Browse Topic: Suspension systems

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Evaluation of Static and Dynamic stiffness of rubber grommet by experimental and FEA method2025-01-0274To be published on 07/02/2025
Vibration control is most important in automotive applications and generally rubbers are used to dampen these vibrations due to their inherent nature and low-cost manufacturing methods. Now to select a rubber material shore hardness is considered in engineering applications, but to additionally control the behaviour we need to understand its static and dynamic stiffness. These values help to determine the vibration isolation obtained by these rubbers. In this paper, we will discuss methods to calculate the static and dynamic stiffness of rubber grommets using experimental methods and FEA modelling. As elastomers have non-linear material properties various material modelling techniques in FEA are used to capture multiple phenomena like creep, fatigue and dynamic conditions. Rubber compounding is used to improve the physical and chemical properties which in turn would give desirable linear characteristics. Certain guidelines and thumb rules are used in the rubber industry for different
Khamkar, Prasad Subhash, Gaikwad, Vikrant C
Technical Paper
Automation and Optimization of the Design and Development Process for a Formula Student Racing Car Suspension2025-01-0270To be published on 07/02/2025
The design and the development of modern suspension systems is a complex process covering several different engineering domains and disciplines. Among others, this includes vehicle dynamics simulations, tyre data analysis, 1D-lap time simulations, 3D CAD design and structural analysis including collision detection. Taking into account that the overall vehicle and suspension development including all these different disciplines is performed by several engineering departments, the design automation by process digitalization is a means to minimize the manual workload for this complex engineering design and development task. The paper illustrates how the generic suspension design and development procedure can be almost fully automized with the help of so-called graph-based design languages and an associated compiler and can be applied to a concrete Formula Student racing car. It is shown how the therefore necessary digital consistency of data, digital continuity of processes and digital
Borowski, Julian, Rudolph, Stephan
Technical Paper
Development of the Central Coordinated Motion Control System for Pure Electric Vehicles2025-01-0188To be published on 06/16/2025
The IM L6 is the fourth product under the IM brand, featuring both rear-motor two-wheel drive and dual-motor all-wheel drive configurations. This article introduces the Ling Xi Digital Intelligent Chassis system of the IM L6, which includes air springs, CDC (Continuous Damping Control), rear-wheel steering system, braking system, front-wheel steering system, and electric drive system. The study explores how adjusting the damping of the CDC achieves a more comfortable damping effect. Through precise control of the rear-wheel steering system, the vehicle achieves smaller turning radii, crab walk capability, optimized response in moose test conditions, and improved performance on split-friction surfaces. By coordinating the IBS (Intelligent Brake System) and VMC (Vehicle Motion Control), an exceptionally comfortable braking experience is achieved.
Zhou, Yuxing, Li, Wen
Technical Paper
Application of blocked force methodology to an electrified beam axle from a medium-duty truck in vehicle and in a dynamometer test cell2025-01-0054To be published on 05/05/2025
The recent shift in propulsion choice away from internal combustion engines has increased the relevance of sound and vibration from electric motors and gearboxes. Electrified beam axles require different metrics from conventional beam axles for noise and vibration because they have multiple sources of vibration energy, including an electric motor and sometimes multiple reduction gearsets. They also require different metrics from electric drive units because they have stiff suspension connections and lack significant isolation. Blocked force is a good candidate because it can completely characterize the vibration energy transmitted into a receiver and is especially useful because it is theoretically independent of the vehicle-side structure. While the blocked force methodology is not new, its application to beam axles is relatively unexplored in the literature. This paper demonstrates a case study of blocked force measurement of an electrified beam axle from a battery electric medium
Shaw, Matthew D, Grimmer, Michael J
Technical Paper
A Study on Luxury Captain Seat Vibration in MPV Vehicles with Semi-active Suspension2025-01-0107To be published on 05/05/2025
More and more captain-seat-like, luxury individual seats have been appeared inside MPV vehicles in order to meet various customer needs and improve market competitiveness. In the same time, customer complains about seat vibration also increase significantly. Thus, luxury captain seat vibration is becoming MPV issues facing the vehicle development engineers. Typically, luxury captain seats are much heavier due to the added mechanisms to provide functions like massage or temperature controls, etc. and thus it is not feasible to structurally improve the seat modal frequencies to meet the traditional requirements. This paper presents a systematical study on second row luxury captain seat vibration issue between 10-25 Hz with 2 MPV vehicles. An axle contribution is analyzed with a 4-poster bench test, and the test data show that the seat vibration is more sensitivity to rear axle excitation than that of front axle, and to the out-of-phase excitation than the in-phase one. The similar
Zhou, Changshui, Yu Sr, Jing, Gu, Perry, Zhang, Fan, Bu, Kunquan, Liu, Xinhua
Technical Paper
Experimental Characterization of a Steel Spring Mount using Virtual Point Transformation2025-01-0046To be published on 05/05/2025
The application of virtual point transformation for determining the transfer dynamic stiffness of a helical coil spring is demonstrated in this experimental study. Rigid fixtures are attached to both ends of the spring, and frequency response functions are measured using impact hammer excitations. These frequency response functions are transformed into virtual points, analogous to a node in finite element analysis, with six degrees of freedom. The six degrees of freedom transfer dynamic stiffness is then extracted using the inverse substructuring method, which eliminates the need to account for fixture dynamics. The results are validated by a direct measurement approach. Additionally, the study investigates the effect of liquid applied sprayed damping coatings on the spring's transfer dynamic stiffness, revealing that the coating significantly reduces vibration amplitudes at the surge frequencies. This suggest that the springs effective damping properties are enhanced.
