Browse Topic: Trunks

Items (268)
Wind-tunnel tests were conducted using a 30%-scale DrivAer model, in estateback and notchback rear-geometry configurations, to investigate aerodynamic performance changes associated with snow and ice buildup on passenger vehicles. Around 20 snow/ice accumulation patterns were tested, at a Reynolds number of 2.8 × 106 based on model wheelbase, for each of the notchback and estateback variants. 5 additional patterns were tested on the estateback with roof-rack support bars. Snow accumulation was modelled with foam, while ice accumulation was simulated with aluminum tape hand-formed to the desired shape. A simulated full-scale snow thickness of 58 mm on the hood, roof and trunk increased the wind-averaged drag coefficient by 16% for both model variants. With 90 mm of snow, the drag of the estateback variant increased by 19%. Drag changes increased with, but were not proportional to, snow thickness. Chamfered front and rear edges, representing windblown shapes, reduced the drag penalty compared to square-edged snow models. The largest drag increases, of 18% and 20%, respectively, for the notchback and estateback configurations, were due to simulated patchy snow and ice on multiple surfaces. Localized ice/snow patches sometimes caused stronger increases in drag than a similar or larger volume of precipitation elsewhere. Critical surfaces include the A and aft-most (C/D) pillars, the lower-front corners, the leading-edge of the hood and the leading- and trailing-edges of the roof. Simulated snow and ice at more upstream positions often caused higher increases in drag than accumulations further downstream. Drag and base pressure were more likely to be correlated for changes closer to the rear of the model. Some snow/ice patterns were found to increase side force and rolling moment in crosswinds, or to increase lift and change the pitching moment, potentially affecting vehicle stability and traction. The results are intended to support additional studies that will examine the impacts of snow/ice accumulation on fuel/energy use and safety.
de Souza, FenellaMcAuliffe, Brian
In vehicle development, occupant-centered design is crucial to ensuring customer satisfaction. Key factors such as visibility, access, interior roominess, driver ergonomics, interior storage and trunk space directly impact the daily experience of vehicle occupants. While automakers rely on engineering metrics to guide architectural decisions, however in some cases doesn’t exist a clear correlation between these quantitative parameters and the subjective satisfaction of end users. This study develops a methodology which addresses that gap by proposing the creation of quantitative satisfaction curves for critical engineering metrics, providing a robust tool to support decision-making during the early stages of vehicle design. Through a combination of clinics, research, and statistical analysis, this project outlines a step-by-step process for developing (dis)satisfaction curves, offering a clearer understanding of how dimensions like headroom, glove box volume, and A-pillar obscuration influence occupant perception. This project highlights the importance of aligning engineering targets with human-centered insights, enabling the delivery of more comfortable, user-focused vehicles. Ultimately, this research contributes to the development of a systematic approach for integrating subjective feedback into objective design criteria, enhancing overall product quality and customer satisfaction.
Santos, Alex CardosoSilva, GustavoBenevente, RodrigoPadua Silva, AntonioLourenço, Sergio RicardoAndrade, Cecilia NavasSobral, Piero
Based on the TOD (Transit-Oriented Development) concept, this paper addresses the “last mile” issue in urban public transportation. It proposes a multidimensional decision-making model for identifying micro-circulation bus route areas. By integrating indicators such as the TOD comprehensive index, short-distance demand intensity, and branch network density, relevant data is processed using FME linking ArcGIS. The model combines entropy-weighted TOPSIS and unsupervised consensus clustering analysis techniques, utilizing ArcGIS spatial analysis functions to accurately identify priority deployment areas for micro-circulation buses. Taking Jiangbei District in Chongqing as an example, the model divides the study area into four types of traffic zones: (1) Core high-density areas, which require an increase in micro-circulation bus routes due to extremely high short-distance travel demand; (2) Periphery active population areas, which require flexible shuttle services due to transit gaps and tourist peak demands; (3) Two other areas that do not require micro-circulation bus routes at this stage. The supply-demand targeted optimization strategy based on clustering analysis can enhance the resilience of the bus network, alleviate pressure on trunk transportation, and promote the coordinated development of land use and public transport services. It balances the sustainable direction of the TOD concept with the precise adaptation of micro-circulation buses, promoting green travel and efficient urban space governance.
Jiang, TaoJia, XiaoyanLi, Jie
This paper addresses the need for improved material selection in parcel shelves, a key component in passenger vehicles used to conceal the trunk area. The focus is on weight optimization, structural integrity, and perceived quality improvement using sustainable and ultra-lightweight composite materials. Traditional materials such as PET Woodstock, while durable, contribute significantly to vehicle weight, which is a drawback in the context of electric vehicles (EVs). The proposed composite material alternatives offer a high strength-to-weight ratio and have been shown to improve the load vs. deflection ratio, enhance aesthetics, and reduce manufacturing complexity and costs. This study outlines the testing and evaluation process of varying GSM and thicknesses of composite materials, demonstrating superior stiffness, reduced deflection under load, and enhanced ease of assembly. This work contributes to the ongoing efforts to achieve lightweighting, cost efficiency, and sustainability in automotive component design.
Kinthala, Nareen KumarPatnaik, MangaKhandelwal, MohitKakani, Phani KumarPalaniappan, Elavarasan
The significance of the liftgate's role in vehicle low-frequency boom noise is highlighted by its modal coupling with the vehicle's acoustic cavity modes. The liftgate's acoustic sensitivity and susceptibility to vehicle vibration excitation are major contributors to this phenomenon. This paper presents a CAE (Computer-Aided Engineering) methodology for designing vehicle liftgates to reduce boom risk. Empirical test data commonly show a correlation between high levels of liftgate vibration response to vehicle excitations and elevated boom risk in the vehicle cabin. However, exceptions to this trend exist; some vehicles exhibit low boom risk despite high vibration responses, while others show high boom risk despite low vibration responses. These discrepancies indicate that liftgate vibratory response alone is not a definitive measure of boom risk. Nonetheless, evidence shows that establishing a vibration level control guideline during the design stage results in lower boom risk. The analysis of numerous vehicles confirms that most vehicles achieve a low forced vibration response, leading to the proposal of a vibratory response target. Furthermore, the relationship between liftgate modal coupling and the vehicle's acoustic cavity modes reveals that liftgate boom risk is a product of the liftgate's Frequency Response Function (FRF) and its acoustic sensitivity. Based on this relationship, we propose an objective target setting to minimize liftgate boom risk. Additionally, the linearity of the liftgate's response to forced vibration excitation was experimentally examined. The CAE model used in this analysis was confirmed to be accurate. The study also examines the effectiveness of the liftgate damper in reducing boom risk. This comprehensive study underscores the critical role of the liftgate in vehicle acoustics and the necessity for precise modeling to effectively mitigate low-frequency boom noise.
