Materials

Sound Package Materials for Vehicle Noise Control

The sound package materials for vehicle noise control seminar provides a detail and thorough analysis of three different classes of acoustical materials - namely absorbers, barriers, and dampers, how they are different from each other, and acoustical properties that materials should possess for optimum vehicle noise control. The seminar addresses new advances in acoustical materials, primarily in absorption materials that impact the vehicle acoustics. The seminar covers ways to evaluate the acou…

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Material Selection and Testing for Plastics

Today's necessity for quickly delivering products to market limits product development time and leaves less room for error and 're-dos.' With so many plastic materials available, it is crucial that those involved in product design understand resin properties and how they affect part design and manufacturability. To help you make the best plastic choices the first time, this seminar provides an overview of polymer chemistry, explains the methods for testing properties of plastics and presents a m…

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Introduction to Rubber Science and Technology

Rubber – a loosely cross-linked network of polymer chains that when strained to high levels will forcibly return to at or near it original dimensions. This course is designed to provide the participant with a thorough understanding of rubber’s engineering characteristics. This class will introduce the various sources of rubber, both natural and synthetic. The class will contrast the differences between rubber and plastics; including thermoplastic rubber. Detailed discussions on how to select the…

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Corrosion Engineering and Prevention

The transportation industry, including motor vehicles, aircraft, rail, marine, commercial, off-road and defense vehicles, as well as infrastructures, energy sectors, raw materials, manufacturing, health and food industries all experience significant issues with corrosion which results in billions of dollars of loss each year. Corrosion education and prevention is essential to improve and increase the service life of parts and components which may have a significant impact on the economy of vario…

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Performance and Use of Polymer Plain Bearings in Transmission Design Web Seminar RePlay

As part of a broad transmission design philosophy, the understanding and application of tribological systems is critical. The number of interacting surfaces within a modern automotive transmission continues to increase, while the demands on the system continue to press the limits of traditional technologies. The understanding of each surface interaction within the greater system becomes increasingly important as each component is asked to do more to benefit the overall system. This short course …

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Polymers Bundle

Polymers are thermoplastic, meaning that once the polymer is formed, it can be heated and reformed repeatedly. Both synthetic and natural polymers play an essential role because of their broad range of properties. Polymers are relatively low-cost and allow for a wide range of characteristics and colors. Polymers can be both thermal and electrical insulators and very resistant to chemicals. The following five on-demand courses are included in the Polymers bundle. Each course is approximately one-…

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Metallurgy of Steel Case Hardening

This online course discusses common steel case hardening processes and how they are used to modify the surface layers of steels to obtain specific mechanical properties. Participants will learn about the process parameters and how they affect case composition, depth, microstructure, and properties. The course takes one hour to complete.

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Transmission Engineering Academy

The Transmission Engineering Academy covers the sciences of automotive passenger car and light truck engineering principles and practices necessary to effectively understand, develop, specify and start the design process. Topics include advances in manual, automatic, automated manual, and continuously variable transmission technology, materials and processes applicable to the major components within these transmissions, calibration of these systems unto themselves and integration into the full v…

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Fuel Systems: Material Selection and Compatibility with Alternative Fuels

This course will introduce the participants to the factors governing fuel-material compatibility and methods to predict and empirically determine compatibility for new alternative fuel chemistries. By understanding the mechanisms and factors associated with chemically-induced degradation, participants will be able to assess the impact of fuel chemistry to infrastructure components, including those associated with vehicle fuel systems. This course is unique in that it looks at compatibility from …

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High Temperature Materials Bundle

Metals and alloys all have different melting ranges depending on their chemistry. High temperature metals are much harder at room temperature, have exceptionally high melting points (usually above 2000 degree Celsius), and are resistant to wear, corrosion and deformation. The following five on-demand courses are included in the High Temperature Materials bundle. Each course is approximately one-hour in duration. See Topics/Outline for additional details. Introduction to Physical Properties This …

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Metals Bundle

Almost 75% of all elements are metals. Metals can be classified as either ferrous or non-ferrous and generally conduct electricity and heat well. Most metals are malleable and ductile and are, in general, heavier than other elemental substances.The following six on-demand courses are included in the Materials bundle. Each course is approximately one-hour in duration. See Topics/Outline for additional details. Introduction to Metals This course provides an overview of popular ferrous and nonferro…

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Vehicle Sound Package Materials Web Seminar RePlay

This four-session course provides a detailed understanding of the source – path-receiver relationship for developing appropriate sound package treatments in vehicles, including automobiles, commercial vehicles, and other transportation devices. The web seminar provides a detailed overview of absorption, attenuation (barrier), and damping materials and how to evaluate their performances on material, component, and vehicle level applications. A significant part of this course is the case studies t…

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Introduction to Materials Bundle

The following six on-demand courses are included in the Introduction to Materials bundle. Each course is approximately one-hour in duration. See Topics/Outline for additional details. Introduction to Physical Properties This course provides an an overview of manufacturing materials and their physical properties, including thermal, electrical, and magnetic properties and introduces volumetric characteristics, such as mass, weight, and density. Introduction to Mechanical Properties This course pro…

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Corrosion of Metals

This online course teaches about corrosion of metals. The physics of corrosion is explored as a background for the discussion of seven common types of corrosion (uniform, galvanic, crevice, pitting, intergranular, stress corrosion cracking, and dealloying). Students will learn why and how corrosion occurs and methods for controlling corrosion. It includes eleven modules followed by a quiz.

