Browse Topic: Body structures

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In this article we will discuss the development and implementation of a computer vision system to be used in decision-making and control of an electro-hydraulic mechanism in order to guarantee correct functioning and efficiency during the logistics project. To achieve this, we have brought together a team of engineering students with knowledge in the area of Artificial Intelligence, Front End and mechanical, electrical and hydraulic devices. The project consists of installing a system on a forklift that moves packaged household appliances that can identify and differentiate the different types of products moved in factories and distribution centers. Therefore, the objective will be to process this identification and control an electro-hydraulic pressure control valve (normally controlled in PWM) so that it releases only the hydraulic pressure configured for each type of packaging/product, and thus correctly squeezing (compressing) the specific volume, without damaging it due to
Furquim, Bruno BuenoPivetta, Italo MeneguelloIbusuki, Ugo
In vehicle development, occupant-centered design is crucial to ensuring customer satisfaction. Key factors such as visibility, access, interior roominess, driver ergonomics, interior storage and trunk space directly impact the daily experience of vehicle occupants. While automakers rely on engineering metrics to guide architectural decisions, however in some cases doesn’t exist a clear correlation between these quantitative parameters and the subjective satisfaction of end users. This study develops a methodology which addresses that gap by proposing the creation of quantitative satisfaction curves for critical engineering metrics, providing a robust tool to support decision-making during the early stages of vehicle design. Through a combination of clinics, research, and statistical analysis, this project outlines a step-by-step process for developing (dis)satisfaction curves, offering a clearer understanding of how dimensions like headroom, glove box volume, and A-pillar obscuration
Santos, Alex CardosoSilva, GustavoBenevente, RodrigoPadua Silva, AntonioLourenço, Sergio RicardoAndrade, Cecilia NavasSobral, Piero
Safety improvements in vehicle crashworthiness remain a primary concern for automotive manufacturers due to the increasing complexity of traffic and the rising number of vehicles on roads globally. Enhancing structural integrity and energy absorption capabilities during collisions is paramount for passenger protection. In this context, longitudinal rails play a critical role in vehicle crashworthiness, particularly in mitigating the effects of rear collisions. This study evaluates the structural performance of a rear longitudinal rail extender, characterized by a U-shaped, asymmetric cross-section, subjected to rear-impact scenarios. Seventy-two finite-element models were systematically developed from a baseline configuration, exploring variations in material yield conditions, sheet thickness, and targeted geometric modifications, including deformation initiators at three distinct positions or maintaining the original geometry. Each model was simulated according to ECE R32 regulation
Souza Coelho Freitas, Victor dePereira, Romulo FrancoSouza, Daniel Souto de
When a tunnel passes through the transition zone between two faults, different support schemes have varying impacts on the deformation of the surrounding rock. This study, based on the Zhangzhuang Tunnel's double-fault area, establishes a numerical simulation model using Midas GTS NX to compare and analyze the effects of an enhanced support scheme versus a standard reinforcement scheme. The results indicate that when the non-reinforced support scheme is applied throughout the tunnel, the settlement of the transition zone's crown is 5.7 mm, only 0.27 mm greater than that of the reinforced scheme. Additionally, the variation in support stress in the transition zone between the two schemes is minimal. This demonstrates the feasibility of adopting the non-reinforced scheme, which reduces the number of steel arch frames, enhances construction efficiency, and provides a reference for future construction of small-section tunnels in double-fault conditions.
