eLearning - SAE Mobilus

Items (149)

Vibration Analysis Using Finite Element Analysis (FEA) Web Course RePlay

This six-session course introduces vibration analysis performed with Finite Element Analysis (FEA). By considering time-dependent loads and inertial and damping effects, vibration analysis allows for a more in-depth product simulation thus reducing product development cost and time. The course reviews basic concepts of vibration analysis and illustrates how they are implemented in FEA to simulate product behavior. The most common types of vibration analysis such as modal, time response, and frequency response will be covered. The textbook, Engineering Analysis with SolidWorks® Simulation, by Paul Kurowski, is recommended reading. Prerequisites Participants should have a degree in mechanical engineering and have some experience with FEA either by participating in the SAE Finite Element Analysis for Design Engineers eLearning course or Seminar or through equivalent work experience. Familiarity with Windows OS and some CAD is helpful. The textbook, ?Engineering Analysis with SolidWorks

Kurowski, Pawel

Vehicle Sound Package Materials Web Course RePlay

This four-session course provides a detailed understanding of the source–path-receiver relationship for developing appropriate sound package treatments in vehicles, including automobiles, commercial vehicles, and other transportation devices. The web course provides a detailed overview of absorption, attenuation (barrier), and damping materials and how to evaluate their performances on material, component, and vehicle level applications. A significant part of this course is the case studies that demonstrate how properly designed sound package materials successfully address vehicle noise issues

Understanding Energy Storage: The Battery Revolution

This course discusses energy storage technologies, such as batteries, and how they affect the future of the transportation and power sectors. Specifically, it will explore why energy storage is important and how the battery revolution is already underway. The course will also examine the benefits of using battery energy storage for industrial products – underground mining – and mobility. The course mostly focuses on lithium-ion batteries

Tolerance Stack-up Fundamentals Web Course RePlay

Analysis of tolerance stacks varies widely. This web course introduces the basic tools to create a common methodology for tolerance stack-ups, and ensure seamless documentation. Participants will create 1-D tolerance stacks for parts and assemblies that use geometric dimensioning and tolerancing using a tolerance stack spreadsheet. This simple, manual spreadsheet method produces an easily interpreted and checked documentation trail, and is easily adaptable to common electronic spreadsheet programs. Multiple examples will be provided to assist engineers in applying tolerance stack-up fundamentals to Y14.5 issues

Belanger, John-Paul

The Pillars of Leadership

This five-part series focuses on research, CEO interviews and corporate engagements of Jason Jennings and Laurence Houghton. These ideas and valuable practices of successful leaders have been converted to high-impact e-Learning as a “Front Row Seat” for managers and leaders – especially those who have great knowledge and technical ability but have not had the opportunity to learn from the best. Each lesson is filled with tips, stories and activities. Participants will be able to self-assess your leadership strengths and create an action plan for developing yourself and your teams. Participants will be positioned to commit to growth as a means to sustainable success, instill a sense of purpose, align people in the right roles through effective communication, let go of conventional wisdom in favor of change and reinvention, and adopt a stewardship mentality

Jennings, Jason

The Fundamentals of Vehicle Dynamics

This eLearning course featuring vehicle dynamics expert and best-selling author, Thomas D. Gillespie, provides a broad overview of vehicle performance, including engineering analyses and formulas that will allow participants to calculate useful performance metrics. The goal of this course is to provide participants with the tools to predict the performance of a car or truck in accelerating/braking, ride, and handling/rollover. In the process, participants come to understand the basic mechanisms and engineering principles that govern steering and suspension system design, as well as develop familiarity with the terminology. While the course is approximately 17 hours in length, the estimated time to completion, including knowledge checks and the learning assessment, is 18 hours. This course has been approved by the Accreditation Commission for Traffic Accident Reconstruction (ACTAR) for 16 Continuing Education Units (CEUs). Upon completion of this course, accredited reconstructionists

