Browse Topic: Independent suspension

Items (87)
ABSTRACT With the particular passage capability, all-terrain vehicle (ATV) has been widely used for off-road scenarios. In this research, we conduct a lateral sway stability analysis for the suspension mechanism of a general vehicle and establish a mathematical model of static and dynamic stability based on the maximum lateral sway angle and lateral sway acceleration, by considering the combined angular stiffness of independent suspension, angular stiffness of the lateral stabilizer bar and vertical stiffness of tires. 3D point cloud data of a terrain environment is collected using an RGB-Depth camera, and a triangular topography map is constructed. The results in ADAMS show that the proposed stability model can accurately predict the critical tipping state of the vehicle, and the method deployed for real-world terrain modeling and simulation analysis is generalizable for the stability assessment of the interaction between ATV and real-world terrain. Citation: H. Luo, Z. Chen, A
Luo, HaitaoChen, ZhiminNaveen, AryanLi, Bing
Air spring systems are challenging to mathematically model due to the complexity of their nonlinear dynamic characteristics. Numerous air spring mechanical and thermodynamic models have been proposed, but this study focused on the development and analysis of a new thermodynamic air spring model under a polytropic thermodynamic process that could accurately represent the force output in a multibody dynamics (MBD) virtual suspension subsystem. This model considered function inputs of sprung mass, un-sprung mass, and design height to efficiently generate updated air spring properties for new vehicle configurations, specifically for a self-propelled sprayer application. After this model was validated against physical ground-truth sensor data, it was utilized in a sensitivity study to experimentally test an alternative air spring component and to understand the resulting performance effect on an operator comfort key performance indicator
Adams, Bailey
The Baja Electrical All-Terrain Vehicle eATV is a versatile off-road vehicle designed to tackle challenging terrains and endure extreme conditions. Suspension system in a car connects the chassis to its wheels and it comprises of a system of springs, dampers and linkages. Independent suspension systems typically offer better handling and ride quality. This paper focuses on the optimization of the eATV’s suspension and steering systems to enhance its performance, stability, and maneuverability. For explanation purpose the design methodology that has been chosen for the suspension system of an all-terrain vehicle. A double wishbone independent suspension is designed for the front half, and an H-arm independent suspension is designed for the rear half. The steering system uses a Rack & Pinion gearbox along with this Ackerman geometry being used for the steering assembly. Theoretical values were validated with the help of ‘Lotus Shark’ software. Also highlights the challenges faced by this
Ayyakkannu, VadivelSakthi Sundar, R.Rubesh, N.Prasanth, S.Haritharan, S.S.Hari Haran, R.
Load-carrying transportation has recently increased due to cargo and online home shopping. As a result, there is a growing demand for vehicles that can pass through narrow streets and carry loads for short distances. Electric vehicles are vital in the automotive industry due to their zero emissions and further promotion through new regulations. This study is focused on determining the spring coefficients of helical springs for a micro-truck vehicle, which will be used for cargo transportation and has a leaf spring with a specific spring coefficient on the rear axle and an independent double wishbone suspension system on the front axle. In addition to being vehicles with low weight values, micro-trucks have the axle capacity required for urban transportation due to their low track width and dimensions. Correctly determining the leaf spring is essential as it will directly affect the loads on the suspension system, wheel life, energy consumption, and comfort level. When determining the
Canpolat, BerkanAkbaba, MahirÇifci, ErolDoğan, Mehmet Ali
The displacement of the shaft head fails to be accurately measured while the three-axle heavy-duty truck is driving on the reinforced pavement. In order to obtain accurate fatigue load spectrum of the suspension bracket, the acceleration signals of the shaft heads of the suspension obtained by the reinforced pavement test measurement are virtually iterated as responses. A more accurate model of the rigid-flexible coupled multi-body dynamics (MBD) of the whole vehicle is established by introducing a flexible frame based on the comprehensive modal theory. Furthermore, the vertical displacements of the shaft heads are obtained by the reverse solution of the virtual iterative method with well-pleasing precision. The accuracy of the virtual iteration is verified by comparing the simulation results with the vertical acceleration of the shaft head under the reinforced pavement in the time domain and damage domain. The results show that the rms between the simulated signal and the measured