Abbas, AhmadHaider, Syed
Natural fiber composites (NFC’s) have considerable promise for a wide range of technological applications due to their exceptional features, which include notable weight reduction, high strength, and affordability. The aforementioned materials are also biodegradable and sustainable, which makes them appealing for use in sustainable engineering methods. This research focuses on evaluating the mechanical features of jute fiber and Al₂O₃ particle fortified polymer composites, exploring their potential for advanced engineering uses. The Taguchi technique is used with a L9 orthogonal array, integrating three-level, three-parameter approach, to systematically examine potential combinations of process variables in the manufacturing of these polymer composites. The primary goal is to optimize the mechanical attributes of the composites, which include tensile modulus, tensile stress, and weight percentage increase. Detailed investigations are conducted to interpret the effects of these process factors on the performance metrics. The research employs ANOVA and regression evaluation to assess the pertinence of process factors on the individual output variables. Furthermore, interaction assessment is carried out to discover the implications of the impact of interactions among the process factors on the intended performance measures. To examine the multi-performance index, Grey analysis is used to establish the Grey Relational Coefficient (GRC) values, which provide a comprehensive performance assessment. The resulting composite materials demonstrate considerable potential for application in interior automotive components, such as dashboards and luggage compartments, due to their enhanced mechanical properties and environmental benefits.
Somsole, Lakshmi NarayanaNatarajan, ManikandanPasupuleti, ThejasreeKatta, Lakshmi NarasimhamuVivekananda, Soma
During the early phase of vehicle development, one of the key design attributes to consider is the trunk. Trunk is the pillar that is responsible for user’s accommodate their baggage and make into customer needs in engineer metrics. Therefore, it is one of the key requirements to be considered during the vehicle design. Certain internal vehicle trunk characteristics such as the trunk height and length are engineer metrics that influence the occupants’ perception for trunk. One specific characteristic influencing satisfaction is the rear opening width lower for notch back segment, which is the subject of this paper. The objective of this project is to analyze the relationship between the rear opening width lower with the occupant’s satisfaction under real world driving conditions, based on research, statistical data analysis and dynamic clinics.
Santos, Alex CardosoSilva, GustavoGenaro, PieroTerra, RafaelPádua, AntônioBenevente, RodrigoLourenço, Sergio
In nature, many organisms like octopuses with their flexible tentacles or elephants with their trunks, exhibit remarkable dexterity. Inspired by these natural structures, researchers aim to develop highly flexible continuum robots that offer robustness and safety. Ideally, a continuum robot is characterized by many degrees of freedom (DOFs) and the number of joints, more than needed for most tasks. These characteristics allow them to adjust and modify their shape dynamically, enabling them to avoid obstacles and unexpected situations. However, their complex movements make it difficult to characterize their shape and motion.
Automotive closure slam is the most crucial attribute affecting the closure structure and its mountings on BIW due to its high occurrence in real-world usage. Thus, virtual simulation of closure slam becomes necessary and is generally carried out using explicit codes with associated technical hitches like all-requisite inputs availability, FE modeling and analysis techniques, substantial human effort, high solution time, human and computational resource competence, or even access to suitable expensive explicit FE solver. Hence it becomes challenging to virtually analyze the design at every design phase of product development cycle under strict timelines leading to possibilities of both over- and under-designed parts, sometimes resulting in physical testing or even field failures. So, the need for an alternative simplified representation of closure slam, addressing the typical issues faced during explicit dynamic simulation and producing acceptable analysis outputs, gains significance. In this article the rotation of the liftgate about its hinge axis during slam is first segregated into two successive rotation phases based on the geometric configuration of its latch/locking components in terms of initial state to half-latched and half-latched to full-latched condition. Linear springs are introduced at critical locations in the FE model and the two rotation phases are initially represented by two linear static analysis, under equivalent static loads, determined using kinematic and inertia properties relationships at a particular operating velocity. This is followed by modal transient analysis on the linear static analysis setups in successive time domains in accordance to the rotation phase. Kinematic and inertia properties compliance are ensured during each phase. The combined modal transient analysis results, representing the entire event, shows outputs consistent with explicit dynamics simulation and stress history in tandem with the loading dynamics, thus resulting in a reasonable estimate of fatigue life of the structure.
Chatterjee, Suprakash
A crucial component utilized in the trunk space is the luggage board. Positioned at the bottom of the trunk, the trunk board separates the vehicle body from the interior and supports for luggage. The luggage board serves multiple functions, including load-bearing stiffness for luggage, partition structure functionality, noise insulation, and thermal insulation. There is a need for a competitive new luggage board manufacturing method to meet the increasing demand for luggage boards in response to the changing market environment. To address this, the "integrated sandwich molding method" is required. The integrated sandwich molding method utilizes three key methodologies: grouping processes to integrate similar functions, analyzing materials to replace them with suitable alternatives, and overcoming any lacking functionality through integrated design structures. This paper presents a methodology for developing the integrated sandwich molding method. It aims to validate the key performance aspects (stiffness, NVH, insulation) of trunk boards manufactured using this method, demonstrating productivity improvement and lightweight capabilities.
