Browse Topic: Synthetic fuels

Items (210)
The LSPI (Low Speed Pre-Ignition) is one of the consecutive abnormal combustion cycles of supercharged SI engine with direct injection fuel supply system [1]. The LSPI occurs when the engine is running at low speed and high load condition. It is important for the SI engine to control essentially with alternative fuel, e-fuel and hydrogen in the future. It is considered that the LSPI would be caused by the autoignition of the deposit, the lubricating oil from ring crevice, the lubricating oil from piston crown and so on [2, 3, 4, 5]. Among of these causes, this research focuses on the scattering lubricating oil from piston crown. The previous our research has reported on the two points. One is about the frequency and quantity of the lubricating oil scattering from piston crown [6]. Another is about the frequency of abnormal combustion by the engine test [7]. As the result, it has been cleared that the frequency of abnormal combustion is 1/10 of scattering frequency of the lubricating
Omori, TakayaTanaka, Junya
There is a need to reduce both the greenhouse gas emissions of internal combustion engines, and the reliance on traditional fossil fuels like Ultra Low Sulfur Diesel (ULSD). In this research, a synthetic paraffinic kerosene fuel, designated S8 and created from natural gas feedstocks using the Fischer-Tropsch process was investigated to determine its autoignition and combustion characteristics, emissions, and tribological properties. This fuel, S8, was found to have a Derived Cetane Number (DCN) of 62, which reflects a shorter Ignition Delay (ID), and Combustion Delay (CD) compared to ULSD, which has a DCN of 48. However, due to the chemical properties of S8, it lacks sufficient lubrication qualities in comparison to ULSD, so addition of 3% methyl oleate by mass was used to improve lubricity. The shorter ignition delay of S8, initially observed in a Constant Volume Combustion Chamber (CVCC) and confirmed in a fired Common Rail Direct Injection (CRDI) experimental engine. Investigations
Soloiu, ValentinWillis, JamesNorton, ColemanDavis, ZacharyGraham, TristanNobis, Austin
Efuels, synthetic gasolines made from captured carbon dioxide and renewable energy (usually wind and solar power), are “a valuable part of the solution,” said Aston Martin CEO Adrian Hallmark at a press briefing in New York on January 31. He described the process of creating the fuel as “really clean,” but also cited a rather off-putting price: $31 a gallon in the U.S. Still, Hallmark thinks eFuels could be a way for Aston to continue producing at least a few V12-powered cars in the coming electric future. Other automakers agree, but the battle over eFuels has by no means reached a cease-fire.
Motavalli, Jim
The application of short burn durations at lean engine operation has the potential to increase the efficiency of spark-ignition engines. To achieve short burn durations, spark-assisted compression ignition (SACI) as well as active pre-chamber (PC) combustion systems are suitable technologies. Since a combination of these two combustion concepts has the potential to achieve shorter burn durations than the application of only one of these concepts, the concept of jet-induced compression ignition (JICI) was investigated in this study. With the JICI, the fuel is ignited in the PC, and the combustion products igniting the charge in the main combustion chamber (MC) triggered the autoignition of the MC charge. A conventional gasoline fuel (RON 95 E10) and a Porsche synthetic fuel (POSYN) were investigated to assess the fuel influence on the JICI. Variations of the relative air/fuel ratio in the exhaust gas (λex) were performed to evaluate both the occurrence of the JICI and the dilution
Burkardt, PatrickGünther, MarcoVillforth, JonasPischinger, Stefan
The (commercial) aviation sector (passenger and freight), which is strongly engaged with the world efforts to mitigate the carbon emissions and their inherent climate change effects, has accounted in 2018 for 2.4 % of global carbon dioxide (CO2) emissions (pre-pandemic levels). Despite the reductions in air travel demand during the 2020 pandemic, with a reduction of up to 80% in passenger travel during the peak pandemic period, the air travel demand has already recovered to around 80% of the pre-pandemic level, with aviation emissions in 2022 reaching around 800 Mt CO2, accounting for 2% of the global energy related CO2 emissions. Moreover, the demand for air travel is expected to double by 2040, growing at an annual average rate of 3.4%, which means that. despite the efficiency improvement trend (average 2%/year), will almost double the aviation’s greenhouse (GHG) emissions, with a significant increase in its relative GHG share, compared to the other transport modes. Meanwhile the
Barbosa, Fábio Coelho
Toyota, Mazda and Subaru announced a new technological effort to create new internal combustion engines and ways to use them in the electrification era, specifically for hybrid and plug-in hybrid vehicles. The companies said at a joint press conference in Japan that they would encourage increased use of petroleum alternatives like biofuels and eFuels in their effort to create carbon-neutral vehicles. A joint statement from the three OEMs claims this push for new and better ICEs comes with a focus on “carbon as the enemy” as they develop engines that can better work with electric motors, batteries, and other electric drive units. Toyota, Mazda and Subaru made clear they are not getting rid of EV-only vehicle plans. Here's how each company will approach the new ICE+EV era (quotes provided in English by on-site interpreters).