Chang, HaozhengGao, YunkaiZhang, Suo
In this paper, an equivalent conversion method is proposed to apply the six-dimensional force road spectrum of the four-axle vehicle on the same platform to the three-axle through the axle load comparison. Further, the feasibility of the devolved equivalent conversion method is verified, and the fatigue performance improvement of the wishbone support structure of a commercial vehicle is finally achieved. Specifically, firstly, the load spectrum at each attachment point of the suspension for the three-axle vehicle is obtained through the iteration of the multi-body dynamic model. Furthermore, the finite element model of the suspension for the three-axle vehicle is established; the analysis of fatigue life for the suspension structure is performed by extracting stress amplitude through the multi-axis cyclic counting method and calculating equivalent force amplitude through McDiarmid’s criterion, combined with the SN curve of the material. Finally, the prediction and optimization design
Pan, TingGao, DeZhang, SuoGao, YunkaiWang, LeiXie, FurongTong, Jiachi
There are often a large number of design variables and responses in suspension hard point optimization design. The traditional optimization strategy integrating heuristic algorithm and simulation model is not applicable due to its low efficiency. To solve optimization problems with huge number of design variables and responses, a multi-objective optimization framework combined heuristic optimization algorithm with multi-objective decision-making method is developed. Specifically, the multi-objective optimization was performed by dividing the problem into two independent sub-problems of multi-objective optimization and multi-objective decision-making. Further, to reduce the number of sample points required for building a surrogate model, a two-stage multi-objective optimization is proposed. In the first stage, the initial optimal solution is obtained based on the experimental design (DOE), and the influence of each design variable on each response is obtained through sensitivity
Zhang, SuoGao, YKGao, DePan, Ting
A vehicle must be designed in such a way that it guarantees its occupants safety and comfort in the face of various situations, such as a sudden lane change, something that can happen at any time during a trip or even a military operation. In this situation, the car must react to this excitement without compromising the car's stability. In this context, the present work aims to study the application of semi active suspension with magnetorheological dampers assisted by an embedded electronics system in order to improve the dynamic behavior of the vehicle, whose suspension springs are modeled in a non-linearly way using polynomials. To this end, this study performs an analysis of the vertical and lateral dynamics of a 4 x 4 vehicle with 10 degrees of freedom. The model construction uses the power flow methodology to establish the relationship between the kinematics and the dynamics of the chassis. The computational implementation was made utilizing block diagram methodology, using one
dos Santos Belle, Vilson Wenisda Costa Neto, Ricardo Teixeira
Based on the dynamic model of a quarter-vehicle system, a three degrees-of-freedom (DOF) dynamic model of the vehicle shimmy system with independent suspension is established by applying the second Lagrange equation. Numerical examples are employed to investigate the speed range and frequency characteristic of the vehicle shimmy system, and then the influence of the vertical load of the tire on vehicle shimmy is discussed. The equilibrium equation and characteristic polynomial of the shimmy system are obtained by using the complexification-averaging (CX-A) method, and the stability of the shimmy system is analyzed based on the first approximate stability theory. Furthermore, the boundary condition of Hopf bifurcation is investigated, and the stability boundary of the suspension parameters varying with the vehicle speed is obtained. The relevant conclusions can provide technical supports for the suppression of vehicle shimmy
Wei, HengLu, JianweiShi, LeiLu, Hangyu
Optimization of the steering trapezoid mechanism parameter has great significance for improving vehicular handling performance and steering safety. The mathematical model of the current trapezoid mechanism design is oversimplified; Thus, the value of the optimum parameter is often not achievable. In this paper, a design model for the trapezoidal steering mechanism is proposed taking into consideration the size and kinematic constraints. Based on combining Ackerman's principle and spatial geometric relation, a multi-body dynamics design method is used to derive a nonlinear optimization model of the split steering trapezoid mechanism. In this investigation, a hybrid genetic algorithm is developed to minimize the steering error and the corresponding optimum design parameters. The selected design parameters are the bottom angle and the steering arm length of steering trapezoid mechanisms. The objective function of the structural optimization is a weighted summation of the relative error
Chen, KailangTan, GangfengYang, YongZhang, HanyuWang, HaoyuHuang, Xin
