined effects of spark plug (SP) location and ignition timing on the performance of a heavy-duty diesel engine converted to spark-ignition and operated with hydrogen as fuel at reduced compression ratio. The numerical study aims to guide engine design. Three-dimensional computational fluid dynamics simulations with detailed hydrogen chemistry were conducted to evaluate flame development, and relevant combustion metrics under different loads. Model validation against engine combustion data and hydrogen injection from a low-pressure, high-mass-flow direct injector are also presented. The results demonstrate that SP placement
Menaca, RafaelShakeel, Mohammad RaghibPanithasan, MebinLiu, XinleiQahtani, YasserAlRamadan, AbdullahCenker, EmreSilva, MickaelPei, YuanjiangTurner, JamesIm, Hong
The application of multiple materials in vehicle bodies is accelerating as the adoption of lightweight aluminum alloys and composite materials advances rapidly. These materials play a crucial role in reducing overall vehicle weight, enhancing fuel efficiency, and complying with increasingly strict environmental regulations. As the automotive industry continues to evolve toward electrification and sustainability, the integration of lightweight and high-performance materials has become a key design strategy. However, the use of multiple materials creates new challenges in manufacturing, particularly for joining technologies. Since different materials have varying mechanical properties, thermal behavior, and surface characteristics, the selection of appropriate joining methods is essential for ensuring structural integrity and durability. Depending on material types, thicknesses, production processes, and cost constraints, various joining techniques—such as mechanical fastening, welding
Takuno, SougoIsono, ToshiyukiUrakawa, KazushiGoto, SuguruKawamura, HiroakiNiisato, EitaIshigami, Yuta
This paper presents research and digital twin modeling results to support work on a methodology to properly account for the energy consumed by the thermal system of a BEV, for use within both existing Petroleum-Equivalent Fuel Economy (PEFE) calculations, and the proposed addition of hot and cold weather range values to the consumer-facing Monroney label [1]. Properly accounting for thermal system impacts would incentivize minimizing energy consumption of these systems, since 1) BEV PEFE is a direct input to an OEMs overall CAFE performance, and 2) the values on the Monroney label has some impact on consumer vehicle choice. The impetus for this work was Final Rules issued by the EPA and NHTSA in early 2024 eliminating A/C Efficiency Credits for BEVs from the 2027 MY, thus eliminating regulatory incentives to minimize energy consumption of these systems. Higher energy consumption will produce a number of negative secondary effects, including higher real-world greenhouse gas emissions
Taylor, Dwayne
The Argon Power Cycle (APC) is an emerging high-efficiency combustion technology for internal combustion engines. In APC, the conventional air-based working fluid is replaced with an inert argon gas. This substitution inherently increases engine efficiency through thermodynamic properties of argon, in particular a high adiabatic factor ?? ~1.67. A hydrogen-fueled APC engine offers the potential for highly efficient zero emission combustion by also eliminating nitrogen oxide (NOx) formation. In the present paper, hydrogen combustion is studied in an optical heavy-duty research engine, with the objective of providing the first visualization of H2 combustion in an argon–oxygen mixture. A comparative analysis of high-speed optical imaging and in-cylinder pressure measurements is conducted for two different modes: 1) conventional air operation and 2) argon-oxygen mixture operation. The high-speed images reveal a distinctly different combustion process between the two operating modes. The
Kapp, JoakimCheng, QiangKaario, OssiVuorinen, Ville
Lightweighting of components has become a key challenge in the development of modern transportation systems. In the automotive and aerospace industries, the overall mass of a vehicle has a significant impact on its fuel efficiency and manufacturing cost. Therefore, the lightweight design of vehicle components is crucial in the industrial field. Topology optimization (TO) is a computational design approach aimed at achieving lightweight designs. However, most existing studies focus on simplified academic models, with limited demonstration in real-world applications. This paper presents a revised TO workflow to obtain production-ready design and a practical implementation of TO in the design of three structural components in the aerospace industry: seatback frame, seat fuselage mount, and seat spreader. The revised TO workflow incorporates the practical demands of industry, including enhanced manufacturability and cost efficiency through TO design. The resulting designs are evaluated to
