Browse Topic: Exteriors

Items (3,897)
Outdoor test facilities for light vehicle exterior noise regulatory measurement need to have surfaces certified to meet ISO 10844. A recent study considered plug-in-hybrid vehicles operating purely in electric mode to compare results at two facilities, both certified. This emphasizes the pavement contribution. Overall results are generally similar, with a few differences which are discussed.
Sorenson, SteveShao, Guangxin
Wind noise is one of the largest sources to interior noise of modern vehicles. This noise is encountered when driving on roads and freeways from medium speed and generates considerable fatigue for passengers on long journeys. Aero-acoustic noise is the result of turbulent and acoustic pressure fluctuations created within the flow. They are transmitted to the passenger compartment via the vibro-acoustic excitation of vehicle surfaces and underbody cavities. Generally, this is the dominant flow-induced source at low frequencies. The transmission mechanism through the vehicle floor and underbody is a complex phenomenon as the paths to the cavity can be both airborne and structure-borne. This study is focused on the simulation of the floor contribution to wind noise of two types of vehicles (SUV and Sports car), whose underbody structure are largely different. Aero-Vibro-acoustic simulations are performed to identify the transmission mechanism of the underbody wind noise and contribution
Mordillat, PhilippeZerrad, MehdiErrico, Fabrizio
Sound source identification based on beamforming is widely used today as a spatial sound field visualization technology in wind tunnel experiments for vehicle development. However, the conventional beamforming technique has its inherent limitation, such as bad spatial resolution at the low frequency range, and limited system dynamic range. To improve the performance, three deconvolution methods CLEAN, CLEAN-SC and DAMAS were investigated and applied to identify wind noise sources on a production car in this paper. After analysis of vehicle exterior wind noise sources distribution, correlation analysis between identified exterior noise sources and interior noise were conducted to study their energy contribution to vehicle interior. The results show that the algorithm CLEAN-SC based on spatial source coherence shows the best capability to remove the sidelobes for the uncorrelated wind noise sources, while CLEAN and DAMAS, which are based on point spread functions have definite
He, YinzhiShen, HenghaoWu, YuZhang, LijunYang, ZhigangBlumrich, ReinhardWiedemann, Jochen
When a vehicle is driven at high speed, there exists intricate flow pattern and vortex shedding at the side window area with intense pressure fluctuation. A significant dynamic pressure difference between the vehicle's exterior and interior can render the side window sealing system vulnerable to aspiration. This susceptibility can lead to the generation of leakage noise, adversely affecting acoustic comfort in the vehicle's cabin. This paper delves into the aspiration properties of glassrun seal system under time-varying pressure difference. A nonlinear finite element model of the glassrun seal was established to simulate the quasi-static deformation of the sealing strip during installation process, which aims to obtain the deformed geometric shape and residual stress after this process. Then, the exterior flow field of the glassrun sealing area of a simplified vehicle model was calculated with CFD simulation to obtain the hydrodynamic pressure excitation acting on the outer surface of
Li, HanqiHe, YinzhiZhang, LijunZhang, YongfengYu, WuzhouJiang, ZaixiuBlumrich, ReinhardWiedemann, Jochen
This study focuses on the numerical analysis of weather-strip contact sealing performance with a variable cross-sectional design, addressing both static and dynamic behaviors, including the critical issue of stick-slip phenomena. By employing finite element modeling (FEM), the research simulates contact pressures and deformations under varying compression loads, DCE (Door Closing Efforts) requirements, typical in automotive applications. The analysis evaluates how changes in the cross-sectional shape of the weather-strip affect its ability to maintain a consistent sealing performance, especially under dynamic vehicle operations. The study also delves into stick-slip behavior, a known cause of noise and vibration issues, particularly improper/ loosened door-seal contact during dynamic driving condition. This study identifies key parameters influencing stick-slip events, such as friction coefficients, material stiffness, surface interactions, sliding velocity, wet/dry condition
Ganesan, KarthikeyanSeok, Sang HoSun, Hyang Sun
Exterior noise (EN) regulations for earth-moving machines (EMMs) require original equipment manufacturers (OEMs) to develop noise mitigation solutions early in the design process. Predicting the effectiveness of these solutions at this stage, however, is challenging. Excavators differ from other EMMs due to their rotating upper frame, which operates atop a fixed lower frame. Regulations such as ISO 6395 and EC/2000/14 mandate specific operating maneuvers, where noise sources dynamically change their position, directivity, and speed throughout the operating cycle. This complexity makes noise contribution analysis more difficult, as it must account for variations in angular position and operating conditions. While previous studies successfully applied Acoustic Source Quantification (ASQ) and contribution analysis to linearly moving EMMs, the angular motion of an excavator’s cab with respect to fixed target microphones introduces additional data processing challenges. This study addresses
Vesikar, Prasad BalkrishnaChaduvula, PrasannaAquino Arriaga, Adrian AntonioHaynes, TimothyDrabison II, John
This SAE Recommended Practice is intended as a guide toward standard practice and is subject to change to keep pace with experience and technical advances. This document establishes performance requirements, design requirements, and design guidelines for electronic devices.
