Browse Topic: Spoilers

Items (120)
In this article, the aerodynamic features of two configurations of Lotus EMEYA are introduced. The first configuration includes a fixed air dam and an active rear spoiler (ARS) assembly, which has two active blades in order to obtain the aerodynamic drag and lift performance required. The second configuration includes an Active Air Dam (AAD) assembly and a gurney flap mounted on the ARS in order to achieve more aggressive aerodynamic performance. The aerodynamic bandwidths and the lift balances of both configurations are demonstrated, and the strategies of active aero components of the two configurations are also introduced. Through active aerodynamics and control strategies, the two configurations of Lotus EMEYA can meet the performance requirements of users in different scenarios.
Yuan, QingpengYang, LeiLi, BoNi, LiTo, Chi HinXiong, Zhenfeng
Helicopter tail shake constitutes a significant limitation to both passenger comfort and aircraft stability. Under powered descent conditions, elevated Angle of Attack (AoA) cause flow separation around the rotor hub and engine cowling, leading to the development of an unsteady wake dominated by large-scale turbulent structures. To support the helicopter tail shake phenomenon investigation, a dedicated Particle Image Velocimetry (PIV) experimental setup was designed in this work, together with four aerodynamic devices aimed at mitigating tail shake. These components were then tested through a wind tunnel campaign with the PIV setup. The proposed aerodynamic components were conceived to either deflect the hub wake away from the tail empennages or to decrease the Turbulent Kinetic Energy (TKE) within the wake. To achieve these objectives, a dorsal fin, a horse-collar, and two spoiler configurations inspired by automotive applications were designed and experimentally evaluated. The devices were tested both as standalone solutions and in combined arrangements on a scaled helicopter wind tunnel model featuring a rotating hub and blade shanks. The vertical velocity component, was used as an indicator of wake deflection, and the Turbulent Kinetic Energy was used as an indicator of wake turbulence. The Horse Collar and the Large Spoiler showed a reduction in both indicators suggesting possible tail shake mitigating capabilities, and additional improvements were achieved when the two devices were deployed in combination.
Campanardi, Gabriele GiuseppeZanotti, AlexZaccara, MirkoCelada, Luca
Moving ground wind tunnels offer a more accurate test environment for ground vehicle drag coefficient measurement due to their highly realistic representation of the boundary layer phenomenon. However, historically most vehicles have been tested on static ground wind tunnels. As a result, the measured drag coefficient of these vehicles may not be sufficiently realistic for certification purposes. Therefore, it is valuable to build statistical models to estimate moving ground wind tunnel drag coefficient by using information from a static ground wind tunnel and other relevant vehicle characteristics such as presence of aerodynamic devices (spoilers, air dams, etc.). However, to build accurate statistical models, appropriate predictive features must be identified as a first step. In this paper, an aerodynamic feature selection study has been conducted to identify vehicle characteristics that contribute to drag coefficient estimation discrepancies between a static- and a moving ground wind tunnel. Aerodynamic datasets generally consist of several non-gaussian continuous variables as well as discrete variables, which may be mutually dependent on each other. Appropriate feature selection metrics have been identified using a data simulation approach previously published by the authors. The paper concludes by providing an overview of potential techniques for model development using the selected features.
Singh, YuvrajJayakumar, AdithyaRizzoni, Giorgio
MSIL (Maruti Suzuki India Limited), India’s leading automotive manufacturer, offers a diverse range of SUVs (Sports Utility Vehicles) in its portfolio. Traditionally, SUVs are associated with an assertive stance and a commanding road presence; however, this bold design language often compromises aerodynamic drag performance. Over the past decade, demand for this segment has surged, while CAFE (Corporate Average Fuel Economy) regulations have become increasingly stringent. To address this growing market need, MSIL conceptualized a new SUV - Victoris - targeted to deliver best-in-class aerodynamic efficiency in MSIL SUV portfolio. This paper details the aerodynamic development process using CFD (Computational Fluid Dynamics) and full-scale WTT (Wind Tunnel Testing). Initially, the aggressive styling of Victoris negatively impacted drag performance. Strategic exterior surface refinements and integration of aero components enabled recovery of aerodynamic efficiency. Key interventions included redesigned front and rear bumpers, roof-end treatment, quarter spoiler profiling, bumper corner vents, and aero-cut alloy wheels. Victoris successfully retained its bold styling while meeting ambitious aerodynamic targets. The optimized aerodynamic silhouette comprising hood-to-windshield transition, roof contouring, backdoor spoiler, and side body profiling - along with underbody elements such as covers, strakes, and air curtains improved drag performance by 14% compared to the initial design. Achieving this improvement required significant shape modifications and aero part additions without compromising SUV identity. This paper explains how these measures were implemented and the resulting airflow characteristics.
Dey, SukantaSingh, ShekharKumar, ChandanAlphonse, Felix Regin
In high-end motorsport engineering, aerodynamic devices such as front and rear wings are prone to aeroelastic deformations under certain conditions, which can be exploited for vehicle performance gains. Considering the complex interactions between the aerodynamics and structures, experimental evaluation can prove to be a time-effective approach for design, optimisation, research and development regarding aeroelastic bodies. This study presents the development and experimental validation of a deformation tracking system using depth-sensing LiDAR (Light Detection and Ranging) camera technology. The system is based on the use of reflective markers mounted on a given model of interest; this project, a front wing model with a flexible, 3D printed flap element was used as a benchmark. Surface deformation is captured by post-processing point cloud data to extract three-dimensional displacement vectors. A series of controlled measurement tests were first conducted to assess accuracy and repeatability under known displacements. A full wind tunnel test campaign was then carried out to record surface deformation under aerodynamic loading, with flow speeds ranging from 10 to 35 m/s. Accuracy tests using a rigid marker setup showed a root mean square error (RMSE) range of 1 to 2 mm across a two-camera configuration with a combined error of sub-mm accuracy. The system was able to resolve consistent displacement trends as flow speed increased, with larger deformations observed near the centre-span of the flap element. Measured displacements exceeded 30 mm in the most flexible regions, and results were repeatable across test runs. The method demonstrated stable tracking performance and provided a practical alternative to more complex setups for characterising flexible aerodynamic components in controlled environments.
Altinbas, KoraySoares, Renan F.
Open wheel race cars present a challenge to the aerodynamic designer because of the numerous wakes and vortices created by the various body components. The present study follows the development of a high-downforce race car and investigates possible vortex manipulations to increase its aerodynamic efficiency. The tools used for this study involved computational fluid dynamics and small-scale wind tunnel testing. Once the basic geometry of the racecar was finalized, cost effective measures were tested to improve its downforce to drag ratio. As an example, by fine tuning the position of different body components, such as the rear wing location relative to the underfloor diffuser exit, vehicle’s aerodynamic performance can be modified. The results of both the wind tunnel and the computational investigations indicated that such simple modifications can positively improve the race-car downforce to drag ratio. Also, once the baseline vehicle’s geometry was frozen and observing that the largest aerodynamic surface on the car is its underfloor, different vortex generators attached below the underfloor were tested to increase the vehicle’s downforce. The above modifications between the baseline racecar, and the car with the underfloor vortex generators resulted in a gain of 8.12% in downforce and 8.24% in lift to drag ratio.
Okpysh, ChristianKatz, JosephShute, Robin
In today's dynamic driving environments, reliable rear wiping functionality is essential for maintaining safe rearward visibility. This study sharing the next-generation rear wiper motor assembly that seamlessly integrates the washer nozzle, delivering improved performance alongside key benefits such as better Buzz, Squeak, and Rattle (BSR) characteristics, reduced system complexity, cost savings, and enhanced perceived quality. This integrated design simplifies the hose routing which improves the compactness and the efficiency of the design. This also enhances the spray coverage and minimizes the dry wiping unlike the traditional systems that position the washer nozzle separately. A non-return valve (NRV) is incorporated to eliminate spray delays ass it maintains consistent water flow giving cleaning effectiveness. Since this makes the nonfunctional parts completely leak proof due to the advanced sealing, it increases the durability and reliability in long run. As this proposal offers a sustainable solution, it can be considered as the new benchmark in rear wiper technology.