The Fundamentals of Modern Vehicle Transmissions

Today's vehicles apply the primary function of a transmission: to couple the engine to the driveline and provide torque ratios between the two. How is this achieved? This eLearning course will familiarize you with the operational theories and functional principles of modern vehicle transmission systems designed to achieve the most efficient engine operation. Participants will learn about current designs, the components and sub-systems used, their functional modes, how they operate, and interrelationships. An explanation of ratios and how they function within the driveline by using a manual transmission display is provided, followed by a description of the concepts of automatic control and hydro-mechanic decision theory and implementation using automatic transmission design. Various transmission models and components to supplement these theoretical concepts with practical, "hands-on" experience are demonstrated, and a discussion of mechatronics, toroidal transmission functions, and the

The Fundamentals of Automotive All-Wheel Drive System

This eLearning course provides an introduction to the fundamental concepts and evolution of passenger car and light truck 4x4/all-wheel drive (AWD) systems, including the nomenclature utilized to describe these systems. It covers basic power transfer unit and transfer case design parameters, component application to system function, the future of AWD systems, and emerging technologies that may enable future systems. Based on the popular classroom course, this eight-module course includes the instructor's insights and industry experience, including answers to participant questions. To engage the learner and ensure that the objectives are met, interactions, knowledge checks, and summaries have been added. A downloadable course handbook is also included. The course has been approved by the Accreditation Commission for Traffic Accident Reconstruction (ACTAR) for 6 Continuing Education Units (CEUs). Upon completion of this course, accredited reconstructionists should mail a copy of their

The Art of Leadership Presence

Leadership is about more than making effective strategic decisions for business outcomes. It is also about creating a positive workplace in which leaders can adapt to change and manage conflicts effectively. Leaders can build skills that can develop their presence by adopting the mindset of an improv actor. This means learning and practicing how to show up and be ready – ready to lead, to influence, and to contribute whether things go the way they are expected or not. And to have leadership presence: something that builds the trust we need to work together through good times and bad

Tensile Testing

This online course teaches about tensile testing of metals with a focus on how the testing is performed and tensile properties are measured. It includes one module followed by a quiz

Standardization in a Competitive Environment

The course introduces the value of standards and how they can be better utilized within organizations. The course also examines standards in the global marketplace, looks at the role of competition, competitiveness, and differentiation, and identifies strategic priorities related to standardization and standards, specifically related to supply chain and international trade agreements. Participants will gain an understanding of a strategic approach for the management and utilization of standards within an organization. The estimated time to completion, including practice exercises, knowledge checks and the learning assessment is two hours

Solid-State Batteries

This course focuses on the next generation electrolytes for Li-ion and Lithium metal batteries, the solid electrolytes, explaining why the shift to a solid electrolyte is necessary, which types of solid electrolytes exist, how they work and their specific features and benefits

Safety Practices in Battery Manufacturing

This course introduces essential safety aspects of battery manufacturing, testing, storage, handling, and disposal. It covers administrative and engineering controls, risks and hazards, mitigation, and safety compliance across all phases of the battery lifecycle. Participants will learn to recognize appropriate safety measures, use personal protective equipment (PPE) effectively, and identify key regulations to maintain safety standards and compliance. In addition, emphasis is given to the importance of personal responsibility for safety at all levels of the workplace and throughout the battery lifecycle

Root Cause Problem Solving: Methods and Tools Core Modules

This six module course introduces the Root Cause Problem Solving approach. It explains how using Root Cause analysis can help improve operational and financial performance by identifying root causes and implementing solutions to significant or recurring problems. This methodology is used by major automotive manufacturers to improve quality and customer satisfaction, reduce operation costs, and provide greater employee knowledge of work processes. Become familiar with the eight steps of the Root Cause Problem Solving approach, learning the key actions completed in each step and interacting with examples and scenarios that demonstrate how each step functions to solve problems and keep them from reoccurring in an organization. Be supplied with tools that assist with the completion of each step to use in problem-solving efforts on-the-job