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Metallurgy of Precipitation Strengthening

This online course teaches about the microscopic changes that take place in a precipitation strengthened alloy and their effects on the properties of the alloy. The effects of the different heat treating steps (solution treatment, quench, and aging) and heat treating process parameters (solution treatment temperature and time, quench rate, and aging temperature and time) on the alloy microstructure and the effects on alloy strength are discussed. The course is divided into five modules followed …

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Principles of Metallurgy

This online course teaches the basic microscopic structures present inside of metals, how these structures and metal composition influence metal strength, and how these structures can be modified using common manufacturing processes to obtain specific mechanical properties. Several examples are presented to demonstrate how common alloying and manufacturing methods are used to modify the microscopic structures and properties of metals. It includes twelve modules that are five to 25 minutes in len…

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Introduction to Advanced High Strength Steel Applications and Manufacturing

Advanced High Strength Steels (AHSS) are now commonly used in automotive body structural applications. The high strength of this grade classification is attractive to help reduce mass in the automotive body through reduction in thickness. Strength also supports improvements in safety requirements so that mass increases are minimized. In some specific grades of AHSS, energy absorption is possible in addition to the high strength. This course will review the definition and properties of AHSS and c…

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Fundamentals of Threaded Fasteners

Fastener experts believe that upwards of 95% of all fastener failures are the result of either the wrong fastener for the job or improper installation. Whether this shocking figure is accurate or not, it is irrefutable that threaded fasteners are poorly misunderstood by many in both the fastener and user communities. In October 1990 the USS Iwo Jima suffered a catastrophic steam valve accident minutes after leaving port following repairs to its steam plant. In one of the single most deadly event…

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Surface Texture: Specification and Control

Surface texture is one of the most important topics in today"s world of design, development and performance. As tolerances are shrinking and performance demands are increasing, surface texture is rapidly becoming one of the most important aspects of engine and vehicle performance. Every moving component on a vehicle or engine is influenced by surface texture in one or more of the following ways: vibration, sealing, adhesion, traction, emissions, safety, durability, wear/failure analysis. Many of…

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Metallurgy of Steel: Principles

This online course teaches the phases and microstructures that form in steels, their effects on steel properties, the microstructure changes that occur when steel is heated and cooled, the effects of carbon content and cooling rate on the microstructures that form. Also, how to read the iron-carbon phase diagram will be discussed. All this information is applicable to understanding the effects of steel heat treating processes and heat treating process parameters on the microstructure and propert…

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High Voltage Safety and PPE

High Voltage Safety & PPE (Personal Protection Equipment) is a necessary and important course to complete when planning to diagnose or repair hybrid or electric vehicles. This on-demand course, from SAE training partner FutureTech* will provide information on how to test high voltage gloves, when and where to send high voltage gloves for periodic testing, and how to safely use the proper test equipment for measuring high voltage components in live and disabled high voltage systems. At the conclu…

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Nonferrous Metals Bundle

Nonferrous materials are malleable, are non-magnetic, and have no iron content which gives them higher resistance to rust and corrosion. The following five on-demand courses are included in the Nonferrous Metals bundle. Each course is approximately one-hour in duration. See Topics/Outline for additional details. Introduction to Physical Properties This course provides an an overview of manufacturing materials and their physical properties, including thermal, electrical, and magnetic properties a…

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Ferrous Metals Bundle: Steel and Cast Iron

Ferrous metals contain iron and are prized for their tensile strength and durability. Most are magnetic and contain a high carbon content which generally makes them, with the exception of wrought iron and stainless steel, vulnerable to rust. The following seven on-demand courses are included in the Ferrous Materials Bundle: Steel and Cast Iron. Each course is approximately one-hour in duration. See Topics/Outline for additional details. Introduction to Physical Properties This course provides an…

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Metallurgy of Steel Through Hardening

This online course teaches about the metallurgy of the following steel through hardening processes: quench and temper, martempering, and austempering. Participants will learn about the effects of heat treating temperature and cooling rate on steel microstructure and properties, and the effects of the interaction between heat treating process parameters and steel composition on through hardened steel microstructure and strength. This course takes one hour to complete.

