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This specification covers a corrosion-resistant steel in the form of investment castings homogenized and solution and precipitation heat treated to 180 ksi (1241 MPa) tensile strength.
AMS F Corrosion and Heat Resistant Alloys Committee
Special vehicles such as off-road vehicles and planetary rovers frequently operate on complex, unpaved road surfaces with varying mechanical parameters. Inaccurate estimation of these parameters can cause subsidence or rollover. Existing methods either lack proactive perception or high precision. This article proposes a fusion framework integrating a visual classifier and a dynamics observer for stable, accurate estimation of road surface parameters. The visual classifier uses an adaptive segmentation system for unpaved roads, leveraging a large-scale vision model and a lightweight network to classify upcoming road surfaces. The dynamics observer employs an online wheel-–ground interaction model using stress approximation, integrating strong tracking theory into an unscented Kalman filter for real-time parameter estimation. The fusion framework performs integration of the classifier and observer outputs at data, feature, and decision levels. An adaptive fading factor and recursive
Zhang, ChenhaoXia, GuangZhang, YangZhou, DayangShi, Qin
With increasing demand for improving the vehicle Ride and Handling (R&H) performance, the synergy between vehicle subsystems such as suspension, chassis, brakes & tyres play a major role towards it. In this regard, the interaction between wheel rim width and tyre performance characteristics is a key focus area in vehicle development process. Detailed research is being conducted worldwide to understand their dynamics of interaction and based on the tested data, vehicle manufacturers make the design selection. In this context, the proposed study aims to provide a in-depth analysis of how variations in wheel rim width affect key tyre performance parameters such as lateral force characteristics, damping property, tyre footprint, and pinch cut resistance. Also, the subsequent influence on vehicle-level performance parameters such as R&H, braking, steering, and durability is captured. Based on these analysis, appropriate wheel rim size selection is done which is most optimal for the project
Singh, Ram KrishnanPaua, KetanSundaramoorthy, RagasruobanLenka, Visweswaraahire, ManojAdiga, Ganesh N
Automotive displays have become an essential part of modern vehicles, not just for aesthetics but also for improving safety and user interaction. As cars get smarter, the industry is leaning heavily into advanced display technologies to provide drivers and passengers with clearer, more responsive visuals. Technologies like Active Matrix LCDs (AMLCDs) and AMOLEDs are now common in dashboards, infotainment systems, digital clusters, and even head-up displays. These display types are popular because they offer great brightness, vibrant color, and wide viewing angles — all of which are important in a car, where lighting conditions can change constantly. But to make these displays work effectively, a solid backplane is critical. That’s where technologies like amorphous silicon (a-Si) and low-temperature polysilicon (LTPS) come in. Among these, LTPS has gained popularity due to its ability to support high-resolution, high-refresh-rate screens, thanks to its higher carrier mobility. Still
Sinha Roy, DebarghyaDuggal, AnanyaSingh, Ujjwal Kumar
The invention tackles the main drawback of traditional electric vehicle charge ports which use Vehicle Control Unit (VCU) communication intensively and tend to have separate actuators to fulfill the locking function and requirements. These existing systems do not only limit autonomous operation of the charging lid in ignition-off condition but they also add mechanical complexity and packaging space, as well. To overcome these limitations, this research work introduces a Smart Charge Port Housing (CPH), which combines a rotary actuator with an onboard microcontroller and single shaft self-locking device, which allows intelligent and autonomous control of the flaps without relying on vehicle wide control networks. The actuator can remember the last position that the charging lid was in so it can be operated even while the VCU is in the inactive state. The integrated self-locking functionality is achieved by using a specially designed hinge shaft that allows a certain free play for
Mohunta, SanjayKhadake, Sagar
