Browse Topic: Chassis

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Feasibility of Hybrid Dynamic Substructuring for Structural Modifications in Automotive Suspension Subsystems2026-01-0697To be published on 06/10/2026
Recent advancements in system-level NVH (Noise, Vibration, and Harshness) development methodologies have improved target cascading and enabled more efficient system-level optimization. Dynamic substructuring facilitates the virtual integration and modification of multiple subsystems and the prediction of changes in overall transfer functions. In practical automotive applications, advanced frequency-based substructuring has been applied to virtually modify system parameters—such as mass and stiffness—at multiple points in a target system, allowing prediction of the resulting effects and optimization of parameter changes without physical intervention. This study extends the methodology by introducing an enhanced substructuring approach capable of addressing not only basic parameter modifications but also large-scale structural changes. The proposed process involves identifying the characteristics of a base system assembly and a target subsystem, decoupling the subsystem from the assembly
Cho, Munhwan, Boelens, Jelle, Reichart, Ron, de Klerk, Dennis, Ahn, Jiho
High-frequency mount characterization: a comparison of methodologies2026-01-0693To be published on 06/10/2026
The rapid electrification of the automotive industry introduces new challenges in noise, vibration, and harshness (NVH). In particular, in a virtual prototyping phase of the e-vehicles development, the rubber mounts are often one of the key elements to be considered when analysing the structure borne noise contributions. Having an accurate experimental characterization of the mount dynamic stiffness curves is therefore very relevant. However, conventional mount characterization methods are often pushed to their limits, partly due to the use of stiffer bushings, and partly because the frequency range of interest is extended toward higher frequencies. When using inverse substructuring, the dynamic stiffness curves can be obtained from frequency response function measurements. The required test setup consists of excitations and responses, located on each side of the mount via dedicated fixtures. The measured frequency response functions are reduced into 6 degrees of freedom representation
Bianciardi, Fabio, Forrier, Bart, Minervini, Domenico, Barbieri, Marco, Janssens, Karl
Development and Standardization of a Compensation Method for Measurement Equipment Effects to Improve Blocked Force Accuracy in Physical Tires2026-01-0698To be published on 06/10/2026
Although the tire system is not developed in-house but supplied by tire manufacturers, it is a critical component that significantly affects overall vehicle performance, including NVH. To ensure the supplied tires meet vehicle performance targets, our company provides detailed development guidelines, defining block force—closely related to road noise—as a key NVH performance index. As virtual tire development is introduced, manufacturers will submit block force data from virtual models with initial tire designs, enabling early prediction of tire and vehicle-level performance. However, this approach is still under evaluation, with unresolved challenges such as the absence of clear block force target-setting methods and limited accuracy in current virtual evaluations. To address this, we propose using block force measurements from mass-produced or prototype tires as a basis for data-driven target setting and as a reference to enhance virtual model accuracy. Since block force data is
ahn, youngeun, Kang, Min Kyoo, Kim, Yong Dae, Reichart, Ron, Kim, Yonghun, Han, Inhyuk, JI, Unjin, Lee, JeongHwan
Development of a Convolutional Autoencoder-Based Unsupervised Classification and Visualization Model for Extracting Feature Frequency in C-EPS Fault Diagnosis2026-01-0717To be published on 06/10/2026
In the automotive industry, deep learning models such as convolutional neural networks, autoencoders, and transformers have been actively studied to improve defect detection rates in End-of-Line (EOL) processes. However, applying these approaches to the field of Noise, Vibration, and Harshness (NVH) faces several practical challenges. ① Difficulty in securing sufficient training data and risk of overfitting due to longer evaluation times compared to other data types. ② Label imbalance caused by the relatively small amount of defective data. ③ Reduced labeling accuracy due to human error. ④ Decreased model robustness under domain shifts such as jig variations, evaluation environments, signal-to-noise ratio (SNR), and the occurrence of new abnormal noises. ⑤ Constraints in application due to compatibility issues with existing evaluation equipment. To address these issues, this study proposes an unsupervised learning-based method for classifying operating noise data of Column-type
Park, Jun-Seo, Jo, Hyeon-Choel, Cho, In-Je, Seo, Jae-Yong, Yoo, Seong-Sik
Early-Stage BIW Design Evaluation Using Higher-Order Beam–Shell Hybrid Models2026-01-0674To be published on 06/10/2026
Achieving favorable NVH and durability performance in the vehicle requires sufficient static and dynamic stiffness of the Body-in-White (BIW). Virtual development of BIW performance targets in the early stages is essential to minimizing costly modifications in later phases. In the automotive industry, full-scale finite element models are widely used for this purpose, offering high fidelity and enabling virtual performance evaluation. However, their complexity and the significant computational resources they demand limit their practicality for early-stage sensitivity and optimization studies. Beam-based models offer a faster alternative, but conventional formulations based on Euler or Timoshenko theory often fail to capture the complex deformation behaviors of thin-walled structures typical of BIW designs. This limitation generally leads to poor correlation with detailed models unless artificial joint flexibility is introduced. To address these challenges, we propose a hybrid modeling
Kim, Jin Hong, Gang-Won, Jang
Experimental Validation of Frame-Dependent Gyroscopic Frequency Splitting in a Freely Rotating Tire Using Wireless MEMS Accelerometers and Scanning Laser Doppler Vibrometer2026-01-0700To be published on 06/10/2026
Gyroscopic effects split circumferential traveling-wave resonances of rotating structures into forward and backward branches. This work first analyzes the splitting in the co-rotating (Lagrangian) frame to provide physical intuition for the evolution of the two branches with spin speed. A transformation to the inertial (Eulerian) frame is then derived, showing that the observed frequencies are shifted by a kinematic Doppler-like term that acts with opposite sign on the forward and backward waves, leading to different Campbell-diagram slopes depending on the observation frame. The resulting framework is validated experimentally on a freely rotating, unloaded tire using two complementary sensing modalities: wireless on-tire accelerometers (co-rotating view) and a scanning laser Doppler vibrometer (inertial view). A frequency-domain SVD-based identification (FDD/ODS-SVD) is used to extract poles and deformation patterns over a range of spin speeds, enabling Campbell diagrams in both
