Browse Topic: Bodies and Structures

Items (11,748)
The scope of this SAE Recommended Practice is to promote compatibility between child restraint systems and vehicle seats and seat belts. Design guidelines are provided to vehicle manufacturers for certain characteristics of seats and seat belts and to child restraint system (CRS) manufacturers for corresponding CRS features so that each can be made more compatible with the other. The CRS accommodation fixture (see Figure 1) is used to represent a CRS to the designers of both the vehicle interior and the CRS for evaluation of each product for compatibility with the other. The features of the accommodation fixture are described as each is used.
Children's Restraint Systems Committee
This SAE Recommended Practice is intended to cover plastic safety glazing for use in motor vehicles and motor vehicle equipment. Nominal specifications for thickness, flatness, curvature, size, and fabrication details are presented principally for the guidance of body engineers and designers. For additional information on plastic safety glazing materials for use in motor vehicles and motor vehicle equipment, please refer to SAE J673.
Glazing Materials Standards Committee
This document covers external lighting for Electric Vertical Takeoff and Landing (E-VTOL) and Urban Air Mobility (UAM) vehicles. It discusses lights that may be installed both to meet regulatory requirements as well as for customer comfort and aircraft recognition. It also discusses the differences between UAM vehicles and other aircraft and how those differences impact the lighting.
A-20B Exterior Lighting Committee
Motivated by the inclusion of active flow control provisions in the 2026 Formula One regulations, and building upon previous studies of Trapped Vortex Cavity (TVC) implementation in inverted front wings, this paper investigates the effectiveness of TVC as a flow control mechanism applied to vehicle diffusers. Both active and passive configurations were considered for three diffuser geometries: a base straight-line diffuser, an inverted airfoil-shaped diffuser, and a diffuser inspired by a Formula One car. The study employed numerical simulations to evaluate the aerodynamic performance and the potential benefits of integrating TVC systems. Across all types of diffusers, the implementation of a circular TVC cavity resulted in a significant improvement in the lift-to-drag ratio (CL/CD). In the active flow control configuration, a 10% improvement was observed in the straight diffuser under a limited mass-flow rate. With optimized cavity positioning and radius, the airfoil-shaped and
Ming Kin, NGTeschner, Tom-Robin
In order to improve the comfort performance in commercial vehicles, this study proposes a hierarchical control strategy that integrates the evaluation and migration of control algorithms. First, a quarter-vehicle model with four-degree-of-freedom (4-DOF) is constructed, incorporating the dynamics of the wheel, frame, driver’s cab, and seat. The key modal characteristics of the model are then verified through amplitude–frequency analysis, confirming their consistency with the typical vibration patterns observed in actual commercial vehicles, which provides the foundation for subsequent control strategy evaluation and migration. Then, based on a standard two-degree-of-freedom (2-DOF) suspension model, a weighted comprehensive evaluation function is developed to account for comfort, structural safety, handling stability, and both time- and frequency-domain performance indicators. Using this evaluation function, various control algorithms—including Skyhook control (SH), acceleration-based
Pan, TingPang, JianzhongWu, JinglaiZhang, JiuxiangKang, GongZhang, Yunqing
This SAE Aerospace Recommended Practice (ARP) provides the user with standardized guidelines for the measurement of effective intensity of short pulse width strobe anticollision lights for aircraft in the laboratory, in maintenance facilities, and in the field. A common source of traceability for calibration of the measurement systems, compensation for known causes of variation in light output such as the use of colored lenses, and recommendations which minimize sources of errors and uncertainties are included in this document. Estimates of uncertainty and error sources for each class of measurement are discussed.
