Browse Topic: Power and Propulsion

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Design & Optimization of CV shaft system to address powertrain induced NVH issues2026-26-0336To be published on 01/16/2026
The automotive industry is a crucial sector that plays a significant role globally. Government policies have a profound impact on this automotive industry in defining the regulatory standards and emission controls. Such regulations incentivized automakers to invest in research and development complying those standards towards reduction of vehicle emission which intern result in higher torsional vibrations and excitations amplitudes. To address the rising NVH related concerns in driveline system. Drive shafts (CV shafts) is an important component in power-train system in vehicle. Drive shaft’s main purpose to transfer torque from engines to wheels at multiple speeds with different articulation angles. The roughness generated by the engine follows a transfer path from engine to transaxle and transaxle to half shafts in monocoque vehicles which generates discomfort to the drivers whenever the vehicle is driven. The roughness can also be addressed by proper design of driveshaft stiffness
M A, Abdul Azarrudin, Jayachandran, Suresh kumar, KUMAR, Shivani, Bhardwaj, Kinshuk, M, Devamanalan, Kanagaraj, Pothiraj, ahire, Manoj
Development and Validation of a 1D Model for Evaluating Transmission Efficiency in Vehicles2026-26-0066To be published on 01/16/2026
This study develops a one-dimensional (1D) model to enhance transmission efficiency by evaluating power losses within a transmission system. The model simulates power flow and identifies losses at various stages such as gear mesh, bearing, churning, and windage losses. Using ISO/TR 14179, which provides a method for calculating the thermal transmittable power of gear drives with an analytical heat balance model, the 1D model ensures accurate thermal capacity evaluation under standard conditions. A key advantage of this 1D model is its efficiency in saving time compared to more complex 3D modelling, making it particularly useful during the conceptual stage of transmission system development. This allows engineers to quickly assess and optimize transmission efficiency before committing to more detailed and time-consuming 3D simulations. To validate the model, experimental tests were conducted at various motor speeds (RPM) and torque values, using high-precision sensors and dynamometers
Bandi, Nagendra Reddy, Kolla, Kalyan, P, Selvandran, PULUGUNDLA, KRISHNA CHAITANYA
Thermal Management Control strategy for Primary & Secondary Drive Cooling Hybrid Electric Tractor2026-26-0069To be published on 01/16/2026
Global emission norms are getting very strict due to combat the harmful pollutants from internal combustion engine. Hence internal combustion engine (ICE)-based agricultural tractors need to introduce complex after-treatment systems and fuel optimization to provide same or higher value to farmers as cost of these systems drive the overall cost of the product. Engineers around the world are building Electric vehicles to combat the problem and has range issues due to design constraints & Hybrid tractors have emerged as a promising intermittent solution. It helps in combining the advantages of respective ICE and electrification solutions while reducing overall vehicle emissions and enhances operational flexibility. This paper presents a modular thermal modes system developed for a hybrid electric tractor platform where a downsized diesel engine operates at optimal efficiency DC generator used to charge the battery & DC converter is used to charge the auxiliary battery. Battery which is
K, Sunil, D, Mari, Natarajan, Saravanan, Kumawat, Deepak, rojamanikandan, Arumugham, K, MALA, v, sridharan, Muniappan, Balakrishnan, Makana, Mohan
Misfires Detection in Bi-fuel Engines – A Brief Note2026-26-0120To be published on 01/16/2026
Misfire detection in bi-fuel engines operating on compressed natural gas (CNG) and gasoline mode presents significant challenges due to inherent differences in combustion characteristics: ignition dynamics and fuel properties. Accurate detection is essential for minimizing the emissions, engine performance, and ensuring regulatory compliance. A fundamental parameter in crankshaft speed fluctuation-based misfire detection is segment time selection, which directly influences detection fidelity, false positives, and false negatives. Given CNG’s slower combustion kinetics and delayed flame propagation, it necessitates a delayed segment initiation and an extended segment duration, whereas gasoline characterized by faster combustion, permits earlier segment initiation and a reduced segment duration. Optimal segment timing is determined by analyzing engine roughness, minimizing signal-to-noise ratio (SNR), and eliminating cylinder overlap, while also incorporating flywheel manufacturing
