Browse Topic: Passive suspension systems
Potholes are a major cause of discomfort for riders and vehicle damage. The passive suspension systems which are used in the passenger vehicles are primarily reaction based. These can’t adapt to the changing road conditions which means the best ride quality and handling characteristics cannot be ensured for different driving situations. Passive suspension system also needs more maintenance due to its inability to reduce the impact of the road irregularities. In recent years, semi-active suspension systems have been developed to improve ride comfort and vehicle safety. This paper covers the integration of a semi-active suspension system with a road preview mechanism with a TATA car model to investigate its impact on ride comfort, handling characteristics and component loads in digital domain. A quarter car vehicle model is used to compare different active damping control strategies. The best strategy is selected and integrated in a full vehicle MBS model to gain deeper insight on ride and loadpaths. The simulation results show that the proposed system reduces the vertical acceleration and displacement of the vehicle during pothole impacts. The system also improved the vehicle's pitch, roll and other critical characteristics. Loads on different suspension components also reduced. Adoption of semi-active suspension systems in a TML passenger cars would lead to a transformation in the performance of ride comfort, handling dynamics and enhanced component life. The proposed system provides a practical and cost-effective solution to address the issue of potholes and has a positive impact on vehicle dynamics during pothole impacts. Overall, it will provide a more dynamic, comfortable and safer driving experience, making it a choice for a high performance car.
This article proposes an electromagnetic damper (EMD) based on a ball screw mechanical structure actuator. To prove the damping effect of the new damper proposed in this paper. In this paper, the EMD suspension is validated on a quarter vehicle suspension. A mathematical model of quarter vehicle suspension is developed and a sliding mode variable structure controller is designed. This sliding mode controller enables vibration control of the suspension and improves ride comfort. To make the EMD track the ideal current effectively, a variable resistance circuit that can change the electromagnetic damping force is proposed to achieve the graded adjustment of resistance. A semi-active vehicle vibration control strategy was designed, and experiments were conducted using a quarter-vehicle test platform to verify the vibration-damping performance of this EMD suspension. The energy transfer to the road was analyzed and the higher the variable resistance, the more energy is transferred to the vehicle. The experimental results show that the EMD suspension reduces the acceleration RMS by 25.53 %, 23.57 % and 16.48 % under sinusoidal, bump and random road conditions, respectively, compared to the passive suspension. This ensures that the dynamic travel of the suspension and the dynamic loading of the tire is within reasonable limits. The energy of the road surface, the energy consumed by the EMD, the energy transferred to the tire and the energy of the vehicle were also analysed. The experimental results show that the lower the resistance in the EMD circuit, the less energy is transferred to the vehicle, and that the EMD suspension reduces the energy transferred from the road surface to the vehicle by 8 % compared to the passive suspension under random road conditions. The experiment proves that it greatly improves the comfort of the vehicle while ensuring the stability of vehicle control.
Letter from the Special Issue Editors
In this article, the nonlinear pneumatic magnetorheological (MR) suspension system is designed to improve vehicle characteristics in both ride comfort and dynamic stability. The four-degree-of-freedom (4-DOF) half-vehicle suspension system that is described based on bounce and pitch motions is derived. Both interval type-1 (T-1) and interval type-2 (T-2) of fuzzy models are applied as alternative controllers for the pneumatic MR suspension system. Both a controlled force of air spring and tracking ability of desired damping force are generated for each wheel of alternative controllers. In order to apply voltages for both the front and rear MR dampers, the tracks of desired damping forces are incorporated with the front MR damper controller and rear MR damper controller, respectively. The conventional damping case of the passive suspension system is used as a baseline for comparisons. The control performance criteria are presented in the frequency and time domains to quantify the suspension effectiveness under bump and random road disturbances. The point contact tire model is compared with the rigid tread band model based on fit for the proposed suspension systems. The simulation results show that the pneumatic MR suspension system integrated with the rigid tread band tire model is more effective in improving vehicle characteristics than the passive suspension system. The transmitted tire force based on the point contact tire model may be overestimated, but it is underestimated with the fixed footprint model. Especially at the resonance peaks, it can also be seen that the pneumatic MR suspension system is capable to dissipate the vibration energy when compared with the passive suspension system under different road conditions. Significantly, this system can maintain the sprung mass height constantly with the control vehicle body due to pitch motion.