Dhage, PrashantK, NagarajanG, Sabari Rajan
During the development of modern racing cars, many aspects are considered, with one major factor being how air interacts with the structures and enhances performance on the track. Aerodynamics is a concept explored by fluid mechanics that examines the motion of air and other gases and the forces they exert on solid objects moving through them, such as drag and downforce, which are prevalent in aviation and racing categories like Formula 1 (F1). F1 is one of the most internationally renowned single-seater motorsport categories, and its development involves a complex interplay of several highly advanced systems, where aerodynamics plays a central and determining role in the car's performance. Various components compose these cars and contribute to their balance and performance, such as the power unit, suspension, diffuser, and front wing. The front wing, typically made up of one or more airfoils, interacts with several other crucial elements, including the car floor, brake ducts, radiator, sidepods, and rear wing assembly, and is vital to aerodynamic performance, generating approximately 30 to 35% of the vehicle's overall downforce. In this context, this review paper evaluates the impact of different front wing geometries on the aerodynamic performance of Formula 1 cars. This paper focuses on analyzing numerical studies using computational fluid dynamics (CFD) software, which is a powerful tool that employs numerical methods and algorithms to solve partial differential equations and examine issues related to fluid flows, allowing for analysis and optimization of the overall aerodynamic performance of vehicles. The literature suggests that the front wing not only improves cornering performance by increasing tire grip but also plays a critical role in redistributing airflow across the car, contributing to overall aerodynamic balance and stability.
Freitas, de Camila MendonçaTelli, Giovani DambrosRosa, Josimar Souza
Because regular rear wings on race cars cannot meet all aerodynamic needs, this study tests a new active rear wing on a formula racing car. First, the paper explains the design and key features of the new wing, showing how it helps improve airflow and downforce. Then, the study builds a model of the racing car in Carsim software and adds the new wing to test its performance. After that, simulations compare the new wing to traditional ones, focusing on speed, grip, and handling. The results prove that the new wing makes the car faster and more stable in corners. This means the active rear wing is a better solution than fixed wings, and it could be useful for future race car designs.
Yu, Wanbo
The recent advancements in vehicle powertrain and aerodynamics have led to an increase in the production of faster passenger cars, where high-speed driving scenarios demand equally efficient and safe braking systems to ensure the safety of both passengers and surrounding vehicles and pedestrians. At high speeds, aerodynamics can significantly impact overall vehicle braking performance due to the interaction between downforces and lift forces, which, in turn, affects the vehicle’s overall dynamic weight, directly contributing to the maximum attainable deceleration or braking force. Accordingly, the braking performance can be maximized by generating more downforce by means of rear spoilers, while taking into consideration their inevitable drag, which adds to the total vehicle motion resistance. Therefore, this proposed work aims to investigate the effectiveness of employing an active rear spoiler to enhance the vehicle’s braking performance, without introducing remarkable drag that could impair the driving performance and its accompanying fuel consumption. For aerodynamics analysis, a two-dimensional computational fluid dynamics (CFD) model has been developed in ANSYS-Fluent®, and its results have been fed into an integrated 7-DOF vehicle body dynamics model equipped with a nonlinear pneumatic tire model developed in MATLAB®. The investigation has been conducted for different combinations of braking initial speed, tire–road adhesion, and rear spoiler angle. The findings show that the existence of the optimal angle of the rear spoiler remarkably enhances the overall braking performance and reduces the distance needed to make the car come to a complete stop. Ultimately, this shows the effectiveness and necessity of implementing an active rear spoiler to optimize the performance of both braking (reduction in the needed braking distance) and driving (reduction in the inevitable accompanying aerodynamic drag).
Abidou, DiaaAbdellah, Ahmed HelmyHaggag, Salem
A specific thick film heater (TFH) for electric vehicles is investigaed in this study, and its three dimensional heat tansfer analysis model is estab-lished. The heat transfer and fluid performance of the TFH is analyzed using a computational fluid dynamics soft-ware. The performance of TFH is measured on a test bench, and the measured data is used to validate the developed model. Using the established model, the heating efficiency of TFH is studied for different inlet temperatures and flow rates, and the influence of the fin spoiler structure on TFH heating efficiency and the heating board temperature is investigated. The result indicates that the spoiler structure has a large effect on the board heating temperature, but has little effect on the heating efficiency. An orthogonal experimental design method is used to optimize the design of the fins and water channels, and the purpose is to reduce the board heating temperature for preventing over burning. Under the 25°C inlet temperature and 10L/min inlet flow rate, the calculation and experimental result demonstrates that, the board heating temperature is controlled within 165°C after optimizing the structure, and the heating efficiency is higher than 96%. The optimization method for the channels and spoiler structures in this study provides a method for calculation and analysis to design TFH.
Guan, WenzheGuo, YimingWu, XiaoyongWang, DongdongShangguan, Wen-Bin
The current Range Rover is the fifth generation of this luxury SUV. With a drag coefficient of 0.30 at launch, it was the most aerodynamically efficient luxury SUV in the world. This aerodynamic efficiency was achieved by applying the latest science. Rear wake control was realised with a large roof spoiler, rear pillar and bodyside shaping, along with an under-floor designed to reduce losses over a wide range of vehicle configurations. This enabled manipulation of the wake structure to reduce drag spread, optimising emissions measured under the WLTP regulations. Along with its low drag coefficient, in an industry first, it was developed explicitly to achieve reduced rear surface contamination with reductions achieved of 70% on the rear screen and 60% over the tailgate when compared against the outgoing product. This supports both perceptions of luxury along with sensor system performance, demonstrating that vehicles can be developed concurrently for low drag and reduced rear soiling. This paper describes the development journey of the car, from initial phases extensively exploiting simulation through to testing pre-production prototype vehicles in both FKFS Aeroacoustic and Thermal Wind Tunnels.
Chaligné, SébastienGaylard, Adrian PhilipSimmonds, NicholasTurner, Ross
Emerging zero-emission-powertrain concepts are providing opportunities to re-shape heavy trucks for improved aerodynamic performance. To investigate the potential for energy savings through aerodynamic improvements, with a goal to inform operators and regulators of such benefits, a multi-phase project was initiated to design and evaluate aerodynamic improvements for Class 8 tractor-trailer combinations. While the focus was battery-electric and hydrogen-fuel-cell powered trucks, improvements for internal-combustion powered trucks were also examined. Previously-reported activities included a scaled-model wind-tunnel test that demonstrated the potential for up to 9% drag reduction from simple shape adaptations, with a follow-up CFD study providing guidance towards further optimization. This paper presents wind-tunnel-test results using a high-fidelity 30%-scale model of a new aerodynamic tractor concept, with comparison to a conventional North American Class 8 tractor with a modern aerodynamic package and identical wheelbase. The study included testing of the new tractor concept along with individual parts such as air dams, under-body panels, grill/cooling-flow configurations, mirrors, wheel fairings, cab extenders, etc. The battery-electric variant of the new tractor provided a 16% drag reduction compared to the conventional truck model when using the same trailer configuration. When paired with a low-drag-trailer concept, the new tractor-trailer combination demonstrated up to 41% drag reduction compared to the conventional tractor with a standard box-van trailer. This configuration is shown to be nearly insensitive to crosswinds with a wind-averaged drag coefficient of 0.34. Examining additional cooling-flow configurations necessary for hydrogen-fuel-cell trucks showed up to 3% increase in drag associated with the extra cooling drag. Additionally, the new tractor-shaping concept applied to a conventional internal-combustion-powertrain arrangement generated 8% drag reduction compared to the conventional tractor.