del Fresno Zarza, Javier, Naets, Frank
Automating Component NVH Characterization: A Systematic Approach for Component Test Bench Testing2026-01-0704To be published on 06/10/2026
The automotive industry faces increasing pressure as electrification introduces new components and accelerated development cycles shorten time-to-market, leaving limited opportunity to resolve Noise, Vibration, and Harshness (NVH) issues. This environment demands virtual development tools that are fast, precise, and efficient, and that can be seamlessly interchanged between development sites, suppliers, and OEMs; capabilities that are critical for effective target setting. Component-based Transfer Path Analysis (C-TPA), standardized in ISO 20270:2019, enables independent component characterization and integration with virtual models to predict sound and vibration in new assemblies, referred to as Virtual Prototype Assemblies (VPA). However, conventional measurements are labor-intensive and therefore typically restricted to a small number of samples, overlooking production variability. This paper introduces a system for fully automated, ISO 20270 compliant C-TPA on non-rigid test
Sturm, Michael, Wienen, Kevin, Brandstetter, Markus, Sorber, Eric, Corbeels, Patrick, verrecas, bart, Gonçalves, Vinícius
Design-Driven Sustainability of Automotive Components: A Comparative LCA from Conventional to Metal and Composite Additive Manufacturing2026-37-0037To be published on 06/09/2026
The increasing pressure to decarbonize manufacturing systems is pushing industry beyond conventional lightweighting strategies toward material and process paradigms, capable of delivering functional performance with radically lower environmental impact. In this context, polymer-based composite Additive Manufacturing (AM) offers an underexplored yet highly promising pathway for sustainable production of load-bearing components. This study presents a preliminary comparative cradle-to-gate Life Cycle Assessment (LCA) of a Formula SAE brake pedal, assessing the environmental transition from conventional CNC machining of Aluminum 7075-T6 to additive manufacturing solutions, with specific focus on Carbon-Fiber-Reinforced Polymer (CFRP) composites. Two topology-optimized designs, respectively for Powder Bed Fusion (PBF) in AlSi10Mg and Material Extrusion (MEX) in PETG-CF are compared to machined aluminum benchmark. The analysis is integrated in the product and process design following ISO
Dalpadulo, Enrico, Russo, Mario, Apté MD, Raphaëlle, Leali, Francesco
Context-Dependent Assessment of Driving Dynamics and User Perception in Automated Driving2026-01-0757To be published on 06/01/2026
Automated driving systems are increasingly operating in complex urban environments, where driving behavior is shaped not only by technical requirements but also by how users perceive the vehicle’s motion. While many studies evaluate automated driving performance in isolated maneuvers or specific traffic situations, little empirical evidence exists on whether similar driving dynamics are perceived consistently across different urban contexts. This work investigates whether comparable motion patterns, such as acceleration profiles or steering behavior, are evaluated similarly or differently when occurring in roundabouts and intersections using data from real-world driving studies. The empirical basis consists of two user studies. In the first study, 24 participants experienced automated driving in roundabout scenarios in public traffic. In the second study, 20 participants experienced automated driving through intersections on a test track under defined boundary conditions. In both
Panzer, Anna, Strenge, Emma, Iatropoulos, Jannes, Henze, Roman
Feasibility study on the mechanical adjustment of the vibration behaviour of a powertrain test rig for validating longitudinal vehicle shuffle2026-01-0735To be published on 06/01/2026
Vehicle manufacturers use Hardware-in-the-loop (HiL) approaches to validate overall vehicle characteristics, including those dependent on the powertrain, at an early stage of vehicle development. A powertrain test rig is a typical example. In the specific setup, the vehicle engine and side shafts are mechanically coupled to the load machines of the test rig, eliminating the physical influence of the rims, tires and vehicle body. Adapting a specimen to the test rig changes some characteristics. This affects the specimen's vibration behaviour, making it more challenging to validate comfort-related characteristics. A particular example is longitudinal vehicle shuffle; the powertrain's first torsional natural frequency causes it. The natural frequencies of the real vehicle and device under test differ significantly, so a road-matching approach is not directly feasible. To account not only for tire-road contact but also for the missing vehicle mass, some scientific studies propose a purely
Hübner, Carl, Prokop, Günther
Quantum-Inspired Evolutionary Optimization for Optimal Re-Orbital Entry Trajectory Planning in Support of In-Orbit Satellite Refueling Missions2026-26-0725To be published on 06/01/2026
Trajectory optimization for reusable launch vehicles is a critical challenge in space mission design, aiming to determine fuel-efficient paths for spacecraft during ascent, hover, and descent phases. Minimizing fuel consumption not only enhances cost-effectiveness but also improves mission sustainability. The optimization process is governed by nonlinear orbital mechanics, gravitational perturbations, atmospheric drag, and operational constraints such as thrust limits and collision avoidance. These factors make the problem highly nonconvex and discontinuous, posing significant difficulties for classical gradient-based approaches, which often fail to identify global optima. In this work, we formulate the trajectory optimization problem for a reusable rocket executing an ascent–hover–descent cycle. The vehicle must ascend to a specified target altitude, maintain a stable hover for a given duration, and then return to the launch site. The primary decision variable is the throttle control
Eswara Sai Kumar, Kandula, Singh, Utkarsh, Pohankar, Pritam, A, Anoop, Maharana, Priyabrata, Lineswala, Rut
Interpretable Tire Force Modeling for Formula Student Vehicle Dynamics and Lap Time Applications2026-01-0762To be published on 06/01/2026