A-20B Exterior Lighting Committee
In the automotive industry, the perceived quality of a vehicle is heavily influenced by the ease and effort required to close its doors (which is governed by total door closing energy), particularly when all windows and other doors are closed. A major contributor to increased door closing energy is the air bind energy, a phenomenon caused by the rapid compression of trapped air within a sealed vehicle cabin during door closure. Studies have shown that this transient event leads to a significant rise in cabin pressure. This study presents a Computational Fluid Dynamics (CFD) method to evaluate the impact of air bind energy on door closing during the early stages of vehicle design. By simulating the cabin pressure dynamics during door closure, the research identifies key parameters influencing the air bind energy, such as door closing velocity, pressure relief valve and airflow escape paths. Other mechanical factors like hinge friction, check arm, and door seal etc. are excluded from the
Jagtap, RohitParida, ShaswatiPimpalkhare, NinadKhanna, SusheelPasunurthi, Shyam Sundar
Variation studies are an important part of the product development process. They help to understand and estimate real-world deviation from nominal design parameters, optimize designs for robustness, reliability, and cost-efficiency. CAE and Virtual tools enable us to simulate variation types and capture the full bandwidth of actual field performance- rather than the validation from a limited number of physical tests. In this study, the effects of various factors on vehicle performance during low-speed impacts, utilizing a Design of Experiments (DOE) approach have been investigated through virtual simulation. Low-speed impacts, typically defined as collisions occurring at speeds less than 2.5 mph, are critical for understanding vehicle insurability and compliance with regulatory standards. The factors examined include vehicle impactor position, impact speed, angle of collision, part thickness variation, material property variation. The DOE methodology allowed for a systematic analysis
Suravaram, Raghu Mohan ReddyIslam, ABM IftekharulLarson, JohnTehrani, BabakKoch, LisaMathur, Mohit Sain
In high-end motorsport engineering, aerodynamic devices such as front and rear wings are prone to aeroelastic deformations under certain conditions, which can be exploited for vehicle performance gains. Considering the complex interactions between the aerodynamics and structures, experimental evaluation can prove to be a time-effective approach for design, optimisation, research and development regarding aeroelastic bodies. This study presents the development and experimental validation of a deformation tracking system using depth-sensing LiDAR (Light Detection and Ranging) camera technology. The system is based on the use of reflective markers mounted on a given model of interest; this project, a front wing model with a flexible, 3D printed flap element was used as a benchmark. Surface deformation is captured by post-processing point cloud data to extract three-dimensional displacement vectors. A series of controlled measurement tests were first conducted to assess accuracy and
Altinbas, KoraySoares, Renan F.
Open wheel race cars present a challenge to the aerodynamic designer because of the numerous wakes and vortices created by the various body components. The present study follows the development of a high-downforce race car and investigates possible vortex manipulations to increase its aerodynamic efficiency. The tools used for this study involved computational fluid dynamics and small-scale wind tunnel testing. Once the basic geometry of the racecar was finalized, cost effective measures were tested to improve its downforce to drag ratio. As an example, by fine tuning the position of different body components, such as the rear wing location relative to the underfloor diffuser exit, vehicle’s aerodynamic performance can be modified. The results of both the wind tunnel and the computational investigations indicated that such simple modifications can positively improve the race-car downforce to drag ratio. Also, once the baseline vehicle’s geometry was frozen and observing that the
Okpysh, ChristianKatz, JosephShute, Robin
The front wing of a Formula 1 car is one of the most important aerodynamic components in design development. Particularly, as it is the first to interact with the upcoming airflow, the aerodynamic flow structures generated will have a strong interaction with the remainder of the car’s components. In 2026, the Fédération Internationale de l’Automobile will introduce new regulations that incorporate new aerodynamic philosophies for the front wing, including active aerodynamics. This paper presents a design methodology study for the development of a Formula 1 2026 front wing, compliant with Issue 9 of the technical regulations. A computational-based, structured optimisation series was conducted to enhance the aerodynamic performance of a front wing concept with a focus on improving downforce, maximising efficiency, and enhancing trailing flow for the remainder of the car. The final front wing concept at 40%, running at 30 m/s, generated 189 N of downforce and 19 N of drag. Active
Jacoulot, SantiagoSoares, Renan F.Marshall, David W.