Nowadays, digital instrument clusters and modern infotainment systems are crucial parts of cars that improve the user experience and offer vital information. It is essential to guarantee the quality and dependability of these systems, particularly in light of safety regulations such as ISO 26262. Nevertheless, current testing approaches frequently depend on manual labor, which is laborious, prone to mistakes, and challenging to scale, particularly in agile development settings. This study presents a two-phase framework that uses machine learning (ML), computer vision (CV), and image processing techniques to automate the testing of infotainment and digital cluster systems. The NVIDIA Jetson Orin Nano Developer Kit and high-resolution cameras are used in Phase 1's open loop testing setup to record visual data from infotainment and instrument cluster displays. Without requiring input from the system being tested, this phase concentrates on both static and dynamic user interface analysis
Lad, Rakesh PramodMehrotra, SoumyaMishra, Arvind
Original Equipment Manufacturers (OEM’s) are focusing on the fuel economy of passenger cars to meet the next generation emission norms. Few techniques such as downsizing engines, raising lubricant temperature, reducing combustion time and regulating the start-stop system of engines are various efforts being considered by Automobile OEMs to attain fuel efficiency along with next generation emission norms. On the other hand, lubricants used for such engines are also to be modified accordingly to meet more fuel efficiency. Lowering viscosity along with addition of friction modifiers for normalizing frictional losses is widely practiced as the most economical techniques. To achieve this lubricant formulator and additive manufacturers have moved towards modern base oils and advanced additive technologies. This study is done to understand key parameters which reduce friction and increase fuel economy using same viscosity grade oils. In the current study, we have formulated different low
Vabbina, Shiv KumarKatta, LakshmiJoshi, RatnadeepChaudhary, RameshwarSeth, SaritaBhardwaj, AnilArora, Ajay Kumar
In last two decades, Farm customer expectation on cabin comfort has been increased multifold. To provide the best-in-class customer experience in terms of comfort without adding cost and weight is bigger challenge for all NVH Engineers. It is evident from literature survey that cabin tractors with better comfort is well accepted by customers in US and European Market. Apart from engine excitation, customer has become more sensitive to customer-actuated-accessory noises due to overall reduction in cabin noise in last 2 decades. This paper presents the study conducted on HVAC blower noise in 30HP cabin tractor. Tactile vibrations and cabin noise is not acceptable when AC is switched on due to low frequency modulating nature in frequency range of ~65Hz and 130Hz. The investigation is carried out systematically considering each component of Source-Path-Receiver model. HVAC blower unit as source is diagnosed in detail to understand root cause. Strong dominance of first order of blower been
K, SomasundaramChavan, Amit
Any agricultural operation (such as cultivation, rotavation, ploughing, and harrowing) includes both productive and non-productive activities (like transportation, stops, and idling) in the field. Non-productive work can mislead the actual load profile, fuel consumption, and emissions. In this project, a machine learning-based methodology has been developed to differentiate between effective operations and non-productive activities, utilizing data collected in the field from data loggers installed on the machinery. Measurements were conducted on various machines across the country in all major applications to minimize the influence of any individual sample deviation and to account for variability in customer operating practices. Few critical parameters such as Engine Speed, Exhaust Gas Temperature, Actual Engine Percentage Torque, GPS Speed etc.) were selected after screening and analyzing more than 100 CAN and GPS parameters. The critical parameters were subsequently integrated with
Maharana, Devi prasadGangsar, Purushottamgokhale, VarunPandey, Anand Kumar
This paper elucidates the implementation of software-controlled synchronous rectification and dead time configuration for bi-directional controlled DC motors. These motors are extensively utilized in applications such as robotics and automotive systems to prolong their operational lifespan. Synchronous rectification mitigates large current spikes in the H-bridge, reducing conduction losses and improving efficiency [1]. Dead time configuration prevents shoot-through conditions, enhancing motor efficiency and longevity. Experimental results demonstrate significant improvements in motor performance, including reduced thermal stress, decreased power consumption, and increased reliability [2]. The reduction in power consumption helps to minimize thermal stress, thereby enhancing the overall efficiency and longevity of the motor.