Accurate tire models are a key enabler for vehicle dynamics simulation, control design, and lap time optimization, particularly in the context of Formula Student race cars, where vehicle setups and tire characteristics differ significantly from production vehicles. State-of-the-art tire models, such as Pacejka’s Magic Formula, provide high accuracy but rely on predefined functional structures and a large number of parameters, which limits interpretability and adaptability to new tire compounds. This paper presents a data-driven approach for deriving compact and physically interpretable tire force models using symbolic regression. The proposed method employs an intelligent tree search to systematically explore the space of mathematical expressions and identify models that optimally balance prediction accuracy and structural simplicity. In contrast to black-box machine learning approaches, the resulting models consist of explicit mathematical expressions that enable physical
Anselment, Marcel, Borowski, Julian, Rudolph, Stephan
Cooperative Edge Extension for Automated Driving2026-01-0776To be published on 06/01/2026
E/E architectures are continuously evolving to meet newly emerging demands. In recent years, major drivers of this evolution have been the increasing software-defined nature of vehicles and the push toward automated driving. Key technologies such as edge-enhanced functions, vehicle-to-vehicle communication, and service-oriented architectures are therefore the focus of current research efforts. This paper presents a vision of how these technologies can be used to enable cooperation between vehicles, illustrated by using parked vehicles as edge nodes. Automated driving beyond SAE Level 4 remains an especially challenging task in dense urban environments. One major impediment is the presence of view obstructions caused by parked vehicles. These obstructions significantly increase the risk of missing or misinterpreting vulnerable road users such as pedestrians or cyclists. One possible approach to counteract this problem is the use of edge nodes that support object detection or even
Lüntzel, Vitus, Lukezic, Nikola, Kraus, David, Seidel, Luca, Beck, Maximilian, Schindewolf, Marc, Sax, Eric
Autonomous Aircraft Docking: A Vision-Based Approach to Aircraft Parking Systems2026-26-0786To be published on 06/01/2026
Automated aircraft parking systems represent a significant advancement in airport ground operations by enabling precise, autonomous docking of aircraft at gates. These systems aim to reduce turnaround time, minimize human error, and optimize apron space utilization through intelligent control and sensor-guided alignment. By integrating technologies such as real-time object detection, obstacle avoidance, and dynamic path planning, aircraft can be maneuvered safely and efficiently into parking positions without manual intervention. Key challenges include precise steering control during final alignment, maintaining wingtip clearance, and adapting to variable environmental conditions such as low visibility due to rain, fog, or poor lighting. Unlike systems that rely solely on fixed guided paths, the proposed approach dynamically adapts to apron congestion and environmental variability, ensuring consistent performance across diverse conditions. This flexibility enhances operational
Penugonda, Navya Sunaina, Ediga, Venkatadiwakar Goud
The Effect of Initial Foot Position on THOR-50M and THOR-05F Lower Leg Response in a Realistic Vehicle Buck09-14-01-00085/4/2026
This study aims to explore and evaluate the effect of various foot positions on the kinematic and kinetic response of the lower extremity during frontal crashes using a realistic vehicle interior. Frontal impact sled tests were performed with the Test Device for Human Occupant Restraint, 50th-percentile Male (THOR-50M) and Test Device for Human Occupant Restraint, 5th-percentile Female (THOR-05F) anthropometric test device (ATD) in the driver’s seat of a midsize SUV testing buck (with realistic interior components including an instrument panel with steering wheel and steering wheel airbag, seat, three-point seat belt with pretensioner and force-limiter, accelerator pedal, brake pedal, knee airbag, and seat belt retractor pretensioner). Six sled tests were performed in two principal directions of force (PDOF) [three each in frontal (0°) and oblique (−20°) configurations]. The right foot was positioned on the accelerator pedal, fully on the brake, and half on the brake. A single test was
Noss, Junior, Donlon, John-Paul, Morris, Anna, Samier, Germain, Park, Joseph, Forman, Jason
The Impact of Transition Window Duration on Nominal Transitions of Control in Conditional Automation09-14-01-00165/4/2026
The objective of this research was to understand the impact of transition window duration on success and performance during nominal transitions from conditional driving automation (SAE level 3). Because the driver can be disengaged from driving when conditional driving automation is engaged, the central challenge is how to safely transition from automated control to human control. Past research from the literature on Level 3 Automated Driving Systems (L3 ADS) has focused on safety-critical event responses (e.g., responding to a hazard) and on automation that operates at high speeds, which is not representative of the systems currently deployed that operate in lower-speed traffic jam situations [4, 5]. This article presents an analysis of data from several transition-of-control studies with conditional driving automation in a high-fidelity driving simulator. A range of transition window durations were compared, and different transition-of-control behaviors were coded from video data
Gaspar, John, Ahmad, Omar, Schwarz, Chris, Fincannon, Thomas, Jerome, Christian
Braking Performance - Rubber-Tired, Self-Propelled CranesJ1977_202604 (Current)4/25/2026
This SAE Standard applies to machines as defined in Appendix A. Some of these machines can travel on-highway but function primarily off-highway.
Cranes and Lifting Devices Committee
Optimizing Ride Comfort and Stability in In-Wheel Motor Drive Electric Vehicles: A Correlated Semi-Active Suspension System with Kalman Filter and Spring-Type Analysis10-10-04-00304/24/2026
This research provides a unique contribution to the field of in-wheel motor drive (IWMD) electric vehicles (EVs) by addressing the challenges associated with the use of permanent magnet synchronous motors (PMSMs) for traction. These motors, integrated into the unsprung masses, increase the wheels’ rotational inertia, reducing ride smoothness on uneven roads. To mitigate this issue, we present an optimal Kalman filter for a magnetorheological (MR) control suspension system that correlates road inputs between the front and rear wheels. This filter significantly improves the estimation accuracy of state variables by incorporating the motor’s vertical motion, along with potential enhancements from wheelbase preview. To determine the most suitable coil spring types for use with MR dampers, we used the WDW-600 computer-controlled electronic universal testing machine to evaluate three coil spring types: constant-pitch (model A), variable-pitch (model B), and conical (model C). To assess the
Gad, Ahmed Shehata, Jabeen, Syeda Darakhshan, El-Zomor, Haytham M., Tolba, Mohamed, Elamy, Mamdouh I.