Ghorbanishohrat, FaeghehMcAuliffe, BrianO'Reilly, Harrison
The research presented in this paper proposes an effective numerical approach based on computational fluid dynamics (CFD) to analyze the flow structure around the Formula 1 rear wing. The study investigates the influence of endplates on the flow behavior and aerodynamic attributes of the wing. Additionally, it examines the implementation of louvers and cutouts to manipulate the interaction of multiple vortices, thereby mitigating the strength of primary wingtip vortices and the consequent induced drag. Three-dimensional steady-state computations were conducted using the ANSYS® commercial suite. The FLUENT™ solver, employing Reynolds-averaged Navier–Stokes (RANS) equations modeled with a two-equation shear stress transport (SST) k-ω turbulence model, was utilized for the analysis. Post-processing and visualization of the flow field in the near wake region downstream of the rear wing were performed using Tecplot®. Validation of the turbulence model was achieved through the quasi-3D NACA 2415 wing model at Re = 3 × 106. Mesh sensitivity analyses were conducted to confirm the results’ insensitivity to grid structure, comparing coefficients of lift and drag obtained from three grids with increasing mesh resolution. Three configurations of the wing model were evaluated to assess lift and drag characteristics. The endplates with louvers and cutouts demonstrated superior aerodynamic efficiency and decreased induced drag, attributed to the weakened strength of the wingtip vortices in comparison to the basic endplate design.
Kalsi, Mandeep SinghJoshi, Upendra Kumar
Current work details the preliminary CFD analysis performed on custom-built race car by Team Sakthi Racing team as part of Formula SAE competition using OpenFOAM. The body of the race car is designed in compliance with FSAE regulations, OpenFOAM utilities and solvers are used to generate volumetric mesh and perform CFD analysis. Formula student tracks are typically designed with numerous sharp turns and a few long straights to maintain low speeds for safety. In order to enhance the cars’ performance in sharp turns, the race car should be equipped with aerodynamic devices like nose cone and wings on both the rear and front ends within the confines of the formula student racing rules. Thus, efficient aerodynamic design is highly critical to maximizing tire grip by ensuring consistent contact with the track, reducing the risk of skidding, and maintaining control, especially during high-speed maneuvers. In this work, the performance and behavior of the race car, both with and without the impacts of wing installation, are determined by the aerodynamic drag and downward forces as the flow passes over it. In conclusion, this preliminary analysis highlights the improved downward force due to the adoption of wings on both front and rear side of the vehicle.
Rangarajan, KishorePushpananthan, BlesscinAnumolu, LakshmanSelvakumar, KumareshJayakumar, Shyam Sundar
The aerodynamic force produced by external flows over two-dimensional bodies is typically decomposed into two components: lift and drag. In race cars, the lift is known as downforce and it is responsible for increasing tire grip, thereby enhancing traction and cornering ability. Drag acts in the direction opposite to the car’s motion, reducing its acceleration and top speed. The primary challenge for aerodynamicists is to design a vehicle capable of producing high downforce with low drag. This study aims to optimize the shape of a multi-element rear wing profile of a Formula 1 car, achieving an optimal configuration under specific prescribed conditions. The scope of this work was limited to a 2-D model of a rear wing composed of two 4-digit NACA airfoils. Ten control parameters were used in the optimization process: three to describe each isolated profile, two to describe their relative position, and two to describe the angles of attack of each profile. An optimization cycle by finite-differences was implemented, with the figure of merit being the maximization of the lift coefficient. In order to save computational effort, the viscous formulation was just used after obtaining an optimal design for inviscid flows. Besides, the turbulence model adopted in this work was the Spalart-Allmaras. Compared to the initial configuration, the optimized one showed significant improvements in aerodynamic performance, with increased downforce and reduced drag coefficient.
Souza Dourado, GuilhermeHayashi, Marcelo Tanaka
In this work, we evaluated computational fluid dynamics (CFD) methods for predicting the design trends in flow around a mass-production luxury sport utility vehicle (SUV) subjected to incremental design changes via spoiler and underbody combinations. We compared Reynolds-averaged Navier–Stokes (RANS) using several turbulence models and a delayed detached eddy simulation (DDES) to experimental measurements from a 40% scale wind tunnel test model at matched full-scale Reynolds number. Regardless of turbulence model, RANS was unable to consistently reproduce the design trends in drag from wind tunnel data. This inability of RANS to reproduce the drag trends stemmed from inaccurate base pressure predictions for each vehicle configuration brought on by highly separated flow within the vehicle wake. When taking A-B design trends, many of these errors compounded together to form design trends that did not reflect those measured in experiments. On the other hand, DDES proved to be more consistent and accurate across all vehicle configurations, producing more viable design trends in drag, base pressure, and wake velocity profiles than steady RANS aligning closer with the design trends obtained from the wind tunnel. Therefore, more confidence in the digital design from DDES can be attained. Meanwhile, RANS produces non-physical design trends for highly separated flows, making it questionable as an effective tool for automotive vehicle design.
Aultman, MatthewDisotell, KevinDuan, LianMetka, Matthew
In the context of vehicle electrification, improving vehicle aerodynamics is not only critical for efficiency and range, but also for driving experience. In order to balance the necessary trade-offs between drag and downforce without significant impact on the vehicle styling, we see an increasing amount of active aerodynamic solutions on high-end passenger vehicles. Active rear spoilers are one of the most common active aerodynamic features. They deploy at high vehicle speed when additional downforce is required [1, 2]. For a vehicle with an active rear spoiler, the aerodynamic performance is typically predicted through simulations or physical testing at different static spoiler positions. These positions range from fully stowed to fully deployed. However, this approach does not provide any information regarding the transient effects during the deployment of the rear spoiler, which can be critical to understanding key performance aspects of the system. In this paper, we propose a methodology leveraging Computational Fluid Dynamics (CFD) simulations utilizing the Lattice Boltzmann Method (LBM) enabling the accurate simulation of transient aerodynamics forces during deployment of a rear spoiler on a production level passenger vehicle. The simulation results are then compared with full-scale wind tunnel physical test data as a validation of the approach. This capability enables engineering teams to provide information to guide design decisions and can be generalized to model other types of active systems on cars such as active grilles and front splitters.
Fougere, NicolasDeMeo, MichaelTuit Farquhar, HenryOliveira, DaniloNastov, Alexander
MSIL (Maruti Suzuki India Limited), India’s leading carmaker, has various SUVs (Sports Utility Vehicle) in its model lineup. Traditionally, SUVs are considered to have a bold on-road presence and this bold design language often deteriorates aerodynamic drag performance. Over the years, the demand for this segment has significantly grown, whereas the CAFE (Corporate Average Fuel Economy) norms have become more stringent. To cater this growing market demand, MSIL planned for two new SUVs: (1) New BREZZA - A bolder design with similar targeted aerodynamic performance compared to its predecessor (BREZZA-2016) and (2) FRONX - A new cross-over SUV vehicle targeted best-in-class aerodynamic performance in this category at MSIL. This paper illustrates the aerodynamic development process for these two SUVs using CFD (Computational Fluid Dynamics) and full scale WTT (Wind Tunnel Test). During the initial stages, the bolder design of the New BREZZA (2022) deteriorated the aerodynamic drag of the vehicle. Styling exterior surface modifications and addition of new aero parts facilitated the recovery of aerodynamic drag performance. The front & rear bumper corners, roof end spoiler profile, rear quarter glass edging, slits on fender lining and air-dam on rear bumper helped in air flow attachment. In FRONX, the styling design language had been created by considering ambitious aerodynamic performance requirements. The aerodynamic silhouette consisting of hood-windshield transition, roof lining, optimized backdoor spoiler, side body profile etc. along with underbody aero-parts like underbody covers, strakes and central air-dam improved the aerodynamic efficiency in FRONX by 11% with respect to base model BREZZA-2016. To achieve this improvement in aerodynamic drag values, major technical counter measures in external shape and addition of aero parts while retaining the SUV styling image were done. This paper illustrates how these changes were realized in the aerodynamic development process and the corresponding air flow phenomenon.