Wu, JianminNiu, ShuoZhang, TeMeng, Xianghua
Based on the TOD (Transit-Oriented Development) concept, this paper addresses the “last mile” issue in urban public transportation. It proposes a multidimensional decision-making model for identifying micro-circulation bus route areas. By integrating indicators such as the TOD comprehensive index, short-distance demand intensity, and branch network density, relevant data is processed using FME linking ArcGIS. The model combines entropy-weighted TOPSIS and unsupervised consensus clustering analysis techniques, utilizing ArcGIS spatial analysis functions to accurately identify priority deployment areas for micro-circulation buses. Taking Jiangbei District in Chongqing as an example, the model divides the study area into four types of traffic zones: (1) Core high-density areas, which require an increase in micro-circulation bus routes due to extremely high short-distance travel demand; (2) Periphery active population areas, which require flexible shuttle services due to transit gaps and
Jiang, TaoJia, XiaoyanLi, Jie
The first step in designing or analyzing any structure is to understand “right” set of loads. Typically, off-road vehicles have many access doors for service or getting into cab etc. Design of these doors and their latches involve a knowledge of the loads arising when the door is shut which usually involves an impact of varying magnitudes. In scenarios of these impact events, where there is sudden change of velocity within few milliseconds, produces high magnitude of loads on structures. One common way of estimating these loads using hand calculations involves evaluating the rate-of-change-of-momentum. However, this calculation needs “duration of impact”, and it is seldom known/difficult to estimate. Failing to capture duration of impact event will change load magnitudes drastically, e.g. load gets doubled if time-of-impact gets reduced from 0.2 to 0.1 seconds and subsequently fatigue life of the components in “Door-closing-event” gets reduce by ~7 times. For these problems, structures
Valkunde, SangramGhate, AmitGagare, Kiran
This paper introduces a comprehensive solution for predictive maintenance, utilizing statistical data and analytics. The proposed Service Planner feature offers customers real-time insights into the health of machine or vehicle parts and their replacement schedules. By referencing data from service stations and manufacturer advisories, the Service Planner assesses the current health and estimated lifespan of parts based on metrics such as days, engine hours, kilometers, and statistical data. This approach integrates predictive analytics, cost estimation, and service planning to reduce unplanned downtime and improve maintenance budgeting, aligning with SAE expectations for review-ready manuscripts. The user interface displays current part health, replacement due dates, and estimated replacement costs. For example, if air filter replacement is recommended every six months, the solution uses manufacturer advisories to estimate the remaining life of the air filter in terms of days or
Chaudhari, Hemant Ashok
A futuristic vehicle chassis rendered in precise detail using state-of-the-art CAD software like Blender, Autodesk Alias. The chassis itself is sleek, low-slung, and aerodynamic, constructed from advanced materials such as high-strength alloys or carbon-fibre composites. Its polished, brushed-metal finish not only exudes performance but also emphasizes the refined form and engineered details. Underneath this visually captivating structure, a sophisticated system of self-hydraulic jacks is seamlessly integrated. These jacks are situated adjacent to the four shock absorber mounts. These jacks are designed to lift the chassis specifically at the tyre areas, and the total vehicle, ensuring that underbody maintenance is efficient and that, in critical situations, vital adjustments or emergency lifts can be performed quickly and safely. The design also incorporates an intuitive control system where the necessary buttons are strategically placed to optimize driver convenience. Whether
Gogula, Venkateswarlu
This paper focuses on defining the optimal length of rear axle brake lines (flexible polyamide tubes) for commercial vehicles by simulating the lines digitally by considering tube behavior and various axle articulation conditions. Currently, the length of rear axle brake lines are predominantly defined with the help of a physical mockup by articulating axle conditions in a vehicle. This approach requires actual components such as frame, axle, suspension, etc., which consumes considerable time and cost. Through technological advancements, prototyping can be reduced and convergence on digital to build can be achieved through digital simulation. This paper explores tube properties, axle configurations and definitions, and various methods of digitally simulating line articulation. Boundary conditions, space reservations and design criteria for pneumatic routing are defined for the type of line designed. Digital simulation of rear axle brake lines articulation was performed and compared
Duraiswamy, RupeshSankaran, BhargavRaj, Santhosh
India, being one of the largest automotive markets has considered various policies affecting fuel efficiency to curb vehicle carbon emissions. In a typical light-duty vehicle (LDV), around 20% of the fuel's energy is used to power the wheels and overcome aerodynamic drag resistance. Aerodynamic drag resistance, influenced by the projected surface area, cooling drag and velocity refers to the resistive force encountered by the vehicle. Furthermore, cooling drag resistance is determined by the effective cooling system architecture and aerodynamic design of the front-end module (FEM), which has major impact on the vehicle's performance and ram curve. In the pursuit of enhancing cooling system architecture, this paper investigates thermal performance and structural integrity of using common fins for both the condenser and radiator to improve the inlet aerodynamic performance which lowers cooling fan power consumption. Preliminary results show a 12% notable reduction in motor power
K, MuthukrishnanVijayaraj, Jayanth MuraliN, AswinNarashimagounder, ThailappanMahobia, Tanmay