Neihguk, David, Herrin, D. W., de Klerk, Dennis
Technical Paper
The accelerated roughness noise optimization of one PHEV vehicle2025-01-0087To be published on 05/05/2025
To optimize the ’kalakala’ noise that produced by the plug hybrid electric vehicle when accelerating with a small throttle while in the charging state. A LMS device was used to acquire the noise of the driver's outer ear . Through filtering and playback analysis, it was confirmed that the noise is mainly contains the frequency bands of 250-350Hz, 350-500Hz, and 500-700Hz. The three frequency bands of the noise were used as carriers for Hilbert transform, and their envelopes were obtained for Fourier transform analysis. It was found that the modulation order of the noise is 0.5 times that of the engine ignition order, and the modulation frequency is 20-30Hz, which let the customer hears like roughness. Regarding the spectral characteristics of this noise, firstly, at the excitation source, the impact of reducing engine combustion excitation on this noise is explored. At the same time, selected a reasonable moment of inertia and frequency of the pulley torsional damper, to decrease the
Shouhui, Huang, Zhongxun, Hu, Zhao, Yun, Shanyin, Ren, Ruifeng, Dong, Teng, Charlie, Changshui, Zhou, Xu, Ling
Technical Paper
Application of AI/ML in Hydrobush Tuning to Enhance Overall Value Proposition2025-01-0132To be published on 05/05/2025
In this intense market of the automotive industry, optimization of vehicle components for superior performance and customer satisfaction is paramount. Hydrobushes play an integral role in achieving this within vehicle suspension systems by absorbing vibrations and improving ride comfort. The methods traditionally used for tuning these components are not only time-consuming but also heavily reliant on extensive empirical testing. This paper explores the ever-growing field of artificial intelligence (AI) and machine learning (ML) in the hydrobush tuning process. Leveraging AI/ML algorithms such as random forest, artificial neural network, and logistic regression to analyse vast datasets, identify patterns, and predict optimal configurations more efficiently than conventional methods. The stated approach accelerates the tuning process while also enhancing the precision of the outcomes, leading to superior ride quality and durability. Thus, the integration of AI/ML techniques in hydrobush
Hazra, Sandip, Khan, Arkadip Amitava
Technical Paper
Experimental Investigation on Genetic Algorithm optimized Proportional Integral Derivative Based Active Suspension System2025-01-0014To be published on 05/05/2025
In this work, Genetic Algorithm (GA) optimized Proportional Integral Derivative (PID) controller is employed. The PID gain values are optimally tuned based on the objective function formulated using the Integral Time Absolute Error (ITAE) criteria of various suspension measures like vehicle body displacement, suspension and tire deflections. The proposed GAPID controller is experimentally validated through the 3-DOF quarter-car test rig model. The fabricated model with passive suspension system (PASS) and active suspension system (ACSS) provided with an electrical actuator as base excitation is pictured. The schematic representation of the fabricated test set-up with and without ACSS is also illustrated. Further, simulation and experimental response of the fabricated model with and without ACSS are compared. It is identified that the proposed GAPID controller attenuates the sprung mass acceleration by about 41.64 % and 29.13 % compared with PASS for the theoretical as well as
A, Arivazhagan, Kandavel, Arunachalam
Technical Paper
Road Noise Analysis Using Component TPA and FBS with Vehicle Component Modifications2025-01-0055To be published on 05/05/2025
Road noise caused by road excitation is a critical factor for vehicle NVH (Noise, Vibration, and Harshness) performance. However, assessing the individual contribution of components, particularly bushings, to NVH performance is generally challenging, as automobiles are composed of numerous interconnected parts. This study describes the application of Component Transfer Path Analysis (CTPA) on a full vehicle to provide insights into improving NVH performance. With the aid of Virtual Point Transformation (VPT), blocked forces are determined at the wheel hubs; afterward, a TPA is carried out. As blocked forces at the wheel hub are independent of the vehicle dynamics, these forces can be used in simulations of modified vehicle components. These results allow for the estimation of vehicle road noise. To simulate changes in vehicle components, including wheel/tire and mount bushings, Frequency-Based Substructuring (FBS) is used to modify the vehicle setup in a simulation model. In this
Kim, Jungu, Reichart, Ron, de Klerk, Dennis, Schütler, Willem, Malic, Mario, Kim, Hyeongjun, Kim, Uije
Technical Paper
Analysis of Subharmonic Torsional Resonance in Powertrains with Two-Stage Spring Isolators2025-01-0096To be published on 05/05/2025
A vehicle powertrain system with a two-stage spring isolator separating a combustion engine from a transmission can exhibit significant nonlinear dynamics if the input torques cause the spring to continuously alternate between its first-stage and second-stage stiffnesses. In particular, this nonlinearity can result in subharmonic resonance of the system’s natural frequencies at half the frequency of the engine’s primary excitation order. A 1D torsional vibration model was prepared using Siemens’s Simcenter Amesim software to study these nonlinear vibrations. First, a correlated vehicle-level model was developed to replicate a half-order torsional resonance that was measured in a test of a research vehicle. Then, simplified theoretical models were used to study and demonstrate the sensitivity of this kind of subharmonic resonant response to changes in mean input torque level, amplitude of input torque oscillation, first-stage capacity of the spring isolator, and other factors.