Directional Stiffness Decoupling in Meta-Wheels via Three-Dimensional Discrete Curved Spokes15-19-01-00054/22/2026
Meta-wheels—non-pneumatic wheels whose performance is governed by structural geometry rather than internal pressure—offer new opportunities for directional stiffness control. Yet achieving independent tuning of longitudinal, lateral, and vertical stiffness within a single wheel architecture has remained challenging due to the inherent coupling in conventional radial and planar curved spokes. In this study, we introduce a three-dimensional (3D) discrete curved-spoke design that provides explicit geometric control through two independent parameters: the in-plane curvature angle (α) and the out-of-plane inclination angle (β). Using spoke-level and full-wheel finite-element (FE) simulations, supported by a simplified cantilever-beam analytical model, we show that these two geometric parameters govern stiffness in fundamentally different ways. The curvature angle α serves primarily as a geometric softener, reducing stiffness in all directions while maintaining a high top-loading ratio (TLR
Han, Heeseung, Liu, Zhipeng, Ju, Jaehyung
Research on Trajectory Tracking of Test Target Vehicles Based on an Improved Model Predictive Control Algorithm13-07-01-00024/17/2026
To address the performance testing requirements of autonomous vehicles (AVs), this study proposes a model predictive control (MPC) algorithm specifically designed for low-ground-clearance test target vehicles (TTVs) to achieve trajectory tracking control. First, the kinematic model of the TTV is established, and its state-space equations are derived. An objective optimization function incorporating both error weighting and control weighting is designed. Simulation analysis reveals the influence of the control error weighting ratio (CEWR) on both straight-line and curved trajectory tracking performance: For straight-line tracking, increasing the CEWR from 10 to 25 reduces the overshoot, but increases the distance required to reach the target trajectory by 4.7%. A similar pattern is observed in curved trajectory tracking. To overcome the limitations of the fixed CEWR, an improved MPC algorithm integrating fuzzy control is proposed. This algorithm dynamically adjusts the CEWR in real time
Ji, Shaobo, Lu, Yueqi, Liao, Guoliang, Chen, Zhongyan, Li, Meng, Lyu, Chengju, Zhang, Zhipeng
Hierarchical Control Strategy Evaluation and Migration for a Four-Degree-of-Freedom Quarter Commercial Vehicle02-19-03-00144/9/2026
In order to improve the comfort performance in commercial vehicles, this study proposes a hierarchical control strategy that integrates the evaluation and migration of control algorithms. First, a quarter-vehicle model with four-degree-of-freedom (4-DOF) is constructed, incorporating the dynamics of the wheel, frame, driver’s cab, and seat. The key modal characteristics of the model are then verified through amplitude–frequency analysis, confirming their consistency with the typical vibration patterns observed in actual commercial vehicles, which provides the foundation for subsequent control strategy evaluation and migration. Then, based on a standard two-degree-of-freedom (2-DOF) suspension model, a weighted comprehensive evaluation function is developed to account for comfort, structural safety, handling stability, and both time- and frequency-domain performance indicators. Using this evaluation function, various control algorithms—including Skyhook control (SH), acceleration-based
Pan, Ting, Pang, Jianzhong, Wu, Jinglai, Zhang, Jiuxiang, Kang, Gong, Zhang, Yunqing
Intersection Assist for Vehicle with Dual-Trailers using Nonlinear Model Predictive Control and Unscented Kalman Filter2026-01-00744/7/2026
This paper presents an approach utilizing Nonlinear Model Predictive Control (NMPC) and Unscented Kalman Filter (UKF) to predict system state and control the trajectory of the vehicle with dual trailers in an intersection turn scenario. The UKF estimates vehicle and trailers’ lateral traversal velocity states and the NMPC controls the vehicle acceleration and steering to maintain the vehicle’s desired heading through the turn. The vehicle’s lateral traversal velocity function is formulated using Lyapunov based method which is used as a propagation function in the UKF to improve the estimation accuracy. The lateral traversal velocity is then used as one of the constraints in the NMPC problem. The overall estimation and the control scheme are formulated and assessed in the simulation environment. The simulation results show good tracking and curb avoidance performance.
Malla, Rijan
Impact of User-Adjustable Vehicle-Dynamics Tuning on Vehicle Durability2026-01-01944/7/2026
Software-defined vehicles offer customers a greater degree of customization of vehicle controls and driving experience. One such feature is user-adjustable tuning of vehicle ride and handling, where customers can vary ride height, damper stiffness, front-rear torque balance, and other aspects of vehicle dynamics. While promising a great customer experience, such a feature can expose the vehicle to a wider range of structural loads than those in the nominal design condition, particularly when such tuning is extended to cover spirited “sport” mode driving, off-road driving, etc. In this paper we present a novel methodology combining Road Load Data Acquisition (RLDA) data and real-world telemetry data to estimate the impact of user-adjustable vehicle-dynamics tuning on structural durability. In doing so, the method combines the physics of damage accumulation (from RLDA data) with user behavior (from telemetry data) to present an accurate assessment of the impact on durability, moving
Demiri, Albion, Ramakrishnan, Sankaran, White, Dylan, Khapane, Prashant, Borton, Zackery
Reliability-Based Vibration Design of Vehicle Systems with Tuned Mass Dampers (TMD)2026-01-01394/7/2026
Tuned Mass Dampers (TMDs) are widely used in the automotive industry to mitigate Noise, Vibration, and Harshness (NVH) issues across various vehicle systems. These passive devices are particularly effective in reducing structural vibrations in components subjected to resonant excitation. However, real-world applications often face challenges due to manufacturing variability and system-level build differences, which can cause deviations in both the TMD’s tuned frequency (up to ±15%) and the vibration characteristics of the host structure. These uncertainties—in both the TMD properties and the vehicle subsystem dynamics—can be modeled using statistical distributions. This paper presents a generalized methodology for vibration analysis and design under uncertainty, combining reliability engineering with dynamic vibration modeling. The approach formulates a unified mathematical framework that incorporates probabilistic and stochastic modeling to assess TMD performance under a range of
Abbas, Ahmad, Haider, Syed, d'Souza, Suneel
Two-Channel Pressure Control Using an Electric Cylinder and a Solenoid valve for Electronically Controlled Brake Systems2026-01-06384/7/2026