Root Cause Problem Solving - Methods and Tools

How do you solve a problem? Do you find yourself using quick and easy solutions or a structured methodology? Too often, organizations tend to seek quick solutions to a problem without adequately addressing its underlying cause. These decisions often result in solutions that don't work or aren't sustainable, often wasting time, effort, and money. To combat these issues and adopt a fresh approach, teams can use the methods and tools of root cause problem solving. By first viewing a problem as an opportunity for improvement, the team can then identify the problem's root cause or causes, and implement solutions to prevent the problem's reoccurrence. This six module course introduces the Root Cause Problem Solving approach. It explains how using Root Cause analysis can help improve operational and financial performance by identifying root causes and implementing solutions to significant or recurring problems. This methodology is used by many major automotive manufacturers to improve quality

Risk Management Throughout the Automotive Development Process Web Course RePlay

Jon Quigley discusses the importance of this course. Automotive projects continue to grow in complexity. Studies provide a glimpse into the attributes of product development projects that have a high likelihood of failure. Knowing these attributes, the approach to the project can be structured to reduce the risks. For example, the scope of the project may already place the project at risk. Understanding the risks associated with the scope enables you to either reconsider the scope or work out strategies that will eliminate or at least mitigate the risks. In addition, your approach or strategy selected to meet the project demands will have significant impact on the results. Also, distribution of talent means you have to ensure your project manager and team know what risk is and the specific risk management process for this project. This course discusses the attributes that signify a high probability of failure in product development, ways to assess the associated strategies to improve

Principles of Metallurgy

This online course teaches the basic microscopic structures present inside of metals, how these structures and metal composition influence metal strength, and how these structures can be modified using common manufacturing processes to obtain specific mechanical properties. Several examples are presented to demonstrate how common alloying and manufacturing methods are used to modify the microscopic structures and properties of metals. It includes twelve modules that are five to 25 minutes in length, followed by a quiz

Principles of ISO 9001, ISO/TS 16949, and AS9100

Understanding the purpose and intended use of standards, directives and requirements sets the foundation for developing a functional management system. This 35-minute, online short course is intended to present ISO 9001, ISO/TS 16949, and SAE AS9100 as purpose driven management systems that are necessary for companies to survive in our fast-moving economy. This eLearning course provides those in the automotive and aerospace industries with a high-level overview of these quality management system standards. It is designed to explore the history that lead to the development of the standards. The course also highlights the need for organizations to determine the necessary competence for personnel performing work affecting product quality, provide training or take other actions to satisfy these needs, evaluate the effectiveness of the actions taken, to ensure that personnel are aware of the relevance and importance of their activities and how they contribute to the achievement of the

Sorrentino, Joseph

Power Convertors and Efficiency in Battery Applications

Introduction to Power Electronic Converters: In this course, you will learn why we need power converters. We will discuss the basic principles of power conversion and you will receive a brief overview of the various types of power converters. You will learn how to recognize different voltage, current, and power levels, as well as the AC or DC character of electrical power, through examples of common, present-day electrical applications. Power conversion and efficiency in battery systems: In this course, you will be taken into the lab to get acquainted with power conversion principles and efficiency measurements. You will learn how to match the right type of converter to various real-world battery applications, while assessing overall system performance with respect to energy efficiency. The lessons will give you the knowledge you need to be able to list the main origins of losses in battery packs and judge the impact of the charge and discharge rates on battery efficiency and effective

Polymers Bundle

This course discusses the properties and applications of thermoplastics, including an overview of the amorphous and semi-crystalline molecular regions found in thermoplastics, and describes common processing methods for thermoplastics, such as injection molding and extruding. Thermosets This course introduces participants to the key characteristics and types of thermosets as well as common processing methods. Courses listed above are available only as part of a TooliingU bundle. Custom bundles of any five or more ToolingU courses are available upon request as a Corporate Learning Solution

Pharmaceuticals FDA-cGMP Training (21CFR210-211

The FDA requires employees to be trained in the current good manufacturing practice 21CFR210-211 as they relate to the employee's functions to help assure the safety and efficacy of drug products