Dey, SukantaBajpai, DeveshKumar, ChandanRegin, Felix
In Formula Student competitions, the active adaptation of the aerodynamic components to the current race track conditions can significantly enhance the overall dynamic performance of the car. Due to the abundant low-speed corners, angles of attack of fixed aerodynamic components are usually exaggerated, preventing the car from achieving higher acceleration capabilities due to induced drag. This issue can be tackled by introducing an active drag reduction system (DRS). In this work, a strategy for performing iterative numerical simulations is proposed, with the goal of obtaining a range of different configurations suitable for certain track conditions. Specifically, the case of lowest drag is exploited. Different macros were developed to couple the utilization of computational fluid dynamics tools for aerodynamic analysis with an extensive iterative process with minimal user interference. An initial mesh refinement study was conducted. Afterward, angles of attack and centers of rotation of the two most rear flaps are iterated. The lowest-drag configuration was found to be at αflap1 = 0° and αflap2 = −6 ° , the latter mostly due to its aerodynamic interaction with the rest of the system. Results show that the angle of attack of flap 2 had the most influence on the overall forces, while varying the centers of rotation had a weaker impact. Nevertheless, combining the investigation of the angles of the attack with the center of rotation yields optimal DRS configuration with the minimum drag. Within one loop of the proposed strategy, a reduction of up to 94.5% in rear-wing drag was found. The strategy proposed can be looped until a configuration is obtained for specific optimization targets, such as drag reduction.
Monteiro, CarlosBrito, MoisésVieira, Diana Filipa da Conceição
This study presents a numerical analysis of the flow around an Audi R8 sports car and the effect of adding a National Advisory Committee for Aeronautics (NACA) 6412 base profile wing. The mass and momentum conservation laws are solved using Reynolds-averaged Navier–Stokes (RANS) equations. The turbulence is simulated using the realizable k–ε model, and the pressure–velocity coupling is solved using the semi-implicit method for pressure-linked equations (SIMPLE). The analysis was performed in the ANSYS Fluent-19 numerical code. The numerical results were validated with experimental data and numerical simulations from other studies in the open literature on vehicles without wings. The analyses included quantifying drag, lift, lateral forces, and their respective coefficients. When the wing was attached to the rear of the vehicle, there was a considerable increase in the aerodynamic load with an increase in drag. Therefore, the wing used in this study represented an effective balance of forces. Furthermore, the interaction of the centripetal wing with the flow around the vehicle was identified along with its role in assisting during curved flow or, equivalently, when the vehicle was cornering.
Zavala, DavidVicente, WilliamEsquivel, RubenSalinas-Vazquez, Martin
Enhancing aerodynamic performance is vital for reducing battery weight and cost, and for boosting the range of the vehicle. Aerodynamics in electric vehicles is crucial at highway speeds as over 50 percent of energy is spent on pushing the air away. The optimization of drag and lift is carried out with the addition of aerodynamic accessories that include an air dam and a rear spoiler using computational fluid dynamic model. The rear spoiler is used to diminish the amount of drag force and create downforce on the body of an electric vehicle. Additionally, the rear spoiler’s angle is varied, and a comparative study of the vehicle’s drag and lift forces is performed. The addition of an air dam created additional down force on the vehicle, resulting in improved traction and stability. The air dam also creates a local high-pressure air zone that is used to direct airflow to the battery and evenly cool it. This is accomplished using a hexagonal honeycomb structure, which creates a uniform, streamlined flow of air to the car’s underbody. Along with the honeycomb structures, fins were employed at the base of the battery, which enhanced the rate of convective heat from the battery to the air outside, resulting in improved air cooling of the battery. Diffusers were used at the rear of the vehicle to compensate for the higher drag resistance generated by the fins. This not only increases the battery’s life and performance but also improves the range of the electric vehicle by an appreciable amount.
Selvan, V. Arul MozhiS, PalanisamyA N, GirishM, Kishore KumarSwaminathan, Rajashekar
In modern conditions, the rising cost of fuel and the adoption of more stringent environmental standards in developed countries require a reduction in fuel consumption by vehicles. The profitability of the trucking industry depends on the fuel economy of trucks, which, in turn, is determined by many factors, including their aerodynamic characteristics. The article substantiates new ways of reducing the aerodynamic drag of road trains based on a study conducted by the authors. Numerical simulation of the road train aerodynamics allows us to determine the distribution of velocity, pressure, and air turbulence zone around it. The effectiveness of known and proposed technical solutions to reduce the aerodynamic drag of trains with the use of spoilers of various designs has been evaluated and implemented. An effective way to reduce the aerodynamic resistance of road trains is proposed. The method is to use air ducts as a part of the semi-trailer through which air flows in from the front and around it, along and through the sides. By means of numerical modeling, the features of the distribution of turbulent dissipation zones of the airflow and its velocity in the rarefaction zone behind the semi-trailer (RZBS) are established. The obtained results confirm the feasibility of the application of the proposed method to reduce the aerodynamic drag of road trains.
Gritsuk, Igor ValeriyovichBatrachenko, OleksandrTarandushka, LiudmylaMitienkova, ViraBazhinov, OleksiyBazhynova, Tetiana
Aerodynamic forces that act on a vehicle play a critical role in impacting the vehicle longitudinal dynamics, particularly stopping distance and time during vehicle braking. Currently, many vehicles use a rear spoiler to enhance the vehicle aerodynamic performance. In vehicles equipped with an active rear spoiler, a mechanism is used to control the spoiler angle of attack, based on various inputs and parameters. This article investigates the impact of an active rear spoiler, with a variable angle of attack, on both the vehicle aerodynamic forces and longitudinal braking dynamics, such as braking stopping distance and time. A two-dimensional (2D) computational fluid dynamics (CFD) model, using ANSYS-Fluent®, is employed to estimate the impact of the angle of attack of the rear spoiler on the vehicle aerodynamic forces (lift and drag forces) for comparison with a vehicle lacking a spoiler. Furthermore, the CFD results are used as inputs in a realistic vehicle braking mathematical model to estimate the vehicle stopping distance and time at different spoiler angles of attack, and the obtained results are compared to the case of the vehicle that is not equipped with a spoiler. The proposed vehicle model, which includes the vehicle aerodynamic forces, is simulated using MATLAB/Simulink®. The simulation results demonstrate that the vehicle rear spoiler has a clear impact on the vehicle braking distance and time, especially at high vehicle speeds. Based on the simulation results, novel 2D maps, which relate the vehicle stopping distance and time to the angle of attack of the vehicle rear spoiler, are presented. These maps can be used as a good basis for estimating the optimal spoiler angle of attack for vehicle braking at different initial speeds and, hence, can provide significant help in the design of an optimal braking system controller for the vehicle.
Haggag, SalemMarzbali, Mason
The main goal of race car aerodynamics is to generate a desired intensity of downforce for the least possible amount of drag. Nonetheless, the balance of the forces under all circumstances due to speed and acceleration is equally important. The modeling was performed using SolidWorks, and the analysis was done both analytically and by means of computational fluid dynamics (CFD) using a flow simulation with STAR-CCM+. The aerodynamics package, which includes the rear wing, front wing, and undertray that help in faster cornering, is analyzed in the full-car analysis. The full-car analysis is done for pitch and yaw. The increase in cornering ability can come from two major aspects: an increase in the aerodynamic downforce and a decrease in the aerodynamic drag of the vehicle. In order to implement the desired aerodynamics package, an airfoil with a predefined profile was selected. The main factor that limits the selection of an airfoil is its effectiveness at low velocities. Several airfoils suitable for low-velocity applications were considered. This thesis will hence define the design parameters of a rear wing that classifies as an aerodynamic device.