Park, Hee SangYoon, Yeon SimLee Sr, Seung KunKim Sr, Seok CheolLee, Dong Han
Anyone who has ever tried to pack a family-sized amount of luggage into a sedan-sized trunk knows this is a hard problem. Robots struggle with dense packing tasks, too. For the robot, solving the packing problem involves satisfying many constraints, such as stacking luggage so suitcases don’t topple out of the trunk, heavy objects aren’t placed on top of lighter ones, and collisions between the robotic arm and the car’s bumper are avoided.
Positioning system is a key module of autonomous driving. As for LiDAR SLAM system, it faces great challenges in scenarios where there are repetitive and sparse features. Without loop closure or measurements from other sensors, odometry match errors or accumulated errors cannot be corrected. This paper proposes a construction method of LiDAR anchor constraints to improve the robustness of the SLAM system in the above challenging environment. We propose a robust anchor extraction method that adaptively extracts suitable cylindrical anchors in the environment, such as tree trunks, light poles, etc. Skewed tree trunks are detected by feature differences between laser lines. Boundary points on cylinders are removed to avoid misleading. After the appropriate anchors are detected, a factor graph-based anchor constraint construction method is designed. Where direct scans are made to anchor, direct constraints are constructed. While in the position where the anchor is not directly observed, the prior information in the structured road is used to construct a constraint group to improve the overall positioning. When a previously established anchor point is observed at any remote location, the global trajectory can be corrected without waiting for loop closure to occur. We verify the improvement theoretically and experimentally. The result of experiment shows that under the LeGO-LOAM-based factor graph framework, the odometry is improved significantly. The pose correction is realized by long-distance anchor detection when loop closure is not fully realized. Our method can be easily plugged in various factor graph-based systems and has good adaptability and scalability.
Shen, XiangxiangLu, XiongZhu, JiaqiGao, LetianWu, JunxianLu, Yishi
This paper presents the results of five additional instrumented snowmobile crash tests and the updated findings when combined with the dataset from our previous publication (SAE# 2021-01-0876). This additional work expands on, and aims to better the understanding of, snowmobile collision dynamics and the severity of real-world collisions, given that minimal crash test data exists for snowmobiles compared to passenger vehicles. In the five new tests, the test snowmobile was accelerated forward into a pole, made from a tree trunk 38 cm in diameter. The first two pole impacts were completed at low-speed (i.e., less than 15 km/h) to determine a damage threshold. The subsequent two tests targeted 40 km/h impact speeds, and the last test targeted an impact speed of 80 km/h. From the tests, a more reliable damage threshold of 9 km/h was determined using the low-speed tests, equations were derived for the relationship between the maximum crush and the impact speed for snowmobiles sustaining frontal pole impact damage, and the data from this crash testing was combined with updated impact speed–maximum crush relationships, along with stiffness coefficients calculated in previous research.
Griffiths, HarrisonPaquette, Mark
In order to sustain in automobile industry, fuel economy and robustness are playing vital role in vehicle. Every gram of weight will have an impact on fuel economy, thus burning a hole in consumers pocket and contributing heavily to the carbon footprint. Composite material development plays important role in meeting the stringent self-imposed targets of the automotive manufacturers and light weighting is becoming a prime option for improving Fuel Economy. The main objective of this paper is to optimize the weight of the luggage lid floor and reduce its cost without compromising on the strength by changing the raw material and manufacturing process. This part is in trunk compartment of the vehicle. Main function of this part is to withstand the luggage load under various user loading patterns at varied temperature and while driving on different road conditions.
D, AnanthaRitesh, KakadeSriperumbudur, SrivatsaKakani, Phani KumarRaj, Hemant
Future automotive emission regulations are becoming increasingly dependent on off-cycle (acquired on road and referred to as “real-world”) driving and testing. This was driven in part by the often-observed fact that laboratory emission drive cycles (developed to evaluate a vehicle’s emissions on a chassis dynamometer) may not fully capture the nature of real-world driving. As a result, portable emission measurement systems were developed that could be fit in the trunk of a vehicle, but were relatively large, expensive, and complex to operate. It would be advantageous to have low-cost and simple to operate on-board sensors that could be used in a gasoline powertrain to monitor important criteria emission species, such as NOx. The electrochemical NOx sensor is often used for emissions control systems in diesel powertrains and a proven technology for application to the relatively harsh environment of automotive exhaust. However, electrochemical NOx sensors are nearly equally sensitive to both NOx and NH3, setting up an implicit classification problem that must be solved before they can accurately measure NOx. In this work, we develop a machine-learning model to classify the output of a NOx sensor in a gasoline powertrain. A model generalization study is conducted, and the model is found to be ~96% accurate and able to predict NOx mass emitted over a drive cycle within ~9% of a perfectly classified NOx sensor.
Kempema, Nathan J.Sharpe, ConnerWu, XiaoShahabi, MerhdadKubinski, David
Procedures included within this specification are intended to cover performance testing at all phases of development, production, and field analysis of any USB cable assemblies and associated connections that constitute the electrical connection systems between the consumer peripheral interface and the USB computer source in road vehicle applications. These procedures are only applicable to the USB connector and the cable. Unless otherwise specified, all of the tests listed in this specification are for both consumer and nonconsumer interface connectors.