Blanco, Sebastian
With the COP28 decisions the world is thriving for a future net-zero-CO2 society and the and current regulation acts, the energy infrastructure is changing in direction of renewables in energy production. All industry sectors will extend their share of direct or indirect electrification. The question might arise if the build-up of the renewables in energy production is fast enough. Demand and supply might not match in the short- and mid-term. The paper will discuss the roadmaps, directions and legislative boundary parameter in the regenerative energy landscape and their regional differences. National funding on renewables will gain an increasing importance to accelerate the energy transformation. The are often competing in attracting the same know-how on a global scale. In addition the paper includes details about energy conversion, efficiency as well as potential transport scenarios from production to the end consumer. Technologies are compared in respect of their TLR level and
Rothbart, Martin
This study focuses on evaluation of various fuels within a conventional gasoline internal combustion engine (ICE) vehicle and the implementation of advanced emissions reduction technology. It shows the robustness of the implemented technology packages for achieving ultra-low tailpipe emissions to different market fuels and demonstrates the potential of future GHG neutral powertrains enabled by drop-in lower carbon fuels (LCF). An ultra-low emission (ULE) sedan vehicle was set up using state-of-the-art engine technology, with advanced vehicle control and exhaust gas aftertreatment system including a prototype rapid catalyst heating (RCH) unit. Currently regulated criteria pollutant emission species were measured at both engine-out and tailpipe locations. Vehicle was run on three different drive cycles at the chassis dynamometer: two standard cycles (WLTC and TfL) at 20°C, and a real driving emission (RDE) cycle at -7°C. Several EN228 compliant fuels, including lower-carbon fuel
Storch, MichaelSingh, RipudamanHaubold, SvenVoice, Alexander
A numerical investigation of a six-stroke direct injection compression ignition engine operation in a low temperature combustion (LTC) regime is presented. The fuel employed is a gasoline-like oxygenated fuel consisting of 90% isobutanol and 10% diethyl ether (DEE) by volume to match the reactivity of conventional gasoline with octane number 87. The computational simulations of the in-cylinder processes were performed using a high-fidelity multidimensional in-house 3D CFD code (MTU-MRNT) with improved spray-sub models and CHEMKIN library. The combustion chemistry was described using a two-component (isobutanol and DEE) fuel model whose oxidation pathways were given by a reaction mechanism with 177 species and 796 reactions. The key advantage of six-stroke engine operation is the ability to switch the combustion mode among kinetical controlled mode (KCM), kinetically-driven mixing control mode (K-MCM) and mixing controlled mode (MCM) in the second power stroke (PS2) providing a wider
Purushothaman, Ashwin KarthikRa, YoungchulHa, Kyoung PyoZhu, ShengrongUllal, Ankith
As I was working on this issue's cover story - a look at the current state of low- and no-carbon fuels and the potential they hold - the cyclical nature of life made itself readily apparent (once again). I will warn those of you who were involved in the automotive industry a decade or two ago that you might experience similar flashbacks when you read about how eFuels could, if everything works the way it's supposed to, provide a way for much of today's internal combustion engines to power legitimately zero-new-emission vehicles, especially in regions of the world where EVs don't yet make sense. That's great. Well, it sounds great, at least. The many promises made by producers and researchers of synthetic fuels sound strikingly similar to what the companies supporting biofuels were saying back when George W. Bush was still president. The fuel is cleaner, they said. We can keep (some of) the same infrastructure, or just modify it slightly, they said. This will work with EVs to make the
Blanco, Sebastian
Low-carbon fuels promise greener alternatives, but can they deliver? Even as electric vehicles dominate today's alternative powertrain market for passenger cars, the future of how we will all someday drive without burning petroleum is cloudier than ever. To decarbonize transportation, governments and companies around the world are promoting various future technologies, including hydrogen and synthetic fuels, as alternatives to the alternative. In the U.S., the road to a hydrogen future recently hit a few road-blocks. In February 2024, Shell announced it would dramatically scale back its H2 refueling station plans in California and close some of its few stations. This dealt a blow to local H2-vehicle drivers as well as the state's plans for a robust hydrogen infrastructure. When Hyundai announced in October 2021 that it would support Shell's plans to add 48 additional H2 refueling stations in California, it said that “hydrogen refueling infrastructure growth is critical to rapidly
Blanco, Sebastian