This study presents a simulation method for reproducing slush accumulation on underbody components, with a particular focus on the floor undercover, during vehicle operation on slush-covered roads. As electrified vehicles become increasingly important in the pursuit of carbon neutrality, the adoption of aerodynamic undercovers to improve driving range has accelerated. However, these components are exposed to various environmental stresses, including water, chipping, and especially snow and slush, which can lead to damage and performance degradation. While previous research has addressed water and chipping stresses through simulation, studies on slush-induced stress have been limited. To address this gap, the Moving Particle Semi-implicit (MPS) method was applied, incorporating a power-law model to represent the non-Newtonian flow characteristics of slush. Parameter identification was conducted through steel ball drop tests and tire scattering tests, ensuring both qualitative and
Matsuura, TadashiAnnen, TeruyukiHarada, TakeyukiUeno, ShigekiAsai, MikioWatanabe, Haruyuki
A suspension system was designed, fabricated, and tested following a systems design approach by an SAE Off-road Team from a North Midwest university. Compared to previous suspensions, the new suspension system is more reparable and contains a minimal number of custom parts, while still maintaining sufficient strength to withstand dynamic loads experienced when operating the vehicle. Modifications were also made to fit the newly designed vehicle body frame. As an integral part of the team’s 2025 Baja vehicle, the redesigned suspension system contributed to the vehicle’s improved performance during the 2025 SAE (Society of Automotive Engineers) Baja Competition. This paper presents a detailed account of the design, development, and fabrication process of the suspension system. The final design was tested and evaluated via both computer simulations and physical tests, whose efficiency and reliability were finally demonstrated by the team’s improved ranking in the 2025 Baja SAE Competition
Liu, YuchengAnderson, MatthewLarson, CodyRodgers, JoshuaSeberger, AaronLetcher, Todd
In frontal collisions of automobiles, the bumper beam at the front of the vehicle plays a crucial role in absorbing energy and protecting the vehicle body during a collision. To enhance the collision resistance of a specific type of special vehicle with a non-load-bearing body structure, this paper focuses on this type of vehicle and conducts a study on the design and collision performance of an integrated vehicle front bumper - anti-collision beam structure based on aluminum alloy additive manufacturing technology. A novel bumper structure is proposed, which integrates the front bumper and the front anti-collision beam of the vehicle and is integrally formed using aluminum alloy additive manufacturing technology. This integrated structure is directly connected to the vehicle frame. Firstly, based on the appearance of the special vehicle body and the form of the front anti-collision beam of traditional passenger vehicles, an integrated design of the vehicle front bumper- anti-collision
王, XufanYuan, Liu-KaiZhang, TangyunWang, TaoZhang, MingWang, Liangmo
Safety assurance of Cooperative, Connected, and Automated Mobility (CCAM) systems is a crucial factor for their successful adoption in society, yet it remains a significant challenge. The SUNRISE project has consolidated previous and on-going efforts, and developed a harmonised Safety Assurance Framework (SAF) designed to operationalise the UNECE New Assessment/Test Method (NATM), targeting a wide range of stakeholders including (but not limited to) certifiers, regulators, manufacturers, suppliers, researchers, and assessors. It incorporates a scenario-based approach, underpinned by the system’s Operational Design Domain (ODD) and behaviour for safety assessment. In line with NATM, the SAF consists of multiple pillars: the Audit of manufacturer processes and Safety Management Systems, In-Service Monitoring and Reporting (ISMR) to ensure continued safety during deployment, and Performance Assurance to generate and evaluate safety evidence pre-deployment. While all pillars are integral
Zhang, XizheKhastgir, Siddarthade Vries, StefanHillbrand, BernhardOp den Camp, OlafBolovinou, AnastasiaBourauel, BryanEhrenhofer Gronvall, John FredrikMenzel, ThaddäusNieto, MarcosStettinger, GeorgJennings, Paul
Autonomous platforms such as self-driving vehicles, advanced driver-assistance systems (ADAS), and intelligent aerial drones demand real-time video perception systems capable of delivering actionable visual information at ultra-low latency. High-resolution vision pipelines are often hindered by delays introduced at multiple stages—sensor acquisition, video encoding, data transmission, decoding, and display—undermining the responsiveness required for safety-critical decision making. This study introduces a holistic system-level optimization framework that systematically reduces end-to-end video latency while maintaining image fidelity and perception accuracy. The proposed approach integrates hardware-accelerated encoding, zero-copy direct memory access (DMA), lightweight UDP-based RTP transport, and GPU-accelerated decoding into a unified pipeline. By minimizing redundant memory copies and software bottlenecks, the system achieves seamless data flow across hardware and software