Villiger, Jacob
Technical Paper
Effects on Motorcycle Response Data Using Wheel Force Transducers2025-01-0094To be published on 05/05/2025
Wheel force transducers (WFT) are precise and accurate measurement devices that seamlessly integrate into any vehicle. They can be applied in numerous vehicle applications for both on-road and in laboratory settings. The instrumentation requires replacing an original equipment manufacturer (OEM) wheel with a custom WFT system which is specific to the wheel hub design. An ideal design will minimally impact a vehicle's dynamics, but the vehicle system is inherently modified from the mass of the measurement device. Research and technical documentation have been published which provide conclusions explaining reduction in the unsprung mass reduces dynamic wheel load. However, there doesn’t appear to be clear compensation techniques for how a modified unsprung mass can be related to the original system, thus allowing the WFT signals to be more accurate to the OEM wheel forces. An experimental study was performed on a prototype motorcycle to better understand these differences. An
Frisco, Jacob, Larsen, William, Rhudy, Scott, Oosting, Nicholas, Laurent, Matthew
Technical Paper
Fatigue Analysis of Motorcycle Rear Swing Arm on Different Road Surfaces2024-32-004604/18/2025
The rear swing arm, a crucial motorcycle component, connects the frame and wheel, absorbing the vehicle’s load and various road impacts. Over time, these forces can damage the swing arm, highlighting the need for robust design to ensure safety. Identifying potential vulnerabilities through simulation reduces the risk of failure during the design phase. This study performs a detailed fatigue analysis of the swing arm across different road conditions. Data for this research were collected from real-vehicle experiments and simulation analyses, ensuring accuracy by comparing against actual performance. Following CNS 15819-5 standards, road surfaces such as poorly maintained, bumpy, and uneven roads were tested. Using Motion View, a comprehensive multi-body dynamic model was created for thorough fatigue analysis. The results identified the most stress-prone areas on the swing arm, with maximum stress recorded at 109.6N on poorly maintained roads, 218.3N on bumpy surfaces, and 104.8N on
Chiou, Yi-Hau, Hwang, Hsiu-Ying, Huang, Liang-Yu
Technical Paper
Necessity of Body Torsional Rigidity of Personal Mobility Vehicles (PMVs) with an Inward Tilting Mechanism2024-32-001304/18/2025
In traditional four-wheeled automobiles, the imbalance between the roll moment, which is the product of the centrifugal force during a turn acting on the center of gravity and the height of the center of gravity, and roll stiffness, which is the product of the left-right difference in tire vertical load and the tread width and commonly used among automotive suspension engineers, of the front and rear sections necessitates body torsional rigidity. However, there is a lack of specific cases and guidelines for constructing the body structure of three-wheeled PMVs (Personal Mobility Vehicles) with a tilting mechanism from the perspective of vehicle dynamics characteristics. In this paper, the basic considerations related to the dynamics of such three-wheeled PMVs are investigated. We use the term “torsional rigidity” to refer to the stiffness as the torsional deformation of the body itself, and the term “roll stiffness” to refer to the moment that counteracts the roll moment during a turn
Haraguchi, Tetsunori, Kaneko, Tetsuya
Technical Paper
T.R.I.C.K. 2.0: Enhanced Vehicle Dynamics Analysis and Estimation Harnessing Advanced Vehicle Sensors10-09-03-002504/09/2025
Automotive signal processing is dealt with in several contributions that propose various techniques to make the most out of the available data, typically for enhancing safety, comfort, or performance. Specifically, the accurate estimation of tire–road interaction forces is of high interest in the automotive world. A few years ago the T.R.I.C.K. tool was developed, featuring a vehicle model processing experimental data, collected through various vehicle sensors, to compute several relevant virtual telemetry channels, including interaction forces and slip indices. Following years of further development in collaboration with motorsport companies, this article presents T.R.I.C.K. 2.0, a thoroughly renewed version of the tool. Besides a number of important improvements of the original tool, including, e.g., the effect of the limited slip differential, T.R.I.C.K. 2.0 features the ability to exploit advanced sensors typically used in motorsport, including laser sensors, potentiometers, and
Napolitano Dell’Annunziata, Guido, Farroni, Flavio, Timpone, Francesco, Lenzo, Basilio
Journal Article
Dynamics Modeling and Lateral Stability of Tank Transport Vehicles2025-01-807504/01/2025
In this paper, the equivalent elliptic gauge pendulum model of liquid sloshing in tank is established, the pendulum dynamic equation of tank in non-inertial frame of reference is derived, and the dynamics model of tank transporter is constructed by force analysis of the whole vehicle. A liquid tank car model was built in TruckSim to study its dynamic response characteristics. Aiming at the problem that the coupling effect between liquid sloshiness in tank and tank car can easily affect the rolling stability of vehicle, the roll dynamics model of tank heavy vehicle is established based on the parameterized equivalent elliptic gauge single pendulum model, and the influence of different lateral acceleration and suspension system on the roll stability is studied. The results show that the coupling effect between the motion state of the tank car and the liquid slosh lengthens the oscillation period of the liquid slosh in the tank, and the amplitude of the load transfer rate of the tank car
Yukang, Guo
Technical Paper
Application of Machine Learning Model on Automotive Subframe Design2025-01-861904/01/2025
The automotive subframe, also referred to as a cradle, is a critical chassis structure that supports the engine/electric motor, transmission system, and suspension components. The design of a subframe requires specialized expertise and a thorough evaluation of performance, vehicle integration, mass, and manufacturability. Suspension attachments on the subframe are integral, linking the subframe to the wheels via suspension links, thus demanding high performance standards. The complexity of subframe design constraints presents considerable challenges in developing optimal concepts within compressed timelines. With the automotive industry shifting towards electric vehicles, development cycles have shortened significantly, necessitating the exploration of innovative methods to accelerate the design process. Consequently, AI-driven design tools have gained traction. This study introduces a novel AI model capable of swiftly redesigning subframe concepts based on user-defined raw concepts
Yang, Jiongzhi, Sarkaria, Bikramjit, Kumaraswamy, Prashanth, Kailkere Srinivas, Praveen
Technical Paper
Fixture Stiffness Impact on Spindle Coupled Multi-Axial Input Durability Test for Front or Rear Axle with Non-isolated Subframes2025-01-825604/01/2025
The half vehicle spindle-coupled multi-axial input durability test has been broadly used in the laboratory to evaluate the fatigue performance of the vehicle chassis systems by automotive suppliers and OEMs. In the lab, the front or rear axle assembly is usually held by fixtures at the interfaces where it originally connects to the vehicle body. The fixture stiffness is vital for the laboratory test to best replicate the durability test in the field at a full vehicle level especially when the subframe of the front or rear axle is hard mounted to the vehicle body. In this work, a multi-flexible body dynamics (MFBD) model in Adams/Car was utilized to simulate a full vehicle field test over various road events (rough road, braking, steering). The wheel center loads were then used as inputs for the spindle coupled simulations of the front axle with a non-isolated subframe. Three types of fixtures including trimmed vehicle body, a rigid fixture with softer connections and a rigid fixture
Gao, Jianghua, Smith, Derek, Zhang, Xin, Yu, Xiao
Technical Paper
Artificial Intelligence Technique Applied to Semi-Active Vibration Control in Vehicle Suspension System2025-01-827004/01/2025
This study investigates the influence of magnetorheological (MR) dampers in semi-active suspension systems (SASSs) on ride comfort, vehicle stability, and overall performance. Semi-active suspension systems achieve greater flexibility and efficacy by combining MR dampers with the advantages of active and passive suspension systems. The study aims to measure the benefits of MR dampers in improving ride comfort, vehicle stability, and overall system performance. The dynamic system model meets all required performance criteria. This study demonstrates that the proposed artificial intelligence approach, including a fuzzy neural networks proportional-integral-derivative (FNN-PID) controller, significantly enhances key performance criteria when tested under various road profiles. The control performance requirements in engineering systems are evaluated in the frequency and time domains. A quarter-car model with two degrees of freedom (2 DOF) was simulated using MATLAB/Simulink to assess the
M.Faragallah, Mohamed, Metered, Hassan, Abdelghany, M.A., Essam, Mahmoud A.