The importance of decarbonizing mobility to slow climate change is already a common goal worldwide. However, there is a lack of alignment on which technological routes to take. While the electrification of mobility assumes dominance in some markets, it is essential to consider specificities of each region so that different applications of transport modes can be concretely evaluated. Decarbonization Routes for Global Road Mobility and Regional Challenges discusses regional approaches, such as those from Brazil and India, that can offer more representative participation in global decarbonization processes. These routes leverage these countries’ domestic talent and regional potential instead of simply copying the solutions coming from developed countries. Biofuels, biomass, and green hydrogen can be very effective ways of reducing global warming for these countries and others with similar economic characteristics, bringing more opportunities for market development and competitive
Adas, Camilo Abduch
As alternative to electrification or carbon free fuels such as hydrogen, CO2-neutral fuels have been researched aiming to decrease the impact of fossil energy sources on the environment. Despite the potential benefit of capturing CO2 emission after combustion for own fuel production, the so-called eFuels also benefit by using a green source of energy during their fabrication. Among all the possibilities for eFuels, alcohols, ethers (such as MTBE and ETBE) and alternative hydrocarbons have shown positive impacts regarding emission reduction and performance when compared to standard gasoline. Previously in [1] and [2], synthetic fuels and methanol blends were tested at steady state conditions in order to verify advantages and drawbacks relative to gasoline, for power-sport motorcycles. However, for real-world operation, transient behavior must be investigated addressing critical topics such as emissions during engine / aftertreatment warm-up, catalyst light-off and its interaction with
Batalha, Guilherme PellizzaroSchurl, SebastianSchmidt, StephanBonifer, Marcus
Currently, emission regulations for the LVs using standard spark ignited ICEs considering only gaseous pollutants, just as CO, HC and NOx. Following the upcoming legislation for personal vehicles sector, the LVs might also include limits of PN and PM. Regarding fuel injection strategies, the MPFI which was previously excluded from particulate control will be incorporated into the new regulation [1]. In terms of social harm, there will be a necessity to reduce engine particulate emissions, as they are known for being carcinogenic substances [2, 3, 4]. Generally, the smaller the particulate diameter, the more critical are the damages for human health therefore, the correct determination of PN and particulate diameter is essential. Beside future challenges for reducing and controlling particulates, the reduction of fossil fuel usage is also an imminent target, being the replacement by eFuels one of the most promising alternatives. Therefore, the particulate generation behavior of eFuels
Schurl, SebastianBatalha, GuilhermeKupper, MartinSchmidt, StephanKrasa, Helmut
The objective of this study was to reduce pollutant emissions during cold start conditions in a spark-ignited direct injection engine, by exploring the potential of oxygenated fuels. With their high oxygen content and lack of direct C-C bonds, they effectively reduce particle number (PN) and NOx emissions under normal conditions. Methanol was chosen due to its wide availability. As methanol is toxic to humans and associated with cold-start issues, a second promising synthetic fuel was selected to be benchmarked against gasoline, comprising 65 vol% of dimethyl carbonate and 35 vol% of methyl formate (C65F5). Currently, there is a lack of detailed investigations on the cold start performance for both oxygenated fuels utilizing today’s injector capabilities. Spray measurements were caried out in a constant volume chamber to assess the spray of C65F35. Reduced fuel temperature increased spray-penetration length and compromised fast vaporization. Therefore, the injection strategy becomes
Kraus, ChristophFellner, FelixMiyamoto, AkiyasuSauerland, HenningHärtl, MartinJaensch, Malte
Synthetic fuels (e-fuels) synthesized from H2 and CO by renewable electricity are expected as the next- generation diesel fuels and two types of e-fuels have received extensive attention: Fischer-Tropsch (FT) fuel and Oxymethylene dimethyl ether (OME). In this study the effects of OME blending ratios with 0 to 50 vol.% in FT fuels on combustion, emissions and spray characteristics in diesel engines are investigated. The results suggest that the OME blends to FT fuels suppressed the deterioration in combustion efficiency under low intake oxygen concentration conditions. The smoke emissions of FT fuels and OME blended fuels were both lower than those of diesel fuel and decreased with the increase in the OME blend ratio, and the soot-NOx trade-off relation in diesel engines can be improved.
Yuan, HaoyuTsukuda, TakumaNishino, JumpeiShibata, GenOgawa, Hideyuki
Global efforts to reduce anthropogenic carbon dioxide (CO2) emissions require innovative measures in the field of vehicle drives to present solutions in all areas of the transportation sector in the future. Synthetic fuels, that can be used in conventional combustion engines, show promising potentials. An increasing amount of synthetic fuels will be found in the off-highway sector, which is characterized by a high power and work density. The properties of synthetic fuels can differ depending on their chemical structure. In particular, the calorific value (LHV) and the stoichiometric air-fuel-ratio (AFRst) have a direct influence on the performance and emission characteristics of an engine. In addition to providing optimal fuel-specific engine operation, fuel detection can ensure that the engine is only operated with regenerative energy carriers in future. In this paper, the methodical approach for optimizing fuel-specific engine operation on the basis of thermodynamic loss calculation