Indrakanti, Rama Kiran Kumar
Moving ground wind tunnels offer a more accurate test environment for ground vehicle drag coefficient measurement due to their highly realistic representation of the boundary layer phenomenon. However, historically most vehicles have been tested on static ground wind tunnels. As a result, the measured drag coefficient of these vehicles may not be sufficiently realistic for certification purposes. Therefore, it is valuable to build statistical models to estimate moving ground wind tunnel drag coefficient by using information from a static ground wind tunnel and other relevant vehicle characteristics such as presence of aerodynamic devices (spoilers, air dams, etc.). However, to build accurate statistical models, appropriate predictive features must be identified as a first step. In this paper, an aerodynamic feature selection study has been conducted to identify vehicle characteristics that contribute to drag coefficient estimation discrepancies between a static- and a moving ground
Singh, YuvrajJayakumar, AdithyaRizzoni, Giorgio
Wind-tunnel tests were conducted using a 30%-scale DrivAer model, in estateback and notchback rear-geometry configurations, to investigate aerodynamic performance changes associated with snow and ice buildup on passenger vehicles. Around 20 snow/ice accumulation patterns were tested, at a Reynolds number of 2.8 × 106 based on model wheelbase, for each of the notchback and estateback variants. 5 additional patterns were tested on the estateback with roof-rack support bars. Snow accumulation was modelled with foam, while ice accumulation was simulated with aluminum tape hand-formed to the desired shape. A simulated full-scale snow thickness of 58 mm on the hood, roof and trunk increased the wind-averaged drag coefficient by 16% for both model variants. With 90 mm of snow, the drag of the estateback variant increased by 19%. Drag changes increased with, but were not proportional to, snow thickness. Chamfered front and rear edges, representing windblown shapes, reduced the drag penalty
de Souza, FenellaMcAuliffe, Brian
In the stringent market of BEV, the development of integrated Drive Modules (iDM) fitting environmental and customer needs is mandatory. It is important to extract the best from the less. To achieve those goals, a deep insight into complex multiphysics phenomena occurring in an iDM has been achieved by accurate and validated models. This engineering methodology is applied through the development of BorgWarner products, comprising non-exhaustively iDM 180-HF, Externally Excited Synchronous Machine and Multi-Level Inverter. The paper will review the methodology development for deeper understanding involving in-house technical excellence and complemented by strategic partnerships with academic institutions and start-ups. It will present the approach of integrating advanced multiphysics models with high-quality experimental validations, specifically on loss evaluation on electrical machines and inverters. Complex models involving multiphysics such as thermal/fluid coupling or electric
Leblay, ArnaudBourniche, EricBossi, AdrienDavid, PascalNanjundaswamy, Harsha
In vehicle development, noise reduction is critical for ensuring passenger comfort. As electric vehicles become prevalent and engine noise is minimized, wind noise becomes more noticeable. Modulated wind noise, which causes a sense of fluctuation due to atmospheric turbulence, wind gusts, and preceding vehicle wakes, can cause significant discomfort. This noise is characterized as a high frequency sound above 1 kHz, modulated at low frequencies owing to the wind velocity and direction fluctuating at several Hz. The mechanisms behind wind noise modulation are not fully understood, and no established countermeasures have been developed. This is because wind noise perceived through the side window is primarily caused by the A-pillar vortex and door mirror wake, which coexist as complex turbulent flows around the vehicle. Therefore, identifying the source of modulated wind noise around vehicles under fluctuating wind conditions is difficult. This study aims to identify the source of the
Tajima, AtsushiHirata, TakumiIkeda, JunKamiwaki, TakahiroWakamatsu, JunichiTsubokura, Makoto
This study examines the ongoing challenge of balancing sufficient forward illumination for vehicle operation with the need to limit glare experienced by other road users. This analysis specifically focuses on the portion of a headlight's beam pattern intensity distribution located above the horizontal plane, which is particularly relevant for lighting overhead signs and the upper portions of vulnerable road users but is also a potential contributor to glare. In particular, the study investigates how the adoption of LED headlamp technology has influenced upward-directed lighting relative to historical halogen beam intensity distributions. Two different comparative analyses were performed within this study. The first analysis was the calculation of intensity on targets positioned at multiple locations relative to the headlamps considering vehicle conditions. The second analysis was performed as at selected discrete points referenced directly to the headlamp and independent of vehicle