USCAR
The power trunk lid system is a device that automatically opens and closes the trunk lid by motor, for the purpose to improve user’s convenience. This technology was applied only to high-end large cars such as Equus and Genesis. But as preference for high convenience features increases, the scope of application is gradually expanding to semi-large and mid-sized cars. Therefore, the necessity of securing profitability through cost reduction was emerged, and it made us to develop the power trunk lid system by spindle drives. Compared to the conventional swing arm drive type, the spindle drive type may achieve cost savings, lightness and easy of assembly by optimizing the required motor specifications. However, since it uses a planetary gear with high gear ratio and the high rotation speed of the motor, operating noise is relatively large. To reduce the operating noise of the system when we first applied the new system to K8 model, we verified the noise is structure born noise and identified which path the vibration spreads, and also measured the frequency response function of correlated structure through impact hammer test. We then compared the function with the excitation frequency of the drive unit to optimize the rotational speed of the motor. In this paper, we would like to introduce the experience of performing the above process and the overall considerations of developing the spindle drive type power trunk lid system.
lim, KyeongJunChung, JinSangKim, KeunSooIm, YongHyuckChung, JaeHoon
The SAE J1100 based standard cargo volume index methods and predefined luggage objects are very specific to United States population. The European luggage volume calculation and standard luggage calculations are primarily based on DIN and ISO standards. Luggage volume declaration by manufacturers are based on any of these methods. The calculations are complicated and there is a possibility of declaring different values for similar luggage compartments. The major purchase decision of vehicle is based on its luggage capacity and current methods are very limited to make an intelligent decision by a customer. Market specific customer usage patterns for luggage requirements and protecting them in vehicle architecture upfront in concept stage is important to retain the market position and buying preference of customers. The usage patterns is collected from customer clinics and marketing inputs. These patterns are used to build virtual luggage models representing the actual luggage at different scenarios like Travel to airport, Casual drive etc. These blocks are stacked up in the proposed luggage area to identify the packaging and Ergonomics issues and suitable design corrective action is taken to ensure the actual luggage accommodation is protected inside the vehicle at concept phase. During concept stage, the initial luggage volume is decided based on the vehicle segment. Then the different user scenario is built and virtual luggage models representing the actual condition are evaluated in the initial luggage volume area. The modification is done as per the evaluation results and the luggage compartment dimensions are finalized in vehicle architecture. This paper describes the virtual ergonomic methodology developed based on actual luggage space requirements depending on the target population usage pattern and protecting the design space for luggage area in the concept phase of the vehicle design.
Radakrishnan, RambabuBALAKRISHNAN, Mohanraj
The interiors of nonflowering trees, such as pine and ginkgo, contain sapwood lined with straw-like conduits known as xylem that draw water up through a tree’s trunk and branches. Xylem conduits are interconnected via thin membranes that act as natural sieves, filtering out bubbles from water and sap.
Instrumented crash tests are a valuable source of information for collision reconstruction, as the collected data allows for a better understanding of the dynamics and severity of real-world collisions. Numerous published crash tests exist for automobiles, motorcycles, and heavy vehicles; however, none of the published crash testing has involved snowmobiles. This paper presents the results of six snowmobile crash tests to begin to fill the gap in the literature. In five tests, the test snowmobile was accelerated forward into a pole, made from a tree trunk 33 cm in diameter. In the last test, two snowmobiles collided head-on into each other. Prior to testing, each snowmobile was weighed and scanned using a Faro 3D scanner. All of the snowmobiles were instrumented to collect speed and acceleration data during the tests. Each snowmobile was scanned after the test, which allowed for measurements of the extent of crush from impact.
Paquette, MarkGriffiths, HarrisonWong, DerekAnderson, SteveWright, Mark
This paper focuses on the analysis and evaluation of acoustical design criteria to produce a plausible 3D sound field solely via headrest with integrated loudspeakers at the driver/passenger seats in the car cabin. Existing audio systems in cars utilize several distributed loudspeakers to support passengers with sound. Such configurations suffer from individual 3D audio information at each position. Therefore, we present a convincing minimal setup focusing sound solely at the passenger’s ears. The design itself plays a critical role for the optimal reproduction and control of a sound field for a specific 3D audio application. Moreover, the design facilitates the 3D audio reproduction of common channel-based, scene-based, and object-based audio formats. In addition, 3D audio reproduction enables to represent warnings regarding monitoring of the vehicle status (e.g.: seat belts, direction indicator, open doors, luggage compartment) in spatial accordance. Furthermore, individual sound zones enable superior in-car communication between seats regardless of the current driving situation. An often overlooked topic is the acoustical privacy of in-car systems towards the exterior especially during telephony which is also tackled by the presented design as a by-product. We present how the structural shape, the assembly and alignment of the loudspeakers affects the frequency response, the effective sound pressure levels at the passenger’s ears, the inter-aural crosstalk, and the crosstalk to other seats. We further show that person affects the sound field by movements and therefore can change the overall performance. Finally, we present our approach for 3D audio reproduction for the car cabin schematically.
Brandner, ManuelSontacchi, AloisHatheier, Thomas
A laser 2-focus velocimeter(L2F) has been utilized for the measurements of the velocity and size of droplets in diesel fuel sprays injected from a 6-hole nozzle. The fuel was stored once in a common rail and was injected intermittently to the atmosphere by using a solenoid injector. The diameter of the nozzle orifice was 0.165 mm. The injection pressure was 60 MPa. The injector solenoid was driven by the current having a waveform consisted of 3 stages; boot, pull, and hold. The injection amounts were set at 0.8, 2.9, 3.9 and 4.7mg by changing the durations of the pull stage and the hold stage. The L2F measurement was conducted at 10 mm downstream from the nozzle exit. The fluctuation intensity of the droplet velocity was found to be larger under the smaller injection amount. It was clearly shown that the arithmetic mean droplet size under the smaller injection amount was smaller than that under the larger injection amount during the hold current duration. There was a negative correlation between the droplet size and the droplet velocity fluctuation intensity. It is considered that the turbulence inside the nozzle enhanced droplet breakup under the small amount injection, because a small needle valve opening caused vortex and cavitating flows inside the nozzle.
Komada, KeisukeSaito, ManabuUeki, Hironobu
Reinforcing the Corvette's long association with astronauts, Chevrolet unveiled the convertible version of its all-new, mid-engine-layout 2020 Corvette Stingray in Cape Canaveral in early October. Executive chief engineer Tadge Juechter, underscoring the car's no-compromises performance and comparatively affordable price, called it a “no-lose proposition” for enthusiasts considering the new Corvette but also desiring a more open-top experience. When it goes into production in the first quarter of 2020, the Corvette Stingray convertible will start at $67,495 - $7,500 more than the 2020 Stingray coupe, which was widely celebrated for its aggressive $59,995 base price. Although called a convertible, there is no fabric to be seen: the 2020 Corvette Stingray convertible uses a folding-hardtop design in which the center roof section folds in two pieces and stores above the rear-mounted engine. From some angles the new Corvette convertible will be difficult to distinguish from the standard Stingray coupe, even with the roof open. The giveaway is the glass rear hatch on the coupe that exposes the engine to view. The convertible does without this glass cover, but uses an upright section of glass behind the driver flanked by pronounced buttresses. The bodywork covering the engine is solid, with a rear-opening section that more closely resembles a conventional trunk.