Overview of AS6500, Manufacturing Management Program

Poor manufacturing management can lead to cost overruns, schedule delays, and quality problems. In response, the SAE G-23 Manufacturing Management Committee developed and published AS6500, Manufacturing Management Program. The standard requires proven manufacturing management practices with the goal of delivering affordable and capable systems. It is applicable to all phases of a system acquisition life cycle and may be specified in a contract on any program with manufacturing content. This eLearning course addresses AS6500, why the standard was created, and how it relates to other SAE standards. It explains AS6500's detailed requirements, lists the benefits of its adoption, and provides instructions on how to implement the standard within your organization. AS6500 is applicable across the mobility industry and is gaining momentum in the aerospace industry with suppliers interested in upgrading and improving processes and procedures

Out-Innovate the Competition

Well-intentioned leaders, in their attempts to boost innovation, are inadvertently destroying it. Based on Stephen Shapiro’s bestselling book, Best Practices are Stupid: Ways to Out-Innovate the Competition, this online learning experience offers counterintuitive yet proven strategies for boosting innovation and making it a repeatable, sustainable, and profitable process. He teaches that innovation isn't just about generating occasional new ideas; it's about staying consistently one step ahead of the competition. Shapiro shows that non-stop innovation is attainable and vital to building high-performing teams, improving financial outcomes, and staying competitive with peer organizations. Using self-assessment, the goal is to challenge participants to think differently about how participants approach innovation

Shapiro, Stephen

Nonferrous Metals Bundle

Nonferrous materials are malleable, are non-magnetic, and have no iron content which gives them higher resistance to rust and corrosion. The following five eLearning courses are included in the Nonferrous Metals bundle. Each course is approximately one-hour in duration. See Topics/Outline for additional details. Introduction to Physical Properties This course provides an an overview of manufacturing materials and their physical properties, including thermal, electrical, and magnetic properties and introduces volumetric characteristics, such as mass, weight, and density. Introduction to Mechanical Properties This course provides a thorough introduction to key mechanical properties, such as tensile strength, hardness, ductility, and impact resistance and discusses how shear, compression, and tensile stress impact a material's properties. Introduction to Metals This course provides an overview of popular ferrous and nonferrous metals and their properties and introduces the three types of

Demo for Nissan

Battery Storage: Business Models, Market and Regulation This course empowers to expertly assess the challenges, the main drivers and the business opportunities of a changing energy system at different levels of the market. Participants will get a perspective on policy and regulation frameworks as a crucial part of any investment decision and strategy, and will discover real business examples from leading companies that are ground-breaking in their sector. Battery Management, Connection and Control This course will allow participants to dive deep into power conversion systems that connect storage systems to smart grids and consumers, learning how to choose the right type of converter while assessing overall system performance with respect to energy efficiency. It also introduces battery management systems and the critical parameters that we can control, the use of battery testing and operation simulation in order to predict real-world in-service behavior. Electrodes to Cells This course

Nickel Metal Hydride (NiMH) Hybrid Battery Systems

This course from SAE International training partner, FutureTech*, is a MUST for everyone servicing hybrid vehicles. Nickel metal hydride (NiMH) battery systems continue primary battery technology in hybrid vehicles and have been since the 2000 model year. If a technical professional doesn't know the fundamentals of NiMH operation it is impossible for them to perform a solid diagnosis or repair. This course will concentrate on the NiMH technology, how it performs as it ages, how it can effect vehicle performance and fuel economy, and how to test it by using a scan tool. NiMH battery systems continue to be used in Hybrid Electric Vehicle (HEV) applications and provide an excellent foundation in high voltage battery pack systems. This course will include NiMH battery cell operation, cell/module failure modes, diagnostic testing methods, battery hardware components, battery stress testing techniques, and how some of these areas differ from Lithium systems. At the conclusion of this five