Allen, Jodi Mary Jean
Industries are following a tedious product development cycle for developing their product. In product development major steps includes design ideas, Drawings, CAD, CAE, Testing and design improvement cycle. This is a monotonous process and takes time which impacts on its time to deliver product and cost on development. Now a days industries are fast growing and targeting to reduce development cycle time and cost. AI&ML is impacting almost all areas in the industry and significantly reducing efforts time and cost. To make use of AI&ML in CAE, Altair Physics AI is an effective tool. To ensure the design of product traditional way is to develop a CAD of the product, develop, perform CAE and analyze performance. If we consider CAE procedure it is time consuming process which includes FEA model build, applying boundary conditions, running simulation and analyzing results which could take minutes to hours. By using ML with Physics AI we can make predictions on new design of the product in
Dangare, Anand ManoharKulkarni, Mandar
Object detection and distance prediction have advanced significantly in recent years. The YOLO toolbox has released its 11th version, along with numerous variants that have been applied across various fields. Meanwhile, the Detection Transformer (DETRs) has repeatedly set new state-of-the-art (SOTA) records in the field of object detection. Depth Anything also released its second version last year, further pushing the boundaries of distance detection. Although these models achieve impressive performance, they often require substantial computational resources. However, for the algorithms intended for real-world applications and deployment on onboard devices, computational efficiency are extremely critical. Inference time per frame is a critical factor in ensuring an algorithm’s reliability and feasibility. Designing a model that operates in real time without sacrificing accuracy remains an extremely challenging problem, and extensive research is ongoing in this area. To address this
Li, TaozheWang, HanchenHajnorouzali, YasamanXu, Bin
In the context of automotive lightweighting and efficient manufacturing, welding is a key joining method for aluminum body structures due to its maturity, versatility, and cost effectiveness. This study investigates MIG butt welding of AA6063-T6 sheets using a sequential thermo-mechanical finite element model with a double-ellipsoid heat source. Thermocouple histories and macroscopic metallography of the weld-pool morphology are used to validate the predicted temperature field, and post-weld deformation measured by a coordinate measuring machine is compared with the simulation to confirm overall model reliability. Hardness mapping across the joint partitions the material into weld metal (WM), heat-affected zone (HAZ), and base metal (BM). Miniature tensile specimens extracted along the weld provide local mechanical properties, from which linear strength–hardness relations are established. Building on these results, a five-material equivalent strength model covering WM, HAZ-I, HAZ-II
Shao, JiyongMeng, DejianXiang, YaoGao, Yunkai
MSIL (Maruti Suzuki India Limited), India’s leading automotive manufacturer, offers a diverse range of SUVs (Sports Utility Vehicles) in its portfolio. Traditionally, SUVs are associated with an assertive stance and a commanding road presence; however, this bold design language often compromises aerodynamic drag performance. Over the past decade, demand for this segment has surged, while CAFE (Corporate Average Fuel Economy) regulations have become increasingly stringent. To address this growing market need, MSIL conceptualized a new SUV - Victoris - targeted to deliver best-in-class aerodynamic efficiency in MSIL SUV portfolio. This paper details the aerodynamic development process using CFD (Computational Fluid Dynamics) and full-scale WTT (Wind Tunnel Testing). Initially, the aggressive styling of Victoris negatively impacted drag performance. Strategic exterior surface refinements and integration of aero components enabled recovery of aerodynamic efficiency. Key interventions
Dey, SukantaSingh, ShekharKumar, ChandanAlphonse, Felix Regin
High thermal loads on brake systems during extended descents followed by vehicle soak pose significant safety and durability risks. Excessive rotor or fluid temperatures can cause loss of braking efficacy, fluid degradation or evaporation, thermal fade, and accelerated component wear. This study uses time-history data of brake-disc and fluid temperatures which were collected during controlled hill-descent events with subsequent soak periods, where the vehicle is parked in a wind protected area. Besides the rotor and brake fluid temperatures, environmental conditions were recorded (ambient temperature, humidity, wind speed and direction) and the vehicle and brake specifications are known (rotor/caliper geometry, pad material, vehicle aerodynamic configuration and mass). 126 test runs from a dedicated vehicle program are used, each providing time-history records that form the basis of our analysis. From these records we extract phase-specific samples (descent and soak phase) and engineer