Test Methods and Equipment Stds Committee
This SAE Recommended Practice is intended as a guide toward standard practice and is subject to change to keep pace with experience and technical advances. This document provides standardized laboratory tests, test methods and equipment, and requirements for lighting devices covered by SAE Recommended Practices and Standards. It is intended for devices used on vehicles less than 2032 mm in width. Tests for vehicles larger than 2032 mm in overall width are covered in SAE J2139. Device-specific tests and requirements can be found in applicable SAE Technical Reports.
Test Methods and Equipment Stds Committee
Traditional silicon-based solar cells are completely opaque, which works for solar farms and roofs but would defeat the purpose of windows. However, organic solar cells, in which the light absorber is a kind of plastic, can be transparent.
Wind noise is an important indicator for evaluating cabin comfort, and it is essential to accurately predict the wind noise inside the vehicle. In the early stage of automotive design, since the geometry and properties of the sealing strip are often unknown, the contribution of the sealing strip to the wind noise is often directly ignored, which makes the wind noise obtained through simulation in the pre-design stage to be lower than the real value. To investigate the effect of each seal on wind noise, an SUV model was used to simulate the cases of not adding body seals, adding window seals, and further adding door seals, respectively. The contribution of each seal to wind noise was obtained and verified by comparing it with the test results. The influence of the cavity formed at the door seal was also addressed. In the simulations, a CFD solver based on the lattice Boltzmann method (LBM) was used to solve the external flow field, and the noise transmitted into the interior of the
Zhang, YingchaoHe, TengshengWang, YuqiNiu, JiqiangZhang, ZheShen, ChunZhang, Chengchun
The windscreen is one of the key elements to enhance passenger comfort of touring motorcycle. The clarity through the windscreen should not discomfort the rider. The discomfort we discuss here mainly refers to three factors: the “distortion,” the “blur,” and the “transparency.” Introduced in this paper is the technical measures to achieve sufficient clarity by the injection molding method. Firstly, with respect to the “distortion,” we determined the main cause was local unevenness of plate thickness. As the uneven thickness were related to the accuracy of the die, we clarified the tolerable zone and carried out higher precision machining of the die to satisfy the requirements. Regarding the “blur,” we analyzed the refractive power of the windscreen and found the main cause of blur is the microscopic roughness on the surface. As the microscopic roughness were attributable to the die surface, we clarified the tolerable zone and established the polishing conditions satisfactory for the
Yamada, AtsushiEndo, Sakae
This SAE Recommended Practice applies to functions of motor vehicle signaling and marking lighting devices which use light emitting diodes (LEDs) as light sources. This report provides test methods, requirements, and guidelines applicable to the special characteristics of LED lighting devices. This SAE Recommended Practice is in addition to those required for devices designed with incandescent light sources. This report is intended to be a guide to standard practice and is subject to change to reflect additional experience and technical advances.