Thiyagarajan, Abhinav, N, Gobalakrishnan, R, Hema
Introducing a new catalyst family in gasoline aftertreatment2026-26-0231To be published on 01/16/2026
This paper is to introduce a new catalyst family in gasoline aftertreatment. Indeed, it has been shown that under certain driving conditions, three-way catalysts produce significant amounts of toxic NH3 and the strong greenhouse gas N2O, which are both very unwanted emissions. In a self-committed approach, OEMs could want to minimize these noxious pollutants, especially if this can be done with no architecture change, namely without additional underfloor catalyst. In this paper we will compare different approaches: regular underfloor TWC, SCR derived from diesel aftertreatment, gasoline dedicated Ammonia Slip Catalyst (ASC) and especially developed novel gasoline Secondary Emission Treatment (SET) catalyst, providing both ammonia abatement and underfloor three-way functionality. The data will show that SCR only reduces NH3 from a passive SCR reaction in a limited amount in the cold start including the need of oxygen presence, namely secondary air introduction. ASC is efficient in cold
Kuhn, Sebastian, Magar, Avinash, Kogel, Julius, Lahousse, Christophe
Comprehensive evaluation and development of a single cylinder engine vehicle for refinement of NVH characteristics2026-26-0308To be published on 01/16/2026
The scale of worldwide population presents its own set of difficulties, especially in densely populated cities. Almost every individual has some form of personal transport, which leads to congestion and limited parking space. Automotive manufacturers are scaling down the size of vehicles to resolve these issues to some extent. This paper is based on the NVH development of a single-cylinder diesel engine vehicle. It provides an insight into the comprehensive vehicle level NVH refinement approaches adopted. The NVH characteristics of the benchmark two-cylinder diesel and baseline vehicle were measured and analyzed for target setting. The performance of each subsystem, such as engine mounting, vehicle structure, intake and exhaust, was evaluated, and gap analysis was performed against set targets. It was found that the engine mounting system and vehicle structure were inefficient in isolating the excitation forces. The design and location of the mounting system was evaluated using CAE and
Ghale, Guruprasad Chandrashekhar, Baviskar, Shreyas, Bendre, Parag, Kamble, Pranit, Bhangare, Amit, THAKUR, SUNIL, Kunde, Sagar, Wagh, Sachin
Structural analysis and Design optimization of Cylinder Head of Cummins Light duty Engine for Medium Wheelbase (MWB) pick-up truck2026-26-0495To be published on 01/16/2026
This paper presents the design, structural analysis, and risk assessment done by Cummins to evaluate the structural integrity of Light Duty engine cylinder head for a Medium Wheelbase (MWB) pick-up truck. Initially, Cummins used F2.5L (4-cylinder) engine that has 154hp, but rising market demands for more power, fuel efficiency, lower cost and weight, and future emission compliance led to customer requirements for 177hp (Drive New F2.5L, 15% uprate) and 197hp+ (Drive New F3.0L, 22% uprate) from the same base engine. The increase in power requirement possesses challenges on critical components, especially cylinder heads in terms of thermal and structural limits. This paper addresses the challenges and risks in current cylinder head design driven by new power demands, specifically reduced fatigue margins in the water jacket area and increased temperatures on the combustion face under high thermomechanical loads. It explores the design modifications made to the cylinder head design to
Pathak, Arun Jyoti, Adiverekar, Vaidehi, Singh, Rahul, Biyani, Mayur
Strategic Design of Intake Systems for Crafting a Sporty Acoustic Signature in Passenger Vehicles2026-26-0328To be published on 01/16/2026
In pursuit of a distinct sporty interior sound character, the present study explores an innovative strategy for designing intake systems in passenger vehicles. While most existing literature primarily emphasizes exhaust system tuning for enhancing vehicle sound quality, the current work shifts the focus toward the intake system’s critical role in shaping the perceived acoustic signature within the vehicle cabin. In this research work, target cascading and settings were derived through a combination of benchmark and structured subjective evaluation study and aligning with literature review. Quantitative targets for intake orifice noise was defined to achieve the desired sporty character inside cabin. Intake orifice targets are engineered based on signature and sound quality parameter required at cabin. Systems are designed by using advanced CAE techniques, Specific identified acoustic orders were enhanced in the intake system to reinforce the required signature in acceleration as well