Sawant, AdwaitGudela, Meher DevKarnik, AjitKatira, Vinit
Aerodynamics of a car plays a very important role in a racing car. That is why many race cars are designed to take advantage of aerodynamics. Improvement of cornering speed in the race car is achieved through increase in the downforce on the tire. Spoilers (inverted wings) are used for increasing the downforce but this increases the drag too. The performance of a racing car depends on both the downforce and the drag, requiring good compromise between these two forces. In this paper, different airfoils which are used for building the front and rear spoiler of the race car are analyzed. NACA 0012 is analyzed at 0° angle of attack. The front spoiler design is made on the basis of the result with the analysis of S1223 (s1223-il) and GOE304 at 10° and 17°. Modeling of a wing has been done in Solid work and CFD analysis using ANSYS software.
Patil, ShrikantBhaskara Rao, Lokavarapu
Impact of Rear Spoiler on Vehicle Braking Longitudinal Dynamics06-14-01-00034/30/2021
During vehicle braking, friction forces generated on the vehicle tires and the vehicle resisting aerodynamic forces play a critical role that impact the vehicle’s longitudinal braking dynamics such as stopping distance and time. These forces are mainly the tires’ braking and rolling resisting forces, vehicle lift, and drag forces. The vehicle aerodynamic forces cannot be neglected due to their impact on the vehicle’s longitudinal dynamics, especially at high vehicle speeds. This article investigates the impact of the vehicle’s rear spoiler on both vehicle aerodynamic forces and longitudinal dynamic, such as stopping distance and time. A computational fluid dynamics (CFD) model using ANSYS-Fluent® is employed to precisely estimate the vehicle’s aerodynamic forces in the case of a vehicle without and with a rear spoiler. The two-dimensional (2D) CFD model resolves the airflow all around the vehicle and rear spoiler precisely and allows to compute the drag and lift forces exerted on the vehicle and the rear spoiler. A realistic vehicle braking longitudinal dynamic mathematical model is introduced. The model takes into consideration a realistic random uncertainty that normally exists in the tires’ adhesion and rolling coefficients and at the same time takes the vehicle’s aerodynamic forces into account. The proposed model is simulated using MATLAB/Simulink® with realistic vehicle parameters for the cases of the vehicle without and with the spoiler. The simulation results show the noticeable impact of the vehicle’s rear spoiler on both vehicle stopping distance and time, especially at high vehicle speeds. They also prove the validity of the proposed model and highlight the potential benefits of equipping the vehicle with a rear spoiler in braking control system design.
Haggag, SalemMarzbali, Mason
Aerodynamic technologies for light-duty vehicles were evaluated through full-scale testing in a large low-blockage closed-circuit wind tunnel equipped with a rolling road, wheel rollers, boundary-layer suction and a system to generate road-representative turbulent flow. This work was part of a multi-year, multi-vehicle study commissioned by Transport Canada and Environment and Climate Change Canada, and carried out in cooperation with the US EPA, to support the evaluation of light-duty-vehicle greenhouse-gas-emission regulations. A 2016 paper reported drag-reduction measurements for technologies such as active grille shutters, production and custom underbody treatments, air dams, ride height control and combinations of these. This paper describes an extension to that work and addresses vehicle aerodynamics in three ways. First, whole vehicle body-shaping changes were evaluated by adding older or newer generation models, representing distinct body style redesigns, of select vehicles of different classes from the 2016 study. Second, newer vehicles were added to represent the market application of advanced aerodynamics in terms of body shaping and drag-reduction technologies. Third, drag reduction over a range of yaw angles is reported for new technologies such as side-mirror removal (for replacement with camera systems) and air curtains. This paper focuses specifically on drag measurements, complementing a 2019 paper which focused on relating mean surface, wake and underbody pressure measurements to aerodynamic drag for a selection of the test vehicles. The most effective redesign of a vehicle was found to reduce the wind-averaged drag area by 9% compared to the previous model. The best commercial or idealized applications of the top performing technologies, namely ride height control, underbody panels and active grille shutters, provided wind-averaged drag area reductions in the 6% to 8% range. Idealized technologies performed better than their commercial counterparts. The best applications of other technologies like side mirror removal and OEM air dams were in the range of 3% to 5% reduction in wind-averaged drag area. All OEM air curtains performed better when combined with ride height reduction but still only reduced wind-averaged drag area by around 1% in the best case. The complete range of results, yaw effects and comparison with previously published results are presented and discussed in this paper.
de Souza, FenellaRaeesi, ArashBelzile, MarcCaffrey, CherylSchmitt, Andreas
The present numerical analysis aims at studying the effect of changes in profile of truck-trailer on aerodynamic drag and its adverse effect on fuel consumption. The numerical analysis is carried out using commercial CFD software, ANSYS Fluent, with k-ω Shear tress transportation (SST) turbulence model. In present study four models of truck were analysed, including baseline model at different Reynolds numbers, namely 0.5, 1, 1.5 and 2 million. In order to enhance fuel consumption, various profile modifications have been adapted on baseline truck-trailer model by adding a spoiler and bottom diffuser at the rear of the truck, by providing vortex generator at the rear top of the truck and by adding boat tail at the end of trailer. The comparison has been done with respect to coefficient of drag, coefficient of pressure, pressure contours, and velocity vectors between all four cases. It is observed from the simulation results among different modifications of truck, adding of boat tail at the rear end of truck gives the maximum reduction in aerodynamic drag of 34.28 % as compared to baseline model, which reduces the fuel consumption by 20.57% at a speed of 82 km/h.
Jagdeo, SiddarthSenthilkumar, Sundararaj
Due to the increasingly stringent environmental regulations all around the world confronted by exhaust emission and energy consumption, improving fuel economy has been the top priority for most automotive manufacturers. In this context, the basic process for vehicle shape development has evolved into optimizing the design to achieve better aerodynamic characteristics, especially drag reduction. Of all the optimization approaches, the gradient-based adjoint method has currently received extensive attention for its high efficiency in calculating the objective sensitivity with respect to geometry parameters, which is the first and foremost step for subsequent shape modification. In this work, the main goal is to explore the adjoint method through optimizing the vehicle shape for a lower drag based on a production SUV. Firstly, the influence of different mesh schemes was discussed on sensitivity prediction of aerodynamic drag. Secondly, according to the sensitivity distribution, several key areas, like the side mirrors, A pillars, air dam, and rear lamps, were respectively altered through mesh morphing process. Furthermore, the optimized effect was validated by steady as well as transient simulation. Steady Reynolds Averaged Navier Stokes (RANS) approach was used for the primal flow solution of adjoint calculations, while transient simulation with Stress Blended Eddy Simulation (SBES) was also performed on the baseline and the optimized vehicle for more detailed flow field structure. The overall drag reduction is approximately 8counts for steady result, and 10counts for unsteady solution. Finally, the drag reduction effect of the optimized side mirrors and air dam was correlated with full-scale wind tunnel test. This paper evaluates the effectiveness of adjoint method for aerodynamic optimization of a production vehicle, which indicates more extensive and promising application of this approach in the early stage of vehicle development for its high efficiency as well as strong robustness.
Ren, ChaoZhou, HuaWu, HaiboChen, QianJadhav, Tushar
SUV Aerodynamics has received increased attention as the stake this segments holds in the automotive market keeps growing year after year, as well as its direct impact on fuel economy. Understanding the key physics in order to accomplish both fuel efficient and aesthetic products is paramount, which indeed gave origin to a major initiative to foster collaborative aerodynamic research across academia and industry, the so-called DrivAer model. In addition to this sedan-based model, a new dedicated SUV generic model, called AeroSUV [1], has been introduced in 2019, also intended to provide a common framework for aerodynamic research for both experimental work and numerical simulation validation. The present paper provides an area of common ground for SUV bodywork design focused on aerodynamic drag reduction by investigating both Estate and Fast back configurations of the generic AeroSUV model. Modified bodywork geometries focused at the rear end as well as spoiler angles, are evaluated using OpenFOAM Delayed Detached Eddy Simulations (DDES) utilising a Design for Six Sigma (DFSS) approach, such that not only a sensitivity study of drag response is yielded, but a ranking in terms of the potential for drag savings in certain areas of the car, is produced.