Signaling and Marking Devices Stds Comm
Headliners are one of the largest components inside an automobile, stretching from the front windshield to the rear windshield. Besides its aesthetic purpose, it contributes to multiple other purposes like housing different components, helps in NVH, defines the interior roominess, and plays a crucial role in defining the deployment of curtain airbag. The headliner also plays a role in meeting regulatory requirements like upward visibility and headroom requirements of the occupants. During the deployment of curtain airbag, it is important that the headliner-pillar interface aids in the easy opening of airbag, with the least hindrance. This is defined by multiple factors like the location of headliner-pillar interface, its distance from the airbag ramp bracket, the position of the inflator, the mountings of the headliner and pillar trims, to name a few. Also, during the deployment of the airbag, it is important that parts such as grabhandle, speaker grilles, etc which are fitted on the
Sabesan, Arvind KochiD., AnanthaKakani, Phani Kumar
The integrated bracket is a plastic part that packages functional components such as the ADAS (Advanced Driver Assistance System) camera, rain light sensor, and the mounting provisions of the auto-dimming IRVM (Inner Rear View Mirror). This part is fixed on the windshield of an automobile using double-sided adhesive tapes and glue. ADAS, rain light sensors, and auto-dimming IRVM play an important part in the safety of the driver and everyone present in the automobile. This makes proper functioning of the integrated bracket very integral to occupant safety. Prior to this work, the following literature; Integrated Bracket for Rain Light Sensor/ADAS/Auto-Dimming IRVM with provision of mounting for Aesthetic Cover [1] outlines the design considerations and advantages of mounting several components on the same bracket. It follows the theme where the authors first define the components packaged on the integrated bracket and then the advantages of packaging multiple components on a single
Chandravanshi, PriyanshDharmatti, Girish
The current Range Rover is the fifth generation of this luxury SUV. With a drag coefficient of 0.30 at launch, it was the most aerodynamically efficient luxury SUV in the world. This aerodynamic efficiency was achieved by applying the latest science. Rear wake control was realised with a large roof spoiler, rear pillar and bodyside shaping, along with an under-floor designed to reduce losses over a wide range of vehicle configurations. This enabled manipulation of the wake structure to reduce drag spread, optimising emissions measured under the WLTP regulations. Along with its low drag coefficient, in an industry first, it was developed explicitly to achieve reduced rear surface contamination with reductions achieved of 70% on the rear screen and 60% over the tailgate when compared against the outgoing product. This supports both perceptions of luxury along with sensor system performance, demonstrating that vehicles can be developed concurrently for low drag and reduced rear soiling
Chaligné, SébastienGaylard, Adrian PhilipSimmonds, NicholasTurner, Ross
To reduce aerodynamic drag during real-world driving, it is essential to consider the effects of crosswinds. The yaw angle dependence of aerodynamic drag is known to vary based on the vehicle body type; however, there are limited studies on the physical mechanisms underlying this difference, particularly through detailed visualizations of the flow structure and its response to yaw angles. This study investigates the differences in flow structures between an SUV and a notchback to understand the mechanism responsible for the variation in yaw angle dependence of CD under quasi-steady yaw angle conditions. Numerical simulations and wind tunnel tests were conducted for both the SUV and the notchback at yaw angles of 0°, 2°, and 5°. Crossflow and total pressure were employed as indicators for visualizing the flow structure, with a focus on the wake behind the vehicle in the visualizations of the wind tunnel tests and simulations. Additionally, isosurfaces of the crossflow velocity magnitude
Nakata, AkihiroOkamoto, SatoshiNishida, ShuheiMorikawa, YosukeNakashima, Takuji
Headlight glare remains a persistent problem to the U.S. driving public. Over the past 30 years, vehicle forward lighting and signaling systems have evolved dramatically in terms of styling and lighting technologies used. Importantly, vehicles driven in the U.S. have increased in size during this time as the proportion of pickup trucks and sport-utility vehicles (SUVs) has increased relative to passenger sedans and other lower-height vehicles. Accordingly, estimates of typical driver eye height and the height of lighting and signaling equipment on vehicles from one or two decades ago are unlikely to represent the characteristics of current vehicles in the U.S. automotive market. In the present study we surveyed the most popular vehicles sold in the U.S. and carried out evaluations of the heights of lighting and signaling systems, as well as typical driver eye heights based on male and female drivers. These data may be of use to those interested in understanding how exposure to vehicle
Bullough, John D.