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Nickel Metal Hydride (NiMH) Hybrid Battery Systems

This course from SAE International training partner, FutureTech*, is a MUST for everyone servicing hybrid vehicles. NiMH battery systems continue primary battery technology in hybrid vehicles and have been since the 2000 model year. If a technical professional doesn’t know the fundamentals of NiMH operation it is impossible for them to perform a solid diagnosis or repair. This course will concentrate on the NiMH technology, how it performs as it ages, how it can effect vehicle performance and fu…

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Hardness Testing

This online course focuses on Rockwell and Brinell hardness testing and Vickers and Knoop microhardness testing. Participants will learn about how the tests are performed, test sample requirements, test parameter selection, and testing requirements. The course can be completed in 30 minutes.

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Fluids for Aerospace Hydraulic Systems

This four-hour short course provides an introduction to fluids for aerospace hydraulic systems. Topics covered include an introduction to basics fluid properties, rheology, tribology, and fluid product development. In addition, the history and performance of different classes of fluids are discussed in detail, and specific failure modes such as erosion and sludge formation will be described. Along with an introduction to fluid degradation, information on used oil analysis test methods and interp…

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Materials Degradation in Mechanical Design: Wear, Corrosion, Fatigue and their Interactions Web Seminar RePlay

Materials degradation from environmental conditions is a common factor that will often occur in mechanical equipment used in every type of environment. These processes can frequently materialize in unpredicted and harmful ways, especially when they interact and lead to early component damage or failure. Captured from five, two-hour sessions, this course summarizes the mechanisms that cause materials and mechanical components to degrade in service through exposure to deleterious mechanical and en…

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Advanced Power Electronics in Automotive Applications

It’s estimated that over 40% of the on-board components in the entire car are electronic based and that percentage is expected to rise with the growth of hybrid and autonomous vehicles and will continue to be an enabling technology for a wide range of future loads with new features and functions. From lighting, infotainment, and safety systems, to powertrain systems and beyond, power electronics has become one of the most important areas of the automotive subsystem and bringing this technology t…

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Tensile Testing

This online course teaches about tensile testing of metals with a focus on how the testing is performed and tensile properties are measured. It includes one module followed by a quiz.

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Basics of Silicone Rubber Science and Technology

Silicone rubber is comprised of inorganic-organic polymers. These materials consist of an inorganic backbone with organic side groups attached to silicon atoms. This family of polymers possesses unmatched versatility giving the formulator and user multiple forms and methods to cross link the polymers into rubber materials having the widest service temperature range of any rubber material. This course is designed to provide the participant with a thorough understanding of silicone’s engineering c…

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Metal Forming

This seminar covers metal forming and related manufacturing processes, emphasizing practical applications. From forged or P/M connecting rods to tailor-welded blank forming, metal parts are integral to the automotive industry. As a high value adding category of manufacturing, metal forming is increasingly important to the core competency of automobile manufacturers and suppliers. A thorough survey of metal forming processes and metal forming mechanics will be performed, including bulk deformatio…

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Modern Fluids for Internal Combustion Engines: An Overview

Lubricating fluids are the lifeblood of modern engines, performing numerous vital functions from reducing system friction, temperature, and fuel consumption to minimizing tailpipe emissions. This comprehensive seminar covers the latest developments in lubricating fluids technologies and explores the relationships between lubricating fluids and emissions, after-treatment devices, bio-fuels, and fuel economy. Fundamentals of crankcase lubrication, including the properties and performance requireme…

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Damage Tolerance for Gas Turbine Engines

The simultaneous demands for reliability and minimum weight for aircraft and propulsion systems offer some of the most challenging technical problems that structural and safety engineers can encounter. Although much information is available on fracture mechanics and aircraft damage tolerance, this course specifically relates to damage tolerance for gas turbine engines. The need to consider damage tolerance more broadly in new engine designs has just recently been written into FAR 33.70 and new E…

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Wrought Aluminum Metallurgy

There are a wide variety of wrought aluminum alloys, each developed to provide specific properties. Getting the strength you need in an aluminum alloy requires knowledge of the effects of alloy composition, cold-working, and heat treating on aluminum metallurgy and properties. A good understanding of how aluminum alloys behave and what can be done to modify their properties is critical for being more productive and profitable. The course takes about one hour to complete and consists of one modul…

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Adhesives Bundle

Manufacturers increasingly rely on adhesives to assemble a variety of products, such as cars, computers, furniture, and toys. An adhesive is a substance used to join two or more materials. Adhesive bonding is the process of placing an adhesive between two surfaces, or substrates, and allowing it to harden, or cure. Structural adhesives are most commonly used in adhesive bonding, since they can easily withstand heavy loads. Epoxies, anaerobics, acrylics, silicones, urethanes, and cyanoacrylates a…

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