Sadekar, Umesh Audumbar, Titave, Uttam, Patil, Jitendra
Analysis of the Indian Patent Landscape on Alternative Fuels with a focus on Hydrogen Fuel Cells and Hydrogen Internal Combustion Engines2026-26-0262To be published on 01/16/2026
This paper presents an analysis of the Indian patent landscape concerning alternative fuels, with a specific focus on hydrogen fuel cells and hydrogen internal combustion engines (H2 ICEs). The study aims to provide insights into the innovation trends, key players, white spaces and technological advancements, in this evolving sector within the Indian context. The study is based on the granted patents and disclosures in the said area, and also focuses on the key problems and solutions. Based on a review of patent publications from January 2024 to March 2025, it was observed that a significant number of patent records pertain to the broader domain of hydrogen internal combustion engine disclosures. Specifically, 540 extended families patent publications were screened focusing on hydrogen internal combustion engine as a domain of disclosure. Further analysis revealed that greater 75 % of applicants were from the industry sector, indicating a strong commercial interest in these
Nikam, Mahesh Suresh, Sutavane, Ila, V, Ajay, Aghav, Yogesh
Source Level Vibration Control of a Tractor Engine Through Inertial Force Balancing2026-26-0323To be published on 01/16/2026
Controlling the source vibrations in internal combustion engines is a crucial approach to minimizing the vibration levels experienced by the driver. The driver's subjective perception of vibration is primarily dictated by the vehicle's low-frequency response (<100 Hz). In IC engines used in agricultural tractor applications, the primary sources of vibration include (a) first-order inertial force, (b) couples generated by rotating and reciprocating components such as the piston assembly, connecting rod, and crankshaft, and (c) in-cylinder combustion. In this study, an order ranking analysis was conducted on a single-cylinder, air-cooled, naturally aspirated tractor engine within the driver's operating range to identify the dominant contributors to source vibrations. The first-order inertial force was observed to be the dominant contributor to the engine's vibration levels. Subsequently, an attempt was made to mitigate the unbalanced forces by implementing counterweight-based balancing
Bhuntel, Ajay, Rajput, Surendra, Rawat, Ashish
Electromagnetically levitated engine mount2026-26-0342To be published on 01/16/2026
Nowadays, the highly competitive automotive business industry requires manufacturers to pay more attention to passenger comfort and riding quality. Apart from suspension, engine mounts plays major role in vehicle NVH. Engine mounts is used to support weight of powertrain & to isolate unbalanced engine disturbance forces from vehicle body. Engine mounts are designed in such a way that no metal to metal contact is remained in between powertrain & rest of the vehicle. This idea presents the solution to completely isolate the powertrain from body so that no engine vibrations can be transferred, which will eventually increase the life of Engine mount
Hazra, Sandip, Naik, Sarang Pramod, more, Vishwas
Design optimization of the propeller shaft and transfer case for high-speed 4WD vehicles2026-26-0343To be published on 01/16/2026
Nowadays, vehicle enthusiasts often vary their driving patterns, ranging from driving at very high speeds to off-roading. Due to these driving patterns, 4WD vehicle demand is continuously growing day by day. A 4WD vehicle used to have better traction control with enhanced stability. The 4WD vehicle performance and reliability at high speed are critically influenced by driveline stiffness and natural frequency. Driveline stiffness and natural frequency are very critical parameter for high-speed vehicles, that significantly influenced by the propeller shaft and transfer case. This study focuses on the design optimization of the transfer case and critical frequency of propeller shafts to enhance vehicle performance at high speeds. The analysis begins with a comprehensive study of the factors affecting power transfer path, transfer case stiffness, critical frequency, including material properties, propeller shaft geometry and the boundary conditions. Advanced computational methods are
Kumar, Sarvesh, Yadav, Sahdev, S, Manickaraja, Sanjay, L, Kanagaraj, Pothiraj, Jain, Saurabh Kumar, Deole, Subodh M
Dynamic Prime Mover Management for Enhanced Energy Efficiency in Electric Tractors2026-26-0185To be published on 01/16/2026