The aim of this study is to develop an Add-On Feature that could support the semi-active suspension system controller during longitudinal dynamics maneuvers. The Add-On Feature called Initial Pitch Control (IPC) is activated during launching, shifting, and braking to enhance the pitch motion characteristics and road-holding capability. A sixteen degrees-of-freedom (DoF) vehicle mathematical model represents the vertical and longitudinal dynamics developed and validated via laboratory and road tests. A hydraulic four-poster test rig is used to carry out the laboratory tests for the vertical dynamics verification, while the longitudinal dynamic verification is achieved through the performed tests on a highway track. In order to design the IPC algorithm, the Rule-Optimized (RO) semi-active suspension controller, an Anti-lock Braking System (ABS) controller, and seven gears Dual-Clutch Transmission (DCT) controller are implemented in the vehicle model. An optimization routine has been applied to find the optimum force gains for the IPC algorithm. The IPC algorithm is evaluated in terms of the body pitching motion and the road holding during launching and braking. Comparisons between the passive suspension and semi-active suspension systems with and without the proposed IPC algorithm have been performed. The obtained results illustrated that the IPC algorithm with the semi-active controller improved both the pitching motion and road-holding characteristics of the vehicle compared with the passive suspension system and semi-active suspension without IPC.
The objective of the present article is to design a nonlinear passive suspension system for an automobile subjected to random road excitation which generates a performance as close to a fully active suspension system as possible. Linear Quadratic Regulator (LQR) control is used to synthesize an active suspension system. The control forces corresponding to the nonlinear passive suspension and the active suspension are equated, and the parameters are optimized as the performance error between the two systems is reduced. The nonlinear equations of motion are reduced to equivalent linear equations, where the system states are a function of the vehicle response statistics, by using the equivalent linearization method. The performance of the optimized nonlinear model and the linear model are compared with the performance of the LQR control active suspension system. The nonlinear model performs better than the linear system with chosen parameters. The optimized system achieves almost an equal response to the active suspension system for ride comfort and road holding over the specified velocity range. The optimum response of a passive suspension system with nonlinear suspension elements is achieved using a novel optimization method. This method provides design flexibility, and it has great engineering importance for application in the design of various vibration control devices.
The article examines quarter-car dynamics with the possible separation of its tire from the road. A set of nondimensionalized differential equations has been proposed to minimize the involved parameters. Time and frequency response investigation of the system has been analyzed insightfully considering tire-road separation. To measure the separation of the tire, a time fraction index is defined, indicating the fraction of separation time in a cycle at steady-state conditions. Minimizing the index is assumed as the objective of the optimized system. An actuator is applied to the vehicle suspension in parallel with the mainspring and damper of the suspension. Particle Swarm Optimization (PSO) is used to properly tune a Proportional-Integral-Derivative (PID) controller for the active suspension system excited by a harmonic excitation. To verify the effectiveness of the control proposed, the controlled result compared with a passive suspension system illustrates the design, achieving a more comfortable ride with a significant decrease of the separation time.
1 Rear wheel drive vehicles have a long driveline using a propeller shaft with two universal joints. Consequently, in this design usage of universal joints within vehicle driveline is inevitable. However, the angularity of the driveshaft resulting from vertical oscillations of the rear axle causes many torsional and bending fluctuations of the driveline. Unfortunately, most of the previously published research work in this area assume the propeller inclination angle is constant under all operating conditions. As a matter of fact, this assumption is not accurate due to the vehicle body attitudes either in pitch or bounce motions. Where the vehicle vibration due to the suspension flexibility, either passive or active type, exists. Moreover, the relative motion between the body and the wheel make this virtualization is so far from the realty in real ground vehicles In this research work, the hydro-pneumatic limited bandwidth active suspension system with wheelbase preview control is designed to investigate how the active suspension design affects torsional and bending fluctuations of the driveline in comparison with passive suspension. Accordingly, a half car mathematical model with four degrees of freedom ride vibration coupled with the driveline torsional model is constructed and used for these investigations. The results are generated with two control strategies for the limited bandwidth active suspension, the first one emphasizes on ride comfort and the other emphasizes road holding parameters. On the other hand, two road excitations are used to test the model. The results showed that the virtualization of driveline angularity constant is not suitable for ground vehicle simulation and design. The suspension system type has a significant effect on torsional and bending fluctuations of the driveline. For the limited bandwidth, active suspension type with wheelbase preview control proposed in this work a significant improvement is achieved, in comparison with conventional passive suspension system, through reducing the interaction between the vehicle body vertical vibration and driveline torsional vibration.
This article presents the suspension performance and the energy harvesting capabilities of a hydraulic regenerative suspension system. A regenerative shock absorber is designed based on a hydraulic transmission mechanism. The proposed regenerative shock absorber is implemented in a quarter-car model to replace the conventional passive damper. The nonlinear damping force of the regenerative shock absorber, which depends on the pressure in the shock absorber chambers, is derived. Using the continuity equation and Kirchhoff’s law, the flow of oil through the valves is described including the oil compressibility. The variation of the check valve opening as a function of pressure difference is also considered in the mathematical modeling. The amount of the harvested power and the efficiency of the regenerative system are introduced to assess the effectiveness of the new suspension system compared to the traditional passive suspension system. Suspension performance indices such as ride comfort and road holding are evaluated for the regenerative suspension to be compared with the performance of the conventional passive suspension system at different speeds. After this, the performance of the regenerative suspension system is studied at different roads with different roughness. The effect of the regenerative shock absorber size on both the suspension performance and the energy harvesting is introduced. The sensitivity of the suspension system to the variation of the external resistance of the regenerative shock absorber is proved. Results showed that the regenerative shock absorber could play a vital role in improving the suspension performance by increasing the ride comfort and improving the road holding in addition to the ability to harvest a portion of the wasted energy in the suspension system.