Visnic, Bill
This SAE Recommended Practice provides a means to observe and evaluate a towed vehicle under a variety of road conditions to determine its behavior. The drivetrain should be evaluated by conducting SAE J1144.
Motor Vehicle Council
This SAE Recommended Practice is designed to provide readily accessible paint and trim code information on all passenger vehicles, lightweight trucks, and vans in a way that minimizes the time and effort required to locate and effectively use that information for body repair, parts ordering, vehicle maintenance, and information systems.
Motor Vehicle Council
Design Optimization of Trunk Lid Torsion Bar Type Trunk Lid Pop Up Mechanism2019-28-011110/11/2019
Trunk lid (TL) can be opened using hydraulic or pneumatic balancers, coil springs, torsion bars or combination of the above. TL Opening Mechanism specific to Trunk Lid Torsion Bar (TLTB) is being discussed in the paper. After de-latching, TL should open smoothly and stop at such a height that it is visible from driver seat. The system consists of a four bar linkage mechanism, in which the fixed link is formed by BIW Bracket. Connecting link, TL Hinge Arm and Torsion bar arm form the other three links. Hinge has its one end attached to TL and the other end to BIW bracket. Torsion bar arm transfers torque to TL hinge through the connecting link. Major challenges in designing TLTB mechanism are part tolerances, C.G position and Weight variations in individual parts, Torsion bar Raw Material variation, uncertain friction in the system etc. If above challenges are not addressed properly, then issues like TL not popping up to desired level consistently and smoothly and hard closing may occur. TL pops up when torque due to torsion bar is greater than the combination of torque due to TL weight and friction at linkages. Considering the above challenges and drop in elasticity of TLTB with time, upper and lower values of torques are derived. When lower value torque of torsion bar is greater than the upper value torque of TL weight torque and friction torque, TL always opens. If effects of the tolerances are not considered then pop up of TL is uncertain. The difference between these torques should be optimal so as to ensure smooth pop up. This paper outlines the design optimization of Trunk Lid Pop up Mechanism while addressing afore mentioned challenges.
Kasarla, Sharath ChandraSingh, Amit
Secure boot is a fundamental security primitive for establishing trust in computer systems. For real-time safety applications, the time taken to perform the boot measurement conflicts with the need for near instant availability. To speed up the boot measurement while establishing an acceptable degree of trust, we propose a dual-phase secure boot algorithm that balances the strong requirement for data tamper detection with the strong requirement for real-time availability. A probabilistic boot measurement is executed in the first phase to allow the system to be quickly booted. This is followed by a full boot measurement to verify the first-phase results and generate the new sampled space for the next boot cycle. The dual-phase approach allows the system to be operational within a fraction of the time needed for a full boot measurement while producing a high detection probability of data tampering. We propose two efficient schemes of the dual-phase approach along with calibratable parameters to achieve the desired tamper detection probability. We evaluate the tampering detection accuracy within a simulation environment. Then we build a real system to evaluate the real-time performance using an automotive embedded microcontroller with a built-in Hardware Security Module (HSM).
Nasser, Ahmad M.K.Gumise, WonderMa, Di
Acoustic Effects of Lightweighting in a Sport Utility Vehicle2019-01-15066/5/2019
Weight reduction is a significant concern for automotive manufacturers, and is often achieved by removing as much mass as is safe from the structure of the vehicle. This has a negative effect on the interior acoustics, which has become more and more of an issue as technology has advanced and people expect to be able to do business and consume media in their vehicles. Traditional acoustic treatment tends to be very heavy, which eliminates some of the weight savings. Recently a vehicle study was performed to determine if the current production sound package in a highly-rated sport utility vehicle could be maintained or improved while reducing the weight. This paper presents the results of that study. The study focused on road noise transmitted through the floor (carpet, rear wheelhouse inner and trunk insulation) and engine noise transmitted through the dash (dash inner). Testing was performed both at the vehicle level on the road and at the component level in the laboratory. It was found that the lightweight sound package was highly effective against road noise, but less effective against engine noise. Additional evaluation was performed to determine if underbody treatment would improve the performance, and it was found the addition of absorption to the underbody of the car helps with road noise, but less so with engine noise. Ultimately, the lightweight parts, working together as a system, provided sound absorption in the frequency range of interest while still providing the necessary sound transmission loss along the noise paths.
Frey, Andrea Lynne
Experimental Investigation of the Bi-Stable Behavior in the Wake of a Notchback MIRA Model2019-01-06634/2/2019
This paper reports an experimental investigation of the wake flow behind a 1/12 scale notchback MIRA model at Re = UL/ν = 6.9×105 (where U is free-stream velocity, L the length of the model and ν viscosity). Focus is placed on the flow asymmetry over the backlight and decklid. Forty pressure taps are used to map the surface pressure distribution on the backlight and decklid, while the wake topology is investigated by means of 2D Particle Image Velocimetry. The analysis of the instantaneous pressure signals over the notch configuration clearly shows that the pressure presents a bi-stable behavior in the spanwise direction, characterized by the switches between two preferred values, which is not found in the vertical direction. Based on the barycenter of momentum deficit, the instantaneous velocity fields in the plane z/H = 0.8 (H height of the model) can be sorted into three patterns, including two bi-stable states and one switch state, corresponding to the result of the instantaneous pressure signals. The sequence of these asymmetric states is random. In order to enable a deep insight of the bi-stable states, conditional averaging on the pressure data and the unsteady wake flow based on PIV snapshots has been conducted to extract the two distinct states and switch state, and the average pressure contours of the two bi-stable states are almost reflection symmetrical and their average wakes are also nearly symmetrical, meaning this bi-stable behavior is statistically symmetric. However, this bi-stable wake dynamic is not found behind the trunk in the plane z/H = 0.44. Besides, this bi-stable phenomenon is of a long timescale with the order of 300L/U, which is hundreds of times the common vortex shedding.