Electric tractors present unique opportunities for efficient power management by decoupling traction and auxiliary loads. In the proposed system, two independent electric motors are employed: one dedicated to vehicle traction and the other to drive the power take-off (PTO) and hydraulic functions, including steering and auxiliary attachments like loaders. Hydraulic flow demand directly impacts operational productivity; traditionally, hydraulic flow is linked to engine speed, requiring frequent manual adjustments. This paper proposes an innovative dynamic control strategy that optimizes motor speed based on real-time application demands, introducing three distinct modes: Low Idle Mode, Loader Mode, and PTO Mode. The Vehicle Control Unit (VCU) at the heart in coordination with the Farm Machinery Control Unit (FMCU) and Motor Control Unit (MCU), dynamically selects the appropriate mode based on user inputs such as PTO activation and joystick controls Low Idle Mode minimizes energy usage
Natarajan, Saravanan, P, Shanmugavel, Joshi, Priyanka, sundaram, Pavithra, sameer, Kamat, Singh, Ruby, Arvind, Kumaran, Kumawat, Deepak, T, Senthil Kumar
Smart Stability: Dual-Mode Hill Hold and Parking Brake Strategy in Electric Tractors Using Motor Torque and Electro-Hydraulic Actuation2026-26-0205To be published on 01/16/2026
Operating tractors on Sloped Terrains presents safety challenges, especially during shuttle operations, loader use, or start-stop maneuvers at slopes. Unlike Diesel Counterparts, feedback from the prime mover (Motor) is minimal and silence often masks terrain feedback. Driver response tends to vary, leading to rollback & challenges to safety demanding skill & expertise for safe operation. Based on field observations across Mahindra tractor platforms, we identified start-stop maneuver task to be offloaded from the operator to improve control and consistency and take skill element out of picture. This paper outlines the approach derived based on dual-mode Hill Hold and Parking Brake system, developed using traction motor torque control and SAHR-based hydraulic braking via proportional valves. The VCU works at the heart of this system to dynamically choose between electric and hydraulic modes based on vehicle state, ignition, and motor conditions. Parking brake automation logic has been
M, Rojer, T, Ganesan, P, Velusamy, Natarajan, Saravanan, V, MATHANKUMAR, tripathi, Shankar, narni, Kiran, Haldorai, Rajan, devakumar, Kiran
Design of a McPherson Strut based split link front suspension for a higher rear to front weight ratio SUV with minimal turning circle diameter.2026-26-0092To be published on 01/16/2026
Generally, in a rear wheel driven electric vehicle the weight distribution is greater in the rear as compared to front. This high rear to front weight ratio is prone to oversteer behavior during high-speed cornering. Oversteer deteriorates vehicle handling & is a critical safety concern in passenger cars. To compensate this inherent oversteer nature of such vehicles & produce required understeer gradient, the steering rack is placed ahead of the wheel center. The forward placement of steering rack induces toe-out behavior due to lateral toe compliance resulting in understeer behavior. Though this compensation measure produces lower Ackermann percentage resulting in higher turning circle diameter. A high turning circle diameter deteriorates vehicle maneuverability. This paper proposes a validated, patented & productionized design meant to obtain ideal understeer gradient with minimal turning circle diameter & a high suspension travel (approximately 185 mm). This is achieved through
Nadkarni, Ameya Ravindra, NAYAK, Bhargav, Mhatre, Nitij, Patnala, Avinash
Digital Control of Synchronous Rectification and Dead Time Configuration for Improving Efficiency and Longevity of DC Motors2026-26-0089To be published on 01/16/2026
Abstract: - This paper elucidates the implementation of software-controlled synchronous rectification and dead time configuration for bi-directional controlled DC motors. These motors are extensively utilized in applications such as robotics and automotive systems to prolong their operational lifespan. Synchronous rectification mitigates large current spikes in the H-bridge, reducing conduction losses and improving efficiency [1]. Dead time configuration prevents shoot-through conditions, enhancing motor efficiency and longevity. Experimental results demonstrate significant improvements in motor performance, including reduced thermal stress, decreased power consumption, and increased reliability [2]. The reduction in power consumption helps to minimize thermal stress, thereby enhancing the overall efficiency and longevity of the motor.