Emerging zero-emission-powertrain concepts are providing opportunities to re-shape heavy trucks for improved aerodynamic performance. To investigate the potential for energy savings through aerodynamic improvements, with a goal to inform operators and regulators of such benefits, a multi-phase project was initiated to design and evaluate aerodynamic improvements for Class 8 tractor-trailer combinations. While the focus was battery-electric and hydrogen-fuel-cell powered trucks, improvements for internal-combustion powered trucks were also examined. Previously-reported activities included a scaled-model wind-tunnel test that demonstrated the potential for up to 9% drag reduction from simple shape adaptations, with a follow-up CFD study providing guidance towards further optimization. This paper presents wind-tunnel-test results using a high-fidelity 30%-scale model of a new aerodynamic tractor concept, with comparison to a conventional North American Class 8 tractor with a modern
Ghorbanishohrat, FaeghehMcAuliffe, BrianO'Reilly, Harrison
In this study, the aerodynamics and surface flow field of a 1/5 scale SUV vehicle model called “AeroSUV” were experimentally investigated. The aerodynamics and surface flow field investigations were carried out in the wind tunnel at Hiroshima University with a Reynolds number ReL = 1.2×106, baseline yaw angle β = 0° and crosswind conditions β = 5°, 10° and 15° for two rear ends, Estateback and Fastback. The results provide aerodynamic information and detailed surface flow field information for a standard middle-class SUV vehicle with different rear ends, which is important for automotive design. By applying GLOF measurements to automotive aerodynamics, the skin friction topology was revealed in detail as surface flow field information that is useful for understanding the physics of the flow. The skin friction topology clearly shows the separation lines, reattachment lines, and focus points associated with the separation flow, longitudinal vortices and recirculation vortices of this
Hijikuro, MasatoShimizu, KeigoNakashima, TakujiHiraoka, Takenori
With Rapid growth of Electric Vehicles (EVs) in the market challenges such as driving range, charging infrastructure, and reducing charging time needs to be addressed. Unlike traditional Internal combustion vehicles, EVs have limited heating sources and primarily uses electricity from the running battery, which reduces driving range. Additionally, during winter operation, it is necessary to prevent window fogging to ensure better visibility, which requires introducing cold outside air into the cabin. This significantly increases the energy consumption for heating and the driving range can be reduced to half of the normal range. This study introduces the Ceramic Humidity Regulator (CHR), a compact and energy-efficient device developed to address driving range improvement. The CHR uses a desiccant system to dehumidify the cabin, which can prevent window fogging without introducing cold outside air, thereby reducing heating energy consumption. A desiccant system typically consists of two
Hamada, TakafumiShinoda, NarimasaKonno, YoshikiIhara, YukioIto, Masaki
A specific thick film heater (TFH) for electric vehicles is investigaed in this study, and its three dimensional heat tansfer analysis model is estab-lished. The heat transfer and fluid performance of the TFH is analyzed using a computational fluid dynamics soft-ware. The performance of TFH is measured on a test bench, and the measured data is used to validate the developed model. Using the established model, the heating efficiency of TFH is studied for different inlet temperatures and flow rates, and the influence of the fin spoiler structure on TFH heating efficiency and the heating board temperature is investigated. The result indicates that the spoiler structure has a large effect on the board heating temperature, but has little effect on the heating efficiency. An orthogonal experimental design method is used to optimize the design of the fins and water channels, and the purpose is to reduce the board heating temperature for preventing over burning. Under the 25°C inlet
Guan, WenzheGuo, YimingWu, XiaoyongWang, DongdongShangguan, Wen-Bin
The metal inert-gas (MIG) welding technique employed for aluminum alloy automotive bumpers involve a complex thermo-mechanical coupling process at elevated temperatures. Attaining a globally optimal set of model parameters continues to represent a pivotal objective in the pursuit of reliable constitutive models that can facilitate precise simulation of the welding process. In this study, a novel piecewise modified Johnson-Cook (MJ-C) constitutive model that incorporates the strain-temperature coupling has been proposed and developed. A quasi-static uniaxial tensile model of the specimen is constructed based on ABAQUS and its secondary development, with model parameters calibrated via the second-generation non-dominated sorting genetic algorithm (NSGA-II) method. A finite element simulation model for T-joint welding is subsequently established, upon which numerical simulation analyses of both the welding temperature field and post-welding deformation can be conducted. The results
Yi, XiaolongMeng, DejianGao, Yunkai
The pre-validation process for door trim noise has gained increasing importance as noise standards have become more stringent with the transition to electric vehicles. Currently, the validation process employs squeak and rattle director simulations to evaluate noise based on relative displacement values. However, this approach is time-intensive. To address this limitation, we have improved process efficiency by developing a database of relative displacement values derived from the cross-sectional and structural characteristics of matching parts. This advancement enables noise pre-validation using only cross-sectional and structural information.