Demel, PhilippKnost, FriedemarObée, AlexanderBeidl, Christian
Synthetic fuels can significantly improve the combustion and emission characteristics of heavy-duty diesel engines toward decarbonizing heavy-duty propulsion systems. This work analyzes the effects of engine operating conditions and synthetic fuel properties on spray, combustion, and emissions (soot, NOx) using a supercharging single-cylinder engine experiment and KIVA-4 code combined with CHEMKIN-II and in-house phenomenological soot model. The blended fuel ratio is fixed at 80% diesel and 20% n-paraffin by volume (hereafter DP). Diesel, DP1 (diesel with n-pentane C5H12), DP2 (diesel with n-hexane C6H14), and DP3 (diesel with n-heptane C7H16) are used in engine-like-condition constant volume chamber (CVC) and engine experiments. Boosted engine experiments (1080 rpm, common-rail injection pressure 160 MPa, multi-pulse injection) are performed using the same DP fuel groups under various main injection timings, pulse-injection intervals, and EGR = 0-40%. Once the 3D-CFD model is
Shimizu, KunihiroNarushima, TomokiSok, RatnakKusaka, Jin
The future of the combustion engine will to some extent depend on the use of CO2-neutral eFuels to avoid further fossil CO2 emissions. Also, the use of synthetic fuels offers the possibility to improve various engine properties, such as thermodynamics, EGR compatibility or emissions, through targeted influence on specific fuel properties. To this end, a methodology was generated to attribute various engine effects to particular fuel properties. Therefore, the Chair of Combustion Engines (LVAS) at the TU Dresden developed a fully automated testbed for motorcycle engines, including clutch and gear switching mechanisms. Hitherto, emissions measurements for motorcycles were done mostly on chassis dynamometers, with the disadvantage of a large spread of results. Due to the lack of consistency the analysis of fuel properties was not possible. To prove the developed methodology, a test campaign including 15 different gasoline fuels was elaborated in cooperation with KTM R&D GmbH. Before
Graßmeyer, MariusAtzler, Frank
In the rapidly changing scenario of the energy transition, data-driven tools for kinetic mechanism development and testing can greatly support the evaluation of the combustion properties of new potential e-fuels. Despite the effectiveness of kinetic mechanism generation and optimization procedures and the increased availability of experimental data, integrated methodologies combining data analysis, kinetic simulations, chemical lumping, and kinetic mechanism optimization are still lacking. This paper presents an integrated workflow that combines recently developed automated tools for kinetic mechanism development and testing, from data collection to kinetic model reduction and optimization. The proposed methodology is applied to build a consistent, efficient, and well-performing kinetic mechanism for the combustion of oxymethylene ethers (OMEs), which are promising synthetic e-fuels for transportation. In fact, OMEs are easily mixed with conventional fuels and share similar ignition
Dinelli, TimoteoPratali Maffei, LunaPegurri, AlessandroPuri, AmedeoStagni, AlessandroFaravelli, Tiziano
Emissions and effects of climate change have prompted study into fuels that reduce global dependence on traditional fuels. This study seeks to investigate engine performance, thermochemical properties, emissions, and perform NVH analysis of Jet-A and S8 using a single-stage turbojet engine at three engine speeds. Experimental Jet-A results were used to validate a CFX simulation of the engine. Engine performance was quantified using thermocouples, pressure sensors, tachometers, flow meters, and load cells fitted to the engine. Emissions results were collected using an MKS Multigas Emissions Analyzer that examined CO, CO₂, H₂O, NOx, and THC. NVH analysis was conducted using a multifield, free-field microphone, and triaxial accelerometer. This study found that Jet-A operates at higher temperatures and pressures than S8, and S8 requires higher fuel flow rates than Jet-A, leading to poorer efficiency and thrust. S8 produced stronger vibrations over 5 kHz compared to Jet-A. S8 showed a
Soloiu, ValentinMcafee, JohnIlie, MarcelRowell, AidanWillis, JamesDillon, Nicholas
Drop-in replacement biofuels and electrofuels can provide net-zero CO2 emissions with dramatic reductions in contrail formation. Biofuels must transition to second-generation cellulosic feedstocks while improving land and soil management. Electrofuels, or "e-fuels,” require aggressive cost reduction in hydrogen production, carbon capture, and fuel synthesis. Hydrogen has great potential for energy efficiency, cost reduction, and emissions reduction; however, its low density (even in liquid form) combined with it’s extremely low boiling temperature mean that bulky spherical tanks will consume considerable fuselage volume. Still, emerging direct-kerosene fuel cells may ultimately provide a superior zero-emission, energy-dense solution. Decarbonized Power Options for Civil Aviation discusses the current challenges with these power options and explores the economic incentives and levers vital to decarbonization. Until common and enforceable global carbon pricing arrives, targeted national
Muelaner, Jody E.