Patil, Vinod, Kulkarni, Malhar, Soni, Asheesh Kumar
Engine Management System Strategies for Mitigating Dual Mass Flywheel Resonance in Gasoline Powertrains2026-26-0052To be published on 01/16/2026
In today's fast paced and competitive automotive market meeting the customers expectations is the key to any OEM. This has led to development of downsized high performance engines with refinement as an important deliverable. However developing such high output engines do come with challenges of refinement, especially higher torsional vibrations leading to transmission noise issues. Hence, it becomes important to isolate the transmission system from these high torsional vibration input. To address this, one of the most common method is to adopt Dual Mass flywheel (DMF) as this component dampens torsional vibrations and isolates the transmission unit from the same. While Dual Mass Flywheel assemblies do great job in protecting the transmission units by not allowing the oscillations to pass through them, they do have their own natural resonance frequency band close to the engine idle (low) engine speeds, which must be avoided for a continuous operation otherwise it may lead to Dual Mass
Raiker, Rajan, viswanatha, Hosur C, Jadhav, Aashish, Jain, Ojase, Jadhav, Marisha
Optimization of Propeller shaft design to eliminate Launch Undulation (Lateral shake) and Vibration level2026-26-0334To be published on 01/16/2026
During vehicle launches in 1st gear, a lateral shake (undulation) and a pronounced metallic hitting noise were observed in the underbody. The noise was identified as the propeller shaft's second universal joint (UJ) yoke striking the fuel tank mounting bracket. Sensitivity to these issues varied with acceleration inputs: light pedal input during a normal 1st gear launch on a flat road resulted in minimal undulation, whereas wide open throttle (WOT) conditions in 1st gear produced significant lateral shake and intensified hitting noise. Further investigation revealed that the problem persists across all gears and occurs consistently during normal driving conditions, with continuous impact between the propeller shaft yoke and the fuel tank mounting bracket. Extensive experimental measurements at the vehicle level indicated that these issues were primarily caused by the center-mounted propeller shaft joint deviating from its central position and rotating eccentrically under torque. This
Sanjay, L, S, Manickaraja, Kumar, Sarvesh, Kanagaraj, Pothiraj, Senthil Raja, T, B, Prem Prabhakar, M, Kiran
Battery Thermal Management Approach for 2-Wheeler Electric Vehicles – An Indian Case Study2026-26-0151To be published on 01/16/2026
India's electric 2-wheeler (E2W) market has witnessed fast growth, driven by lucrative government policies. Two-wheeler market captures 73% volume of total Indian automotive market, representing the largest segment (Greaves Electric Mobility Limited report 2024). Consequently, all manufacturers of 2-wheelers are developing new electric vehicles (EV) tailored for the Indian market. However, the Indian EV market has witnessed multiple fire accidents in recent years, raising safety concerns among consumers and industry stakeholders. These incidents highlight key weakness in battery thermal management systems (BTMS), particularly during charging. Most existing E2W BTMS relies on passive air cooling, which has been associated with fire incidents due to its inefficiency in heat dissipation, particularly charging in India's high-temperature environment. Therefore, it is imperative to build thermally viable and economical BTMS for the growing E2W vehicles with fast charging capability. The
Emran, Ashraf, Sankhla, Harsh, Garg, Shivam, Raut PhD, Ankit, Hiremath, Vinodkumar, Berry, Sushil
Structural and Micro-Geometry Optimization of an Electric drive unit for Whine Noise Reduction2026-26-0315To be published on 01/16/2026
The noise generated by pure electric vehicles (EVs) has become a significant area of research, particularly due to the increasing adoption of electrified propulsion systems aimed at meeting OEM fleet CO₂ reduction targets. Unlike internal combustion engines, which mask many drivetrain noises, EVs expose new challenges due to the quieter operation of electric motors. In this context, the transmission system and gear structures have emerged as primary contributors to noise, vibration, and harshness (NVH) in EVs. The present study provides an NVH study that focuses on the gear whine noise issue that is seen at the vehicle level and cascades to the powertrain level. Comprehensive root cause identification, focusing on the transmission system's structural and dynamic behavior. The research emphasizes modifications to both the gearbox housing and gear structures to reduce noise level, and model validation was all part of the study, which was accompanied by physical test results. Using MBS