Cho, WonhyungNa, HyunghyunKim, DonghyeonKim, JongSooShin, Dongwan
The proportion of pedestrian fatalities due to traffic accidents is higher at night than during the day. Drivers can more easily recognize pedestrians by setting their headlights to high beam, but use of high beam poses the issue of increasing glare for pedestrians. This study proposes a lighting technology that increases the noticeability of pedestrians for drivers and the noticeability of approaching vehicles for pedestrians while at the same time helping to reduce glare for pedestrians. The newly designed lighting enables geometric patterns projection lighting that makes use of projection technology. This geometric pattern projection lighting was compared with conventional low beam and high beam headlights to verify the effectiveness. Tests were conducted on a closed course with the participation of 20 drivers to evaluate the functionality of each headlight type. In these tests, subjects performed specific tasks such as evaluation of pedestrian visibility from the driver’s point of
Kawamura, KazuyukiOshida, Kei
High-efficiency manufacturing involves the transmission of copious amounts of data, exemplified both by trends in the automotive industry and advances in technology. In the automotive industry, products have been growing increasingly complex, owing to multiple SKUs, global supply chains and the involvement of many tier 2 / Just-In Time (JIT) suppliers. On top of that, recalls and incidents in recent years have made it important for OEMs to be able to track down affected vehicles based on their components. All of this has increased the need for OEMs to be able to collect and analyze component data. The advent of Industry 4.0 and IoT has provided manufacturing with the ability to efficiently collect and store large amounts of data, lining up with the needs of manufacturing-based industries. However, while the needs to collect data have been met, corporations now find themselves facing the need to make sense of the data to provide the insights they need, and the data is often unstructured
Jan, JonathanPreston, JoshuaJuncker, John
The current leading experimental platform for engine visualization research is the optical engine, which features transparent window components classified into two types: partially visible windows and fully visible windows. Due to structural limitations, fully visible windows cannot be employed under certain complex or extreme operating conditions, leading to the acquisition of only local in-cylinder combustion images and resulting in information loss. This study introduces a method for reconstructing in-cylinder combustion images from local images using deep learning techniques. The experiments were conducted using an optical engine specifically designed for spark-ignition combustion modes, capturing in-cylinder flame images under various conditions with high-speed cameras. The primary focus was on reconstructing the flame edge, with in-cylinder combustion images categorized into three types: images where the flame edge is fully within the partially visible window, partly within the
Wang, MianhengZhang, YixiaoDu, HaoyuXiao, MaMao, JianshuFang, Yuwen
This SAE Recommended Practice provides the lighting function identification codes for use on all passenger vehicles, trucks, trailers, motorcycles, and emergency vehicles.
Lighting Standard Practices Committee
The purpose of this study was to investigate the use of quasistatic force deformation (QSFD) data to represent the collision forces in low-speed collinear collisions when there is damage to vehicle body structures as well as the bumpers. In this study five full-scale underride/override crash tests were performed and simulated with QSFD data. In each crash test a bumper or a trailer underride guard on a bullet vehicle overrode the rear or front bumper of a target vehicle and damaged structures above the bumper of the target vehicle. A QSFD measurement was performed substantially similar to the vehicle interactions in the crash using a complete exemplar target vehicle that was rigidly attached to the earth. The output of a QSFD measurement is force deflection data for the vehicle pair. Each crash test was simulated using the QSFD data, the weights of the test vehicles, the closing speed of the test vehicles, and the restitution measured in the crash test. The output of a simulation was
Gall, JessicaScott, William R.Bonugli, EnriqueWatson, Richard A.Fischer, Patrick
The rapid advancement of inland waterway transport has led to safety concerns, while real-time high-precision positioning in maritime contexts is essential for enhancing navigation efficiency and safety. To tackle this problem, this paper proposes a method for enhancing the accuracy of maritime Real - Time Kinematic (RTK) positioning using smartphones based on multi-epoch elevation constraints. Firstly, the elevation characteristics of smartphones in a maritime context were analyzed. Subsequently, exploiting the feature of gradual elevation variations when vessels navigate inland rivers, an appropriate sliding window was established to construct elevation constraint values, which were then integrated into the observation equations for filtering computations to boost positioning accuracy. Finally, synchronous observations were carried out using smartphones and geodetic receivers to compare and analyze the positioning accuracy before and after the addition of the elevation constraints