Patil, VinodKulkarni, MalharSoni, Asheesh Kumar
In traditional commercial vehicles with leaf spring suspension and Recirculating Ball Joint (RCBT) steering systems often experience undesirable pulling due to unsymmetrical steering mechanism during braking, especially when the suspension and steering hardpoints are not properly tuned. This work analyzes the mechanisms responsible for pulling tendencies, primarily addressing brake steer and bump steer, which occur due to misalignments in the suspension and steering geometries. Brake steer occurs when braking forces create an imbalance in torque, resulting in the vehicle deviating to one side. On the other hand, bump steer refers to the unwanted changes in the wheel alignment when the suspension undergoes travel, leading to instability or unintended steering input. These two phenomena, if not controlled, can result in undesirable vehicle handling, especially under heavy braking conditions. This work focuses on evaluating these mechanisms and suggests strategies for minimizing their
Pandhare, Vinay RamakantM, Anantha PadmnabhanNizampatnam, BalaramakrishnaLondhe, AbhijitDoundkar, Vikas
This paper delivers a forward-looking data-driven assessment of the transformative innovation in electric vehicle motor systems with targeting breakthroughs in the power density, energy efficiency, thermal robustness, manufacturability & better intelligent control. A rigorous Multi Criteria Decision Making (MCDM) framework is done to systematically evaluate and defining the rank of emerging motor technologies across eight weighted performance indicators. The findings reveal that which design strategies & material advancements offering the greatest potential for redefine propulsion performance that enabling lighter more compact & more efficient drivetrain capable of sustained high power operation. High ranking solution exhibit strong alignment with the industry's push toward scalable, low cost & rare earth-independent systems while other are identified as high risk/high reward pathway requiring targeted research to overcome critical problems. By integrating engineering performance
Jain, GauravPremlal, PPathak, RahulGore, Pandurang
The Indian automobile industry is experiencing a significant shift, propelled by environmental necessities and national climate obligations set at the CoP26 summit, aiming for a 45% decrease in CO₂ emissions by 2030 and reaching carbon neutrality by 2070 [1]. Transportation continues to be a significant source of air pollution; consequently, India is enhancing its regulatory frameworks with BS VI Stage 2 regulations, CAFE Phase III norms set for 2027, and CAFE Phase IV by 2032 [2]. Furthermore, the transition from MIDC to WLTP driving cycle is meant to increase the accuracy of the efficiency and emissions assessments [2]. To comply to these upcoming regulations, the automotive industry is moving toward producing high efficiency engines in India. A naturally aspirated (NA) 1.5L, 4-cylinder inline gasoline engine was selected from Indian market for this study. Maximum Brake Thermal Efficiency (BTE) of this engine is around 37%. Assessment of new technologies were performed by
Garg, ShivamFischer, MarcusEmran, AshrafJagodzinski, BartoschFranzke, Bjoern
Cylinder Deactivation technology is explored as an effective mechanism for enhancing the fuel economy and reducing emissions in internal combustion engines. The current exercise focuses upon the feasibility of Cylinder Deactivation technology in a 3-cylinder, 3.3-liter naturally aspirated, water-cooled diesel engine from the off-highway tractor application. A meticulous 1D thermodynamic simulation with individual cylinders deactivated one by one, has proved that deactivating the second cylinder yields the most favorable fuel economy, emissions and engine balancing, particularly at the loads lower than 54% and across all engine speeds. Upon deactivating the cylinders at Top Dead Centre (TDC) and Bottom Dead Centre (BDC), it has been concluded that the most effective deactivation point occurs at TDC, where the minimum air mass is trapped inside the cylinder. This results in a reduction of pumping and friction losses by maximum 34% and an increase in brake thermal efficiency by maximum 26
Choudhary, VasuSaini, SanjayMukherjee, NaliniNene, Devendra