Baviskar, Shreyas, Kamble, Pranit, Ghale, Guruprasad, Bendre, Parag, Prabhakar, Shantanu, Kunde, Sagar, Thakur, Sunil, Wagh, Sachin
Real-time range optimization for selected destinations by Dynamic Energy Management Strategy (DEMS) in BEV’s2026-26-0168To be published on 01/16/2026
The automotive industry has undergone significant transformation with the adoption of electric vehicles (EVs). However, to tackle range anxiety, the focus has shifted to energy management strategies for optimal range under different driving conditions. Developing an optimal energy management algorithm is crucial for overcoming optimal range and gaining a competitive edge in the market. This paper introduces a Dynamic Energy Management Strategy (DEMS) for electric vehicles (EVs), designed to optimize battery usage and extend driving range. Utilizing vehicle digital twin model, DEMS estimates energy consumption across Eco, Normal, and Sports driving modes by analyzing vehicle velocity profiles and pedal inputs. By calculating actual battery consumption and pinpointing excess power usage, DEMS operates in a closed loop to periodically assess the power gap based on real-time vehicle conditions, including HV components like the Electric Drive system, DCDC, E-compressor and E-Heater; and
Dey, Supriyo, Venugopal, Karthick Babu, Penta, Amar, KUMAR, Rohit, Arya, Harshita
Thermal Management and Engine Calibration Strategies for Enhanced Passive DPF Regeneration in CEV Stage V CI Engines2026-26-0141To be published on 01/16/2026
Meeting the stringent emissions norms of CEV stage V for medium BMEP engines, CI engines present significant challenges. These stringent norms call for a highly efficient DPF. With the increasing demands for high-performance DPFs, the issue of soot accumulation and cleaning presents significant hurdles for DPF longevity. This paper explores the potential of passive DPF regeneration, which leverages naturally occurring exhaust gas conditions to oxidize accumulated soot, offering a promising approach to minimize fuel penalty and system complexity compared to active regeneration methods. The study investigates engine calibration techniques aimed at enhancing passive regeneration performance, emphasizing the optimization of thermal management strategies to sustain DPF temperatures within the passive regeneration range. Furthermore, the paper aims to expand the applicability of passive regeneration across diverse engine loads common in off-highway applications with effective passive
Saxena, Harshit, Gandhi, Naresh, Lokare, Prasad, Shinde, Prashant, Patil, Ajit, Raut, Ashish
Simulation based optimization of the NVH characteristics in modern high speed engine during development phase2026-26-0326To be published on 01/16/2026
Engine noise mitigation is paramount in powertrain development for enhanced performance and occupant comfort. Identifying NVH problems at the prototype stage leads to costly and time-consuming redesigns and modifications, potentially delaying the product launch. NVH simulations facilitate identification of noise and vibration sources, informing design modifications prior to physical prototyping. Early detection and resolution of NVH problems through simulation can significantly shorten the overall development cycle and multiple physical prototypes and costly redesigns. During NVH simulations, predicting and optimizing valvetrain and timing drive noise necessitates transfer of bearing, valve spring, and contact forces to NVH simulation models. Traditional simulations, involved continuous force data export and NVH model evaluation for each design variant, pose efficiency challenges. In this paper, an approach for preliminary assessment of dB level reductions across design iterations is
Rai, Ankur, Deshpande, Ajay Mahadeo, YADAV, RAKESH
High-Frequency Dynamic Stiffness Measurements of Automotive Elastomers for Electric Vehicles2026-26-0312To be published on 01/16/2026