Wumaier, DiliyaerYu, XianwenMu, Hongbo
The research presented in this paper proposes an effective numerical approach based on computational fluid dynamics (CFD) to analyze the flow structure around the Formula 1 rear wing. The study investigates the influence of endplates on the flow behavior and aerodynamic attributes of the wing. Additionally, it examines the implementation of louvers and cutouts to manipulate the interaction of multiple vortices, thereby mitigating the strength of primary wingtip vortices and the consequent induced drag. Three-dimensional steady-state computations were conducted using the ANSYS® commercial suite. The FLUENT™ solver, employing Reynolds-averaged Navier–Stokes (RANS) equations modeled with a two-equation shear stress transport (SST) k-ω turbulence model, was utilized for the analysis. Post-processing and visualization of the flow field in the near wake region downstream of the rear wing were performed using Tecplot®. Validation of the turbulence model was achieved through the quasi-3D NACA
Kalsi, Mandeep SinghJoshi, Upendra Kumar
This SAE Recommended Practice provides standardized laboratory tests, test methods, and performance requirements applicable to signal and marking devices used on vehicles 2032 mm or more in overall width.
Heavy Duty Lighting Standards Committee
Secondary crashes, including struck-by incidents are a leading cause of line-of-duty deaths among emergency responders, such as firefighters, law enforcement officers, and emergency medical service providers. The introduction of light-emitting diode (LED) sources and advanced lighting control systems provides a wide range of options for emergency lighting configurations. This study investigated the impact of lighting color, intensity, modulation, and flash rate on driver behavior while traversing a traffic incident scene at night. The impact of retroreflective chevron markings in combination with lighting configurations, as well as the measurement of “moth-to-flame” effects of emergency lighting on drivers was also investigated. This human factors study recruited volunteers to drive a closed course traffic incident scene, at night under various experimental conditions. The simulated traffic incident was designed to replicate a fire apparatus in the center-block position. The incident
Bullough, John D.Parr, ScottHiebner, EmilySblendorio, Alec
This SAE Recommended Practice establishes testing methods and performance requirements for windshield wiping systems on trucks, buses, and multipurpose passenger vehicles with a GVWR of 4500 kg (10000 pounds) or greater and light-duty utility vehicles with a GVWR of less than 4500 kg (10000 pounds). The test procedures and minimum performance requirements outlined in this document are based on currently available engineering data. It is the intent that all portions of the document will be periodically reviewed and revised as additional data regarding windshield wiping system performance are developed.
Truck and Bus Windshield Wipers and Climate Control Comm
This SAE Recommended Practice establishes uniform test procedures and performance requirements for the defrosting system of enclosed cab trucks, buses, and multipurpose vehicles. It is limited to a test that can be conducted on uniform test equipment in commercially available laboratory facilities. For laboratory evaluation of defroster systems, current engineering practice prescribes that an ice coating of known thickness be applied to the windshield and left- and right-hand side windows to provide more uniform and repeatable test results, even though - under actual conditions - such a coating would necessarily be scraped off before driving. The test condition, therefore, represents a more severe condition than the actual condition, where the defroster system must merely be capable of maintaining a cleared viewing area. Because of the special nature of the operation of most of these vehicles (where vehicles are generally kept in a garage or warmed up before driving), and since
Truck and Bus Windshield Wipers and Climate Control Comm
Fused Deposition Modeling (FDM), a form of Additive Manufacturing (AM), has emerged as a groundbreaking technology for the production of complex shapes from a variety of materials. Acrylonitrile Butadiene Styrene (ABS) is an opaque thermoplastic that is frequently employed in additive manufacturing (AM) due to its affordability and user-friendliness. The purpose of this investigation is to enhance the FDM parameters for ABS material and develop predictive models that anticipate printing performance by employing the Adaptive Neuro-Fuzzy Inference System (ANFIS). Through experimental trials, an investigation was conducted to evaluate the influence of critical FDM parameters, including layer thickness, infill density, printing speed, and nozzle temperature, on critical outcomes, including mechanical properties, surface polish, and dimensional accuracy. The utilization of design of experiments (DOE) methodology facilitated a systematic examination of parameters. A predictive model was