Yan, GongjieXia, ChaoZhou, HuaZhu, HuiYang, Zhigang
Development of Intelligent Power Unit for 2018 Model Year Accord Hybrid2019-01-05924/2/2019
A compact intelligent power unit capable of being installed under the rear seating was developed for the 2018 model year Accord Hybrid that is to be equipped with the SPORT HYBRID Intelligent Multi Mode Drive (i-MMD) system. The space under the rear seat features multiple constraints on dimensions. In the longitudinal direction, it is necessary to attempt to help ensure occupant leg room and to position the fuel tank; in the vertical direction, it is necessary to attempt to help ensure occupants comfort and a minimum ground clearance; and in the lateral direction, it is necessary to avoid the position of the body side frames and the penetrating section of the exhaust pipe. The technologies described below were applied in order to reduce the size of components, making it possible to position the IPU amid these constraint conditions. The number of series-connected cells in each lithium-ion battery module was increased from 18 to 36, making it possible to reduce the number of modules from four to two, reducing the size of the battery pack against the previous model. In the case of the junction board, reduction of the size of the contactor that shuts off the high-voltage circuits made it possible to reduce the thickness of the board and employ a direct connection to the battery modules. In addition, integration of the body components and the components holding the battery in place under the rear seat and optimization of the battery cooling structures in the IPU made it possible to do away with the battery exhaust duct employed in the previous model, contributing to reduced size. In addition, the integration of the 12 V DC-DC converter which had been built into the IPU until the previous model with the power control unit in the engine compartment ultimately made IPU compact enough to install under the rear seat. As a result, the vehicle gained trunk room equal to gasoline-powered automobiles and realized a structure allowing continuous open space from the trunk through to the rear passenger compartment. The increased compactness also achieved a 10% reduction in weight.
Machida, JunMadoka, NaoyoshiHayase, Shogo
A comprehensive comparison between a direct acting and an indirect acting piezoelectric injector has been carried out both at the hydraulic rig and at the dynamometer cell. The working principle of these injector typologies is illustrated, and their hydraulic performance has been analyzed and discussed on the basis of experimental data collected at a hydraulic test rig. The injector characteristics, nozzle opening and closure delays, injector leakages, injected flow-rate profiles, injector-to-injector variability in the injected mass, injected volume fluctuations with the dwell time (DT), and minimum DT for fusion-free multiple injections have been compared in order to evaluate the impact of the injector driving system on the injection apparatus performance. The direct acting and indirect acting piezoelectric injectors have been installed on a Euro 5 diesel engine, which has been tested at a dynamometer cell. Optimized double and triple injection strategies have been considered at some representative key points of the New European Driving Cycle (NEDC). Experimental data on engine-out emissions, brake-specific fuel consumption (bsfc), and combustion noise (CN) are presented and discussed with the support of a three-zone diesel combustion diagnostic model. The research has focused on the cause-and-effect relationships between hydraulic performance of the injectors and results of the engine tests. The main objective is to assess the possible differences in engine performance between the direct acting and indirect acting piezoelectric injector setups and to provide a clear evaluation of the benefits of the direct acting technology. In particular, the potential of the boot injection in direct acting injectors is assessed by comparison with engine results, which refer to efficient multiple injection schedules implemented on indirect acting piezoelectric injectors.
d'Ambrosio, StefanoFerrari, Alessandro
In this study, two types of drag reduction devices (a horizontal plate, and a vertical plate) are used to weaken the downwash of the upper flow and c-pillar vortex of the DrivAer notchback model driving at high speed (140 km/h). By analyzing and comparing 15 cases in total, the aerodynamic drag reduction mechanism can be used in the development of vehicles. First, various CFD simulation conditions of a baseline model were compared to determine the analysis condition that efficiently calculates the correct aerodynamic drag. The vertical plate and horizontal plate applied in the path of the c-pillar vortex and downwash suppressed vortex development and induced rapid dissipation. As a result, the application of a 50-mm wedge-shaped vertical plate to the trunk weakened the vortex and reduced the drag by 3.3% by preventing the side flow from entering the trunk top. The installation of a 150 mm horizontal plate at the trunk to decrease downwash reduced the drag by 5.1% by improving the bottom and side flow.
Cho, JunhoPark, JoonminYee, KwanjungKim, Hak-Lim
Application of Suspend Mode to Automotive ECUs2018-01-00214/3/2018
To achieve high robustness and quality, automotive ECUs must initialize from low-power states as quickly as possible. However, microprocessor and memory advances have failed to keep pace with software image size growth in complex ECUs such as in Infotainment and Telematics. Loading the boot image from non-volatile storage to RAM and initializing the software can take a very long time to show the first screen and result in sluggish performance for a significant time thereafter which both degrade customer perceived quality. Designers of mobile devices such as portable phones, laptops, and tablets address this problem using Suspend mode whereby the main processor and peripheral devices are powered down during periods of inactivity, but memory contents are preserved by a small “self-refresh” current. When the device is turned back “on”, fully initialized memory content allows the system to initialize nearly instantaneously. While the basic concept is more than ten years old, there has been limited deployment of Suspend mode in automotive ECU designs due to lack of support in automotive-grade microprocessors and the accompanying overall increase in software and hardware complexity. Recent availability of Suspend-capable automotive-grade microprocessors and adoption of operating systems such as Linux and Android have renewed automotive industry interest in Suspend mode, in particular Suspend-to-RAM, in order to meet startup performance requirements. This paper discusses hardware and software design considerations in implementing Suspend mode in an automotive ECU, presents a sample power management design, and describes how Suspend-Resume is implemented in the Linux operating system.