With the rapid proliferation of electrified vehicles (xEVs), maximizing regenerative energy recovery has become a crucial challenge in realizing zero-emission mobility. In front-wheel-drive (FWD) vehicles, regenerative braking acts only on the front axle, resulting in a braking-force distribution biased toward the front. When uniform hydraulic pressure is applied to both axles, excessive braking force on the front wheels may cause premature wheel lock and hinder the intended regenerative braking effect. To address this issue, it is essential to implement an independent pressure control strategy (two-channel pressure control) that appropriately reduces front pressure according to regenerative force while independently maintaining adequate rear pressure. This study proposes a new two-channel pressure control architecture utilizing a simple and reasonable actuator set consisting of one electric cylinder and one solenoid valve. The electric cylinder generates hydraulic pressure by
Kaneko, Shosuke, Deno, Yoshitomo, Kobayashi, Tatsushi, Kawamura, Hikaru
Study of Automatic Emergency Braking Effects on Human and Surrogate Passengers2026-01-05564/7/2026
The influence of modern Automatic Emergency Braking (AEB) on the head and neck behavior of the occupants in a vehicle continues to be an active area of research. Occupant kinematics and kinetics were evaluated using a vehicle equipped with a pedestrian AEB system. The vehicle was tested in several different scenarios with speeds between 15 and 45 mph. Two instrumented 50th-percentile male Hybrid-III Anthropomorphic Test Devices (ATD) were positioned in certain seats of the vehicle, while minimally instrumented human volunteers occupied the remaining seats. Displacement transducers and video analysis were utilized to capture the kinematics of each occupant. The findings of this study indicate that in AEB-only events with belted-occupants, the test vehicle did not result in any occupant motion that would have placed the occupants out-of-position (OOP) had an impact occurred immediately following the AEB event. This means that when evaluating real-world AEB events, it may not be necessary
Bartholomew, Meredith, Dahiya, Akshay, Russell, Caleb, Morr, Douglas, Castro, Elaine, Nguyen, An
A Dataset for Visual Classification of Flat Tires2026-01-01524/7/2026
Flat tires represent a common yet serious issue in vehicle safety, leading to compromised control, increased braking distance, and potential rim or structural damage when undetected. Conventional tire pressure monitoring systems (TPMS) rely on embedded sensors that can fail, incur high replacement costs, and are not always equipped in older or low-cost vehicles. To address these limitations, this study presents a comprehensive visual dataset for flat-tire classification using computer vision and machine learning techniques. The dataset comprises 600 labeled images—300 flat-tire and 300 non-flat-tire samples—collected from diverse vehicle types, lighting conditions, and viewpoints. This dataset is designed to support the training and benchmarking of lightweight edge-AI models suitable for real-time deployment on embedded platforms. A set of supervised learning models were evaluated. Results demonstrate that visual-based classification provides a cost-effective and scalable pathway
Gunasekaran, Aswin, Govilesh, Vidarshana, Challa, Karthikeya, Maxim, Bruce, Shen, Jie
Modular 3-D Lumped-Parameter Thermal Network for Thermal Estimation of Permanent-Magnet Synchronous Motors in Electromechanical Braking Systems2026-01-01364/7/2026
As electric intelligent vehicles advance, drive-by-wire systems are increasingly adopted, and the thermal reliability of electromechanical brake (EMB) motors—the key actuators—remains safety-critical. Under stalled-rotor operation, unequal DC currents are typically applied to the three phases, producing nonuniform winding heating. Conventional thermal models can miss the associated tangential heat-transfer effects, increasing the risk of phase-wise end-winding hot spot. This paper analyzes EMB motor thermal behavior under stalled-rotor conditions using a modular 3-D lumped-parameter thermal network (LPTN). First, a standardized tooth module with external interfaces is developed. Its internal parameters are informed by experiments and computational fluid dynamics (CFD) and identified via particle swarm optimization (PSO), allowing the module to be encapsulated for reuse. Next, based on the machine topology, a minimal motor is derived and multiple tooth modules are interconnected through
Duan, Yanlong, Xiong, Lu, Wang, Xinjian, Zhuo, Guirong, Zeng, Jie
Development of a Model-Aware Data-Driven Control Algorithm for a Drive-by-Wire System for a Level 4 Automated Vehicle2026-01-00434/7/2026
Precision control in Level 4 Automated Vehicles is essential for enhancing operational efficiency, accuracy, and safety. This work, conducted as part of ARPA-E’s NEXTCAR program, focuses on developing a robust hardware and software control solution to enable drive-by-wire functionality. A previous publication by the authors presented the hardware solutions for overtaking stock vehicle controls. This paper focuses on a model-based and data-driven control algorithm to enable drive-by-wire functionality for longitudinal and lateral motion control for a 2021 Honda Clarity Plug-In Hybrid Electric Vehicle. This vehicle was equipped with a set of sensors and an onboard processing unit to enable Level 4 automation. For lateral controls, an algorithm was developed to command steering torque to the electronic power steering module, ensuring the vehicle could attain the desired steering angle position at varying speeds. The system leveraged feedforward and feedback mechanisms. Feedback controller
Adsule, Kartik, Bhagdikar, Piyush, Drallmeier, Joseph, Alden, Joshua, Gankov, Stanislav
Acoustic Improvements to a Passenger Service Unit Panel with Core Filler and Facesheet Patches using Topology Optimization2026-01-05114/7/2026
Passenger comfort is becoming the forefront of luxury private jets where noise needs to be kept to a minimum. One source of structure-borne noise is the vibration of the Passenger Service Unit (PSU) panel. These vibrations originate from the outer skin, excited by turbulent boundary layer, and are transmitted through the fuselage frame to the PSU panel. This panel resides overhead of passenger seating, it is composed of a corrugated honeycomb core sandwiched between thin face-sheets. This paper presents a systematic approach to improve the vibro-acoustic performance of a honeycomb core sandwich structure by employing core filler and facesheet patches. Topology Optimization (TO) is used to determine the optimal layouts of these design modifications. The vibro-acoustic performance of the PSU panel with facesheet patches and core filler is evaluated using a frequency response analysis in the commercial finite element solver OptiStruct. The effectiveness of vibration reduction will be
Russo, Connor, Whetstone, Isobel, Patel, Anuj, Wotten, Erik, Kim, Il Yong
Oscillatory Behavior of Understeering Vehicles2026-01-06234/7/2026
Oscillations in understeering vehicles are occasionally described in the literature, primarily in terms of the poles of the yaw rate response, but perhaps not completely appreciated in their complexity. This work shows that as speed of an understeering vehicle increases, the increasingly underdamped poles of the yaw rate transfer function combine with the effects of a low frequency zero and a reduced steady-state response to result in oscillations greater than would be expected from eigenvalues alone. A speed range for acceptable yaw rate response is suggested, and it is shown that a typical understeering passenger car operates within this range. As the understeering vehicle’s speed increases beyond this range, the high-speed limit of the oscillation frequency is found.