Technical Paper
Improved Model and Physical Prototype of an Online Corrective Look-Ahead Road Profiling System (CLARPS) for Active Suspension Applications2025-01-879004/01/2025
Online road profiling capability is required for automotive active suspension systems to be realized in a consumer and commercial landscape. One challenge that impedes the realization of these systems is the need for the online road profiler to maintain an optimal spatial resolution of the oncoming road profile. Shifting of the road profiling sensor measurement frame of reference due to body motion experienced by the vehicle can negatively impact profiling accuracy. Prior work proposed a corrective look-ahead road profiling system (CLARPS) and demonstrated the CLARPS architecture and initial MATLAB/Simulink simulation environment. First, this work further develops the robust simulation environment. The simulation allows the look-ahead viewing angles to be optimized for the best road profile spatial resolution and facilitates a study on the impact of road profiler sensor location on the accuracy of the generated road profile. Second, this work introduces a lab-scale physical CLARPS
Morison, Dane, Mynderse, James
Technical Paper
Adaptive Sliding Mode Control for Active Hydro-Pneumatic Suspension Based on Extended State Observer2025-01-827204/01/2025
Hydro-pneumatic suspension is widely used due to its favorable nonlinear stiffness and damping characteristics. However, with the presence of parameter uncertainties and high nonlinearities in the hydro-pneumatic suspension system, the effectiveness of the controller is often suboptimal in practical applications. To mitigate the influence of these issues on the control performance, an adaptive sliding mode control method with an expanded state observer (ESO) is proposed. Firstly, a nonlinear mathematical model of hydro-pneumatic suspension, considering seal friction, is established based on the hydraulic principle and the knowledge of fluid mechanics. Secondly, the ESO is designed to estimate the total disturbance caused by the nonlinearities and uncertainties, and it is incorporated into the sliding mode control law, allowing the control law to adapt to the operating state of the suspension system in real time, which solves the effect of uncertainties and nonlinearities on the system
Niu, Changsheng, Liu, Xiaoang, Jia, Xing, Gong, Bo, Xu, Bo
Technical Paper
Dynamic Performance Optimization of Double-Isolation Rubber Mounts Based on Neural Network and Genetic Algorithm Collaboration2025-01-826604/01/2025
As a crucial connecting component between the powertrain and the chassis, the performance of rubber mounts is directly related to the NVH (Noise, Vibration, and Harshness) characteristics of electric vehicles. This paper proposes a double-isolation rubber mount, which, compared to traditional rubber mounts, incorporates an intermediate skeleton and features inner and outer layers of “cross-ribs”. The design parameters can be simplified to: skeleton diameter, skeleton thickness, main rib width, and main rib thickness. To comprehensively evaluate its performance, a finite element analysis (FEA) model of the proposed double-isolation rubber mount was first established in Abaqus, with static stiffness and dynamic performance analyzed separately. The results indicate that, compared to traditional rubber mounts with similar static stiffness, this design effectively controls dynamic stiffness in the high-frequency range. To expand the effective vibration isolation frequency range of the
Xu, Che, Kang, Yingzi, Tu, Xiaofeng, Shen, Dongming
Technical Paper
A Design of Electric Drive System for All-Wheel Drive Formula Student Racing Car to Improve Racing Performance2025-01-800504/01/2025
This paper introduces an innovative in-wheel electric drive system designed for all-wheel drive Formula Student Electric racing cars. The system utilized AMK's DD5-14-10-POW-18600-B5 model as the driving motor, with a gearbox transmission ratio of 13.2 determined through Optimum Lap simulation. A two-stage gear reducer was integrated into a unified hub-spoke assembly, which connected directly to the ten-inch carbon fiber rim. In this paper, three conventional FSEC planetary gear reducer shafting designs are introduced, and a new shafting structure is proposed. Then the four structures are compared in multiple dimensions. Subsequently, we designed the shafting of the gear group, determined the size parameters of the shafting structure and the bearing type, and completed the verification. The planetary carriers were integrated with the wheel-edge suspension columns. Meanwhile, a special floating brake disc mounting method was employed, which increased the brake disc's heat capacity by
Guo, Ruijie, Zeng, Junhao, Yang, Yuancai, Hou, Yijie, Zhu, Zhonghui, Xiong, Jiaming
Technical Paper
The Model Predictive Control of Dual-Chamber Active Air Suspension Based on Road Preview2025-01-878904/01/2025
Adverse weather conditions such as rain and snow, as well as heavy load transportation, can cause varying degrees of damage to road surfaces, and untimely road maintenance often results in potholes. Perception sensors equipped on intelligent vehicles can identify road surface conditions in advance, allowing each wheel’s suspension to actively adjust based on the road information. This paper presents an active suspension control strategy based on road preview information, utilizing a newly designed dual-chamber active air suspension system. It addresses the issue of point cloud stratification caused by vehicle body vibrations in onboard LiDAR data. The point cloud is processed through segmentation, filtering, and registration to extract real-time road roughness information, which serves as preview information for the suspension control system. The MPC algorithm is applied to actively adjust the nonlinear stiffness and damping of the suspension’s dual-chamber air springs, enhancing
Dong, Fuxin, Shen, Yanhua, Wang, Kaidi, Liu, Zuyang, Qian, Shuo
Technical Paper
Coordinated Control Strategy for Longitudinal, Lateral, and Vertical Motions of Distributed Electric Vehicles Based on Model Predictive Control2025-01-830004/01/2025
Distributed electric vehicles, equipped with independent motors at each wheel, offer significant advantages in flexibility, torque distribution, and precise dynamic control. These features contribute to notable improvements in vehicle maneuverability and stability. To further elevate the overall performance of vehicles, particularly in terms of handling, stability, and comfort, this paper introduces an coordinated control strategies for longitudinal, lateral, and vertical motion of distributed electric vehicles. Firstly, a full-vehicle dynamics model is developed, encompassing interactions between longitudinal, lateral, and vertical forces, providing a robust framework for analyzing and understanding the intricate dynamic behaviors of the vehicle under various operating conditions. Secondly, a vehicle motion controller based on Model Predictive Control is designed. This controller employs a sophisticated multi-objective optimization algorithm to manage and coordinate several critical
Jia, Jinchao, Yue, Yang, Sun, Aobo, Liu, Xiao-ang
Technical Paper
Modal Characteristics of Oil-Gas Interconnected Suspension Systems and their Influence on Vehicle Ride Quality2025-01-827104/01/2025