Rush, Scott A.
Hybrid test systems are gaining more and more significance in the aerospace industry. At the heart of these systems is a standardized communication infrastructure. There are many challenges when designing the communication infrastructure. For example, it requires very specific knowledge to boot a hybrid system, manage its configuration process, and start and stop the execution of applications, such as simulations, panels or recorders. Likewise, when testers use a heterogeneous test environment, they cannot commit themselves too much to every single test means and its special characteristics. Nevertheless, testers must always be able to monitor and control every test system. This means, they must be able to determine the current overall system status and the current status of its components and parts. Examples for this are hardware components, such as real-time processors and I/O boards, as well as software applications, such as real-time simulations models on the test system. Based on this, the user needs to be able to efficiently control the test bench and appropriately react to error situations. For the hybrid test system, this means that each of its modules must follow a common concept for status monitoring and control. Naturally, this is not the case as every supplier has their own specific methods and concepts for these tasks. The aim of this paper is to present concepts for hybrid test benches incorporating systems from different suppliers. These concepts are based on the idea of a communication infrastructure that supplies the standardized transport mechanism required for interoperability. As a first step, the requirements for cross-vendor status monitoring and control are analyzed with a particular emphasis on developing a common basis. Subsequently, a basic concept is presented for both status monitoring and control. The goal is to find mechanisms that can be used to establish a standard.
Stockmann, LarsHimmler, Andreas
To prevent trunk lid slam noise, reactive openings are used in the trunk cavities of passenger vehicles. In sedans, the trunk cavity and the cabin cavity are coupled acoustically through the discontinuities on the parcel shelf and/or the rear seat. In such a case, these openings behave as necks of a Helmholtz resonator, which in turn change the acoustic response of the system. In this study, the Helmholtz resonator effect of the trunk cavity is discussed analytically through a simplified cavity model. A case study, where the acoustic response of a sedan is analyzed through a computational model considering the resonator effect is also given. Sound pressure levels show that instant pressure drops and damping effects observed in the acoustic response can be explained with the resonator effect. Results obtained from the computational model of the sedan are verified with the track test measurements.
Oktav, AkinYilmaz, CetinAnlas, Gunay
Vehicle Security means protecting potential threats, unintended malfunction and illegal tuning. In addition, it has become a more important issue on an automotive system as it is directly connected to the driver and pedestrian's life. Automotive industry significantly needs to enhance security policies to prevent attacks from hackers. Nevertheless, in some systems, performance still has to be considered at first when security functions are implemented. Especially, in case of Engine Management System (EMS), fast engine synchronization for starting should be considered as the first priority. This paper is intended to show an approach to design efficient secure boot implementation for EMS. At the beginning of this paper, the concept of secure boot is explained and several use cases are introduced according to execution modes, such as the foreground and background secure boot modes. As a next step, engine starting process by EMS is explained. The Fuel injection and ignition process after engine synchronization are then explained. Some severe issues happened in engine restart by EMS reset during engine running are discussed in detail. In any case, Engine should be stable. Even in restart case. This paper is suggesting efficient secure boot implementation strategies which focus on stable engine restart and re-synchronization. These strategies include task allocation in operation system, task split based on multiple cores, and memory allocation. This paper is a part of Hyundai Autron’s EMS project. The Infineon 32-bit, TriCore™ MCU, Aurix™ with embedded hardware security module (HSM) is used for timing measurement, with the concept of security refers to SHE+, Infineon security software package.
Kim, DaehyunShin, EunhoPark, Jin SeoLEE, KyungSuGui, Kok ChengScheibert, Klaus
The purpose of this study is to validate a reverse engineering based design method for automotive trunk lid torsion bars (TLTB) in order to determine a free, or unloaded, shape that meets a target closed shape as well as a specified torque. A TLTB is a trunk lid component that uses torsional restoring force to facilitate the lifting open of a trunk lid, as well as to maintain the open position. Bend points and torque of a TLTB at a closed trunk position are specified by a car maker. Conventionally, a TLTB supplier determines bend points of the free shape by rotating the given bend points from a closed position around a certain axis to satisfy the specified torque at the closed position. Bend points of a deformed TLTB shape in the closed position often do not match the target bend points given by a car maker when designed by the conventional method, which can potentially cause interference issues with surrounding components. Therefore, a reverse engineering method based on finite element analysis (FEA) was developed. The bend points of a free TLTB shape are designed as follows: First, the difference between bend points of an FEA closed shape and target closed shape are determined using results from the conventional method. Next, bend points of a new free shape are automatically created by adding the differences to the bend points of the initial free shape with some modification for torque. This process is repeated until the difference reaches an acceptable level. The validity of the method is proven in this paper.
Yasuda, NobuhisaNishizawa, ShinichiIkeda, MaikoSakai, Tadashi
The present paper illustrates an investigation about the potentialities of injection rate shaping coupled with an after injection. A pilot shot can either be absent or present before the rate-shaped boot injection. The experimental tests have been performed on a partial PCCI Euro 5 diesel engine endowed with direct-acting piezoelectric injectors. Starting from optimized triple pilot-main-after injection strategies, boot injection was implemented by maintaining the direct-acting piezo injector needle open at part lift. The results of two steady state working conditions have been presented in terms of engine-out emissions, combustion noise and brake specific fuel consumption. In addition, in-cylinder analyses of the pressure, heat-release rate, temperature and emissions have been evaluated. Considering the in-cylinder pressure traces and the heat release rate curves, the injection rate shaping proved to influence combustion in the absence of a pilot injection to a great extent. A pilot shot, added before the boot injection, determined a mitigation of the influence of rate shaping. A simultaneous reduction in NOx and soot can be achieved for small quantities of fuel injected during boot injection, compared to the optimized triple injection strategies. However, a trade-off exists between emissions and combustion noise when boot injection is applied. On the other hand, the variations in bsfc were only minor. The advantages of the application of boot injection are greater for low to medium loads than for medium to high loads. However, it was not possible to find a working condition in which boot injection provided simultaneous advantages on emissions, noise and consumption, compared to the optimized triple injection.