Barrera, DavidGuzman, Arturo
Formula SAE vehicles, like many other vehicles within motorsport, often employ rear mounted aerodynamic devices to improve cornering performance, these devices can however have a significant amount of aerodynamic drag. Additional speed can be gained by reducing the impact of the rear wing on the straightaways of the track through the use the aptly named Drag Reduction System (DRS), which works by reducing the angle of attack of the rear wing flap(s). A DRS can however introduce other performance losses, including the losses from having a gap between the rear wing flaps and endplate to prevent friction, the potential to stall the rear wing from improper opening angles of the flaps, and from the wake of the DRS actuator if positioned in front of the airfoils. An additional concern is the time it takes for the rear wing performance to return upon DRS deactivation, which will affect how long before corner entry the driver must disable the system. Insight into each of these problems as well as the optimum opening angles was found through the use of CFD using Siemens’ STAR-CCM+ 2019.1. Simplified geometry came from UMSAE Polar Bear Racing’s car, PBR20, out of the University of Manitoba. All steady state simulations were done using RANS, while the DRS deactivation study was done using a novel method using Detached Eddy Simulation (DES), where dynamic overset meshes were used to model the transient motion of the flaps. As a result of the deactivation study, new insight was gained into the dynamic behaviour of drag reduction systems.
Penner, David J.
Based on the first sedan of the LYNK&CO brand from Geely, the high-performance configuration equipped with an additional aerodynamic package was developed. The aerodynamic package including front wheel deflectors, front lip, side skirts, rear spoiler, and rear diffuser, was required to be upgraded to generate enough aerodynamic downforce for better handling stability, without compromising the aerodynamic drag of the vehicle too much to keep a low fuel consumption. Starting from the baseline configuration of the aerodynamics package provided by the design studio, the components were optimized for aerodynamic drag and lift using the simulation approach with PowerFLOW in combination with a design space exploration method. As a result, the targets for the aerodynamic coefficients of the vehicle and in particular a good trade-off between lift and drag were achieved. Wind tunnel testing was involved to calibrate the simulation results at the beginning and to validate the optimized design at the end of the aerodynamic development. A consistently good agreement between the simulation and experiment was achieved.
Feng, QianLuo, BiaonengZhang, HuixiangPeng, HongZhu, ZhenyingDing, ZhiZhu, LingXie, WeiliangLi, BoZhao, Xiaowei
This paper details an aeroelastic concept for an adaptive and passive wing, which is primarily aimed for use within the automotive sector to reduce drag and fuel emissions. The work will also be of interest in the motorsport sector to improve performance and also some applications within the aerospace and renewable energy sectors. The wind tunnel testing of a spring-mounted symmetrical NACA 0012 wing in freestream is studied over 0° to 40° angles of incidence. General operation of the concept is verified at low angles in the pre-stall region with that of a theoretical estimation using finite and infinite wings. Three distinct regions are identified, pre-stall, near-stall, and post-stall. The transient limitations associated in the near-stall region with variations in spring loading and flow velocities are discovered. It is identified as a periodic self-sustained oscillation with nondimensional reduced frequencies in the range from 0.14 to 0.22. Furthermore, performance in the post-stall region along with pre-stall is reported, and methods for the adjustment of the elastic element for a desired response are introduced. Evaluation is conducted with regard to an automotive application such as a rear wing on a high-downforce race car. Typically a 25% increase in wind velocity in the pre-stall region results in a 3° to 5° change in angle of incidence corresponding to a 25-40% reduction of drag coefficient depending on spring stiffness. Reductions of 20° in angle of incidence with similar 25% increase in wind velocity are typically found in the post-stall region. Even larger reductions are found when transitioning through the stall region. This work provides a valuable insight for a novel concept, but we only recommend its use in the pre-stall region to achieve steady results. Use at higher angles is only recommended if transient effects are not important. Limitations to this proof of concept work are highlighted and future development work is suggested to achieve further increases in performance.
Knight, JasonFels, SimonHaritos, GeorgeCarolus, Thomas
A multi-year, multi-vehicle study was conducted to quantify the aerodynamic drag changes associated with drag reduction technologies for light-duty vehicles. Various technologies were evaluated through full-scale testing in a large low-blockage closed-circuit wind tunnel equipped with a rolling road, wheel rollers, boundary-layer suction and a system to generate road-representative turbulent winds. The technologies investigated include active grille shutters, production and custom underbody treatments, air dams, wheel curtains, ride height control, side mirror removal and combinations of these. This paper focuses on mean surface-, wake-, and underbody-pressure measurements and their relation to aerodynamic drag. Surface pressures were measured at strategic locations on four sedans and two crossover SUVs. Wake total pressures were mapped using a rake of Pitot probes in two cross-flow planes at up to 0.4 vehicle lengths downstream of the same six vehicles in addition to a minivan and a pick-up truck. A smaller rake was used to map underbody total pressures in one cross-flow plane downstream of the rear axle for three of these vehicles. The results link drag reduction due to various technologies with specific changes in vehicle surface, rear underbody and wake pressures, and provide a database for numerical studies. In particular, the results suggest that existing or idealized prototype technologies such as active grille shutters, sealing the external grille and ride height control reduce drag by redirecting incoming flow from the engine bay or underbody region to smoother surfaces above and around the vehicle. This mechanism can enhance the reduction in wheel drag due to reduced wheel exposure at lowered ride height. Sealing the external grille was found to redirect the flow more efficiently than closing the grille shutters, and resulted in greater drag reduction. Underbody treatments were also found in some cases to redistribute the flow around the vehicle to reduce pressure drag in addition to underbody friction drag. The magnitude and spatial extent of the measured pressure changes due to the various technologies were often consistent with the amount of drag reduction.
de Souza, FenellaRaeesi, ArashBelzile, MarcCaffrey, CherylSchmitt, Andreas
Study for Manufacturing a Cost Effective, Light Weight, Single Piece Injection Molded Spoiler2019-26-01621/9/2019
Today automotive sector has become very dynamic. There is renewed emphasis on safety through adoption of new regulations, electric vehicles are on the verge of replacing ever evolving engine technology, emission norms are getting stringent year by year & several companies are trying to make vehicles more efficient by adoption of new light weight or high strength materials and altering manufacturing methods. In one of the new vehicle programs, there was focus on vehicle styling. In order to improve the styling, back door spoiler was to be considered from design stage itself. Back door spoiler is added in high speed vehicles for creating a downward force to improve the vehicle hold on road. However, nowadays in passenger vehicles that purpose has been subsided and spoiler is given in automotive vehicles for aesthetics or giving vehicle a sporty appearance. For instance in our case it was given to augment aesthetics. This would have resulted in additional cost and weight. Hence, challenge was to introduce it in minimal cost and weight and still it should pass all performance criteria. Each and every aspect of design, manufacturing method, material selection, mounting concept etc. were challenged to arrive at final product. Hence, this paper focuses on: 1 Challenges that were faced in cost reduction and weight optimization of the part and how those were addressed. 2 Material selection criteria for the back door spoiler. 3 Past quality concerns that were addressed through new generation spoiler.