A reliable toolchain for the validation and evaluation of numerical spray break-up simulation for the potentially carbon-neutral fuels polyoxymethylene dimethylether (POMDME, or short OME) is developed and presented. The numerical investigation is based on three-dimensional computational fluid dynamics (3D-CFD) with the commercial code STAR-CD v2019.1 using a Reynolds-averaged Navier-Stokes (RANS) equations approach. Fuel properties of the representatives OME1 and OME3 are implemented into the software and with that the fuels are investigated numerically. For validation purposes, optical experimental results in a heated spray chamber with inert nitrogen-pressurized atmosphere are presented. The measurement data are based on Mie scattering of the liquid phase and Schlieren imaging of the vapor phase. Solely experimental results are shown for OME1b and OME3–6 to assess if the knowledge from the numerical modeling with OME1 and OME3 can also be transferred to the corresponding
Gaukel, KaiPélerin, DominikDworschak, PatrickHärtl, MartinJaensch, Malte
Regulations limiting greenhouse gas (GHG) emissions in the transport sector have become more restrictive in recent years, drawing interest to synthetic fuels such as e-fuels and biofuels that could “decarbonize” existing vehicles. This study focuses on the potential to increase the thermal efficiency of spark-ignition (SI) engines using ethanol as a renewable fuel, which requires a deep understanding of the effects of ethanol on combustion behavior with high compression ratios (CRs). An important phenomenon in this condition is pre-spark heat release (PSHR), which occurs in engines with high CRs in boosted conditions and changes the fuel reactivity, leading to changes in the burning velocity. Fuel blends containing ethanol display high octane sensitivity (OS) and limited low-temperature heat release (LTHR). Consequently, their burning velocities with PSHR may differ from that of gasoline. This study therefore aimed to clarify the effects of ethanol on SI combustion behavior under PSHR
Yoshimura, KeiIsobe, KoheiKawashima, MitsutakaYamaguchi, KyoheiSok, RatnakTokuhara, SatoshiKusaka, Jin
The EV bandwagon has obscured potential solutions for decarbonizing the enormous global ICE legacy fleet. Put the promise of mass vehicle electrification and its myriad challenges aside for a moment, and consider: What if most IC-engine vehicle owners don't switch to EVs as the industry and regulators hope they will? And how long will it take to alter the existing global vehicle parc, estimated at more than one billion mostly ICE-powered vehicles, to the extent its greenhouse-gas emissions are insignificant in the crusade to achieve net-zero (and thwart global warming) by 2050?
Brooke, Lindsay
In a surprising move that paves the way for the European Union's adoption of a mandate to eliminate vehicle CO2 emissions, on March 25 the EU reached an agreement with Germany to step back from a complete ban of combustion-engine vehicles starting in 2035. The EU agreed to permit sales and registration of IC-engine models after the 2035 deadline - provided those vehicles operate only on carbon-neutral fuels, often generically referred to as ‘e-fuels.’ With a significant portion of its economy related to the historically ICE-based automotive industry, Germany had resisted the EU's total ban, although its Parliament's Green Party supported the forced sunsetting of ICE passenger vehicles. Reuters reported German Transport Minister Volker Wissing as tweeting, “We secure opportunities for Europe by preserving important options for climate-neutral and affordable mobility.” In another Twitter post, Wissing reportedly added, “Vehicles with internal combustion engines can still be newly
Visnic, Bill
The development of carbon-neutral e-fuels enjoyed a major boost from European regulators, but production cost and scale remain issues. Synthetic and bio-based liquid “e-fuels” have in various forms enjoyed fits and starts of industry attention and R&D investment in recent years. They got the most significant boost ever in March 2023 when a politically charged deal between the European Union and Germany brokered an exemption in the EU's mandate for sales only of EVs starting in 2035. The agreement allows manufacturers to continue selling internal-combustion models after the 2035 deadline - but only if they run on carbon-neutral e-fuels. In an instant, e-fuels were guaranteed a market all to themselves. It remains to be seen whether e-fuels - at least in their current state of technology - can answer the call. But as some supporters enthused after the EU's escort of e-fuels into the post-EV landscape, developers have more than a decade to address technical challenges and concerns about
Visnic, Bill
Despite recent advances towards powertrain electrification as a solution to mitigate pollutant emissions from road transport, synthetic fuels (especially e- fuels) still have a major role to play in applications where electrification will not be viable in short-medium term. Among e-fuels, oxymethylene ethers are getting serious interest within the scientific community and industry. Dimethoxy methane (OME1) is the smaller molecule among this group, which is of special interest due to its low soot formation. However, its application is still limited mainly due to its low lower heating value. In contrast, other fuel alternatives like hydrogenated vegetable oil (HVO) are considered as drop-in solutions thanks to their very similar properties and molecular composition to that of fossil diesel. However, their pollutant emission improvement is limited. This work proposes the combination of OME1 and HVO as an alternative to fossil diesel, to achieve noticeable soot emission reductions while
Garcia-Oliver, Jose MNovella, RicardoLopez Pintor, DarioMicó, CarlosBin-Khalid, Usama
Synthetic fuels derived from renewable power sources, so-called e-fuels, will play a crucial role in achieving climate-neutral future mobility because they can be used in the existing fleets and in hard-to-decarbonize applications. In particular e-fuels that contain oxygen in their chemical structure can also burn more cleanly in terms of soot formation. For compression-ignition engines, polyoxymethylene dimethyl ethers (PODEs or OMEs) are among the most promising candidates for such oxygenated e-fuels. Here, we investigated the characteristics of injection and combustion of OME3-5 mixture compared to n-dodecane, a reference diesel-like fuel. Both single and multi-injection, comprising a short pilot injection, is used. Experiments were performed in a single-cylinder optically accessible Bowditch-type engine, injecting with 1500 bar pressure with a 3-hole injector (Spray B of the Engine Combustion Network). Liquid and vapor penetration were measured by imaging the spray illuminated by a
