Browse Topic: Exteriors
The integrated bracket is a plastic part that packages functional components such as the ADAS (Advanced Driver Assistance System) camera, rain light sensor, and the mounting provisions of the auto-dimming IRVM (Inner Rear View Mirror). This part is fixed on the windshield of an automobile using double-sided adhesive tapes and glue. ADAS, rain light sensors, and auto-dimming IRVM play an important part in the safety of the driver and everyone present in the automobile. This makes proper functioning of the integrated bracket very integral to occupant safety. Prior to this work, the following literature; Integrated Bracket for Rain Light Sensor/ADAS/Auto-Dimming IRVM with provision of mounting for Aesthetic Cover [1] outlines the design considerations and advantages of mounting several components on the same bracket. It follows the theme where the authors first define the components packaged on the integrated bracket and then the advantages of packaging multiple components on a single
High-efficiency manufacturing involves the transmission of copious amounts of data, exemplified both by trends in the automotive industry and advances in technology. In the automotive industry, products have been growing increasingly complex, owing to multiple SKUs, global supply chains and the involvement of many tier 2 / Just-In Time (JIT) suppliers. On top of that, recalls and incidents in recent years have made it important for OEMs to be able to track down affected vehicles based on their components. All of this has increased the need for OEMs to be able to collect and analyze component data. The advent of Industry 4.0 and IoT has provided manufacturing with the ability to efficiently collect and store large amounts of data, lining up with the needs of manufacturing-based industries. However, while the needs to collect data have been met, corporations now find themselves facing the need to make sense of the data to provide the insights they need, and the data is often unstructured
Headlight glare remains a persistent problem to the U.S. driving public. Over the past 30 years, vehicle forward lighting and signaling systems have evolved dramatically in terms of styling and lighting technologies used. Importantly, vehicles driven in the U.S. have increased in size during this time as the proportion of pickup trucks and sport-utility vehicles (SUVs) has increased relative to passenger sedans and other lower-height vehicles. Accordingly, estimates of typical driver eye height and the height of lighting and signaling equipment on vehicles from one or two decades ago are unlikely to represent the characteristics of current vehicles in the U.S. automotive market. In the present study we surveyed the most popular vehicles sold in the U.S. and carried out evaluations of the heights of lighting and signaling systems, as well as typical driver eye heights based on male and female drivers. These data may be of use to those interested in understanding how exposure to vehicle
The pre-validation process for door trim noise has gained increasing importance as noise standards have become more stringent with the transition to electric vehicles. Currently, the validation process employs squeak and rattle director simulations to evaluate noise based on relative displacement values. However, this approach is time-intensive. To address this limitation, we have improved process efficiency by developing a database of relative displacement values derived from the cross-sectional and structural characteristics of matching parts. This advancement enables noise pre-validation using only cross-sectional and structural information.
The current Range Rover is the fifth generation of this luxury SUV. With a drag coefficient of 0.30 at launch, it was the most aerodynamically efficient luxury SUV in the world. This aerodynamic efficiency was achieved by applying the latest science. Rear wake control was realised with a large roof spoiler, rear pillar and bodyside shaping, along with an under-floor designed to reduce losses over a wide range of vehicle configurations. This enabled manipulation of the wake structure to reduce drag spread, optimising emissions measured under the WLTP regulations. Along with its low drag coefficient, in an industry first, it was developed explicitly to achieve reduced rear surface contamination with reductions achieved of 70% on the rear screen and 60% over the tailgate when compared against the outgoing product. This supports both perceptions of luxury along with sensor system performance, demonstrating that vehicles can be developed concurrently for low drag and reduced rear soiling
This SAE Recommended Practice provides the lighting function identification codes for use on all passenger vehicles, trucks, trailers, motorcycles, and emergency vehicles.
This SAE Recommended Practice provides standardized laboratory tests, test methods, and performance requirements applicable to signal and marking devices used on vehicles 2032 mm or more in overall width.