This study focuses on the dynamic behavior and ride quality of three different modes of oil-gas interconnected suspension systems: fully interconnected mode, left-right interconnected mode, and independent mode. A multi-body dynamics model and a hydraulic model of the oil-gas suspension were established to evaluate the system's performance under various operating conditions. The research includes simulations of pitch and roll excitations, as well as ride comfort tests on different road surfaces, such as Class B roads and gravel roads. The analysis compares the effectiveness of the modes in suppressing pitch and roll movements and their impact on overall ride comfort. Results show that the independent mode outperforms the other two in minimizing roll, while the fully interconnected mode offers better pitch control but at the cost of reduced comfort. These findings provide valuable insights for the future design and optimization of oil-gas interconnected suspension systems, especially in
Xinrui, Wang, Chen, Zixuan, Zhang, Yunqing, Wu, Jinglai
Technical Paper
Vibration Mitigation of Semi-Active Vehicle Suspension System Incorporating Magnetorheological Damper Using Hybrid Control2025-01-826904/01/2025
Magnetorheological (MR) dampers, known for their remarkable dependability and cost-effectiveness, have established themselves as prime semi-active vibration control devices in engineering systems. MR dampers are categorized as adaptive devices because their features may be readily adjusted by applying a regulated voltage signal. Their ability to offer superior performance while mitigating the drawbacks of fully active actuators underscores their practical significance. This research is to investigate some system hybrid controllers using a combination state derivative feedback and a linear-quadratic regulator for use in conjunction with the damper controller of a semi-active suspension of a Quarter vehicle model to improve ride comfort and vehicle stability. The mathematical model of 3 degrees of freedom for semi-active suspension using MR dampers will be derived and simulated using MATLAB and SIMULINK software. In order to quantify the effectiveness of the suggested control strategies
M.Faragallah, Mohamed, Metered, Hassan, Essam, Mahmoud A.
Technical Paper
An incremental coordinated control method for distributed drive electric vehicle through the anti-squat/lift/dive suspension2025-01-826704/01/2025
In this paper, an incremental coordinated control method through anti-squat/lift/dive suspension is proposed based on and suited to a distributed drive electric vehicle with front and rear dual motors. The precise relationship between the suspension reaction force and the driving force of the wheel is derived as the control model through an in-depth analysis of the wheel motion and force. Through imposing the first-order dynamics, the proposed method not only provides the longitudinal speed control of the vehicle but also suppresses the longitudinal, vertical and pitch vibration of the vehicle. Simulation results show that the suspension reaction force formula derived in this paper is more suitable for dynamic conditions, and compared with the control method based on the simplified suspension anti-squat/lift/dive control model, the proposed method using the accurate control model has superior comprehensive control performance.
Feng, Cong, Wu, Guangqiang, Yang, Yuchen
Technical Paper
Active Suspension System Optimal Control Strategy Considering Vehicle Ride Comfort and Road Maintenance Capability2025-01-827704/01/2025
The suspension system could transmit and filter the forces between the body and road surface, which affects vehicle ride comfort and road maintenance capability. Compared to traditional passive and semi-active suspension, Active Suspension Systems (ASS) could automatically adjust the suspension stiffness, damping force, and body height according to changes in the vehicle's load distribution, travelling speed, and braking action through the addition of a power source such as a linear motor. Although the existing advanced control methods could help to effectively improve the driving quality of vehicles equipped with ASS, the conflict between ride comfort and road maintenance capacity is still a difficult problem to be solved. Therefore, an Active Suspension System optimal control strategy considering vehicle ride comfort and road maintenance capability is proposed in this paper. Firstly, a quarter ASS model and a road model are respectively developed based on the system dynamics
Zhu, Bing, Zhang, Chaohui, Sun, Jihang, Wang, Shiwei, Ding, Shuwei, Li, Lun, Chen, Zhicheng
Technical Paper
Analysis of Frequency at Minimum Dynamic Stiffness for a Hydraulic Engine Mount with Floating Decoupler under High Frequency Excitation2025-01-826404/01/2025
The primary functions of mounts include providing structural support, sound insulation, and vibration damping. Dynamic stiffness and loss angle are critical metrics for evaluating their NVH (Noise, Vibration, and Harshness) performance. This paper examines a floating decoupler hydraulic mount featuring a long decoupler membrane track. A nonlinear lumped parameter model is developed to calculate the dynamic stiffness and loss angle. The model incorporates fluid flow in the lower chamber and variations in the support reaction force of the decoupler membrane under switching conditions. Parameters of the nonlinear lumped parameter model, including rubber stiffness, equivalent piston area, and volumetric compliance of the fluid chamber, were analyzed and calculated using the finite element method. The influence of different decoupler membrane track structures on the frequency corresponding to the minimum high-frequency dynamic stiffness was investigated based on the established model. The
Li, Shenghao, Zhang, Shenglan, Yu, Chao, Tu, Xiaofeng, Shangguan, Wenbin
Technical Paper
Design Optimization of Electro-Hydraulic Valve Performance Through Simulation and Experimental Methods2025-01-864204/01/2025
The main purpose of the semi-active hydraulic damper (SAHD) is for optimizing vehicle control to improve safety, comfort, and dynamics without compromising the ride or handling characteristics. The SAHD is equipped with a fast-reacting electro-hydraulic valve to achieve the real time adjustment of damping force. The electro-hydraulic valve discussed in this paper is based on a valve concept called “Pilot Control Valve (PCV)”. One of the methods for desired force characteristics is achieved by tuning the hydraulic area of the PCV. This paper describes a novel development of PCV for practical semi-active suspension system. The geometrical feature of the PCV in the damper (valve face area) is a main contributor to the resistance offered by the damper. The hydraulic force acting on the PCV significantly impacts the overall performance of SAHD. To quantify the reaction force of the valve before and after optimization under different valve displacements and hydraulic pressures were simulated
Chintala, Paramesh, Hornby, Ryan
Technical Paper
A Suspension Model Based on Semi-Recursive Method and Data-Driven Compliance Characteristics2025-01-828204/01/2025