Natarajan, ManikandanPasupuleti, ThejasreeKumar, VKiruthika, JothiKatta, Lakshmi NarasimhamuSilambarasan, R
Current work details the preliminary CFD analysis performed on custom-built race car by Team Sakthi Racing team as part of Formula SAE competition using OpenFOAM. The body of the race car is designed in compliance with FSAE regulations, OpenFOAM utilities and solvers are used to generate volumetric mesh and perform CFD analysis. Formula student tracks are typically designed with numerous sharp turns and a few long straights to maintain low speeds for safety. In order to enhance the cars’ performance in sharp turns, the race car should be equipped with aerodynamic devices like nose cone and wings on both the rear and front ends within the confines of the formula student racing rules. Thus, efficient aerodynamic design is highly critical to maximizing tire grip by ensuring consistent contact with the track, reducing the risk of skidding, and maintaining control, especially during high-speed maneuvers. In this work, the performance and behavior of the race car, both with and without the
Rangarajan, KishorePushpananthan, BlesscinAnumolu, LakshmanSelvakumar, KumareshJayakumar, Shyam Sundar
This document includes requirements of installations of adequate landing and taxiing lighting systems in aircraft of the following categories: a Single engine personal and/or liaison type b Light twin engine c Large multiengine propeller d Large multiengine turbojet/turbofan e Military high-performance fighter and attack f Helicopter This document will cover general requirements and recommended practices for all types of landing and taxi lights. More specific recommendations for LED lights in particular can be found in ARP6402.
A-20B Exterior Lighting Committee
This SAE Standard provides test procedures, requirements, and guidelines for a parking lamp.
Signaling and Marking Devices Stds Comm
Polypropylene has been the plastic traditionally used in the manufacture of bumpers. Composite materials have been presented as an alternative due to lightness and sustainability. This article presents a composite of polyester resin and jute fiber fabric as an innovative alternative to be studied for the manufacture of automotive bumpers. Composite material was manufactured for characterization. It was used as matrix the terephthalic polyester resin, unsaturated and pre-accelerated, and the catalyst MEK V388 for curing the composite. The chosen reinforcement was the jute fiber fabric. Silicone molds with dimensions according to ASTM 3039 were used to manufacture specimens, and subsequent tensile strength test to determine properties and compare with literature data. The composite with jute fiber reinforcement with alignment 0°/0°/0° was evaluated as viable for the application in car bumpers, having its value of tensile strength surpassed that of the composite reinforced by jute fiber
Dias, Roberto Yuri CostaSoares, Rafael Vilhenade Mendonca Maia, Pedro Victordos Santos, Jose Emilio MedeirosMiranda, Igor Ramon SinimbúJunior, Waldomiro Gomes PaschoalFujiyama, Roberto Tetsuo
The aerodynamic force produced by external flows over two-dimensional bodies is typically decomposed into two components: lift and drag. In race cars, the lift is known as downforce and it is responsible for increasing tire grip, thereby enhancing traction and cornering ability. Drag acts in the direction opposite to the car’s motion, reducing its acceleration and top speed. The primary challenge for aerodynamicists is to design a vehicle capable of producing high downforce with low drag. This study aims to optimize the shape of a multi-element rear wing profile of a Formula 1 car, achieving an optimal configuration under specific prescribed conditions. The scope of this work was limited to a 2-D model of a rear wing composed of two 4-digit NACA airfoils. Ten control parameters were used in the optimization process: three to describe each isolated profile, two to describe their relative position, and two to describe the angles of attack of each profile. An optimization cycle by finite
Souza Dourado, GuilhermeHayashi, Marcelo Tanaka
In recent decades, thermoplastics have become fundamental materials for the automotive industry, due to characteristics such as low density and increased possibility of manufacturing parts into complex geometries. Correlate the mechanical behavior of parts made with these materials, between virtual and physical testing, still poses a challenge that can be explained by the inherent nature of polymeric compounds, which generally exhibit a complex microstructural composition. This study uses a Bumper Grille made of Acrylonitrile Styrene Acrylate (ASA) as case study. This part is a fundamental external vehicle component, not only for safety criteria, but also for consumer satisfaction. To analyze the structural behavior of a vehicle components such as a Grille, Computer Aided Engineering (CAE) tools with the Finite Element Method (FEM) are commonly applied, in which a good understanding of the analysis setup and physical properties used to define the model are essential. For models built