Electronic Stop-Start (ESS) system automatically stops and restarts the engine to save energy, improve fuel economy and reduce emissions when the vehicle is stationary during traffic lights, traffic jams etc. The stop and start events cause unwanted vibrations at the seat track which induce discomfort to the driver and passengers in the vehicle. These events are very short duration events, usually taking less than a second. Time domain analysis can help in simulating this event but it is difficult to see modal interactions and root cause issues. Modal transient analysis also poses a limitation on defining frequency dependent stiffness and damping for multiple mounts. This leads to inaccuracy in capturing mount behavior at different frequencies. Most efficient way to simulate this event would be by frequency response analysis using modal superposition method. In order to do the same, there is a major hurdle which is due to the nature of the signal being highly transient and of short
Paul, AbhishekKukreja, JaspreetHaider, SyedSpadola, Joe
There are a variety of test protocols associated with vehicle fuel economy and emissions testing. As a result, a number of test protocols currently exist to measure axle efficiency and spin loss. The intent of this technical paper is to describe a methodology that uses a singular axle efficiency and spin loss procedure. The data can then be used to predict the effects on vehicle FE and GHG for a specific class of vehicles via simulation. An accelerated break-in method using a comparable energy approach has been developed, and can be used to meet the break-in requirements of different vehicle emission test protocols. A “float to equilibrium” sump temperature approach has been used to produce instantaneous efficiency data, which can be used to more accurately predict vehicle FE and GHG, inclusive of Cold CO2. The “Float to Equilibrium” approach and “Fixed Sump Temperature” approach has been compared and discussed. Independent Front Suspension (IFS) axles were used for this project as an
Wei, SiqinSchumaier, TimothyGuarino, WilliamGrzadzinski, TimothySingh, JasbirTorres, JoeZhou, Steven
The objective of this project is to analyze potential design changes that can improve the performance of helical spring in an independent suspension. The performance of the helical spring was based upon the result measure of maximum value of stress acting on it and the amount displacement caused when the spring undergoes loading. The design changes in the spring were limited to coil cross section, spring diameter (constant & variable), pitch and length of the spring. The project was divided into Stage I & Stage II. For Stage I, using all the possible combinations of these design parameters, linear stress analysis was performed on different spring designs and their Stress and displacement results were evaluated. Based on the results, the spring designs were classified as over designed or under designed springs. Then in Stage II, it was checked if the under designed springs can be optimized and classified according to a relevant application of the vehicles (racing cars or luxurious cars
Dong, YaominDave, Viraj
Cadillac has unveiled the 2021 Escalade and will differentiate the full-size SUV from its Tahoe/Yukon platform-mates with a large dose of exclusive technologies including Super Cruise, audio systems from new partner AKG and the industry's slickest display-screen integration. Gaining similar mechanical benefits as its platform siblings, including wheelbase stretches and the new independent rear suspension (IRS) that should improve dynamics along with seating/cargo space, the all-new 2021 Escalade leverages the platform's new digital network architecture (see p.10) to raise the bar for integrated infotainment technology. The 2021 Cadillac Escalade makes use of GM's new GMT T1XX platform that began underpinning its pickup trucks in 2019, and serves as the basis of the upcoming MY2021 Chevy Tahoe/Suburban and GMC Yukon/Yukon XL full-size SUVs. In the fifth generation of Cadillac's longest-running nameplate, this equates to the same notable passenger space and interior volume gains for the
Seredynski, Paul
The present work aims to use complex tools for the calculation of vehicle dynamics, using optimization analysis. The study was applied to a single seat off-road prototype that has independent suspension, Double A or WishBones type, both on the front and rear axles and whose main objective will be the analysis of the prototype suspension arms fixing points. A multi-body model was created by MotionView software and straight-line acceleration and deceleration analyzes were applied to obtain better longitudinal load transfer ratios for the axes, besides the force measurements for the arm connections during these events. After the creation of the multi-body model, some studies using optimization tools, through HyperStudy software, were performed in order to obtain the new positions of the attachment points in the chassis, achieving a better dynamic suspension design. The new points change the longitudinal load transfer design and generate controlled alteration between predefined parameters
