Browse Topic: Bumpers, fasciae and grilles
Automotive radar plays a crucial role in object detection and tracking. While a standalone radar possesses ideal characteristics, integrating it within a vehicle introduces challenges. The presence of vehicle body, bumper, chassis, and cables in proximity influences the electromagnetic waves emitted by the radar, thereby impacting its performance. To address these challenges, electromagnetic simulations can guide early-stage design modifications. However, operating at very high frequencies around 77GHz and dealing with the large electrical size of complex structures demand specialized simulation techniques to optimize radar integration scenarios. Thus, the primary challenge lies in achieving an optimal balance between accuracy and computational resources/simulation time. This paper outlines the process of radar vehicle integration from an electromagnetic perspective and demonstrates the derivation of optimal solutions through RF simulation.
MSIL (Maruti Suzuki India Limited), India’s leading carmaker, has various SUVs (Sports Utility Vehicle) in its model lineup. Traditionally, SUVs are considered to have a bold on-road presence and this bold design language often deteriorates aerodynamic drag performance. Over the years, the demand for this segment has significantly grown, whereas the CAFE (Corporate Average Fuel Economy) norms have become more stringent. To cater this growing market demand, MSIL planned for two new SUVs: (1) New BREZZA - A bolder design with similar targeted aerodynamic performance compared to its predecessor (BREZZA-2016) and (2) FRONX - A new cross-over SUV vehicle targeted best-in-class aerodynamic performance in this category at MSIL. This paper illustrates the aerodynamic development process for these two SUVs using CFD (Computational Fluid Dynamics) and full scale WTT (Wind Tunnel Test). During the initial stages, the bolder design of the New BREZZA (2022) deteriorated the aerodynamic drag of the
Anyone who has ever tried to pack a family-sized amount of luggage into a sedan-sized trunk knows this is a hard problem. Robots struggle with dense packing tasks, too. For the robot, solving the packing problem involves satisfying many constraints, such as stacking luggage so suitcases don’t topple out of the trunk, heavy objects aren’t placed on top of lighter ones, and collisions between the robotic arm and the car’s bumper are avoided.
The automotive sector is evolving both globally and as well as in India. The Indian customer’s expectations from an automobile are also evolving at fast pace. This is resulting in a continuous shrinkage of the time available for vehicle development. To meet customers’ expectation of superior cabin thermal comfort it is important to predict cabin cooling performance at early stage. This can be achieved through thermal simulation. Existing studies of cabin thermal simulation explained the method of co-simulation. Wherein, Input for the cabin was used a grill air temperature which was obtained from the physical test. It showed good correlation for the cabin inside air temperature with actual test. However, cabin cooling performance does not only depend on cabin structure & layout but also, affected by AC system & its component level performance. AC systems and components were not considered in previous studies. As a result, replacing or modifying the AC system components does not allow us
Toyota's luxury arm concurrently introduced the all-new, three-row 2024 Lexus TX and the long-awaited redesign of the rugged Lexus GX, also a '24 model. Both were met with enthusiasm at a reveal in Austin, Texas, over what Lexus is calling the new “unified spindle,” an evolution of the spindle grille that has been divisive since it appeared on the 2012 GS sedan. In a nifty trick, engineers have figured out how to include ADAS sensors in the grille without having asymmetrical blocks interrupt the bars. Dealers and more mainstream customers will be most interested in the TX, as Lexus Group Vice President Dejuan Ross said buyers have been clamoring for a new three-row SUV. And there's good reason: 70% of all full-size SUVs sold in America have a third row. For midsize SUVs, the number jumped from 6% to 10% from 2016 to 2022, according to J.D. Power.
Nearly every company in the world performs some level of quality inspection on their products before delivering them to customers. If you’re in the downloadable software business, this might involve making sure the product is bug-free and easy to use. But in the realm of physical products, the appearance of the product is nearly as important as its functionality. Would you want to purchase a new car that has scratches on the bumper or hubcaps? What if there was a crack in the windshield? From large to small, the same is true of many other items including appliances, laptops, cellphones, watches, and earbuds.
In the past decades, automotive structure design has sought to minimize its mass while maintaining or improving structural performance. As such, topology optimization (TO) has become an increasingly popular tool during the conceptual design stage. While the designs produced by TO methods provide significant performance-to-mass ratio improvements, they require considerable computational resources when solving large-scale problems. An alternative for large-scale problems is to decompose the design domain into multiple scales that are coupled with homogenization. The problem can then be solved with hierarchical multiscale topology optimization (MSTO). The resulting optimal, homogenized macroscales are de-homogenized to obtain a high-fidelity, physically-realizable design. Even so MSTO methods are still computationally expensive due to the combined costs of solving nested optimization problems and performing de-homogenization. To address these issues, this paper presents an efficient de
This SAE Standard sets forth accepted definitions and terminology of major components and parts peculiar to snowmobiles.