Wiesmann, FrederikBauer, EsraKaiser, Sebastian A.Lauer, Thomas
Fuel spray and atomization processes affect the combustion and emissions characteristics of fuels in internal combustion engines. Biodiesel and synthetic fuels such as oxymethylene dimethyl ethers (OME) show great promise as alternative fuels and are complementary in terms of reproducing the fluid properties of conventional diesel fuels through blending, for instance. Averaged experimental results, empirical correlations and Computational Fluid Dynamics (CFD) have typically been used to evaluate and predict fuel spray liquid and vapor penetration values so as to better design internal combustion engines. Lately, Machine Learning (ML) is being applied to these investigations. Typically, ML spray studies use averaged experimental data and then over-trained neural networks on the limited available data. By contrast, in this study we present spray vapor tip penetration predictions using artificial neural networks with systematic treatment of uncertainties arising from experimental
Richards, BrynEmekwuru, Nwabueze
The Coal-To-Liquid (CTL) synthetic aviation fuel, Iso-Paraffinic Kerosene (IPK), was studied for ignition delay, combustion delay, pressure trace, pressure rise rate, apparent heat release rate in an experimental single cylinder indirect injection (IDI) compression ignition engine and a constant volume combustion chamber (CVCC). Autoignition characteristics for neat IPK, neat Ultra-Low Sulfur Diesel (ULSD), and a blend of 50%IPK and 50% ULSD were determined in the CVCC and the effects of the autoignition quality of each fuel were determined also in an IDI engine. ULSD was found to have a Derived Cetane Number (DCN) of 47 for the batch used in this experimentation. IPK was found to have a DCN of 25.9 indicating that is has a lower affinity for autoignition, and the blend fell between the two at 37.5. Additionally, it was found that the ignition delay for IPK in the CVCC was 5.3 ms and ULSD was 3.56 ms. This increase in ignition delay allowed the accumulation of fuel in the combustion
Soloiu, ValentinWeaver, AmandaSmith, RichardRowell, AidanMcafee, JohnWillis, James
This study provides an overview of injector design adaptations and fuel pressure variations for oxygenated synthetic fuels, benchmarked against gasoline. The promising oxygenated fuels exhibited reduced emissions, especially with respect to particles. In gasoline engines, high fuel pressures are needed to keep the particle emissions below the permitted level. In oxygenated fuels, high fuel pressures are required to compensate for the lower volumetric energy density when used with non-adapted injectors. This study demonstrates that an adapted injector design enables engine operation with a fuel pressure reduction from 35 MPa to 10 MPa, without emission drawbacks. The fuel investigated contained dimethyl carbonate (DMC) and methyl formate (MeFo). The fuel mass contained around 50% oxygen. A relatively high percentage of 35 vol.% MeFo was chosen because of its high vapor pressure, thus providing fast mixture formation and enabling very late compression stroke injections. The basic design
Kraus, ChristophFellner, FelixMiyamoto, AkiyasuSauerland, HenningHärtl, MartinJaensch, Malte
To prevent global warming, many countries are making efforts to reduce CO2 emissions toward achieving 2050 carbon neutrality. In order to reduce CO2 concentration quickly, in addition to spread of renewable energy and expansion of BEV, it is also important to reduce CO2 emissions by improving thermal efficiency of ICE (internal combustion engine) and utilizing carbon neutral fuels such as synthetic fuels and biofuels. It is well known that lean burn is an effective technology to increase thermal efficiency of engine highly. However, since NOx emission from lean burn engine cannot be reduced with three-way catalyst, there have been issues such as complicated system configuration due to the addition of NOx reduction catalyst or limiting lean operation to narrow engine speed and load in order to meet emission regulation of each country. This paper introduces super lean burn engine with over lambda 2.5 that achieves both high thermal efficiency and significantly low NOx emission in order
Kimura, KoshiroSAKAI, HiroyukiOmura, TetsuoTakahashi, Daishi
This paper provides an overview of possible engine design optimizations by utilizing highly knock-resistant potential greenhouse gas (GHG) neutral synthetic fuels. Historically the internal combustion engine was tailored to and highly optimized for fossil fuels. For future engine generations one of the main objectives is to achieve GHG neutrality. This means that either carbon-free fuels such as hydrogen or potential greenhouse gas neutral fuels are utilized. The properties of hydrogen make its use challenging for mobile application as it is very diffusive, not liquid under standard temperature/pressure and has a low volumetric energy density. C1-based oxygenated fuels such as methanol (MeOH), dimethyl carbonate (DMC) and methyl formate (MeFo) have properties like conventional gasoline but offer various advantages. Firstly, these fuels can be produced with renewable energy and carbon capture technologies to be GHG neutral. Secondly, the C1-based fuels burn with significantly less
Kraus, ChristophThamm, FabianRetzlaff, MarioGadomski, BartoschFitz, PatrickHärtl, MartinHoppe, SteffenJaensch, Malte
Tobolski, Sue
This SAE Aerospace Information Report (AIR) provides general information on the developing subject of synthetic jet fuels derived from non-petroleum feed stocks. It addresses synthetic jet fuel properties and other topics associated with their use and is intended as a guide to assist aviation fuel system designers in considering important information on fuel properties when designing aircraft fuel systems and components. The AIR is limited to “drop-in” fuels that meet the requirements of the respective fuel specifications and are compatible with typical aircraft and ground refueling systems. While some key properties are included in this AIR for discussion, the reader should utilize documents such as MIL-HDBK-510 or the ASTM International research reports for a more-detailed review of fuel properties. AIR7484 also gives more details on fuel properties, specifically as they relate to airframe fuel system design.