New Mechanical Shifting Devices in Automotive Transmissions Web Seminar RePlay

PD331711ON07/13/2017

The Controllable Mechanical DiodeTM (CMD) is a new technology that improves fuel economy, mass and packaging in modern automatic transmissions. In this 40-minute course, participants will gain an understanding of the base construction, function and value of the new Controllable Mechanical DiodeTM innovation. Advantages of its use in new automatic transmissions will be explained along with examples of the CMD’s alignment to electrified transmissions.By participating in this course, you'll be able to: Recognize a One Way Clutch (OWC) and state its basic function in Automatic Transmissions Explain the fundamental construction of a Controllable Mechanical Diode (Controllable One Way Clutch) Explain the basic function of the CMD Explain the value proposition of the CMD Give examples of likely future applications of the technology

Almost 75% of all elements are metals. Metals can be classified as either ferrous or non-ferrous and generally conduct electricity and heat well. Most metals are malleable and ductile and are, in general, heavier than other elemental substances. The following six eLearning courses are included in the Materials bundle. Each course is approximately one-hour in duration. See topics/outline for additional details. Introduction to Metals, Ferrous Metals, Nonferrous Metals, Classification of Steel, Essentials of Heat Treatment of Steel Exotic Alloys

Metallurgy of Steel: Principles

Getting the strength and hardness you need in your steel requires knowledge of the effects of alloy composition and heat treating on steel properties. With knowledge of steel metallurgy you’ll be better able to: Select the most appropriate alloy and heat treating process for your application Evaluate suppliers Develop manufacturing processes Solve quality problems A good understanding of what can be done to modify the properties of steel is critical for being more productive and profitable

Metallurgy of Steel Through Hardening

This online course teaches about the metallurgy of the following steel through hardening processes: quench and temper, martempering, and austempering. Participants will learn about the effects of heat treating temperature and cooling rate on steel microstructure and properties, and the effects of the interaction between heat treating process parameters and steel composition on through hardened steel microstructure and strength. This course takes one hour to complete

Metallurgy of Steel Case Hardening

PD261333ON04/09/2013

This online course discusses common steel case hardening processes and how they are used to modify the surface layers of steels to obtain specific mechanical properties. Participants will learn about the process parameters and how they affect case composition, depth, microstructure, and properties. The course takes one hour to complete.By participating in this online course, you'll be able to: Describe the thermal cycles and significant process variables for six common case hardening processes Explain the case microstructures that result from the six common case hardening processes Describe the effects of case hardening process parameters on case depth, microstructure, and hardness of case hardened steel Explain two ways to measure case depth of carburized steel List common problems encountered with case hardening processes and how to prevent these problems

Metallurgy of Precipitation Strengthening

PD261329ON04/09/2013

This online course teaches about the microscopic changes that take place in a precipitation strengthened alloy and their effects on the properties of the alloy. The effects of the different heat treating steps (solution treatment, quench, and aging) and heat treating process parameters (solution treatment temperature and time, quench rate, and aging temperature and time) on the alloy microstructure and the effects on alloy strength are discussed. The course is divided into five modules followed by a quiz.By participating in this online course, you'll be able to: Describe the process steps for precipitation strengthening an alloy List alloys that are precipitation strengthened Explain why precipitation strengthens an alloy Describe the microstructure and property changes that occur during the precipitation strengthening heat treatment process steps List the critical process parameters for solution treatment, quenching, and aging Relate the critical process parameters to alloy

Metallurgy All-Access Bundle

PD26200904/08/2020

For products made of metal, many problems occur because people overlook metallurgy when making design, manufacturing, and supplier decisions and when working on quality problems. Created for design, quality, and manufacturing engineers, the 11 metallurgy courses in this bundle teach practical metallurgy concepts and how to apply them to real-world problems and decisions. Online Courses Principles of Metallurgy Learn the metallurgical fundamentals of how alloying, heat treatment, and cold working are used to modify metal strength. Metallurgy of Precipitation Strengthening Learn how precipitation affects metal strength and the effects of precipitation strengthening, heat treating process parameters on alloy microstructure and strength. Failure Analysis of Metals Learn the analysis techniques and steps to perform a failure analysis of metal components and joints that failed by fracturing, corrosion, or poor manufacturing quality. Metallurgy of Steel Case Hardening Learn the metallurgical