Lee, Hanbok JakeShi, YifanGray, SavannahOrr, MathewPark, TaeilWotten, ErikLeFrancois, RichardHuang, YuhaoPatel, AnujKim, HansuJalayer, ShayanBurns, NicholasHansen, EricGrant, RobertKok, LeoKim, Il Yong
Methanol is one of the most readily produced e-fuels and remains in liquid form at ambient conditions, making storage and transportation relatively simple. In the marine sector, methanol has already been actively adopted as a pathway toward carbon neutrality. For automotive sectors, methanol offers significant potential for carbon emission reduction owing to its higher octane number and lower carbon content compared with gasoline. However, its high latent heat of vaporization and low vapor pressure suppress evaporation at low ambient temperatures, leading to increased emissions during cold-start operation. To address this issue, previous studies have explored heating the injector tip or fuel rail to enhance evaporation and atomization. The present study focuses on visualizing and quantifying the improvement in methanol evaporation characteristics under cold-start conditions by applying controlled heating to the injector tip. Experiments were conducted in a constant-volume chamber where
Lee, SeungwonKim, HyunsooBae, SuminHwang, JoonsikBae, Choongsik
There is an increasing adoption of Direct-Injection Spark-Ignition (DISI) engines in the market, which per 2024 US Environmental Protection Agency (EPA) Automotive Trends Report represents 73% of new vehicles sold in the US. And while it is well accepted that DISI offers advantages over Port Fuel Injection (PFI) technology in meeting stringent CO2 emissions and fuel economy requirements set by the EPA, DISI engines are also associated with increased formation of injector deposits. These deposits may foul injectors and accumulate on the injector tip causing distorted spray patterns and diffusive combustion. Ultimately, this leads to engine performance deterioration and increased harmful emissions. To control deposit formation, detergent-type chemistries are added to the fuel in small amounts. Deposit Control Additives (DCAs) function by preventing the formation of deleterious injector deposits as well as removing existing ones. This study used standardized protocols describing the
Soriano, NestorWilliams, RodCracknell, RogerLang, WendyChahal, Jasprit
Our laboratory has proposed the focusing compression principle which employs pulsed super-multi jets of gas colliding around the chamber center. This principle aims to achieve high thermal efficiency by reducing both exhaust and cooling losses. Exhaust loss is minimized due to relatively-silent high compression. Cooling loss is reduced due to thermal insulation caused by fuel-air mixture being confined to the chamber center and the compressible flow effect. In previous studies, we conducted fundamental gasoline combustion experiments on a proof-of-concept opposed-piston engine which incorporated this principle. This engine featured eight intake nozzles in an octagonal configuration and utilized non-sinusoidal and strongly asymmetric piston movements. The results indicated the possibility of high thermal efficiency based on less knocking under high compression, and the potential for stable combustion under lean-burn conditions. As a next step towards practical application with
Nishizawa, TomohikoNaitoh, KenBaba, ShotaroUkegawa, HirakuYamada, SotaOzono, YukaAbiko, MireiSuzuki, YosukeHara, NamitoIto, YoshikuniMatsubara, KosakuUenoyama, Kazuyuki
Flow simulation with conjugate heat transfer, which involves fluid flow, conduction, and radiation within solid components, is a vital capability that enables engineers to design and assess cooling systems for heat-producing parts such as brakes, powertrains, batteries, and power electronics in both gasoline and electric vehicles. In this study, we employ PowerFLOW®, which features a thermal solver capable of simultaneously modeling both fluid and solid domains within a unified framework. The fluid flow is simulated using the Lattice Boltzmann Method (LBM) with VLES turbulence modeling based on the RNG k–ε approach. The solid domain is solved using a finite volume method with second-order accuracy for thermal conduction, combined with surface-to-surface radiation modeling for thermal exchange between surfaces. This integrated approach streamlines the simulation workflow while enabling accurate representation of both conduction and radiation phenomena. We assess the accuracy of the