Many methods have been proposed to accurately compute a vehicle’s dynamic response in real-time. The semi-recursive method, which models using relative coordinates rather than dependent coordinates, has been proven to be real-time capable and sufficiently accurate for kinematics. However, not only kinematics but also the compliance characteristics of the suspension significantly impact a vehicle’s dynamic response. These compliance characteristics are mainly caused by bushings, which are installed at joints to reduce vibration and wear. As a result, using relative or joint coordinates fails to account for the effects of bushings, leading to a lack of compliance characteristics in suspension and vehicle models developed with the semi-recursive method. In this research, we propose a data-driven approach to model the compliance characteristics of a double wishbone suspension using the semi-recursive method. First, we create a kinematic double wishbone suspension model using both the semi
Zhang, Hanwen, Duan, Yupeng, Zhang, Yunqing, Wu, Jinglai
Technical Paper
Simulation and Parameter Optimization of Commercial Vehicle Cab Suspension System2025-01-826804/01/2025
Taking a commercial vehicle cab suspension system as the research focus, a rigid-flexible coupled dynamics model was established based on the nonlinear characteristics of the integrated damper air spring and bushings. Time-domain vibration acceleration signals were acquired at the connection points between the frame, cab, and suspension. The vibration signals at the frame and suspension connection points were input into the simulation model, where the vibration responses at the cab and suspension connection points were calculated and analyzed using the established cab suspension system model. The accuracy of the model was verified by comparing the simulation results with experimental data. The established cab suspension system model was further used to evaluate human vibration comfort within the cab, following national standards for subjective human perception. A piecewise polynomial function was employed to fit the stiffness-damping characteristics of the integrated damper air spring
Hao, Qi, Zhu, Yuntao, Sun, Wen, Sun, Kai, Sun, Zhiyong, Huang, Yu, Zhen, Ran, Shangguan, Wen-Bin
Technical Paper
Impact of Preload and Amplitude on the High-Frequency Behaviour of Rubber Bushings in Electric Vehicles: An Experimental Study2025-01-825404/01/2025
Electric vehicles (EVs) are particularly susceptible to high-frequency noise, with rubber eigenmodes significantly influencing these noise characteristics. Unlike internal combustion engine (ICE) vehicles, EVs experience pronounced variations in dynamic preload during torque rise, which are substantially higher. This dynamic preload variation can markedly impact the high-frequency behaviour of preloaded rubber bushings in their installed state. This study investigates the effects of preload and amplitude on the high-frequency dynamic performance of rubber bushings specifically designed for EV applications. These bushings are crucial for vibration isolation and noise reduction, with their role in noise, vibration, and harshness (NVH) management being more critical in EVs due to the absence of traditional engine noise. The experimental investigation examines how preload and excitation amplitude variations influence the dynamic stiffness, damping properties, and overall performance of
Hazra, Sandip, Khan, Arkadip Amitava
Technical Paper
Computational Method of Static and Dynamic Mechanical Properties of a Rolling Lobe Air Spring2025-01-826104/01/2025
To investigate the static and dynamic mechanical properties of air springs and their influencing factors, two models were established in this paper to calculate the static and dynamic mechanical properties of air springs, including a simulation model based on the finite element method and a mathematical calculation model based on thermodynamic theory. First, a performance calculation model for rolling lobe air springs with aluminum tubes was established, which considered the thickness of the bellow and the impact of the inflation and assembly process on the state of the bellow. The static and dynamic mechanical properties of air springs were calculated using this model, including static load-bearing capacity and static/dynamic stiffness. The calculation results showed that both the static characteristics of the air spring under isothermal conditions and the dynamic characteristics under adiabatic conditions were able to be calculated accurately. However, the changes in dynamic
Wang, Sirui, Kang, Yingzi, Xia, Zhao, Yu, Chao, Li, Jianxiang, Shangguan, Wen-Bin
Technical Paper
Development and Validation of Hands-off Detection Function for Steering Wheel for the CEPS System with a Torque Sensor2025-01-804704/01/2025
Traditional Hands-Off Detection (HOD) is realized by analyzing the torque applied to the steering wheel by the driver (driver torque), which is less accurate. In order to solve this problem, this paper takes the Column Electric Power Steering (CEPS) system as an object, analyzes the influence of the inertia effect and damping effect of the steering wheel and steering column on the HOD, establishes two kinds of state observers to obtain the accurate driver torque, proposes the estimation method of the road condition level, and can determine the torque threshold according to the information of the road condition level and the vehicle speed, and finally compares the driver torque and the torque threshold to obtain the HOD results. Experimentally, it is proved that this method can effectively reduce the interference of road surface interference on HOD. In addition, a fault-tolerant detection mechanism is proposed and validated to calculate the HOD result based on the frequency-domain
Huang, ZhaoLin, Li, Min, Shangguan, Wenbin, Duan, XiaoCheng, Xia, ZhiJun
Technical Paper
Multi-Source Error Analysis for Loading Disk of Suspension Kinematics & Compliance Test Bench2025-01-829104/01/2025
The suspension Kinematics & compliance (K&C) characteristic test bench can simulate the excitation of the road to the wheels under various typical working conditions in a quasi-static manner on the bench, enabling the measurement of the K&C characteristics of the suspension system without knowing the specific suspension structure form, parameters, etc., assisting in the entire design process of the vehicle. In this paper, aiming at various geometric source errors existing in the processing and assembly process of the K&C characteristic test bench, an evaluation method based on the homogeneous transformation matrix is proposed to establish the position error of the center of the end loading disk in the series motion chain. Firstly, the mapping relationship between the position error of the end loading disk in the series mechanism kinematic chain and the assembly error is established by using the homogeneous transformation matrix. Then, the change matrix of the coordinate system from the
Sun, Haihua, Duan, Yupeng, Wu, Jinglai, Zhang, Yunqing
Technical Paper
First drive: REE Automotive's electrifying P7 delivery chassis25TOFHP04_0904/01/2025
At NTEA's 2024 Work Truck Week, REE Automotive showcased its P7 EV chassis and REEcorners modular suspension system. At the time, the P7 was being offered to North American fleets for demos. One year later at the 2025 edition of Work Truck Week, REE offered SAE Media the opportunity to jump into the cab of the P7 and experience the truck's capabilities firsthand. SAE Media wheeled the P7 around downtown Indianapolis with Peter Dow, VP of engineering for REE Automotive, riding shotgun to discuss some of the details of the P7's driving experience and the engineering behind it.