Medical Device GMP

The FDA requires employees to be trained in the current GMP as it relates to the employee's functions to help assure the safety and efficacy of medical devices

Materials to Electrodes

This course provides a deep yet simple explanation of the operational principles of a rechargeable battery. The course spotlights the importance and discusses the fundamentals of the ‘electrochemical cell’ which is the heart of any battery system independent of the storage size. A direct link is set forth between the chemical nature of the cell components and the storage properties of interest such as ‘electromotive force’ and gravimetric & volumetric capacities. Specific attention is directed towards lithium-ion batteries by presenting more details about the materials of choice for the anode/cathode together with their synthesis methods

Materials Degradation in Mechanical Design: Wear, Corrosion, Fatigue, and Their Interactions Web Course RePlay

Materials degradation from environmental conditions is a common factor that will often occur in mechanical equipment used in every type of environment. These processes can frequently materialize in unpredicted and harmful ways, especially when they interact and lead to early component damage or failure. Captured from five, two-hour sessions, this course summarizes the mechanisms that cause materials and mechanical components to degrade in service through exposure to deleterious mechanical and environmental conditions. It’s designed to develop knowledge of issues of material degradation in service and the effect on the performance and reliability in the process of mechanical design. These processes include wear, corrosion, fatigue, and their interactions. The instructor takes a practical approach and covers potential solutions, including material selection and material or design modifications that improve component life and performance in a range of harmful environments or operating

Managing Energy Data: Advanced Analytics

Introduction to Managing Energy Data: The Internet of Things (IoT) revolution (eg. the vast spread of smart meters worldwide) is generating massive amounts of energy data, drastically transforming the sector and current energy systems. This digital transformation gives rise to more intelligent ways of managing energy and brings about opportunities for energy companies to improve their business models and services. This course contains a brief introduction to the topics presented in the course, from smart meters and smart metering data to data science. Exploratory data analysis and data pre-processing: Any data science project needs to start with exploratory data analysis and data preprocessing. These are key steps to ensure the required quality of data in order to develop a valid model data science model. Preparing the data to develop a data science model can take up to 80% of the efforts of the whole data science process and managing these steps is key to guarantee the accomplishment

Managing Cybersecurity Risks Using ISO/SAE 21434

Applying the new ISO/SAE 21434 Standard? This introductory course outlines the methods specified to assess cybersecurity risk to a road vehicle product in the context of ISO/SAE 21434. This risk-based methodology is a modular component of additional topics in the standard and a necessary concept to comprehend. Managing Cybersecurity Risks Using ISO/SAE 21434 explains the methods and logic behind the standard and focuses on risk assessment as a basic principle that must be applied in all other areas of 21434. The course introduces risk terminology and provides a step-by-step method to collect information on a product to assess the risk of harm to a product’s stakeholders through cyber-capabilities. It also outlines the Threat Agent Risk Assessment (TARA) tool and describes methods for implementing a TARA to report risk when making decisions detailed in other aspects of ISO/SAE 21434. *Please note, this course does not replace the need to become familiar with the ISO/SAE 21434 standard

Managing Cybersecurity Risks Using ISO/SAE 21434

Applying the new ISO/SAE 21434 Standard? This introductory course outlines the methods specified to assess cybersecurity risk to a road vehicle product in the context of ISO/SAE 21434. This risk-based methodology is a modular component of additional topics in the standard and a necessary concept to comprehend. Managing Cybersecurity Risks Using ISO/SAE 21434 explains the methods and logic behind the standard and focuses on risk assessment as a basic principle that must be applied in all other areas of 21434. The course introduces risk terminology and provides a step-by-step method to collect information on a product to assess the risk of harm to a product’s stakeholders through cyber-capabilities. It also outlines the Threat Agent Risk Assessment (TARA) tool and describes methods for implementing a TARA to report risk when making decisions detailed in other aspects of ISO/SAE 21434. *Please note, this course does not replace the need to become familiar with the ISO/SAE 21434 standard