Poojari, Uday KumarWestphalen, JanVenugopal, Narayana
This study proposes a method to enhance regression models by shape generation AI. The approach focuses on automatically identifying regions within the design space where the model’s prediction accuracy is low. Once these regions are identified, new and diverse sample shapes are automatically generated by the shape generation AI and incorporated into the training dataset. The regression model is then retrained to improve its performance. By iteratively repeating this cycle of exploration, shape (FE mesh) generation, and model updating, the model’s reliability and accuracy across the entire design space are progressively enhanced. This method addresses data sparsity issues common in complex design tasks and enables better generalization to underrepresented regions. The effectiveness of the proposed system was demonstrated through a case study involving hood outer panels in automotive design. The results showed that adding AI-generated shapes improved prediction accuracy, particularly in
Taniguchi, Mashio
Road Traffic crash statistics highlight the importance of reducing fatalities among Powered-Two-Wheeler (PTW) riders, and suggest the necessity of a robust method to evaluate PTW crashworthiness performance. The objective of this study is to clarify the relationship between impact conditions and the Head Injury Criterion (HIC) to establish a fundamental basis for determining representative crash configurations for safety. A total of 1,272 PTW-front to car-side impact simulations were conducted by using production car and PTW models. HIC was used as a metric indicating likelihood of head injury. Velocities, impact angle, and impact locations were varied to create response surfaces. The surfaces were evaluated in terms of their accuracy in identifying the representative impact conditions. In addition, head trajectories were analyzed to clarify the kinematics until head impact. The Finite Element (FE) simulations produced the following findings. The HIC distribution by Head Impact Target
Yanaoka, ToshiyukiGunji, YasuakiZulkipli, Zarir HafizMatsushita, TetsuyaCarroll, JolyonPuthan, PradeepMohd Faudzi, Siti AtiqahD-Wing, KakMiyazaki, Yusuke
A significant fraction of annual global human mortality is caused by severe head injuries resulting from vehicle crashes. In order to ensure upper interior head impact safety in vehicles, stiff upper body pillars are covered with plastic trims often along with internal countermeasures such as fin-type monolithic ribs. In the study being reported here, a consistent Computer-Aided Engineering (CAE) procedure employing explicit nonlinear finite element analysis has been demonstrated for predicting headform impact safety of a steel A-pillar component covered with a novel jute-polyester trim. Using simulation as mentioned combined judiciously with test data and physical reasoning, a number of jute-polyester trim configurations are considered by varying the number of jute plies, and packaging space between trim and A-pillar inner panel. Additionally, jute-polyester trims with internal ribs are considered. The current study reinforces the potential of a jute polymer composite as a vehicle
Karthika, M RDeb, AnindyaZhu, Feng
The difficulties of testing a bluff automotive body of sufficient scale to match the on-road vehicle Reynolds number in a closed wall wind tunnel has led to many approaches being taken to adjust the resulting data for the inherent interference effects. But it has been difficult to experimentally analyze the effects that are occurring on and around the vehicle when these blockage interferences are taking place. The present study is an extension of earlier works by the authors and similarly to those studies uses the computational fluid dynamics analysis of five bodies that generate small wakes to examine the interference phenomena in solid wall wind tunnels. This focuses on the effects on the pressures, and forces experienced by the vehicle model when it is in yawed conditions up to 20 degrees. This is accomplished by executing a series of CFD configurations with varying sized cross sections from approximately 0.4% to 14% blockage enabling an approximation of free air conditions as
Gleason, MarkRiegel, Eugen
Headlight glare remains a constant problem among the driving public. Following several decades of mostly incremental progression in headlight design, the past twenty years have witnessed rapid evolutions in technology and design that have made substantial differences in the appearance and performance of automotive headlights. Most obviously, there has been a transition from yellowish-white sealed beam and halogen lamps, to high-intensity discharge and more conclusively, light-emitting diode sources with a distinct, cool-white color appearance. This transition has increased perceptions of brightness, both of the forward road scene (potentially benefiting the headlight user) and of the headlights themselves (increasing visual discomfort for opposing drivers). The mix of vehicles has also increased in size, resulting in higher-mounted headlights and the potential for higher light levels at other drivers’ eyes. Variability in headlight vertical aim has possibly decreased in very recent
Bullough, John D.