Gupta, TarunRathod, Nilesh
Development and Prediction of Vehicle Drag Coefficient Using OpenFoam CFD Tool2019-26-02351/9/2019
Vehicle aerodynamic design has a critical impact on fuel efficiency of the vehicle. Reducing aerodynamic wind resistance of the vehicle's exterior shape and reducing losses associated with requirements for engine compartment cooling through vehicle front openings plays key role in achieving desired aerodynamic efficiency. Today fairly large number of computational fluid dynamics (CFD) simulations are being performed during the vehicle aerodynamic design and development process and it is rapidly increasing day by day. Vehicle aerodynamic design and development process involves mainly aerodynamic shape development, aerodynamic optimizations of vehicle external components (side view mirror, spoilers, underbody shield etc.) and number of” what if studies during preliminary design process. Licensing costs of the available commercial CFD simulation solver has significant impact on product development cost when numbers of aerodynamic simulations expand. To address this aspects, open source code “OpenFoam” CFD have become popular in the aerodynamic community. This papers summarizes CFD simulation results for three standard MIRA body configurations (Notchback, Fastback and Estate back) using OpenFoam solver. In this study, steady state simulations with Realizable K-epsilon turbulence models were performed on MIRA body. Aerodynamic drag coefficient (Cd) of above three configurations are compared against experimental data. It is observed that OpenFoam simulation results matches well with experimental values for drag coefficient for Estateback and Notchback configurations and for Fastback configuration more than 5% deviation is observed which is to be studied further. This shows that OpenFoam simulation prediction quality is at par with commercial software tools like ANSYS Fluent, Star CCM+ etc. The simulation methodology presented in this paper will help OEMs and engineering service providers to reduce product development cost as OpenFoam is open source code which subsequently help to reduce physical validations and product development timeline.
Biswas, KundanGadekar, GaneshChalipat, Sujit
The airflow that enters the front grille of a ground vehicle for the purpose of component cooling has a significant effect on aerodynamic drag. This drag component is commonly referred to as cooling drag, which denotes the difference in drag measured between open grille and closed grille conditions. When the front grille is closed, the airflow that would have entered the front grille is redirected around the body. This airflow is commonly referred to as cooling interference airflow. Consequently, cooling interference airflow can lead to differences in vehicle component drag; this component of cooling drag is known as cooling interference drag. One mechanism that has been commonly utilized to directly influence the cooling drag, by reducing the engine airflow, is active grille shutters (AGS). For certain driving conditions, the AGS system can restrict airflow from passing through the heat exchangers, which significantly reduces cooling drag. The difference in drag between the AGS vanes being open and closed is referred to as AGS drag. Another vehicle component that influences the cooling drag is chin spoilers. Chin spoilers are components that lie within cooling interference airflow paths for many vehicles and can be used/designed to affect cooling drag. This study focuses on the influence of the chin spoiler on cooling and AGS drag of a production-level F-150 in a wind tunnel test environment. The chin spoiler variables tested were height and curvature (sweep). All experiments were conducted in both stationary and moving ground wind tunnel conditions at 80 MPH between yaw angles of ±7°. In addition to overall vehicle drag coefficients, surface pressures at discrete locations and cooling pack airflow rates were measured to provide better insight into the internal and external airflow behavior. Ground and yaw conditions were shown to heavily influence chin spoiler design. Cooling and AGS drag were also strongly influenced by chin spoiler face height at 0° yaw; at higher angles of yaw this influence was lessened but was still present. Chin spoiler sweep was shown to have a significantly lesser (though non-negligible) impact than chin spoiler face height on all metrics in all conditions.
Larson, LevonWoodiga, Sudesh
An electric vehicle (EV) has less powertrain energy loss than an internal combustion engine vehicle (ICE), so its aerodynamic accounts have a larger portion of drag contribution of the total energy loss. This means that EV aerodynamic performance has a larger impact on the all-electric range (AER). Therefore, the target set for the aerodynamics development for a new EV hatchback was to improving AER for the customer’s benefit. To achieve lower aerodynamic drag than the previous model’s good aerodynamic performance, an ideal airflow wake structure was initially defined for the new EV hatchback that has a flat underbody with no exhaust system. Several important parameters were specified and proper numerical values for the ideal airflow were defined for them. As a result, the new EV hatchback achieves a 4% reduction in drag coefficient (CD) from the previous model. A wind tunnel with a 0 degree yaw angle is generally used in new vehicle development, but this condition is different from the real world with a small yaw angle due to natural crosswinds. The new EV hatchback was also examined under a small yaw angle (4 degree) condition for practical use, and some crosswind sensitivity measures were applied. The mechanism causing an increase in aerodynamic drag was studied by observing asymmetrical airflow during the development process. Attention was focused on negative pressure growth, which is the root cause of leading aerodynamic drag from the rear end wake. To control the wake, the rear side spoiler shape was optimized. As a whole, considering the tendency that the difference in the 0 and 4 degree CD becomes larger for vehicles with a better CD, the aerodynamic drag increase of the new EV hatchback from a yaw angle of 0 to 4 degrees was concluded to be acceptable in comparison with the previous model.
Iinuma, YusukeTaniguchi, KeiichiOshima, Munehiko
A modern benchmark for passenger cars - DrivAer model - has provided significant contributions to aerodynamics-related topics in automotive engineering, where three categories of passenger cars have been successfully represented. However, a reference model for high-performance car configurations has not been considered appropriately yet. Technical knowledge in motorsport is also restricted due to competitiveness in performance, reputation and commercial gains. The consequence is a shortage of open-access material to be used as technical references for either motorsport community or academic research purposes. In this paper, a parametric assessment of race car aerodynamic devices are presented into four groups of studies. These are: (i) forebody strakes (dive planes), (ii) front bumper splitter, (iii) rear-end spoiler, and (iv) underbody diffuser. The simplified design of these add-ons focuses on the main parameters (such as length, position, or incidence), leading to easier manufacturing for experiments and implementation in computational studies. Consequently, a proposed model aims to address enclosed-wheel racing car categories, adapting a simplified, 35% scaled-model DrivAer Fastback shape (i.e. smooth underbody, no wheels, and with side mirrors). Experimental data were obtained at the 8 ft x 6 ft Cranfield Wind Tunnel using an internal balance for force and moment measurements. The aerodynamic performance of each group of add-on was assessed individually in a range of ride heights over a moving belt. All cases represent the vehicle at a zero-yaw condition, Reynolds number (car length-based) of 4.2 × 106 and Mach number equal to 0.12. The proposed high-performance configuration (DrivAer hp-F) was tested and a respective Reynolds number dependency study is also provided. In line with the open-access concept of the DrivAer model, the CAD geometry and experimental data will be made available online to the international community to support independent studies.
Soares, Renan FranciscoKnowles, AndrewGoñalons Olives, SergioGarry, KevinHolt, Jennifer
This study aims to provide a set of reference post-mortem human subject tests which can be used, with easily reproducible test conditions, for developing and/or validating pedestrian dummies and computational human body models against a road vehicle. An adjustable generic buck was first developed to represent vehicle front-ends. It was composed of four components: two steel cylindrical tubes screwed on rigid supports in V-form represent the bumper and spoiler respectively, a quarter of a steel cylindrical tube represents the bonnet leading edge, and a steel plate represents the bonnet. These components were positioned differently to represent three types of vehicle profile: a sedan, a SUV and a van. Eleven post-mortem human subjects were then impacted laterally in a mid-gait stance by the bucks at 40 km/h: three tests with the sedan, five with the SUV, and three with the van. Kinematics of the subjects were recorded via high speed videos, impact forces between the subjects and the bucks were measured via load cells behind each tube, femur and tibia deformation and fractures were monitored via gauges on these bones. Based on these tests, biofidelity corridors were established in terms of: 1) displacement time history and trajectory of the head, shoulder, T1, T4, T12, sacrum, knee and ankle, 2) impact forces between the subjects and the buck. Injury outcome was established for each PMHS via autopsy. Simplicity of its geometry and use of standard steel tubes and plates for the buck will make it easy to perform future, new post-mortem human subject tests in the same conditions, or to assess dummies or computational human body models using these reference tests.