Wolfe, Matt
Magazine Article
Multidimensional Coupling Effects and Vibration Suppression for In-Wheel Motor–Driven Electric Vehicle Suspension Systems: A Review10-09-02-001303/26/2025
In this article, a comprehensive review regarding the vibration suppression for electric vehicles with in-wheel motors is provided. Most of the current reviews on the suspension performance of the in-wheel motor electric vehicles have seldom discussed the issue of the multidimensional coupling between the vertical and longitudinal dynamics of the vehicle. This article not only addresses this shortcoming, but also provides an all-inclusive review of these effects while considering the electrical–mechanical coupling on the vehicle dynamics. This article uses a state-of-the-art search strategy to search and process relevant and high-quality studies in the area. First, various negative effects of the deployment of the in-wheel motor, such as the increased unsprung mass, multidimensional electromagnetic–mechanical coupling, and the coupled vehicle vertical–longitudinal dynamics, are discussed. A review of the studies related to the unbalanced electromagnetic force and its coupling with the
Marral, Usman Iqbal, Du, Haiping, Naghdy, Fazel
Journal Article
A Distributed Control Strategy for Highway Merge Zone Based on Virtual Rotation2025-01-720002/21/2025
The merging problem in the highway merge zone has been a research focus in the field of transportation for a long time. The rise of Connected and Automated Vehicles (CAVs) provides the potential to improve traffic flow efficiency, alleviate congestion and handle safety issues. However, existing two-dimensional merging strategies are facing challenges such as high computational complexity and the inevitable traffic oscillations during merging, which hinder the stability of traffic flow and fail to meet the dynamic requirements of merging control. To address these issues, this study proposes a distributed control strategy for CAVs in highway merge scenarios. Firstly, a virtual rotation method is designed to transform the merging problem of two different lanes into a car-following problem of a virtual platoon, and a virtual leader vehicle is introduced, to reduce computational complexity and determine vehicle sequencing. Based on this method, a Spring Cooperative Merging System (SCMS) is
Liu, Yandan, Qu, Xu
Technical Paper
Effectiveness of Seat’s Negative Stiffness Structure on Three Different Models of Vehicles15-18-02-001102/08/2025
The effectiveness of the negative suspension structure (NSS) in isolating the driver’s seat vibrations has been demonstrated based on the seat’s model or vehicle’s one-dimensional dynamic model. To fully assess the effectiveness and stability of the seat’s NSS (S-NSS) on different models of vehicles, the three-dimensional models of the vibratory rollers (VR), heavy trucks (HT), and passenger cars (PC) have been built to assess the effectiveness of S-NSS compared to the seat’s passive suspension (S-PC) and seat’s control suspension (S-CS). The effectiveness of S-NSS is then investigated under all operating conditions of vehicles. The investigation results indicate that under a same simulation condition, S-NSS improves the ride comfort and health of the driver better than both S-PS and S-CS on all VR, HT, and PC. However, the effectiveness of S-NSS on PC is lower than on both VR and HT while the effectiveness of S-CS on PC is better than on both VR and HT. Besides, the effectiveness of S
Su, Beibei, Wang, Qiang, Song, Fengxiang
Journal Article
NVH Optimization of Mounts for Reduction of Structure Borne Motor and Road Noise in Electric Vehicle2025-28-007202/07/2025
Due to stringent emission norms, all OEMs are shifting focus from Internal combustion engine (ICE) to Electric vehicle (EV). NVH refinement of EVs is challenging due to less background noise in EVs in comparison with ICE vehicles. Motor whine noise is perceived inside cabin till the speed of 20 kmph. Vehicle is powered by electric powertrain (EPT). Electric powertrain is connected to the subframe with the help of three powertrain mounts. Subframe is connected to the body with the help of four mounts. With the help of Transfer Path Analysis (TPA), it is identified that the noise is structure borne and the dominant path is identified. By optimizing the stiffness of the EPT mounts, the structure borne noise levels are reduced. But reducing the stiffness of EPT mount deteriorated the road noise levels. The reason behind deterioration of road noise is investigated. The performance of double isolation of EPT is compared with single isolation of EPT with respect to both road and motor noise
S, Nataraja Moorthy, Rao, Manchi Venkateswara, Raghavendran, Prasath, Selvam, Ebinezer
Technical Paper
Analysis and Refinement of Road Boom Noise in Electric Vehicle2025-28-005702/07/2025
Customers are expecting higher level of refinement in electric vehicle. Since the background noise is less in electric vehicle in comparison with ICE, it is challenging for NVH engineers to address even minor noise concerns without cost and mass addition. Higher boom noise is perceived in the test vehicle when driven on the coarse road at a speed of 50 kmph. The test vehicle is rear wheel driven vehicle powered by electric motor. Multi reference Transfer Path Analysis (TPA) is conducted on the vehicle to identify the path through which maximum forces are entering the body. Based on the findings from TPA, solutions like reduction in the dynamic stiffness of the suspension bushes are optimized which resulted in reduction of noise. To reduce the noise further, Operational Deflection Shape (ODS) analysis is conducted on the entire vehicle to identify the deflection shapes of all the suspension components and all the body panels like floor, roof, tailgate, dash panel, quarter panel and
S, Nataraja Moorthy, Rao, Manchi Venkateswara, Raghavendran, Prasath, Selvam, Ebinezer
Technical Paper
A reduced-order beam modelling approach of BIW for torsional and bending stiffness optimization2025-28-018702/07/2025
Noise, Vibration, and Harshness (NVH) simulations of vehicle bodies are crucial for assessing performance during the design phase. However, these simulations typically require detailed computer-aided design (CAD) models and are time-consuming. In the early stages of vehicle development, when only high-level vehicle sections are available, designing the body-in-white (BIW) structure to meet target values for bending and torsional stiffness is challenging and often requires multiple iterations. To address these challenges, this study deploys a reduced-order beam modelling approach. This method involves identifying the beam-like sections and major joints within the BIW and calculating their sectional properties (area, area moments of inertia along the plane’s independent axes, and torsion constant). These components form a simplified skeleton model of the BIW. Load and boundary conditions are applied to the suspension mount locations at the front and rear of the vehicle, and torsional and
Khan, Mohd Zishan Ali, Thanapati, Alok, Deshmukh, Chandrakant
Technical Paper
Modeling and Analysis of Comfort Braking Control Based on Brake-by-Wire and Active Suspension Systems10-09-02-001102/07/2025