Mukutmoni, DevadattaShock, RichardLi, HanWanderer, JohnGopalaswamy, NathMiao, Ling
Building upon previous work that successfully employed a Reinforcement Learning (RL) agent for the autonomous optimization of transmission shift programs to enhance fuel efficiency, this paper addresses a critical limitation of that approach: the neglect of human-centric factors. While the prior methodology achieved substantial fuel consumption reductions by training an RL agent in a Software-in-the-Loop (SiL) environment, it did not explicitly account for aspects such as driver comfort and preferences, which are paramount for real-world user acceptance and drivability. This work presents a multi-objective optimization framework extending the artificial calibrator to simultaneously maximize fuel efficiency and enhance driver comfort. The method introduces a modified RL reward function that penalizes undesirable shift behavior to ensure a smooth driving experience (drivability). This new methodology also incorporates a mechanism to capture and integrate driver preferences, moving beyond
Kengne Dzegou, Thierry JuniorSchober, FlorianRebesberger, RonHenze, RomanSturm, Axel
In the endeavors to reduce reliance on fossil fuels and reduce greenhouse gas emissions, synthetic fuels from less carbon intensive feedstocks have emerged as a promising alternative to conventional fuels. These synthetic fuels have gained traction in the aviation industry as sustainable aviation fuels (SAFs). One such fuel is a synthetic paraffinic kerosene derived from hydroprocessed esters and fatty acids (HEFA). Preliminary research has also suggested that this fuel may also be favorable for use in IC engines. This investigation will explore the combustion characteristics of HEFA in an IC engine in more detail. The thermophysical properties of HEFA were investigated and found comparable to or improving upon those of ULSD. Spray atomization analysis revealed more than 25% smaller SMD compared to ULSD, and lower span factor indicating a more uniform spray which can promote faster formation of a homogenous mixture. A tribological analysis using a pin-on-disk tribometer revealed
Soloiu, ValentinWillis, JamesNorton, ColemanDavis, ZacharyPeralta Lopez, GuillermoRahman, Mosfequr
Aerodynamic simulations are crucial in vehicle design and performance evaluation. Traditionally, these simulations utilize Computational Fluid Dynamics (CFD) techniques to compute flow quantities such as velocity, pressure, and wall-shear stresses. Accurate prediction of these quantities is vital for estimating drag and lift forces, which directly impact fuel efficiency, stability, and acoustics. This study focuses on developing an AI surrogate for aerodynamic design of production mideo-size SUVs using NVIDIA’s PhysicsNeMo framework. Firstly, high-fidelity 3D CFD data are generated using first-principles solvers on 102 different geometry variants at a uniform inlet velocity of 38.89 m/s and a fixed set of boundary conditions. The DoMINO (Decomposable Multiscale Iterative Neural Operator) AI model, part of the PhysicsNeMo framework, is then used to train on this dataset, accurately predicting surface pressure and flow fields around vehicles for rapid estimation of critical aerodynamic
Keum, SeunghwanRaul, VishalGrover, RonaldParrish, ScottRanade, RishikeshGhasemi, AbouzarKamenev, AlexeyTadepalli, Srinivas
To reduce CO₂ emissions from automobiles, it is essential to improve system efficiency through the electrification of vehicles with internal combustion engines (ICEs), such as hybrid electric vehicles (HEVs) and plug-in hybrid electric vehicles (PHEVs), as well as through enhancements in ICE thermal efficiency. Additionally, biofuels and synthetic fuels are gaining attention as promising options to reduce CO₂ emissions from existing vehicles. Among these alternative fuels, ethanol, a bio-derived fuel, is already used at varying concentrations in many countries, and its further adoption is expected. Expanding the fleet of flex-fuel vehicles (FFVs) capable of running on high ethanol blends is one approach; however, increasing ethanol content in conventional gasoline, which is more widely used, is considered to have a greater impact on CO₂ reduction. A key issue is how existing vehicles adapt to increased ethanol concentrations such as E20, E30, and E40. This study focuses on turbocharged
Matsubara, NaoyoshiSugata, KenjiKoyama, TakashiOchi, YutaAoki, MizukiHashima, TakashiKodama, KoheiTomoda, KeijuKojima, Masakiyo
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