Song, EricPetit, PhilippeTrosseille, XavierUriot, JeromePotier, PascalDubois, DenisDouard, Richard
Drag reduction technologies in aircraft design are the key enabler for reducing emissions and for sustainable growth of commercial aviation. Laminar wing technologies promise a significant benefit by drag reduction and are therefore under investigation in various European projects. However, of the established moveable concepts and high-lift systems, thus far most do not cope with the requirements for natural laminar flow wings. To this aim new leading edge high-lift systems have been the focus of research activities in the last five years. Such leading edge devices investigated in projects include a laminar flow-compatible Kruger flap [1] and the Droop Nose concept [2, 3] and these can be considered as alternatives to the conventional slat. Hybrid laminar flow concepts are also under investigation at several research institutes in Europe [4]. Another challenge associated with laminar wings aside from the development of leading edge moveables is the need to address the control of aerodynamic shocks and buffeting as laminar wings are sensitive to high flow speeds. One possible method of decreasing the wave drag caused by the aerodynamic shock is through the use of shock control bumps (SCBs). The objective of SCBs is the conversion of a single strong shock into several smaller and weaker λ-shocks resulting in a drag benefit when deployed correctly. A particular desirable characteristic of SCBs is that they would be adaptable in position and height as the shock position changes with varying conditions such as speed, altitude, and angle of attack during the flight. However, as a fixed case, SCBs can also help to control laminar buffeting by fixing the shock into given positions at the SCBs location. In this paper a concept for an adaptive shock control bump spoiler is presented. Based on a concept of a fixed SCB-spoiler an adaptive spoiler design with two conventional actuators is presented. Design drivers and interdependencies of important design parameters are discussed. The presented design is simple and aims for a high TRL without adding much complexity to the spoiler. It is robust and able to form a bump with a height of 0.6% which position can be adapted in a range of 10% chord.
Kintscher, MarkusMonner, Hans Peter
The number of computational fluid dynamics (CFD) simulations performed during the vehicle aerodynamic development process continues to expand at a rapid rate. One key contributor to this trend is the number of analytically based designed experiments performed to support vehicle aerodynamic shape development. A second contributor is the number of aerodynamic optimization studies performed for vehicle exterior components such as mirrors, underbody shields, spoilers, etc. A third contributor is the increasing number of “what if” exploratory studies performed early in the design process when the design is relatively fluid. Licensing costs for commercial CFD solutions can become a significant constraint as the number of simulations expands. A number of alternative products (e.g., independently developed, supported and documented forks of the popular open-source OpenFOAM® toolbox [1]) have become available in recent years, offering a lower cost alternative to traditional commercial CFD products. This paper summarizes results from a broad and deep evaluation of the capability of iconCFD® to substitute for the more traditional commercial CFD solutions currently used to support vehicle aerodynamic development early in the program development cycle. Included in this study were detailed B-car, sedan, SUV and truck shapes as well as multiple variants of each shape. The study investigated both static and moving ground boundary conditions as well as alternative turbulence models. Trends of the predicted aerodynamic drag coefficients (Cd) are compared against experimental data. Both transient and steady state simulation ranking accuracy of total vehicle Cd were found to be equivalent to that historically observed with more traditional commercial solver results. A consistent upward bias in absolute Cd values was observed in the transient results.
Lietz, RobertLarson, LevonBachant, PeterGoldstein, JohnSilveira, RafaelShademan, MehrdadIreland, PeteMooney, Kyle
Today's strict fuel economy requirement produces the need for the cars to have really optimized shapes among other characteristics as optimized cooling packages, reduced weight, to name a few. With the advances in automotive technology, tight global oil resources, lightweight automotive design process becomes a problem deserving important consideration. It is not however always clear how to modify the shape of the exterior of a car in order to minimize its aerodynamic resistance. Air motion is complex and operates differently at different weather conditions. Air motion around a vehicle has been studied quite exhaustively, but due to immense complex nature of air flow, which differs with different velocity, the nature of air, direction of flow et cetera, there is no complete study of aerodynamic analysis for a car. Something always can be done to further optimize the air flow around a car body. Computational Fluid Dynamics (CFD) solvers can be partnered with optimization software which guide model design changes and evaluate the corresponding results. Design changes can be executed by modifying a parameterized geometry or using mesh morphing techniques. In the present paper, ANSYS Fluent will be used in conjunction with the optimization software ANSYS DesignXplorer to study ways of reducing drag and lift for a car body. The body in question in this study is the Ahmed body[1] which has been used numerous times for CFD code validation. This geometry represents a road legal car which is used to study the effect of different forces like, aerodynamic drag force, lift force, and some other major forces which affect a car’s motion significantly. However, after thorough research and application, it has been concluded that a rear spoiler is always beneficial for fast cars, since the car tends to be much stable aerodynamically after the application of the spoiler. However, different angle of the spoiler reacts differently to different air flow conditions. We have modified the Ahmed body by making a few design changes and attaching a Clark-Y foil. Accurate prediction of its aerodynamic performance often requires very accurate and computationally expensive calculations. Optimization of the design will be achieved by using reduced resources, by analyzing how air at different velocity affect the body and what changes might be necessary for a further optimized performance. This paper will demonstrate that optimization can be performed with limited resources relying on information about drag deltas rather than absolute values. Keeping limiting resources in mind, a grid independence study wasn’t done.
Bakshi, SohamJawad, BadihArslan, SelinLiu, LipingYee, Kingman
Aerodynamics plays a key role in nowadays vehicle development, aiming efficiency on fuel consumption, which leads to a green technology. Several initiatives around the world are regulating emissions and efficiency of vehicles such as EURO for European Marketing and the INOVAR Auto Project to be implemented in Brazil on 2017. In order to meet requirements in terms of performance, especially on aerodynamics, automakers are focusing on aero-efficient exterior designs and also adding deflectors, covers, active spoilers and several other features to meet the drag coefficient. Usually, the aerodynamics properties of a vehicle are measured in both CFD simulations and wind tunnels, which provide controlled conditions for the test that could be easily reproduced. During the real operations conditions, external factors can affect the flow over the vehicle such as cross wind in open highways. The aerodynamic behavior of the vehicle can also be affected by the influence of the user such as by opening the windows in order to cool down the cabin, which is the main topic of this paper. In this work, 12 different window-opening combinations are presented and the drag values compared with a baseline model, considering fully closed windows. The study was conducted using CFD simulations of a current production hatchback vehicle, with two passenger inside and full interior cabin representation. Results show drag increment for all presented cases, compared with baseline configuration, which also implies in fuel consumption increase. Further studies on cabin cooling effects and passenger’s thermal comfort are conducted in order to complement this paper.
Buscariolo, Filipe FabianMagazoni, Felipe C.Maruyama, FlavioAlves, Julio Cesar LelisVolpe, Leonardo D.
Since the Brazilian government established the Inovar-Auto programme in 2012, the automotive industry has pursued tax savings by signing up for the programme. This new plan (from 2013 to 2017) has three main objectives: fortification of the industry and domestic market; increase incentives for investment and innovation; and enhance energy efficiency of vehicles produced in Brazil. For instance, manufacturers can gain up to 2% extra in IPI tax credits (aside 30% from Inovar-Auto achievements) by producing even more fuel-efficient models. In relation to energy efficiency, the aerodynamic drag over a vehicle contributes to the share of energy requested to promote its movement in high speed. Thus, the drag forces are the major reasons of fuel consumption. In this context, this paper presents a profile comparison of Hatch 2015 cars models produced in Brazil, in regards to drag and geometry features as roof end angle, rear slant angle and rear-end spoiler. The 2015 best-seller model of each one of the ten 2014 best-seller manufactures in Brazil are analysed. These ten Hatch 2015 models are: (1st) Fiat Novo Palio, (2nd) Volkswagen Gol, (3rd) Chevrolet Onix, (4th) Hyundai HB20, (5th) Ford New Fiesta, (6th) Renault Sandero, (7th) Toyota Etios, (8th) Citroen C3, (9th) Nissan March, and (10th) Peugeot 208. Therefore, the main contribution of this paper is to compare the bestseller car profiles produced and commercialised in Brazil, in a view of aerodynamic forces and geometry features.
Soares, Renan Franciscode Souza, Francisco José
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