As wire control systems advance, they have given rise to a diverse suite of advanced driver assistance services and sophisticated fusion control capabilities. This article presents an innovative strategy for achieving comfortable braking in electric vehicles, propelled by the unwavering goal of enhancing driving experience. By integrating active suspension systems with brake-by-wire technology, the approach ensures that drivers retain their confidence throughout the braking process. The brake-by-wire system adeptly discerns the driver’s braking intent through the pedal’s displacement sensor. Utilizing this technology, we have developed a pioneering function aimed at delivering comfort braking control (CBC). This function not only refines the braking experience but also solidifies the driver’s trust in the braking system. Designed to counteract the head nodding effect during vehicle deceleration, the CBC system minimizes or even eradicates the jarring sensation of pitching for both the
Tian, Boshi, Li, Liang, Liao, Yinsheng, Lv, Haijun, Qu, Wenying, Hu, Zhiming, Sun, Yue
Journal Article
Pressure-Dependent Nonlinearities of a Compact Hydropneumatic Strut with Integrated Gas–Oil Chamber10-09-01-000801/24/2025
Hydropneumatic Struts (HPS) are widely implemented in automobile, aerospace, and construction industries, mainly for the purpose of vibration and shock absorption. The HPS design with integrated gas–oil chamber is relatively more compact and robust, while mixing gas and oil inside the HPS generates gas–oil emulsion and more nonlinearities. This study formulated a nonlinear analytical model of the compact HPS with gas–oil emulsion, considering the real gas law and pressure-dependent LuGre friction model. The polytropic version of the van der Waals (vdW) method for real gas is applied to represent the thermodynamic behavior of nitrogen. The experimental data were collected at a near temperature of 30°C with three charging pressures under excitations in the frequency range of 0.5–6 Hz, considering two flow connection configurations between chambers as one- and two-bleed orifice. The nonlinear behavior of the gas volume fraction of the emulsion was identified based on peak strut velocity
Seifi, Abolfazl, Yao, Yumeng, Yin, Yuming, Moore, Masih, Rakheja, Subhash
Journal Article
Height Control Method for Air Suspension Systems Based on Model-Free Adaptive Control and Improved Genetic Algorithm15-18-02-000901/17/2025
This article presents a height control method for air suspension systems, which are influenced by strong nonlinearity and multiple coupling factors, based on model-free adaptive control (MFAC) using full-form dynamic linearization (FFDL). To address the impact of different damping coefficients of the shock absorber on the height control effect, an improved genetic algorithm is employed to globally optimize the relevant parameters involved in the design of the control law, thereby enhancing the height control performance. The precision of modeling the air suspension system has a direct impact on the simulation of both static and dynamic vehicle models, as well as the accuracy of height control. In this article, an equivalent thermodynamic model of the air suspension system is established based on the principle of energy conservation for height control research. Considering the nonlinearity of the air suspension system and the need to make additional assumptions before modeling, a MFAC
Yao, Jiyang, Wu, Guangqiang, Wu, Jian, Yang, Yuchen, Yan, Xudong
Journal Article
Development of the Steering System for a Formula SAE Prototype2024-36-009912/20/2024
The SAE Formula, a national stage of the international competition, consists of a student project at universities in Brazil that seeks to encourage engineering students to apply the theoretical knowledge obtained in the classroom to practice, dealing with real problems and difficulties in order to prepare them for the job market. The SAE Formula prototype is developed with the intention of competing in the SAE national competition, where teams from various universities in Brazil meet to compete and demonstrate the projects developed during the year. Focusing on the vehicle dynamics subsystem, which can be divided into the braking, suspension, and steering systems of a prototype, the steering system includes main mechanical components such as the front axle sleeves, wheel hub, steering arm, steering column, rack, wheel, and tire. All these components work together with the suspension systems, including suspension arms, “bell crank,” and spring/shock absorber assembly. These components
Rigo, Cristiano Shuji Shimada, Neto, Antonio Dos Reis De Faria, Grandinetti, Francisco Jose, Castro, Thais Santos, Dias, Erica Ximenes, Martins, Marcelo Sampaio
Technical Paper
Automation of a Quarter-Car Suspension Test Bench2024-36-011512/20/2024
This paper aims to describe a quarter-car suspension test bench automation process to be utilized in an academic environment. The project is made up of pneumatic system modeling and control system design. An analysis of the bench’s pneumatic system is carried out. This pneumatic system is composed of a pneumatic actuator and a proportional directional control valve, which are responsible for generating the road profile. It is proposed a model to compensate the non-linearities present in the pneumatic system measurement process and the disturbances caused by the under test suspension system, as well as a control strategy for small displacements of the load through linear control approaches, which provide the necessary flexibility to directly influence the parameters affecting the dynamics of the excitation system platform’s displacement, thereby reducing the complexity of the controller design to be adopted. Furthermore, analyses are conducted on the effectiveness of the control in
Siqueira, Matheus Amaral, Gomes, Pedro Carvalho, Teixeira, Evandro Leonardo Silva, Fortaleza, Eugênio Libório Feitosa, Morais, Marcus Vinicius Girão
Technical Paper
Digital Twin-Enabled Fault Detection for Suspension Systems in Autonomous Mining Haulage Vehicles2024-36-017012/20/2024
Autonomous vehicles for mining operations offer increased productivity, reduced total cost of ownership, decreased maintenance costs, improved reliability, and reduced operator exposure to harsh mining environments. A large flow of data exists between the remote operation and the ore haul vehicle, and part of the data becomes information for the maintenance sector which it monitors the operating conditions of various systems. One of the systems deserving attention is the suspension system, responsible for keeping the vehicle running and within a certain vibration condition to keep the asset operational and productive. Thus, this work aims to develop a digital twin-assisted system to evaluate the harmonic response of the vehicle’s body. Two representations were created based on equations of motion that modeled the oscillatory behavior of a mass-damper system. One of the representations indicates a quarter of the ore transport truck’s hydraulic system in a healthy state, called a virtual
Rosa, Leonardo Olimpio, Branco, César Tadeu Nasser Medeiros
Technical Paper
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