AE-5A Aerospace Fuel, Inerting and Lubrication Sys Committee
Amazon has a goal of having 50% of its shipments being made net-zero carbon by 2030. In 2021, more than 100 million packages were delivered to customers with zero-emissions vehicles and the company said that number will scale. One of the retail and logistics giant's well-known initiatives is its pledge to purchase 100,000 Rivian electric delivery vehicles by 2030. Initial vehicles were delivered and put into operation in July 2022. In September, Amazon announced another initiative that by next year will replace diesel fuel in its internal-combustion delivery vehicles with ultra-low carbon ‘electrofuels.’ The supplier of that fuel to Amazon is Sacramento, Calif.-based Infinium.
Macaulay, Steve
Renewable fuels, such as bio- and e-fuels, are of great interest for the defossilization of the transport sector. Among these fuels, methanol represents a promising candidate for emission reduction and efficiency increase due to its very high knock resistance and its production pathway as e-fuel. In general, reliable simulation tools are mandatory for evaluating a specific fuel potential and optimizing combustion systems. In this work, a previously presented methodology (Esposito et al., Energies, 2020) has been refined and applied to a different engine and different fuels. Experimental data measured with a single cylinder engine (SCE) are used to validate RANS 3D-CFD simulations of gaseous engine-out emissions. The RANS 3D-CFD model has been used for operation with a toluene reference fuel (TRF) gasoline surrogate and methanol. Varying operating conditions with exhaust gas recirculation (EGR) and air dilution are considered for the two fuels. The laminar flame speed for the fuels has
Esposito, StefaniaChaychizadeh, AliGolc, DominikHesse, RaikBeeckmann, JoachimPitsch, Heinz
The electrified internal combustion engine can contribute to further improving air quality and reducing impact on climate change. A previous publication looked into ultra-low initial cold-start emissions with the implementation of a state-of-the-art emission control system on a gasoline vehicle with market E10 gasoline. This paper reports additional investigations on different drop-in sustainable renewable fuels, including e-fuels. The gasoline demonstrator vehicle is equipped with a 48V mild-hybrid powertrain with a 1.5 L direct injection engine. The innovative emission control system consists of an electrically pre-heated catalyst (EHC) and first three-way catalyst (TWC) in close-coupled position, in combination with an underfloor catalysed gasoline particulate filter (cGPF), second TWC and ammonia slip catalyst (ASC). Pollutant emission tests are conducted on a challenging chassis dyno test for cold-start emissions at 23 °C and -10 °C. Tests that were done before on reference E10
Demuynck, JoachimMendoza Villafuerte, PabloBosteels, DirkKuhrt, AndreasBrauer, MaximilianSens, MarcWilliams, JohnChaillou, ChristopheGordillo, Victor
The exhaust gas composition of several potential greenhouse gas neutral C1-based synthetic fuels and gasoline/alkylate-blends are compared to each other and benchmarked against gasoline. The search for sustainable alternatives to conventional fossil fuels is still ongoing. Ideally, the exhaust gas of such an alternative should not deteriorate the environment’s air quality. The testing conducted here is focused on automotive application. However, promising fuel candidates could also be used elsewhere. The gasoline/alkylate blends investigated contain various percentages of dimethyl carbonate (DMC) or methyl formate (MeFo). Various methanol-MeFo mixtures as well as a 65 vol% DMC+ 35 vol% MeFo mixture are investigated as examples for a pure synthetic fuel. The tests are carried out on a single-cylinder spark ignition research engine. To analyze the gaseous emissions a state-of-the-art FTIR, equipped with a specifically tailored evaluation method, and conventional exhaust gas analyzers are
Kraus, ChristophFitz, PatrickFellner, FelixHärtl, MartinJaensch, Malte
Vehicle manufacturers are facing increasing legislative pressure to reduce vehicle emissions and achieve zero tailpipe CO2 emissions within the coming decade. The focus on techniques to reduce the tailpipe CO2 emissions, rather than vehicle lifecycle emissions, naturally dictates electrified solutions. However, this will not address the increased emissions resulting from vehicle manufacture, the emissions of the legacy fleet, or enable niche or classic applications, to be decarbonised for future use. The use of bio-derived fuels, and fully synthetic fuels, can provide a technical solution to these challenges, but it is beneficial if these can be used as a drop-in replacement to existing fossil derived fuels, as this would enable straight-forward backward compatibility with existing vehicles and avoid the need to re-engineer future engine designs or upgrade existing hardware. The present study investigates the use of 100% bio-derived fuel in a spark-ignited internal combustion engine
Hall, JonathanHarrington, AnthonyCooper, AdrianBassett, MikeHiett, NickRichardson, DavidMartens, ArdSapsford, Steve