Ferreira, Gabriel RamosSouza Silva, PauloSoares, Annelise Heidrich PietroMaciel, Ronei SantosCarvalho, Gimaézio GomesSanchez, Jorge Romero
The automotive industry is facing unprecedented pressure to reduce costs without compromising on quality and performance, particularly in the design and manufacturing. This paper provides a technical review of the multifaceted challenges involved in achieving cost efficiency while maintaining financial viability, functional integrity, and market competitiveness. Financial viability stands as a primary obstacle in cost reduction projects. The demand for innovative products needs to be balanced with the need for affordable materials while maintaining structural integrity. Suppliers’ cost structures, raw material fluctuations, and production volumes must be considered on the way to obtain optimal costs. Functional aspects lead to another layer of complexity, once changes in design or materials should not compromise safety, durability, or performance. Rigorous testing and simulation tools are indispensable to validate changes in the manufacturing process. Marketing considerations are also
Oliveira Neto, Raimundo ArraisSouza, Camila Gomes PeçanhaBrito, Luis Roberto BonfimGuimarães, Georges Louis Nogueira
This SAE Recommended Practice establishes for trucks, buses, and multipurpose vehicles with GVW of 4500 kg (10 000 lb) or greater: a Minimum performance requirements for the switch for electrically or electro-pneumatically powered windshield wiping systems. b Uniform test procedures that include those tests that can be conducted on uniform test equipment by commercially available laboratory facilities. The test procedures and minimum performance requirements, outlined in this document are based on currently available engineering data. It is the intent that all portions of the document will be periodically reviewed and revised as additional data regarding windshield wiping system performance are developed.
Truck and Bus Windshield Wipers and Climate Control Comm
This SAE Recommended Practice establishes for trucks, buses, and multipurpose passenger vehicles with GVW of 4500 kg (10 000 lb) or greater: a Minimum performance requirements for the switch for activating electric or electro-pneumatic windshield washer systems. b Uniform test procedures that include those tests that can be conducted on uniform test equipment by commercially available laboratory facilities. The test procedures and minimum performance requirements, outlined in this document, are based on currently available engineering data. It is the intent that all portions of the document will be periodically reviewed and revised as additional data regarding windshield washing system performance is developed.
Truck and Bus Windshield Wipers and Climate Control Comm
Automotive “Exterior Lighting” systems are subject to stringent regulatory requirements and vehicle manufactures internal standards to meet the functional and aesthetic requirement of various vehicle classes. Exterior Lighting systems have grown increasingly due to complexity in design to meet customer demands. Traditionally, validation of lighting system is dependent on physical testing and associated vehicle hardware, particularly Body Control System (BCM). This traditional approach presents several challenges, including dependency on mature vehicle hardware and software, difficulties in integration testing and synchronization across various lamps, and this may compromised design validation quality. To address these challenges, this paper proposes a novel approach leveraging digital simulation of lamps validation methodology through a real time hardware simulation system. Enabling independent testing and validation of exterior lighting systems in a controlled virtual environment. The
Joshi, Vivek S.Mandloi, PrinceGhanvat, HemantBolij, Aarti
Driving at night presents a myriad of challenges, with one of the most significant being visibility, especially on curved roads. Despite the fact that only a quarter of driving occurs at night, research indicates that over half of driving accidents happen during this period. This alarming statistic underscores the urgent need for improved illumination solutions, particularly on curved roads, to enhance driver visibility and consequently, safety. Conventional headlamp systems, while effective in many scenarios, often fall short in adequately illuminating curved roads, thereby exacerbating the risk of accidents during nighttime driving. In response to this critical issue, considerable efforts have been directed towards the development of alternative technologies, chief among them being Adaptive Front Lighting Systems (AFS). The primary objective of this endeavor is to design and construct a prototype AFS that can seamlessly integrate into existing fixed headlamp systems. Throughout the
T, KarthiG, ManikandanP C, MuruganS, SakthivelN, VinuP, Dineshkumar
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