This work is developed in the framework of an industrial R&D project, titled ARIA (Active Responsive Intelligent Aerodynamics), having the main goal to improve the efficiency of a vehicle by introducing active aerodynamics supported by innovative actuation systems. The work focuses on the development of a new aesthetic Active Grille Shutter (AGS), which, differently from the currently marketed vehicles, does not include the presence of a grille in front of it. In addition, an innovative actuation system, based on the adoption of Shape Memory Alloys (SMA) is being investigated for the new AGS, with the main goal to exploit the advantages arising in terms of increased efficiency coupled with a marked weigh reduction. The proposed analysis aims, at first, at evaluating the effects of different AGS configurations on the drag coefficient, Cx, of the vehicle and on the related benefits. To this purpose, simulations of the whole vehicle are carried out to estimate the Cx in different AGS
Recently, an aerodynamic theory for active grille shutters (AGS) of road vehicles has been developed that analytically describes the relationship among the flap position, cooling air mass flow, and drag. The experimentally validated theory is based on the assumption of a geometrically simple shutter which is arranged in a straight air duct and is flowed frontally, i.e., perpendicular to the flap plane. In the present work, this theory is extended and it is investigated how an inclined position affects the aerodynamic characteristic of an AGS. The theoretical results are then validated experimentally. Measurements on real vehicles with suitable AGS are used for this purpose. The results show good agreement between the theoretical predictions and experiment. The theoretical and experimental analyses allow conclusions to be drawn about how and under what conditions an inclined position affects the aerodynamic behavior of AGS.
The Range Rover Evoque is a compact luxury SUV, first introduced by Land Rover in 2012. Almost 800,000 units of the first-generation vehicle were sold. This paper explores some of the challenges entailed in developing the next generation of this successful product, maintaining key design cues while at the same time improving its aerodynamic efficiency. A development approach is outlined that made use of both numerical simulation and full-scale moving ground wind tunnel testing. A drag coefficient of 0.32 was obtained for the best derivative by paying particular attention to: the integration of active grille shutters; the front bumper and tyre package; brake cooling; underfloor design; wake control strategy; and detail optimization. This approach delivered the most aerodynamic Range Rover at the time of its introduction. The impact of these design changes on the aerodynamic flow field and consequently drag is highlighted. An interaction between front wheel deflectors and different tyres
In this article, a methodology is presented to assess the influence of time-averaged deformations on a production car of the 2018 A-class due to wind load. Exemplary, the deformations of the front and rear bumper are investigated. The aerodynamic development of vehicles at Mercedes-Benz is divided into several phases. When comparing force coefficients, differences can be observed between these distinct hardware stages as well as when comparing steady-state simulations to wind tunnel measurements. In early phases when prototype vehicles are not yet available, so-called aero foam models are used. These are well-defined full-sized vehicle models as the outer skin is milled from Polyurethane. Important aerodynamic characteristics such as an engine compartment with a cooling module, deflecting axles with rotatable wheels, and underbody covers are represented. As attachment parts such as the front and the rear bumper are also milled from Polyurethane, they cannot deform under wind load
In the present work, it is investigated how a flush arrangement to the outer skin affects the aerodynamic characteristic curve of active grille shutters (AGS). For this purpose, a recently developed theory, which analytically describes the aerodynamic behavior of AGS arranged in a straight flow channel, is extended accordingly, and the influence of an arrangement of AGS flush with the outer skin is first theoretically analyzed. The theoretical results are then validated experimentally. For this purpose, measurements of real vehicles with suitable AGS are used. The results show a good agreement of the theoretical predictions with the experiment. The theoretical and experimental analyses allow conclusions to be drawn as to how and under what conditions an arrangement flush with the outer skin affects the aerodynamic behavior of AGS.
This SAE Standard provides installation requirements, test procedures, design guidelines, and performance requirements for backup/reversing lamps.