D'Ambrosio, StefanoFerrari, Alessandro
The purpose and scope of this SAE Recommended Practice is to provide a basis for classification of the extent of vehicle deformation caused by vehicle accidents on the highway. It is necessary to classify collision contact deformation (as opposed to induced deformation) so that the accident deformation may be segregated into rather narrow limits. Studies of collision deformation can then be performed on one or many data banks with assurance that the data under study are of essentially the same type.1 The seven-character code is also an expression useful to persons engaged in automobile safety, to describe appropriately a field-damaged vehicle with conciseness in their oral and written communications. Although this classification system was established primarily for use by professional teams investigating accidents in depth, other groups may also find it useful. The classification system consists of seven characters, three numeric, and four alphameric, arranged in a specific order. The characters describe the deformation detail concerning the direction, location, size of the area, and extent which, combined together, form a descriptive composite of the vehicle damage. The individual character positions are referred to by column number for identification and computer storage compatibility as illustrated in Figure 1. The definition of each classification is provided in subsequent sections. An Appendix is also provided to assist in application and interpretation.
Crash Data Collection and Analysis Standards Committee
A new anthropomorphic test device (ATD) is being developed by the US Army to be responsive to vertical loading during a vehicle underbody blast event. To obtain design parameters for the new ATD, a series of non-injurious tests were conducted to derive biofidelity response corridors for the foot-ankle complex under vertical loading. Isolated post mortem human surrogate (PMHS) lower leg specimens were tested with and without military boot and in different initial foot-ankle positions. Instrumentation included a six-axis load cell at the proximal end, three-axis accelerometers at proximal and distal tibia, and calcaneus, and strain gages. Average proximal tibia axial forces for a neutral-positioned foot were about 2 kN for a 4 m/s test, 4 kN for 6 m/s test and 6 kN for an 8 m/s test. The force time-to-peak values were from 3 to 5 msec and calcaneus acceleration rise times were 2 to 8 msec. Compared to the neutral posture, the “off-axis” measures (e.g. shear and bending moment) were much greater in magnitude in plantar- or dorsi-flexed posture. The results as a function of velocity demonstrated uniform increases with increasing test velocities. The response corridors supplied from the present investigation will serve as initial design parameters for the ATD lower leg, and can also be used for validation for a human computational model.
Pintar, Frank A.Schlick, Michael B.Yoganandan, NarayanVoo, LimingMerkle, Andrew C.Kleinberger, Michael
Although its best-ever sales year was barely more than 50,000 units and many critics questioned the buying public's desire for a midsize pickup based on a unibody structure instead of the tried-and-true body-on-chassis layout, Honda remained faithful to the concept it introduced with the first-generation Ridgeline pickup, producing it for ten years from 2005-2014. Even through the recession and auto-industry downturn, Honda insisted it was keen to develop a second-generation Ridgeline, to continue to press the idea that if many in pickup-crazed America took an honest look at what they want from a pickup-and equally important, how they actually use a pickup-a unibody-based design would be the most satisfying choice.
Visnic, Bill
Flow visualization techniques are widely used in aerodynamics to investigate the surface trace pattern. In this experimental investigation, the surface flow pattern over the rear end of a full-scale passenger car is studied using tufts. The movement of the tufts is recorded with a DSLR still camera, which continuously takes pictures. A novel and efficient tuft image processing algorithm has been developed to extract the tuft orientations in each image. This allows the extraction of the mean tuft angle and other such statistics. From the extracted tuft angles, streamline plots are created to identify points of interest, such as saddle points as well as separation and reattachment lines. Furthermore, the information about the tuft orientation in each time step allows studying steady and unsteady flow phenomena. Hence, the tuft image processing algorithm provides more detailed information about the surface flow than the traditional tuft method. The main advantages over other flow visualization methods, such as oil paint, is that experimental facilities are not contaminated and statistical data can be extracted. The investigated surface pattern shows a symmetric flow on the entire rear end section of the passenger car. The flow field on the roof, backlight, and upper trunk deck is attached almost everywhere. However, two small regions indicate the presence of two counter-rotating vortices at the lower edge of the backlight (rear window). Those vortices are also detectable in the distribution of the tuft angle standard deviation. A bifurcation line is present at each side of the trunk due to the streamwise vortices originating at the C-pillars. The tuft streamlines created with this novel tuft method are compared to a standard oil paint flow visualization to validate the calculated tuft flow pattern. A critical comparison between the methods confirms that the flow tuft analysis algorithm functions flawlessly as a highly detailed flow analysis tool without the mess of oil paint.
Wieser, DirkBonitz, SabineLofdahl, LennartBroniewicz, AlexanderNayeri, ChristianPaschereit, ChristianLarsson, Lars
Numerical models of Hybrid III had been widely used to study the effect of underbody blast loading on lower extremities. These models had been primarily validated for automotive loading conditions of shorter magnitude in longer time span which are different than typical blast loading conditions of higher magnitude of shorter duration. Therefore, additional strain rate dependent material models were used to validate lower extremity of LSTC Hybrid III model for such loading conditions. Current study focuses on analyzing the mitigating effect of combat boots in injury responses with the help of validated LSTC Hybrid III model. Numerical simulations were run for various impactor speeds using validated LSTC Hybrid III model without any boot (bare foot) and with combat boot. Results from the current study show that the stiffness response of boot material plays a major role in validating the numerical model under such blast loading conditions which may lead to different biomechanical responses of Hybrid III as seen in automobile crashes. Therefore, it is worth of validating the model first in barefoot conditions and then, further incorporation of boot like structure to study their blast mitigation capabilities. Results from the current study will be used in studies for whole body model validation and further, providing the guidelines for future cadaveric setups.
Kalra, AnilSomasundram, KartikShen, MingGupta, VishalChou, Clifford C.Zhu, Feng
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