Automotive turbochargers are carefully designed to avoid resonance of the turbine blades and backwall, which can result in High Cycle Fatigue failures. Blade Tip Timing is an established technique which utilizes fiber optic probes to measure turbine blade displacements in real time on turbochargers spinning at upwards of 150,000 RPM. Historically, Blade Tip Timing measurements of automotive turbochargers have been made under steady-state conditions using a Hot Gas Stand. In an industry first, General Motors conducted testing of a turbocharger on a running gasoline engine to capture realistic exhaust pressure dynamics. A reference turbocharger was measured on an engine testbed running a production calibration; the same turbocharger was then tested on a Hot Gas Stand to observe how the blade behavior changed. Blade displacements were found to be lower on engine, because the dynamics of engine pulsation reduced the in-phase work available to drive the turbine blades, resulting in lower
SCHWARZ, JORDANGoodheart, RachelTappert, PeterDePaoli, DominicLongacre, Christian
Maintaining optimal in-cabin humidity levels is part of occupant comfort, air quality, and the effective operation of climate control systems, particularly for functions like windshield defogging. This paper introduces a novel sensor fusion methodology for predicting in-cabin humidity distribution without dedicated humidity sensor. The proposed approach leverages readily available vehicle data, integrating information from ambient temperature sensors, in-cabin temperature sensors, occupant detection systems, window status, and climate control settings. By intelligently fusing these diverse data streams, a predictive model is developed to infer the dynamic humidity conditions within the vehicle cabin. We discuss the complex interactions between these parameters, such as the moisture contribution from occupants, the influence of external air ingress through open windows, and the dehumidifying or humidifying effects of the Heating, Ventilation, and Air Conditioning system. The paper
Ghannam, MahmoudSchroeter, RobertShaik, Faizan
A research team developed a smart strake system that dynamically adapts to flight conditions, showing a promising drag reduction in the wind tunnel with respect to passive strakes. This approach has the potential to save airlines hundreds of kilograms of fuel per flight. University of Washington Department of Aeronautics & Astronautics (A&A), Seattle, WA For decades, aircraft have carried a fundamental compromise between their engines and wing flow interactions by using strakes. These are small fins attached at the sides of engine nacelles that generate helpful vortices during takeoff and landing that boost lift and avoid stall, but create unwanted drag during cruise flight. Now, seven William E. Boeing Department of Aeronautics & Astronautics (A&A) undergraduates have advanced a solution that improves this trade-off, achieving up to 33 percent drag reduction, on the limited tested conditions, during cruise while maintaining critical safety benefits at high angles of attack. The team
This study investigated how vehicle front-end geometry, impact speed, and vehicle category influence injury risk to a midsize male pedestrian. Eighty-one generic vehicle (GV) models representing sedans, sport utility vehicles (SUVs), pickup trucks, and minivans sold in the United States were developed by morphing three base models using an automated pipeline. Front-end parameters that were varied included ground clearance (GC), bumper height (BH), hood leading-edge (HLE) height, hood length (HL), bumper lead angle (BLA), hood angle (HA), and windshield angle (WSA). Each vehicle impacted the Global Human Body Models Consortium 50th percentile male simplified pedestrian (GHBMC M50-PS) model at 30, 40, and 50 kph, totaling 243 simulations. Boundary conditions followed the European New Car Assessment Program (Euro NCAP) pedestrian test protocol. Thirty-five injury metrics were extracted across the head, neck, thorax, abdomen, pelvis, and lower extremities. Linear mixed-effects regression
Poveda, LuisMiller, Logan E.Edwards, Colin C.Pollock, MadelineArmstrong, William M.Hsu, Fang-ChiGayzik, Scott F.Weaver, Ashley A.Stitzel, Joel D.Devane, Karan S.