Recently, the Flexible Pedestrian Legform Impactor (or Flex-PLI) - an advancement over the existing EEVC legform - was included in the Global Technical Regulation for Pedestrian Safety viz. GTR-9. The legform tool undergoes impact testing with vehicle at 40kmph in order to evaluate the frontal structure of vehicle for Pedestrian Safety. Being more biofidelic design over the old EEVC legform, Flex-PLI is more flexible and sensitive towards different vehicle designs, shapes and inner bumper structure. This flexibility and sensitiveness of its design also calls for examining the Manufactured FlexPLI for its efficacy under impact testing in terms of its Durability, Repeatability and Reproducibility. This study aims at validating the performance of the test device by building a platform for computing the variations in test results. In this study, three key aspects are identified to measure the performance of this device - Durability, Repeatability, and Reproducibility. Through extensive
Aesthetics contribute significantly to the customer’s buying decision of an automobile. This is traditionally achieved through painting. Sustainability and cost challenges have led automakers to look at substituting painting through molded-in color polymers in decorative bezels like pillar appliques. These appliques and bezels have a unique mix of material requirements that include color tone, gloss, stiffness, scratch resistance and weathering. Polycarbonates are an interesting class of polymers that has the potential to meet these challenging requirements. This paper reports the work done in evaluating a polycarbonate compound in piano black shade to meet the functional and aesthetic requirements. The results prove that the material can substitute painting thereby resulting in significant cost savings. This is a ready to mold material used in injection molding process. This modified polycarbonate material has been explored for thin wall appliques and bezels with thickness of 2.7 mm
This SAE Aerospace Information Report (AIR) covers the field of civilian, commercial and military airplanes and helicopters. This summary of tail bumper design approaches may be used by design personnel as a reference and guide for future airplanes and helicopters that require tail bumpers. Those described herein will consist of simple rub strips, structural loops with a wear surface for runway contact, retractable installations with replaceable shock absorbers and wear surfaces and complicated retractable tail landing gears with shock strut, wheels and tires. The information will be presented as a general description of the installation, its components and their functions.
The kinematic response of vehicle occupants involved in tractor-to-passenger vehicle sideswipes was examined through a series of 13 crash tests. Each test vehicle and its occupants were instrumented with accelerometer arrays to measure and quantify the impact severity at various inter-vehicular angles and impact velocities. The passenger vehicle was occupied by a volunteer test subject in the driver and right-front passenger positions. The impact angle was varied between 3° and 11° to produce a sideswipe collision between the front bumper, steered wheel, and side components of the tractor and the side panels of the struck vehicle. The passenger vehicles were struck at different locations along their longitudinal axis at impact velocities between 3 mph and 11.5 mph. Accelerations were measured at the lumbar, cervicothoracic, and head regions of the driver and right-front passenger of the struck vehicle and the tractor driver. Approval from an Institutional Review Board (IRB) was
Automotive Event Data Recorders (EDRs) are often utilized to determine or validate the severity of vehicle collisions. Several studies have been conducted to determine the accuracy of the longitudinal change in velocity (ΔV) reported by vehicle EDRs. However, little has been published regarding the measurement of EDRs that are capable of reporting lateral ΔVs in low-speed collisions. In this study, two 2007 Toyota Camrys with 04EDR ECU Generation modules (GEN2) were each subjected to several vehicle-to-vehicle lateral impacts. The impact angles ranged from approximately 45 to 135 degrees and the stationary target vehicles were impacted at the frontal, central, and rear aspects of both the driver and passenger sides. The impact locations on the bullet vehicles were the front and rear bumpers and the impact speeds ranged from approximately 7.9 to 16.1 km/h. Instrumentation was mounted at the approximate center of gravity (CG) of the target vehicles, as well as on the front reinforcement
Aerodynamic technologies for light-duty vehicles were evaluated through full-scale testing in a large low-blockage closed-circuit wind tunnel equipped with a rolling road, wheel rollers, boundary-layer suction and a system to generate road-representative turbulent flow. This work was part of a multi-year, multi-vehicle study commissioned by Transport Canada and Environment and Climate Change Canada, and carried out in cooperation with the US EPA, to support the evaluation of light-duty-vehicle greenhouse-gas-emission regulations. A 2016 paper reported drag-reduction measurements for technologies such as active grille shutters, production and custom underbody treatments, air dams, ride height control and combinations of these. This paper describes an extension to that work and addresses vehicle aerodynamics in three ways. First, whole vehicle body-shaping changes were evaluated by adding older or newer generation models, representing distinct body style redesigns, of select vehicles of
This SAE Aerospace Information Report (AIR) covers the field of civilian, commercial and military airplanes and helicopters. This summary of tail bumper design approaches may be used by design personnel as a reference and guide for future airplanes and helicopters that require tail bumpers. Those described herein will consist of simple rub strips, structural loops with a wear surface for runway contact, retractable installations with replaceable shock absorbers and wear surfaces and complicated retractable tail landing gears with shock strut, wheels and tires. The information will be presented as a general description of the installation, its components and their functions.
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