Williams, Daniel
A Study of Federal Motor Vehicle Safety Standard 126 and 136 Test Procedures on a Class 5 Vehicle2026-01-06164/7/2026
Federal Motor Vehicle Safety Standards (FMVSS) 126 and 136 are standards imposed on four of the eight recognized road vehicle classes in The United States. These standards make it mandatory for Electronic Stability Control modules (ESC) to be mounted to Class 1,2,7, and 8 vehicles. These modules strategically activate the vehicle brakes via the Antilock Brake System (ABS) to limit the recorded yaw rate and lateral displacement of a vehicle during an extreme cornering maneuver such as a sudden swerve to avoid an obstacle on the road. The two aforementioned FMVSS mandates also specify three different driving maneuvers that are conducted to profile and analyze ESC module performance. There is now an interest in creating a new FMVSS that makes ESC modules mandatory for Class 5 vehicles. The purpose of this paper is to analyze how one specific Class 5 vehicle’s ESC module performed when subjected to the two test procedures that correspond to FMVSS 126 and 136. As will be seen, the vehicle’s
Cazares, Richard Isaac, Guenther, Dennis, Heydinger, Gary
A Study of Tire Grip Performance Evolution under Dry, Wet and Snow Roads with Tire Wear2026-01-05894/7/2026
This study focused on investigating how tire grip performance on dry, wet, and snowy road surfaces varied with the different level of tire wear. New, 50% worn, and end-of-life tires were prepared following worn tire preparation standards. Additionally, worn tires obtained under real driving conditions in the market were used. Tire grip performances on dry, wet and snowy roads were characterized respectively by using an indoor flat belt machine, an outdoor trailer, and a specially designed snow truck. The results demonstrated an evolution of grip performance as a function of tire wear. The study identified differences in impact between worn tire preparation methods —real driving versus artificial—particularly on snowy road surfaces. Furthermore, the effects of tire stiffness, reduced tread depth, and tread surface roughness of worn tires were investigated for each type of road surface. The objective of this study is to enhance the understanding of tire behavior throughout its lifecycle
Kim, Changsu, Saito, Yoshinori
Redefining Tractor Braking: An Automation-Based Approach for Safety and Efficiency Across Global Applications2026-01-00054/7/2026
Agriculture sector is undergoing a phenomenal transformation, driven by the legislative requirements mandated by countries worldwide to tackle global warming through stringent global emission and on the need to improve operator safety, productivity, particularly on sloped and uneven terrains. Conventional tractors with internal combustion engines (ICEs) have been in use for decades but they often have issues over coordinated control on inclined terrains, especially during load transitions, start-stops, and loader operations. Due to which operators have a critical task of maintaining vehicle stability, controlling rollback on gradients — leading to compromised efficiency, safety risks, and increased fatigue. Global Emission Norms are getting stringent and the justification to end user on the Incremental value proposition is getting difficult to make the products appealing. To address these multifaceted challenges, this paper presents the architecture and functional strategy to increase
M, Rojer, Natarajan, Saravanan, Muniappan, Balakrishnan
Development and Validation of Torque Vectoring and Traction Control Strategies in a FSAE Vehicle Using a Dual-Axle Dynamometer HiL Platform2026-01-06444/7/2026
This study presents the vehicle control optimization of a Formula SAE (FSAE) electric vehicle developed by National Taiwan University Racing Team (NTU Racing), utilizing a dual-axle dynamometer and a real-time Hardware-in-the-Loop platform from Chroma. The novelty of this work lies in the comprehensive system-level validation of independent torque control strategies, namely Torque Vectoring (TV) and Traction Control (TC), implemented directly within the vehicle control unit (VCU), and the high-fidelity simulation of dynamic driving scenarios based on the FSAE circuit. The vehicle features an independently controlled rear-axle, two-wheel drive (2WD) configuration, consisting of two in-wheel motors, self-developed inverters, and planetary gearboxes. During testing, a pre-built CarSim driver model provides throttle, brake, and steering inputs to the VCU via Controller Area Network (CAN) interface. The VCU, in turn, computes the independent torque commands according to the TV and TC
Hsiao, Tsung-Yu, Chen, Zhi-Ren, Jian, Rong-Wei, Chen, Tai-Hsiang, Wang, Tai-Jie, Hu, Wei-Zhe, Ho, Hui-Ting, Wu, Ting-Yu, Lin, Ting-He, Chiu, Joseph
Inertial Pedal Displacement and Brake Switch Activation in Frontal Crash Events2026-01-05414/7/2026
This paper presents research into the inertial displacement of brake pedals and the subsequent activation of brake light switches during crash events. In certain scenarios, such as multiple-impact crashes or crashes with pre-impact interactions such as curb strikes or sideswipes, inertial forces alone may generate sufficient brake pedal movement to trigger the brake switch, activating the brake lights. Such signals may be recorded by an Event Data Recorder (EDR) or observed by witnesses and incorrectly interpreted as an indication of intentional driver braking. To investigate this phenomenon, HYGE sled tests were performed using brake pedal assemblies and associated components from a Toyota Tacoma pickup truck and a Cadillac DeVille passenger sedan. The assemblies were subjected to acceleration pulses simulating a frontal impact, with high-speed video used to capture brake pedal displacement and brake light activation. The tests demonstrated that inertial loading from a pulse with a
Walker, James, Duran, Amanda, Barnes, Daniel, Osterhout, Aaron, Clayton, Aidan
Multi-Physics Topology Optimization and Neural Network–Based Design of Experiments for Lightweight Automotive Cast Components2026-01-05104/7/2026
This paper presents a hybrid optimization framework that integrates Multi-Physics Topology Optimization (MPTO) with a Neural Network–surrogated Design of Experiments (NN-DOE) to enable lightweight structural design while satisfying crashworthiness, durability, and noise, vibration, and harshness (NVH) requirements under practical casting and packaging constraints. In the proposed MPTO formulation, crash and durability performances are incorporated through equivalent static compliance measures, while NVH performance is assessed using a frequency-domain dynamic stiffness metric, allowing consistent evaluation of trade-offs among competing design requirements. The framework is first demonstrated using a mass-produced passenger-car lower control arm (LCA) as a benchmark component. In this application, MPTO achieves weight reduction under multi-physics objectives by removing non-load-bearing material. Results show that single-discipline optimization produces unbalanced topologies, while
Kim, Hyosig, Senkowski, Andres, Gona, Kiran, Saroha, Lalit, Boraiah, Mahesh
Simulation Study on a Neural Tire Model Based on Grouped Feature Learning2026-01-06454/7/2026
The tire model is a crucial component in the design of the K-characteristic of FSAE racing car suspensions, and directly influences the achievement of maximum cornering lateral force. Not only do the slip angle, vertical load, tire pressure, and camber angle affect the mechanical characteristics of the tire, but temperature is also an important influencing factor when FSAE vehicle tires operate at high speeds. However, the modeling process of traditional tire models based on temperature characteristics is often very complex. The FSAE tire test code (FSAE TTC) already has a large amount of official sample data, which provides a basis for data-driven neural network models. This study implemented a hybrid modeling methodology, constructing two cascaded feedforward neural networks that combine the physical interpretability of the Magic Formula tire model with the nonlinear approximation capabilities of neural networks. The first network model uses slip angle, vertical load, tire pressure
Liu, Xiyuan, Wang, Shenyao, Li, Mingyuan, Huang, Jiayu
Research on Driving Performance of Vehicle Body Control Using Vehicle Height Adjustment System2026-01-06264/7/2026
In recent years, premium vehicles have increasingly incorporated suspension systems capable of adjusting ride height. The primary function of these systems is to enable the vehicle to traverse uneven terrain by elevating the chassis, thereby preventing contact between the underbody and the road surface. Notably, air spring-based mechanisms enhance ride comfort by modulating the wheel rate. The system proposed in this study achieves ride height adjustment through vertical displacement of the spring’s lower seat. By constructing a detailed mechanical topology model using a dynamic simulation tool, this research aims to evaluate the feasibility of improving driving performance not only through height regulation but also by actively controlling the vehicle’s posture during motion.