This SAE Aerospace Standard (AS) will specify what type of NVGs are required and minimum requirements for compatible crew station lighting, aircraft exterior lighting such as anti-collision lights, and position/navigation lights that are “NVG compatible.” Also, this document is intended to set standards for NVG utilization for aircraft so that special use aircraft such as the Coast Guard, Border Patrol, Air Rescue, Police Department, Medivacs, etc., will be better equipped to chase drug smugglers and catch illegal immigrants, rescue people in distress, reduce high-speed chases through city streets by police, etc. Test programs and pilot operator programs are required. For those people designing or modifying civil aircraft to be NVG compatible, the documents listed in 2.1.3 are essential.
A-20A Crew Station Lighting
The purpose of this SAE Aerospace Information Report (AIR) is to present a sample of the range of tire chine designs approved for application on aircraft requiring non-standard water spray deflection.
A-5C Aircraft Tires Committee
This paper carried out the fire failure analysis of valve-regulated lead-acid battery in communication equipment room. Through disassembly and observation of the battery and iron frame of battery cabinet in the area of fire origin, we obtained the key residual traces and used the physical and chemical analysis methods such as macroscopic/microscopic morphology, EDS, X-ray and metallographic, it was finally judged that the leakage of the battery electrolyte lead to the connection of the battery electrode plate and the iron frame and subsequently the electric heating fault caused the fire accident. Furthermore, we put forward some suggestions according to the existing problems, which may contribute to the prevention of similar failures.
Guo, Yuhang
This SAE Recommended Practice applies to a decorative lamp(s) installed on the front of motor vehicles. This lamp(s) is intended only to be decorative and is not to impair the effectiveness of any required lighting device. This recommended practice establishes uniformity in use guidelines for the performance, installation, activation, and switching of a front decorative lamp(s).
Signaling and Marking Devices Stds Comm
In the current scenario of EV revolution in the automotive industry, NVH performance of the vehicles is one of the major points of sale to the customers. Auxiliary components play one of the predominant roles in the contribution of noise to overall vehicle interior or exterior sound pressure levels, which impact customer vehicle comfort. CAE prediction of NVH performance of automotive components involves a lot of design iterative processes, large server space utilization, and time-consuming. To reduce cost and time, data-driven technologies like AI algorithms can help CAE engineers because of their high efficiency and high precision. In the current research, a wiper motor mount stiffness prediction algorithm was designed based on the historical data using CAE analysis and AI algorithms, and improved prediction accuracy by tuning the parameters of AI algorithms using grid search methodology. High prediction accuracy of wiper motor mount stiffness has been achieved with the method of
Paturi, Yuva Venkata Sekhar
In this experimental work, a detailed analysis of the wind tunnel measurements on scaled motorbike models equipped with different front wings was performed considering four wing configurations operating at different Reynolds numbers and roll angles. Global forces acting on the models were measured by a high-resolution dynamometric balance, while velocity fields in the wake were measured by means of the Particle Image Velocimetry technique. Throughout the paper, overall models’ performances are investigated, demonstrating similar behavior for drag coefficients and various trends for lift coefficients. The without- and single-wing configurations were shown to have positive sign, and conversely, the double- and closed-wing cases—with negative sign—generated downforce due to the presence of significant upward velocities, which in turn modified the wake shape. Furthermore, the improvements in closed-wing configuration compared to without- and single-wing ones were noticeable, while slight
Moscato, GiorgioRomano, Giovanni Paolo
Items per page:
1 – 50 of 11748