Alvim, Olavo Fava FurtadoSilveira, Marcio Eduardo
The high level of reliability of virtual analysis for suspension system development should not be thinking only for comfort and performance purpose, considering the `growing number of failures due to the touch between components in dynamic condition. The study establishes a simple and optimized methodology, able to predict more accurately the flexible brake hose path subject to the steering motion and associates with the independent suspension course, aiming the best route in order to achieve a low cost and robust design. In turn, the flexible brake hose non-linear model invalidates the multibody study to get the best route. However, with the aid of motion making use of NX9 [1] CAD [2] software was prepared dynamic movement that subjects front independent suspension system that establishes a Cartesian routine that maps 977 points, much higher than 9 points from previous studies, comprising a more accurate path performed by the hose. This data served as input to the IPS [3] software for
Mayer, Paulo AugustoPetronilho, AndersonTognolli, AndréBatista, Fabio Santosda Silva, Jamilton Vidal
According to the U.S. National Highway Traffic Safety Administration, 743 pedal cyclists were killed and 48,000 were injured in motor vehicle crashes in 2013. As a novel active safety equipment to mitigate bicyclist crashes, bicyclist Pre-Collision Systems (PCSs) are being developed by many vehicle manufacturers. Therefore, developing equipment for evaluating bicyclist PCS is essential. This paper describes the development of a bicycle carrier for carrying the surrogate bicyclist in bicyclist PCS testing. An analysis on the United States national crash databases and videos from TASI 110 car naturalistic driving database was conducted to determine a set of most common crash scenarios, the motion speed and profile of bicycles. The bicycle carrier was designed to carry or pull the surrogate bicyclist for bicycle PCS evaluation. The carrier is a platform with a 4 wheel differential driving system. Each wheel is attached to an independent suspension system to protect motors, gears and
Sherony, RiniYi, QiangChien, StanleyBrink, JasonAlmutairi, MohammadRuan, KeyuNiu, WensenLi, LingxiChen, YaobinTakahashi, Hiroyuki
Suspension system is one of the most important systems in an automobile and the failure in the sub systems or parts would prove catastrophic. A semi-trailing arm (STA) suspension is an independent rear suspension system for automobiles where each wheel hub is located only by a large, roughly triangular arm that pivots at two points onto the chassis or the body. STA usually is subjected to three directional loads viz. vertical, longitudinal and lateral in service. The conventional methodology of validating the system is by applying multi-axial loads or by road load simulation consuming significant amount of time. In this paper an attempt is being made to validate the damper mounting pins by reproducing the damper loads locally instead of validating the entire system. STA was strain gauged at the critical locations and was mounted onto the vehicle. Accelerometer was mounted onto the wheel spindle and a displacement transducer (LVDT) was mounted parallel to the damper mounted to the body
Polisetti, SagarGowda, SiddeshKhanna, Nitin KumarJyoti, Manjul
Suspension plays an essential role in vehicle's handling stability and riding comfort. This paper discusses a novel suspension that has the capacity to trace a straight line in theory. Therefore it is called rectilinear suspension. So the alignment parameters are invariable during jounce and rebound if the elasticity of suspension components is ignored. According to the structure characteristics of the rectilinear suspension, it is suitable to mount on the rear axle. To evaluate its performance, the dynamics model is established through ADAMS. Moreover, a comparison of the rectilinear suspension with the twin-trapezoidal link suspension is carried out. Further, the K&C test results show that the alignment parameters of the rectilinear suspension are almost invariable compared with MacPherson suspension
Liu, XiangZhang, JieZhao, Jingshan
The automotive industry commonly uses two definitions of the suspension roll center, the Kinematic Roll Center (KRC) - of interest in studying suspension geometry, and the Force-based Roll Center (FRC) - of interest in studying steady-state vehicle dynamics. This paper introduces a third definition, the Dynamic Roll Axis (DRA) - of interest in studying transient vehicle dynamics. The location of each one of these roll centers has a unique application to vehicle design and development. Although the physical meaning of each roll center is significantly different, the generic term “roll center” is often used without proper specification. This can lead to confusion about how roll centers influence vehicle behavior. This paper hopes to clarify some of this confusion and is organized into three parts: (1) Describes calculation methods for each of the three vehicle roll centers (for independent suspensions) as well as their relevance to vehicle dynamics; (2) Explains the relationship between
Badiru, Ibrahim A.