Leakage of oil through breathers can be a serious concern in electric vehicle (EV) gearbox or transaxle units, especially due to the complexities presented by the small housing space and rotational components, which are running at relatively high speeds compared to conventional transmission units. Predicting the oil leakage from the transmission unit is another concern. Traditional methods are mostly centered on developing individual breather compartments, resulting in excess material usage, additional weight, and increased cost of manufacturing. To eliminate oil leakage through the air breather, the oil channelization technique used involves integrated oil deflection baffles, low-friction return channels, an oil accumulation cavity with cover, and strategically optimized airflow paths/vents. This design provides a number of benefits, such as increased gearbox reliability, minimized risk of component failure, and reduced maintenance needs, with all of these and a compact, cost
Ekshinge, Mahesh ShivajiAgrawal, DeveshPandey, Ankit KumarBhandari, Kiran Kamlakar
This study develops a one-dimensional (1D) model to enhance transmission efficiency by evaluating power losses within a transmission system. The model simulates power flow and identifies losses at various stages such as gear mesh, bearing, churning, and windage losses. Using ISO/TR 14179, which provides a method for calculating the thermal transmittable power of gear drives with an analytical heat balance model, the 1D model ensures accurate thermal capacity evaluation under standard conditions. A key advantage of this 1D model is its efficiency in saving time compared to more complex 3D modelling, making it particularly useful during the conceptual stage of transmission system development. This allows engineers to quickly assess and optimize transmission efficiency before committing to more detailed and time-consuming 3D simulations. To validate the model, experimental tests were conducted at various motor speeds (RPM) and torque values, using high-precision sensors and dynamometers
Bandi, Nagendra ReddyKolla, KalyanP, SelvandranPulugundla, Krishna ChaitanyaM A, Naveen Kumar
The rapid evolution of electric vehicles (EVs) has amplified the demand for highly integrated, efficient, and intelligent powertrain architectures. In the current automotive landscape, EV powertrain systems are often composed of discrete ECUs such as the OBC, MCU, DC-DC Converter, PDU, and VCU, each operating in isolation. This fragmented approach adds wiring harness complexity, control latency, system inefficiency, and inflates costs making it harder for OEMs to scale operations, lower expenses, and accelerate time-to-market. The technical gap lies in the absence of a centralized intelligence capable of seamlessly managing and synchronizing the five key powertrain aggregates: OBC, MCU, DC-DC, PDU, and VCU under a unified software and hardware platform. This fragmentation leads to redundancy in computation, increased BOM cost, and challenges in system diagnostics, leading to sub-optimal vehicle performance. This paper addresses the core issue of fragmented control architectures in EV
Kumar, MayankDeosarkar, PankajInamdar, SumerTayade, Nikhil
In today’s fast paced and competitive automotive market, meeting the customer’s expectation is the key to any OEM. This has led to development of downsized high performance engines with refinement as an important deliverable. However developing such high output engines do come with challenges of refinement, especially higher torsional vibrations leading to transmission noise issues. Hence, it becomes important to isolate the transmission system from these high torsional vibration input. To address this, one of the most common method is to adopt Dual Mass flywheel (DMF) as this component dampens torsional vibrations and isolates the transmission unit from the same. While Dual Mass Flywheel assemblies do great job in protecting the transmission units by not allowing the oscillations to pass through them, they do have their own natural resonance frequency band close to the engine idle (low) engine speeds, which must be avoided for a continuous operation otherwise it may lead to Dual Mass
Raiker, Rajanviswanatha, Hosur CJadhav, AashishJain, OjaseJadhav, Marisha
With rapid advancements in Autonomous Driving (AD) & Advanced Driver Assistance Systems (ADAS), numerous sensors are integrated in vehicles to achieve higher and reliable level of autonomy. Due to the growing number of sensors and its fusion creates complex architecture which causes challenges in calibration, cost, and system reliability. Considering the need for further ADAS advancements and addressing the challenges, this paper evaluates a novel solution called One Radar - a single radar system with a wide field of view enabled by advanced antenna design. Placing the single radar at the rear of the vehicle eliminates the need for corner radars and ultrasonic sensors used for parking assistance. With rigorous real-world testing in different urban and low-speed scenarios, the single radar solution showed comparable accuracy in object detection with warning and parking assistance to the conventional combination of corner radars and ultrasonic sensors. The simple single sensor-based