Park, Jaeyong, Sang Hoon, Lee, Jong Min, Kim, Choi, Jang Han
Characterizing Regenerative Braking of the Tesla Model 3 Using Chassis Dynamometer Testing2026-01-04534/7/2026
Regenerative braking has a strong influence on the energy efficiency and drivability of battery-electric vehicles. This study establishes an empirical baseline analysis under controlled conditions of the regenerative braking behavior of the 2020 Tesla Model 3 to support the interpretation of on-road performance and serve as a reference for subsequent testing and analysis. The tests were performed on a four-wheel-drive chassis dynamometer at Argonne National Laboratory, combining Multi Cycle Testing (MCT) to simulate real world driving patterns (city, highway) with coast-down tests to isolate periods where the motor is operating in regen mode and compare the behavior across different parameters. Vehicle data was collected from the vehicle using taps in the Controller Area Network (CAN) bus as well as a high-resolution power analyzer. The vehicle displayed the highest efficiency during simulated city driving conditions (3.62 miles/kWh followed by highway (3.40 miles/kWh) and aggressive
Pierce, Benjamin Branch, Di Russo, Miriam, Das, Debashis, Zhan, Lu, Stutenberg, Kevin
Vehicle Test Platform with Experimentally Correlated Tire Model for Torque Vectoring Control2026-01-06224/7/2026
This paper presents a testing platform for the development of lateral stability control systems in independent motor electric vehicles (EVs). A 10 degree of freedom (DOF) vehicle simulation and a radio control test vehicle are constructed to enable controls validation scalable to full size vehicles. These vehicle simulations, or ‘digital twins’, have been widely adopted throughout the automotive industry due to their lower operating costs and ease of implementation. Virtual models are not perfect representations of reality, however, and physical testing is still necessary to validate systems for use in the real world. This is especially true when testing safety-critical features such as stability control. As a result, a simulation environment working in conjunction with a test vehicle represents an optimal hybrid approach. In this work, a high fidelity vehicle model is constructed in the Matlab/Simulink environment. To capture the effect of suspension, the digital twin is capable of
Petersen, Nicholas Conner, Robinette, Darrell
A Real-Time Capable, Three-dimensional, and Nonlinear Multibody Model of the Mercedes-Benz G-Class for an Efficient Assessment of Off-Road Performance in Early Stages of Vehicle Development2026-01-02174/7/2026
This article deals with the development of a real-time capable, three-dimensional model of the Mercedes-Benz G-Class with flexible ladder frame that considers nonlinear suspension kinematics and force elements. The shift to new drivetrain technologies often results in a significant increase in vehicle weight and requires corresponding design modifications – also applying to off-road vehicles. These modifications result in changed stiffness of elements such as the ladder frame or anti-roll bar, which significantly affect vehicle dynamics and off-road performance. Therefore, strategic, efficient assessments must be made in early development stages, where no detailed information about individual systems and components is available yet, to detect and avoid potential massive, costly changes in later stages. This requires a “handmade” vehicle simulation model specifically tailored to this particular application, since the use of commercial multi-purpose simulation packages is not effective
Riebler, Sandro, Pernsteiner, Samuel, Granitz, Christina, Schabauer, Martin
Backward Fuzzy Driving Control for 6×4 Off-Road Vehicles2026-01-01484/7/2026
Off-road autonomous vehicle systems must be able to operate across unstructured and variable terrain while avoiding obstacles. This presents significant challenges in vehicle and control system design, especially for less conventional platforms such as 6×4 vehicles. While forward driving autonomy has developed and matured in recent years, effective reverse navigation remains an under-explored area of vehicle co-design. Reversing 6×4 vehicles have limited rear steering authority, an extended wheelbase, and asymmetric traction, which introduce complex dynamics into any control system that is used. To address this need, a robust and experimentally validated fuzzy logic control architecture for 6×4 reverse navigation was developed during the course of this project. This architecture incorporates both near-field and long-range path data with adaptive outputs controlling steering and velocity based on a rule base that covers the whole vehicle state space. This method has low computational
Dekhterman, Samuel R., Sreenivas, Ramavarapu S., Norris, William R., Patterson, Albert E., Soylemezoglu, Ahmet, Nottage, Dustin
Integrated Effects of Suspension Geometry and Tire Pattern Design on Vehicle Pull Reduction under Acceleration in High-Performance and Electric Vehicles2026-01-05934/7/2026
Vehicle pull under acceleration is a phenomenon commonly observed in high-performance vehicles and electric vehicles (EVs), primarily arising asymmetric driveshaft angles, drivetrain architecture, and suspension geometry. In addition to these mechanical factors, tire characteristics, particularly the tire lateral force generated at the contact patch, significantly influence this effect. The lateral force is intricately tied to the dynamics of the contact patch and the geometric design of the tire tread pattern. This study investigates the relationship between tread pattern geometry and vehicle pull under acceleration, emphasizing the role of tire lateral force variations. By employing finite element (FE) simulation, lateral force response variations (dfy/dfx) resulting from tread block deformation were analyzed. Based on these simulation, a robust analytical methodology for tread pattern evaluation and optimization was established. The developed tread pattern characteristic parameter
Yoon, Youngsam, Jang, Dongjin, Kim, Hyungjoo, Lee, Jaekil
Optimal Control Analysis of Minimum-Time Maneuvers for Vehicles Recovering from Instability2026-01-02184/7/2026