This SAE Recommended Practice establishes uniform test procedures and performance requirements for the defrosting system of enclosed cab trucks, buses, and multipurpose vehicles. It is limited to a test that can be conducted on uniform test equipment in commercially available laboratory facilities. For laboratory evaluation of defroster systems, current engineering practice prescribes that an ice coating of known thickness be applied to the windshield and left- and right-hand side windows to provide more uniform and repeatable test results, even though - under actual conditions - such a coating would necessarily be scraped off before driving. The test condition, therefore, represents a more severe condition than the actual condition, where the defroster system must merely be capable of maintaining a cleared viewing area. Because of the special nature of the operation of most of these vehicles (where vehicles are generally kept in a garage or warmed up before driving), and since
This SAE Recommended Practice establishes testing methods and performance requirements for windshield wiping systems on trucks, buses, and multipurpose passenger vehicles with a GVWR of 4500 kg (10000 pounds) or greater and light-duty utility vehicles with a GVWR of less than 4500 kg (10000 pounds). The test procedures and minimum performance requirements outlined in this document are based on currently available engineering data. It is the intent that all portions of the document will be periodically reviewed and revised as additional data regarding windshield wiping system performance are developed.
Fused Deposition Modeling (FDM), a form of Additive Manufacturing (AM), has emerged as a groundbreaking technology for the production of complex shapes from a variety of materials. Acrylonitrile Butadiene Styrene (ABS) is an opaque thermoplastic that is frequently employed in additive manufacturing (AM) due to its affordability and user-friendliness. The purpose of this investigation is to enhance the FDM parameters for ABS material and develop predictive models that anticipate printing performance by employing the Adaptive Neuro-Fuzzy Inference System (ANFIS). Through experimental trials, an investigation was conducted to evaluate the influence of critical FDM parameters, including layer thickness, infill density, printing speed, and nozzle temperature, on critical outcomes, including mechanical properties, surface polish, and dimensional accuracy. The utilization of design of experiments (DOE) methodology facilitated a systematic examination of parameters. A predictive model was
This document includes requirements of installations of adequate landing and taxiing lighting systems in aircraft of the following categories: a Single engine personal and/or liaison type b Light twin engine c Large multiengine propeller d Large multiengine turbojet/turbofan e Military high-performance fighter and attack f Helicopter This document will cover general requirements and recommended practices for all types of landing and taxi lights. More specific recommendations for LED lights in particular can be found in ARP6402.
This SAE Standard provides test procedures, requirements, and guidelines for a parking lamp.
The automotive industry is facing unprecedented pressure to reduce costs without compromising on quality and performance, particularly in the design and manufacturing. This paper provides a technical review of the multifaceted challenges involved in achieving cost efficiency while maintaining financial viability, functional integrity, and market competitiveness. Financial viability stands as a primary obstacle in cost reduction projects. The demand for innovative products needs to be balanced with the need for affordable materials while maintaining structural integrity. Suppliers’ cost structures, raw material fluctuations, and production volumes must be considered on the way to obtain optimal costs. Functional aspects lead to another layer of complexity, once changes in design or materials should not compromise safety, durability, or performance. Rigorous testing and simulation tools are indispensable to validate changes in the manufacturing process. Marketing considerations are also
This SAE Recommended Practice establishes for trucks, buses, and multipurpose passenger vehicles with GVW of 4500 kg (10 000 lb) or greater: a Minimum performance requirements for the switch for activating electric or electro-pneumatic windshield washer systems. b Uniform test procedures that include those tests that can be conducted on uniform test equipment by commercially available laboratory facilities. The test procedures and minimum performance requirements, outlined in this document, are based on currently available engineering data. It is the intent that all portions of the document will be periodically reviewed and revised as additional data regarding windshield washing system performance is developed.
This SAE Recommended Practice establishes for trucks, buses, and multipurpose vehicles with GVW of 4500 kg (10 000 lb) or greater: a Minimum performance requirements for the switch for electrically or electro-pneumatically powered windshield wiping systems. b Uniform test procedures that include those tests that can be conducted on uniform test equipment by commercially available laboratory facilities. The test procedures and minimum performance requirements, outlined in this document are based on currently available engineering data. It is the intent that all portions of the document will be periodically reviewed and revised as additional data regarding windshield wiping system performance are developed.