Anandan, RamSharma, Akash
Traditionally, occupant safety research has centered on passive safety systems such as seatbelts, airbags, and energy-absorbing vehicle structures, all designed under the assumption of a nominal occupant posture at the moment of impact. However, with increasing deployment of active safety technologies such as Forward Collision Warning (FCW) and Autonomous Emergency Braking (AEB), vehicle occupants are exposed to pre-crash decelerations that alter their seated position before the crash. Although AEB mitigates the crash severity, the induced occupant movement leads to out-of-position behavior (OOP), compromising the available survival space phase and effectiveness of passive restraint systems during the crash. Despite these evolving real-world conditions, global regulatory bodies and NCAP programs continue to evaluate pre-crash and crash phases independently, with limited integration. Moreover, traditional Anthropomorphic Test Devices (ATDs) such as Hybrid III dummies, although highly
Pendurthi, Chaitanya SagarTHANIGAIVEL RAJA, TKondala, HareeshSudarshan, B.SudarshanNehe, VaibhavRao, Guruprakash
This paper investigates the current state of road safety for female occupants in India, with a particular focus on road accident statistics and the gaps in safety regulations. According to the Road Accident in India 2022 report by the Ministry of Road Transport and Highways (MoRTH), female occupants constitute 16% of passenger car fatalities. Using a extensive dataset of 596 passenger car accidents involving at least one female occupant from the Road Accident Sampling System – India (RASSI), this study evalu the severity and patterns of injuries sustained by female drivers and passengers. The analysis identifies critical shortcomings in existing safety measures, particularly in addressing anatomical differences and male-centric safety designs. Gender-sorted injury trends reveal heightened vulnerabilities for women in crash scenarios. Current regulatory frameworks bank on crash test dummies developed on average male anthropometry, neglecting female-specific biomechanical needs in
Ayyagari, ChandrashekharG, Santhosh KumarRao, Guruprakash
This study is conducted to analyse the significance of the Bharat NCAP crash test protocol in real road crashes in India. Accident data from on-the-spot investigation (Road Accident Sampling System India) and Government of India’s, Ministry of Road Transport and Highways official road accident statistics 2023 is used together to understand the real road accidents in India. The current Bharat NCAP crash test protocol is compared against the real road accidents and the frequency of the same in discussed in this paper. A seven-step calculation method is developed to analyse real accidents together with existing crash tests by using similar crash characteristics like impact area, overlap and direction of force. This method makes the real accident comparable with the corresponding crash test by calculating the impact energy during the collision between the real accident and a collision under crash test conditions. Relevant parameters in real accidents that significantly influence the test
Moennich, JoergLich, ThomasKumaresh, Girikumar
This invention solves a significant safety issue where drivers have low visibility of the Outside Rear View Mirror (ORVM) in the case of rain, fog, dust or ice formation on the Side Door Window Glass (SDWG). Currently developed methods, such as hydrophobic finishing or films and heated window glass on the doors, provide temporary or weak results, and thus, a more successful and dependable method is demanded. In order to address this problem, we have modified the Outer Waist Seal, which includes a Glass Wiping Mechanism in it. Outer Waist Seal is a type of weather strip fixed on the bottom of the side window of a vehicle on the panel of the door. It does not allow the flow of heavy water, dust and debris into the door cavity, besides supporting the glass on the window when it is in a movement process. The stationary fixed arm of this system is coupled with a rotating arm and an attached wiper blade powered by a low-speed-high-torque motor and interfaced with the Body Control Module (BCM
Neelam, RajatChowdhury, AshokPanchal, GirishKumar, Saurav