In this paper FR (Front Engine, Rear wheel Drive) based 4WD 5-link independent suspension systems are introduced which are developed for low friction road stability in the winter. The arrangement of the lower control arm of the newly developed suspensions has been changed in order to correspond to 4WD layout. And basic performance is satisfied due to the addition of the driveline. Also NVH (Noise, Vibration and Harshness) performance has improved, to enhance the comfort of the vehicle
Jung, DaeWooLee, Jae KilLee, Byung-KyuKim, Seon Pyung
This paper describes the design and the analysis of a stub axle front suspension developed to a rear-wheel drive of an automotive prototype. The automotive prototype is a vehicle developed for use on public roads with motor and transmission located at the rear and four-wheel independent suspension, with capacity for two occupants. By means of a finite element software, they were analyzed the efforts that acted on the steering and suspension components that interacted with the sleeve axis The stub axle is subjected to various loads in various ways, due to several conditions imposed by the motion that occur due to movement of the vehicle. They were analyzed three situations during the simulations: straight due to the movement of the vehicle, making a turn and during a braking situation. The analysis of the structure in those three situations allowed obtaining some characteristics, such as their strengths and critic regions where those efforts were higher. Based on the results obtained
Cervieri, AndreGertz, Luiz CarlosRodrigues, Antonio Flavio AiresDa Silveira, Marilia AmaralGiovanaz, Julian
The vehicle pull (sideways) is a complex outcome of many parameters in an automobile vehicle. This is mainly due to steering, suspension, brake, wheels and chassis parameters. The road conditions like road camber also plays an important role in vehicle pull behavior. All efforts are put in design and manufacturing processes to maintain controlled vehicle pull in normal driving condition. Even though normal vehicle pull seems to be in acceptance limit (subjectively), its intensity increases many folds at the time of harsh braking. In these kind of panic situations where driver firmly holds on the steering wheel, it is expected that the vehicle should stop without deviating too much sideways from its intended straight line path to avoid any kinds of accidents. This work is an outcome of systematic study carried out to understand the root cause of brake pull as a field complaint on current production vehicles and adopting best possible solutions to minimize the brake pull. This paper
Ojha, Vijay KumarBhalerao, JitendraPaluskar, Prajakta
The twist axle has highly complicated load paths because of its multiple functions of suspension components. This nature of the twist axle suspension makes the fixed reacted multi-axial suspension test more sophisticated than for other independent suspensions. GM has used Virtual Road Load Data Acquisition (vRLDA) for laboratory tests in the past, but this is the first application of vRLDA for a twist axle multi-axial suspension durability test. In order to utilize vRLDA data for the test input, a new approach to 8 channel multi-axial suspension durability test development was proposed for a twist axle rear suspension. vRLDA for a GM vehicle with twist axle rear suspension was performed and briefly discussed. Instead of using strain data from the twist axle for correlation channels, inboard channels such as shock tower vertical and trailing arm forces were used in the test development. Emphasis was placed on a high level of correlation for the inboard channels, while the correlation at
Hong, Hyung-JooStrumpfer, Scott D.
The articulated dump truck with independent suspensions is driven by six AC motors and each wheel is driven by one motor. Cooling system is configured in every electric wheel. The motor is the main heating source in the electric drive system. Hence, the cooling of the motor will affect the reliability and power-density of the whole electric drive system. According to the actual working conditions, the heating calculation about the cooling system has been carried out during the design process. The design concept of embedding spiral-shaped flow path in the shell of the stator has been drawn. The cooling water could pass through the path and accomplish cooling outside the stator. In this paper, the FLUENT has been used for the 3-D numerical simulation of the cooling system. The temperature field distributions of the cooling water and the shell are obtained. To analyze the influence of the shell structure on the cooling effect, the iSIGHT has been used to accomplish the structural and
Zhang, YanShen, YanhuaZhang, Wenming
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