This article presents a semi-active vibration control suspension system using a preview Model Predictive Control (MPC) linked with a magnetorheological (MR) damper to improve vehicle stability during handling dynamics, consequently confidently achieving both maneuverability and lateral dynamic motion. The mathematical model (4DOF) described by bounce and pitch motions for sprung mass and two bounce motions for the un-sprung masses, which consists of a preview half-vehicle suspension system and MR dampers at the front and rear axles, is derived. A nonpreview case of the linear quadratic regulator (LQR), a preview case of the LQR, and a preview case of the MPC as alternative methods are applied to design the system controller in combination with a signum function method as a damper controller for both the front and rear MR dampers. The vehicle handling model based on the look-ahead distance of the road, which includes yaw and lateral motions, is linked with the driver model. Magic Formula is used to describe the performance of nonlinearity tire models at the front and rear axles. Suspension systems, which are described either by the passive model or by MR semi-active suspension model, are integrated with the handling model to examine the influence of vertical vibration control on the vehicle lateral stability. The MR semi-active vehicle suspension based on the mentioned control strategies is compared with a passive suspension system under road bump and random road excitations to analyze the vehicle dynamics criteria during both time domain and frequency domain. Simulation results confirm that the case of a semi-active MR suspension system incorporating the preview case MPC controller can offer significant prosperity for both ride comfort and vehicle stability compared with other proposed cases of vibration control.
To achieve the simultaneous improvement in ride comfort of the passenger as well as the stability of the vehicle, a second-order sliding mode controller is proposed in this study. Super twisting algorithm attenuates the chattering effect present in the conventional sliding mode controller without affecting the stability of the system. The Lyapunov stability analysis is carried out to verify the stability of the controller. The effectiveness of the designed super twisting algorithm used second-order sliding mode controller is validated in a semiactive quarter car suspension with seat model. Modified Bouc-wen magnetorheological (MR) damper model is used as a semiactive damper and the voltage that has to be supplied to the magnetorheological damper is controlled by a super twisting algorithm and sliding mode controller. Continuous modulation filtering algorithm is adopted to convert the force signal of a controller into the equivalent voltage input to the MR damper. The entire system is modelled in Matlab/Simulink software and the simulations are carried out based on random road disturbances. The results show that there is a significant improvement in the second-order sliding mode controller semiactive MR suspension system compared with an uncontrolled passive suspension system. The robustness of the system is verified by analyzing it with mass uncertainties. Selected second-order sliding mode controller is validated by comparing it with a conventional sliding mode controller. The results depict a significant improvement in the performance of suspension system because of the application of the super twisting algorithm, second-order sliding mode controller.
The accuracy of state estimation and optimal control for controllable suspension system is a challenging task for the vehicle suspension system under various road excitations. How to effectively acquire suspension states and choose the reasonable control algorithm become a hot topic in both academia and industry. Uncertainty is unavoidable for the suspension system, e.g., varying sprung or unsprung mass, suspension damping force or spring stiffness. To tackle the above problems, a novel observer-based control approach, which combines adaptive unscented Kalman filter (AUKF) observer and model predictive control (MPC), is proposed in the paper. A quarter semi-active suspension nonlinear model and road profile model are first established. Secondly, using the road classification identification method based on system response, an AUKF algorithm is employed to estimate accurately the state of suspension system. Due to the nonlinear of semi-active suspension damping force in the movement process, the methods of observer-based and model predictive control are used to design the optimal predictive controller under various road excitations. Finally, compared with passive suspension system, the constrained optimal control (COC) algorithm and the model predictive control (MPC) algorithm, the road handing and ride comfort indexes are analyzed. Simulation results show that the performance of the proposed model predictive control algorithm compared with passive mode for the semi-suspension system improves more than 10% under the same road excitation condition.
This paper introduces an optimum design for a feedback controller of a fully active vehicle suspension system using the combined multi-objective particle swarm optimization (CMOPSO) in order to minimize the actuator power consumption while enhancing the ride comfort. The proposed CMOPSO algorithm aims to minimize both the vertical body acceleration and the actuator power consumption by searching about the optimum feedback controller gains. A mathematical model and the equations of motion of the quarter-car active suspension system are considered and simulated using Matlab/Simulink software. The proposed active suspension is compared with both active suspension system controlled using the linear quadratic regulator (LQR) and the passive suspension systems. Suspension performance is evaluated in time and frequency domains to verify the success of the proposed control technique. The simulated results reveal that the proposed controller using CMOPSO grants a significant enhancement of ride comfort and road holding, and reduction of actuator power consumption.
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