Ward, David, Mazzara, Bill

Lithium Ion Family Battery Systems

The lithium Ion family of technologies are the primary technology for plug-in and electric vehicles but, it is also being found in hybrid products. Each family can have a different discharging voltage characteristic which effects vehicle and Scan Tool diagnostics. This five-part series will provide the necessary information on all of the lithium technologies, cell balancing systems, failure modes, diagnostics, and how these battery packs can be repaired instead of replaced. At the conclusion of this course from SAE training partner FutureTech*, participants will will be able to identify the various lithium formats, aspects cell aging, building concepts, and understand how to use scan tool PIDs to help analyze, diagnose and repair the battery pack. GM, Honda, Hyundai, Nissan, Tesla, Toyota electric and hybrid vehicle products are featured

Introduction to the Automotive Ecosystem

Corporations today are on-boarding new employees critical to their mission in supporting various industries. The ramp up of these individuals is necessary to quickly contribute to the core expertise of the business. The challenge to corporations is to introduce these individuals into a far more complex world, both external and internal to the enterprise. The purpose of this course is to provide an overview of the automotive industry "Ecosystem," describing its global dimension, impact on society, business dynamics, organizational structure, future trends, and the importance of the technical staff inside automotive companies. Recognizing the breadth of this industry, the course endeavors to provide the participant with a broad understanding of the workings of an automotive enterprise. It is designed to enable new employees to perform their job functions more successfully by knowing how their responsibilities fit into, contribute to, influence, and are influenced by all the elements in

Introduction to Weibull Solution Methods

Weibull Analysis is the starting point for solving most issues related to product reliability, maintainability, supportability, quality, safety, test planning, and cost control. Weibull Analysis is popular worldwide as the best method for modeling and predicting variability and failure of designs, products, and systems. Instructor Wes Fulton will provide a solid overview of Weibull Solution Methods including an explanation of 16 additional Weibull Analysis capabilities, or Weibull Extensions. This introductory short course should be considered a prerequisite for participation in a Weibull project or for attending additional SAE training that covers advanced Weibull applications

Introduction to Materials Bundle

The following six eLearning courses are included in the Introduction to Materials bundle. Each course is approximately one-hour in duration. See Topics/Outline for additional details. Introduction to Physical Properties This course provides an an overview of manufacturing materials and their physical properties, including thermal, electrical, and magnetic properties and introduces volumetric characteristics, such as mass, weight, and density. Introduction to Mechanical Properties This course provides a thorough introduction to key mechanical properties, such as tensile strength, hardness, ductility, and impact resistance and discusses how shear, compression, and tensile stress impact a material's properties. Introduction to Metals This course provides an overview of popular ferrous and nonferrous metals and their properties and introduces the three types of metal crystal structures, how grains develop in metal, the purpose of heat treating, and how these aspects impact a material's

Introduction to Hybrid Electric Vehicle Systems

Hybrid Electric Vehicle (HEV) models currently populating the vehicle electrification landscape indicate their dominance in the market. Although electric, plug-in, and fuel cell vehicles are making inroads in the market, the HEV stands as the market leader in adoption, and manufacturers have no plans on diminishing HEV production. HEV powertrain operation is totally different from the traditional vehicle. It is essential to understand the various operating modes and how failure modes in the hybrid system affect its operation. Scan tool data, animations, and detailed graphics are used for teaching how these systems operate and how different diagnostic approaches are required. At the conclusion of this course from SAE training partner FutureTech*, participants will have a firm knowledge of hybrid system operation based on the different powertrain configurations and how scan tool data and diagnostics differ from traditional vehicles. Ford, GM, Honda, Hyundai, Lexus, Toyota hybrid electric