Vehicles may enter highly unstable dynamic states due to lateral collisions, sudden loss of grip, or extreme steering disturbances. When such instability arises in congested road sections where obstacle avoidance is required, the safety risk to both the ego vehicle and surrounding traffic escalates significantly. In such scenarios, the vehicle must not only regain stability but also navigate the roadway in the shortest feasible time to prevent secondary collisions. This paper investigates the minimum-time maneuver of a vehicle starting from an unstable dynamic condition and constrained to travel within prescribed road boundaries. A single-track vehicle model with combined-slip nonlinear tire model is employed to capture the vehicle dynamics under high slip conditions. Phase-plane analysis is conducted to reveal how control inputs reshape the system’s vector field and influence the possibility and speed of stability recovery. An optimal control problem is formulated to compute the
Leng, Jiatong, Yu, Liangyao, Wang, Yongxin, You, Weijie, Li, Ziang, Jin, Zhipeng
Hybrid Computational Tire-Sand Interaction: A Tractive Effort and Rolling Resistance Analysis2026-01-02134/7/2026
This paper investigates the performance of a computational radial passenger car tire over winter road sand at different operating conditions. This study seeks to address gaps in literature by using both an experimental direct shear-strength test and then validating the same test in a Finite Element Analysis (FEA) software called Virtual Performance Solution (VPS) using a Smoothed-Particle Hydrodynamic (SPH) technique to model a winter road sand. The simulated sand was measured against physical sand data ensuring validation of the density, internal friction angle and cohesion. Once the sand was validated against physical testing data the sand was layered atop an icy road surface to understand the influence sand has on tractive effort and rolling resistance performance. With modelled and validated winter road sand and a Continental CrossContact LX Sport tire size 235/55R19 testing conditions were set up. The tire-sand interaction was simulated using a node-to-segment contact algorithm
Fenton, Erin, El-Sayegh, Zeinab
A Cooperative AFS/DYC Lateral Stability Control for FWDIEV Based on Dissipative Energy Method2026-01-06194/7/2026
To enhance the lateral stability of four-wheel-drive intelligent electric vehicles (FWDIEV) under extreme operating conditions, this paper proposes a cooperative control strategy integrating active front steering (AFS) and direct yaw moment control (DYC) based on dissipative energy method. A nonlinear three-degree-of-freedom vehicle model is established to analyze the evolution of the vehicle state phase trajectory. A quantitative lateral stability index is constructed using dissipative energy to accurately evaluate the vehicle’s lateral dynamics. Utilizing dissipative energy and its gradient information, a time-varying stability boundary is defined under dynamic constraints, and adaptive weighting coordination between the AFS and DYC systems is designed to achieve coordinated control of front steering angle and additional yaw moment. A feedforward–model predictive control (FF-MPC) framework is developed, in which a feedforward module generates compensation based on driver intent to
Zhao, Kun, Zhao, Zhiguo, Wang, Yutao, Xia, Xue, Chen, Xi, Hu, Yingjia
Research on Vehicle and Longitudinal Tire Model Parameters Identification Based on Electro-Mechanical Brake System2026-01-06344/7/2026
The Electro-Mechanical Brake (EMB) system is a novel type of brake by wire systems with independently controllable characteristics. This system aids in the decoupling analysis of the vehicle and actuator dynamics, thereby improving the accuracy of parameter identification. Therefore, this paper proposes an innovative parameter identification method for vehicle parameters and longitudinal tire model parameters, based on the characteristics of the EMB system and onboard sensors. First, based on the wind resistance and rolling resistance coefficients obtained from the vehicle coasting conditions, a decoupled constant clamping force sequence braking condition for the front and rear axles is designed by integrating the characteristics of the EMB actuator and vehicle dynamics. This approach enables the identification of vehicle and nonlinear longitudinal tire model parameters, significantly improving the accuracy of parameter identification. Next, considering the nonlinear characteristics of
Huang, Jiayi, Cheng, Yulin, Zhuo, Guirong, Le, Qiao, Wei, Wei, Shu, Qiang
Modelling and Analysis of Rolling Truck Tire over Dry and Snow-Covered Surfaces Using Advanced Computational Techniques2026-01-05914/7/2026
This paper presents a novel approach to modelling and analyzing a 315/80R22.5 sized truck tire running over dry and snow-covered surfaces. The tire is modelled using Finite Element Method (FEM) in ESI Virtual Performance Solutions (VPS) software. The tire model consists of various parts representing the tread, under tread, carcass, sidewalls and beads in addition to the rim. The tire model is then verified in both static and dynamic domains against experimental data. The experimental results were conducted over a dry surface at a high-speed test track in Hällered, Sweden, at a constant travelling speed of 80 km/h, and a constant vertical load of 26 kN with sensors depicting both temperature and inflation pressure changes throughout a 40-minute run. A tire temperature model is developed, and the simulation results are correlated with the measured temperature of the tested tires. In addition, the rolling resistance variation with speed, temperature and inflation pressure is predicted and
Opatha, Dillon, Oijer, Fredrik, El-Sayegh, Zeinab, El-Gindy, Moustafa
Experimental Validation of a Multi-Row Tapered Roller Bearing Analytical Model for Relating Preload to Frequency Response Characteristics2026-01-00084/7/2026
Roller bearings are used in many rotating power transmission systems in the automotive industry. During the assembly process of the power transmission system, some types of roller bearings (e.g., tapered roller bearings) require a compressive preload force. Those bearings' rolling resistance and lifespan strongly depend on the preload set during the installation process. Therefore, accurate setting of the preload can improve bearing efficiency, increase bearing lifespan and reduce maintenance costs over the life of the vehicle. A new method for bearing preload measurement has shown potential for both high accuracy and fast cycle time using the frequency response characteristics of the power transmission system. An open problem is experimental validation of the multi-row tapered roller bearing analytical model. After validation, the analytical model can be used to predict the assembled system damped natural frequency for a desired bearing preload. This work presents the experimental
Gruzwalski, David, Mynderse, James
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