Sensata Technologies' booth at this year's IAA Transportation tradeshow included two of the company's Precor radar sensors. The PreView STA79 is a heavy-duty vehicle side-monitoring system launched in May 2024 and designed to comply with Europe-wide blind spot monitoring legislation introduced in June 2024. The PreView Sentry 79 is a front- and rear-monitoring system. Both systems operate on the 79-GHz band as the nomenclature suggests. PreView STA79 can cover up to three vehicle zones: a configurable center zone, which can monitor the length of the vehicle, and two further zones that can be independently set to align with individual customer needs. The system offers a 180-degree field of view to eliminate blind spots along the vehicle sides and a built-in measurement unit that will increase the alert level when turning toward an object even when the turn indicator is not used. The system also features trailer mitigation to reduce false positive alerts on the trailer when turning. The
The information in this document is intended to apply to commercial jet transport category airplanes that incorporate plastic (polycarbonate or acrylic) lenses on exterior light assemblies, or are being considered for such an application as opposed to glass lens designs. Exterior lighting applications include position light assemblies, anticollision light asemblies, and landing light assemblies. However, much of the material provided herein is general in nature and is directly applicable to many aircraft categories including, but not limited to, helicopters, general aviation aircraft, and military aircraft.
The scope of this SAE Aerospace Information Report (AIR) is to discuss factors affecting visibility of aircraft navigation and anticollision lights, enabling those concerned with their use to have a better technical understanding of such factors, and to aid in exercising appropriate judgment in the many possible flight eventualities.
This SAE Standard provides requirements, test procedures, and installation guidelines for clearance, sidemarker, and identification lamps intended for use on vehicles 2032 mm or more in overall width. Sidemarker lamps conforming to the requirements of this document may also be used on vehicles less than 2032 mm in overall width.
This SAE Standard provides test procedures, requirements, and guidelines for motorcycle turn signal lamps. It does not apply to mopeds.
This SAE Recommended Practice establishes for passenger cars, light trucks, and multipurpose vehicles with GVW of 4500 kg (10000 pounds) or less: a Minimum performance standards for windshield wiper systems. b Test procedures that can be conducted on uniform test equipment by commercially available laboratory facilities. c Uniform terminology of windshield wiper system characteristics and phenomena consistent with those found in guides for the use of engineering layout studies to evaluate system performance. d Guides for the design and location of components of the systems for function, servicing of the system, etc. The test procedures and minimum performance standards outlined in this document are based on currently available engineering data. It is the intent that all portions of the document will be periodically reviewed and revised as additional data regarding windshield wiping system performance are developed.
This SAE Recommended Practice applies to motor vehicle Forward Illumination Devices which incorporate limited adaptive beam pattern capabilities. This document is to be used in conjunction with other forward lighting standards and/or recommended practices which define the base beam procedures, requirements, and guidelines.
Automotive radar plays a crucial role in object detection and tracking. While a standalone radar possesses ideal characteristics, integrating it within a vehicle introduces challenges. The presence of vehicle body, bumper, chassis, and cables in proximity influences the electromagnetic waves emitted by the radar, thereby impacting its performance. To address these challenges, electromagnetic simulations can guide early-stage design modifications. However, operating at very high frequencies around 77GHz and dealing with the large electrical size of complex structures demand specialized simulation techniques to optimize radar integration scenarios. Thus, the primary challenge lies in achieving an optimal balance between accuracy and computational resources/simulation time. This paper outlines the process of radar vehicle integration from an electromagnetic perspective and demonstrates the derivation of optimal solutions through RF simulation.
To provide specifications for lighting and marking of industrial wheeled equipment whenever such equipment is operated or traveling on a highway.
This SAE Recommended Practice is intended as a guide toward standard practice and is subject to change to keep pace with experience and technical advances. This document provides standardized laboratory tests, test methods and equipment, and requirements for lighting devices covered by SAE Recommended Practices and Standards. It is intended for devices used on vehicles less than 2032 mm in width. Tests for vehicles larger than 2032 mm in overall width are covered in SAE J2139. Device specific tests and requirements can be found in applicable SAE technical reports.
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