The continuous pursuit of higher combustion efficiencies, as well as the possible usage of synthetic fuels with different properties than fossil-ones, require reliable and low-cost numerical approaches to support and speed-up engines industrial design. In this context, SI engines operated with homogeneous ultra-lean mixtures both characterized by a classical ignition configuration or equipped with an active prechamber represent the most promising solutions. In this work, for the classical ignition arrangement, a 3DCFD strategy to model the impact of the ignition system type on the CCV is developed using the RANS approach for turbulence modelling. The spark-discharge is modelled through a set of Lagrangian particles, whose velocity is modified with a zero-divergence perturbation at each discharge event, then evolved according to the Simplified Langevin Model (SLM) to simulate stochastic interactions with the surrounding gas flow. For the active prechamber configuration, instead, a CFD
Sforza, LorenzoLucchini, TommasoD'Errico, Gianluca
The new CO2 and emissions limits imposed to European manufacturers require the adoption of different innovative solutions, such as the use of potentially CO2-neutral synthetic fuels alongside a tailored development of the internal combustion engine, as an excellent solution to accompany the hybridization of vehicles. Dr.Ing. h.c. F. Porsche AG and FKFS, already partners for the development of engines with eFuels, propose a new study carried out on a research engine, investigating the combination of Porsche synthetic gasoline (POSYN) with an engine with millerization and passive pre-chamber. The use of CO2-neutral fuels allow for an immediate reduction in CO2 emissions from all cars already on the market, particularly since Porsche is one of the manufacturers whose cars remain in use for the longest time. The data collected on a single-cylinder engine test bench, for different fuels, with conventional spark plug are used as input for the calibration of 3D-CFD simulations. The numerical
Vacca, AntoninoRossi, EdoardoCupo, FrancescoChiodi, MarcoKulzer, André CasalBargende, MichaelVillforth, JonasUnger, ThorstenDeeg, Hans Peter
The development of future gasoline engines is dominated by the study of new technologies aimed at reducing the engine negative environmental impact and increase its thermal efficiency. One common trend is to develop smaller engines able to operate in stoichiometric conditions across the whole engine map for better efficiency, lower fuel consumption, and optimal conversion rate of the three-way catalyst (TWC). Water injection is one promising technique, as it significantly reduces the engine knock tendency and avoids fuel enrichment for exhaust temperature mitigation at high power operation. With the focus on reducing the carbon footprint of the automotive sector, another vital topic of research is the investigation of new alternative CO2-neutral fuels or so-called eFuels. Several studies have already shown how these new synthetic fuels can be produced by exploiting renewable energy sources and can significantly reduce engine emissions. This work is part of the FVV project number 1367
Rossi, EdoardoBargende, MichaelKulzer, André CasalChiodi, MarcoMassoud, EhabShrestha, KrishnaMauss, Fabian
Knocking is one of today’s main limitations in the ongoing efforts to increase efficiency and reduce emissions of spark-ignition engines. Especially for synthetic fuels or any alternative fuel type in general with a much steeper increase of the knock frequency at the KLSA, such as hydrogen, precise knock prediction is crucial to exploit their full potential. This paper therefore proposes a post-processing tool enabling further investigations to continuously gain better understanding of the knocking phenomenon. In this context, evaluation of local auto-ignitions preceding knock is crucial to improve knowledge about the stochastic occurrence of knock but also identify critical engine design to further optimize the geometry. In contrast to 0D simulations, 3D CFD simulations provide the possibility to investigate local parameters in the cylinder during the combustion. Measurement of auto-ignition yields challenges regarding the small time frame of the phenomenon and the required optical
Fajt, NicolasBargende, MichaelKulzer, Andre CasalGrill, Michael
Renewable synthetic fuels offer the opportunity to significantly reduce carbon dioxide (CO2) emissions worldwide if burned in the internal combustion engines of existing and future passenger car fleets. To evaluate this potential, two renewable synthetic gasoline fuels and alcohol blends that can be produced via the methanol-to-gasoline (MtG) synthesis process are evaluated in this study. The first synthetic gasoline, hereafter referred to as MtG, was developed by Chemieanlagenbau Chemnitz GmbH and Technische Universität Bergakademie Freiberg, produced within the closed carbon cycle mobility (C3-Mobility) project, and was blended with 10%(V/V) ethanol (MtG-E10), 20%(V/V) ethanol (MtG-E20), 15%(V/V) methanol (MtG-M15), and 15%(V/V) 2-butanol (MtG-2Bu15). The second synthetic fuel, named POSYN (POrsche SYNthetic fuel), was developed by Porsche. The suitability of the synthetic fuels was experimentally investigated in a spark-ignition (SI) single-cylinder research engine with a
Wouters, ChristianLehrheuer, BastianPischinger, StefanSeifert, PeterRaabe, ToniKolbeck, MichaelRausch, BenjaminMenger, LarsCasal Kulzer, André
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