A battery bicycle with luggage space is designed and developed to have variable luggage space available to the rider. The developed design with bicycle frame has an innovative sideway moving frame for variable need-based space. The design was prepared for an e-commerce delivery application, suppling products through an easy, quick, and low-cost mode of transport with variable spacing options. The design was prepared for 160 kg weight, with 210 cm, 90 cm, and 35 cm as length height and width, respectively. The designed bicycle can carry luggage up to 100 kg. The design is powered by a 250-watt electric motor and can move with a maximum speed of 24 km/hr. The steering mechanism, cargo bucket, and the base frame are made in two parts for commuter convenience. The cargo bucket is front-mounted, on a sliding frame that enables one half of the bucket to be slid into the other half through sideways movement by fitted channels. The design has both electric and non-electric driving modes. The
Vashist, DevendraSatti, HarshAwasthi, A.KMUKHERJEE, SOURAV
To address the growing concern of increasing noise levels in urban areas, modern automotive vehicles need improved engineering solutions. The need for automotive vehicles to have a low acoustic signature is further emphasized by local regulatory requirements, such as the EU's regulation 540/2014, which sets sound level limits for commercial vehicles at 82 dB(A). Moreover, external noise can propagate inside the cabin, reducing the overall comfort of the driver, which can have adverse impact on the driving behavior, making it imperative to mitigate the high noise levels. This study explores the phenomenon of change in acoustic behavior of external tonal noise with minor geometrical changes to the A-pillar turning vane (APTV), identified as the source for the tonal noise generation. An incompressible transient approach with one way coupled Acoustics Wave solver was evaluated, for both the baseline and variant geometries. Comparison of CFD results between baseline and variant showed
Pawar, SourabhSharma, ShantanuSingh, Ramanand
Time-Sensitive Networking (TSN) enhances Ethernet with features such as time synchronization, scheduled traffic, policing, and redundancy to enable highly deterministic and reliable communications in mission-critical systems. This paper presents a comprehensive approach to the configuration, analysis, and verification of TSN for critical systems, with a focus on time-sensitive applications such as tank barrel stabilization. The impact of different types of topologies, traffic types, and application requirements on the configuration complexity are presented along with various mathematical techniques to generate network solutions and verify against the system requirements. Detailed modeling, configuration, and analysis of TSN is demonstrated using a representative mixed criticality converged network. Lastly, configuration techniques to minimize the latency, jitter, and frame loss while maximizing the network utilization are presented.
Bush, Stephen F.Jabbar, Abdul
Advanced motion control technologies are essential to modern aerospace design, supporting a wide range of safety-critical and comfort-driven applications. In aerospace, motion control components such as gas springs, actuators, and dampers are integral to nearly every commercial aircraft, rocket, satellite, and space vehicle. These critical elements support flight safety and transport functions, from the dependable deployment of landing gear and cargo doors to the smooth, ergonomic operation of seating for pilots and passengers.
This SAE Recommended Practice describes the test procedures for conducting quasi-static cab roof strength tests for heavy-truck applications. Its purpose is to establish recommended test procedures that will standardize the procedure for heavy trucks. Descriptions of the test setup, test instrumentation, photographic/video coverage, and test fixtures are included.
Truck Crashworthiness Committee
Power hop is a vibration phenomenon that occurs during high accelerations from low speed. In severe cases it can lead to component damage or deformation. Therefore, the affected vehicles must be safeguarded against these vibrations by a safe design of the components and by additional software-based functions. Conventional software-based solutions, such as Traction Control Systems (TCS), often perform delayed interventions and apply harsh torque adjustments that reduce driving comfort. Motivated by these challenges, this paper proposes a novel approach for power hop detection in a high-torque vehicle based on Long Short-Term-Memory Network (LSTM) and real-time measurements. Unlike conventional methods, our LSTM precisely detects the start of power hop, enabling proactive torque adjustments. Due to its impact on vehicle stability, the model must achieve a high level of reliability and robustness. Given the importance of data quality in Machine Learning (ML), we consider data-related
Chehoudi, MoatezMoisidis, IoannisSailer, MarcPeters, Steven
This SAE Information Report applies to structural integrity, performance, drivability, and serviceability of personally licensed vehicles not exceeding 10000 pounds GVWR such as sedans, crossovers, SUVs, MPVs, light trucks, and van-type vehicles that are powered by gas and alternative fuel such as electric, plug-in hybrid, or hybrid technologies. It provides engineering direction to vehicle modifiers in a manner that does not limit innovation, and it specifies procedures for preparing vehicles to enhance safety during vehicle modifications. It further provides guidance and recommendations for the minimum acceptable design requirements and performance criteria on general and specific structural modifications, thereby allowing consumers and third-party payers the ability to obtain and purchase equipment that meets or exceeds the performance and safety of the OEM production vehicle.
Adaptive Devices Standards Committee
Energy stability is considered as a significant engineering challenge during transient event simulations using Abaqus/Explicit dynamics. This study focuses on the simulation of automotive door slamming impact to analyze the factors influencing total energy stability systematically. Contact pairs, general contacts, and nonlinear connection elements are identified as factors having the most substantial impact on energy stability. Additionally, the study proposes a novel Explicit dynamics modeling method conducive to achieving total energy stability. By addressing the issue of energy stability in Explicit dynamics, this research contributes to enhancing the accuracy of transient dynamic analysis.
Liu, XiangzhengDeng, XiongzhiWu, Tianyang
G-3, Aerospace Couplings, Fittings, Hose, Tubing Assemblies
G-3, Aerospace Couplings, Fittings, Hose, Tubing Assemblies
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