Introduction to Finite Element Analysis (FEA

Finite Element Analysis (FEA) is a computer-aided engineering (CAE) tool used to analyze how a design reacts under real-world conditions. Useful in structural, vibration, and thermal analysis, FEA has been widely implemented by automotive companies and is used by design engineers as a tool during the product development process. Design engineers analyze their own designs while they are still in the form of easily modifiable CAD models to allow for quick turnaround times and to ensure prompt implementation of analysis results in the design process. While FEA software is readily available, successful use of FEA as a design tool still requires an understanding of FEA basics. This introduction to FEA will expose you to key concepts in FEA and give an overview of the FEA process, including the steps needed to conduct FEA, finite element types and orders, common assumptions that lead to serious errors in results, and areas you should be concerned with when discretizing a model. This SAE

Introduction to FMEA: What, Why, When, and How

Failure Mode and Effects Analysis (FMEA) is an essential part of any product design or redesign activity. FMEA is a proactive, quantitative, qualitative, step-by-step approach for identifying and analyzing all potential points of failure in any product or service. This team-based activity can dramatically improve product performance. It can also reduce manufacturing issues at the component, system, and processing levels. This module gives a high-level overview of FMEA facts: WHAT an FMEA is, WHY they are used, WHEN an FMEA is created, WHO is on the FMEA development team, and HOW the FMEA form is completed. The history of FMEAs, standards, and team responsibilities are also discussed. All material is in conjunction with current industry standards, such as SAE J1739

Introduction to EV Infrastructure: Standards, Regulations & Safety Practices

<span class="fr-mk" style="display:none;"> </span> As a new and emerging industry, EV charging infrastructure presents a large and complex domain for engineers who have little to no experience working in this area. What are the key EV charging standards that engineers need to know? What protocols do engineers need to understand? What are the regulations and how do they differ by region? How do these standards, rules, and guidelines interoperate to ensure reliable, interoperable, safe, and secure EV charging? This course facilitates the use standards and best practices to build a foundation for how and when to use them. It will also introduce communication protocols that establish rules and guidelines for how EV Chargers (EVSE) operate and communicate. The course also includes global regulations according to geographic regions and how they impact engineering and business decisions. As this domain is complex, with many standards, regulations, and protocols governing it, this course

Fredrickson, Mark, Kreuter, Beat, Loos, Matthieu

Introduction to Design of Experiments (DOE) for Engineers

Design of Experiments (DOE) is a methodology that can be effective for general problem solving, as well as for improving or optimizing product design and manufacturing processes. Specific applications of DOE include, but are not limited to, identifying root causes to quality or production problems, identifying optimized design and process settings, achieving robust designs, and generating predictive math models that describe physical system behavior. This introductory eLearning course provides an example scenario to give learners the opportunity to discover situations that may warrant a designed experiment. As the scenario is developed, the audience learns the DOE process steps and the definition of relevant terms. The topics covered include the benefits of conducting a DOE, DOE history, and the goals of different types of DOEs. Finally, examples of several success stories are provided to demonstrate the broad range of situations that have benefited from experimentation

Introduction to Design Review Based on Failure Modes (DRBFM) Web Course RePlay

This course will explain all phases of the DRBFM methodology and provide details on how to accomplish the specific steps. With the Design Review Based on Failure Modes (DRBFM) and Design Review Based on Test Results (DRBTR) Process Guidebook that is bundled with the course, the instructor will provide specific information on each step. Formats, examples, notes and homework slides will be used to illustrate the defined steps of the new SAE J2886 DRBFM Recommended Practice. Similarities in content between DRBFM and FMEA will be discussed, however the focus will be on conducting DRBFM methodology. This DRBFM course will provide roles and responsibilities of management, design engineers, manufacturing engineers, facilitators and technical experts. Those interested in DRBFM will benefit from understanding the rationale behind this methodology and learn to guide teams through the paradigm shifts and mind set that are needed

Haughey, William

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