The increasing adoption of electric vehicles (EVs) has intensified the demand for advanced elastomeric materials capable of meeting stringent noise, vibration and harshness (NVH) requirements. Unlike internal combustion engine (ICE) vehicles, EVs lack traditional powertrain-induced masking noise. In the automotive industry the dynamic stiffness of elastomers for internal combustion engines are determined traditionally using hydraulic test rigs up to test frequencies of max. 1000 Hz. Measurements in excess of these frequencies were not possible and are only carried out using computerized FE or CAE calculation models. Electric drive systems generate distinct tonal noise components in the high-frequency range up to 10 kHz , which are well perceptible even at low sound pressure levels. Consequently, the dynamic stiffness characteristics of elastomers up to 3000 Hz are critical for optimizing NVH performance. This study focuses on the high-frequency dynamic stiffness testing of automotive
Bohne, Christian, Gröne, Michael
Vibration modelling of high-pressure fuel lines driven by pressure pulsation.2026-26-0319To be published on 01/16/2026
When the flow of fluid within a high-pressure line is abruptly halted, pressure pulsations are generated. This phenomenon is known as the water hammer effect. This may lead to significant stress and, in the worst-case scenario, result in various types of failures within the highly pressurized system. Similar issue is observed in diesel high pressure fuel line where pressure is well above 1600 bar. Due to multiple injection on off event, pressure pulsation gets created inside high pressure fuel lines (HPFL) which leads problems such as high strain on high pressure fuel lines, mechanical damage, uneven fuel injected quantity, vibration beyond specification limits for rail pressure sensor or in worst case extreme noise. Due to pressure pulsation, fluid will have its own natural frequency, and resonance occurs when it interacts with structural frequency. In this work, A comparative FEA analysis is conducted to evaluate strain in two distinct high-pressure fuel lines, with pressure
Bawache, Krushna Ramesh, Sethy, Girija Kumari
Development of an Software Algorithm Based Semi-automated Data Acquisition System for Gasoline Vehicle Calibration on Chassis Dynamometer2026-26-0535To be published on 01/16/2026
Vehicle level testing is one of the crucial part of the calibration development. In this, chassis dynamometer is used to collect the vehicle level data. Different engine and vehicle level parameters are logged at various speed and load points covering the entire engine operational zone. This data acquisition is a repetitive activity and covers over 30-40% of the total testing duration. This phase includes base calibration verification, transient development, and emissions-related calibrations, all of which follow a standardized and repetitive sequence. However, these tasks are predominantly performed manually, leading to potential human error and inefficiencies. This paper presents a novel and comprehensive algorithm developed using INCA FLOW software; the first of its kind for this application. Here, crucial vehicle data acquisition activities are identified, mapped into detailed steps. The algorithm introduces a semi-automated, stepwise process for data acquisition during chassis
Kavekar, Pratap Chandrashekhar, Tyagarajan, Sethuramalingam, Agarwal, Nishant Kumar, Shaikh, Wasim, Karadi, Subramanya
Innovative Multi-Axial Testing approach for Enhanced Reliability of Cooling Modules in Commercial Vehicles2026-26-0530To be published on 01/16/2026
This paper presents an innovative in-lab accelerated testing approach for chassis-mounted components, with a particular focus on the cooling module of commercial vehicles. The proposed method simulates real-time data acquired from field operations and replicates all critical chassis modes, including torsion. Additionally, real-time coolant circulation at specified pressure and temperature maintenance are feasible during durability testing, enhancing the realism of the test environment. The cooling modules, comprising the radiator, intercooler, and charge air cooler (CAC), often experience failures due to various multi-axial inputs and chassis modes. This paper introduces an innovative methodology for replicating field conditions in the lab, utilizing seven servo-hydraulic actuators to simulate multi-axial inputs. The accuracy of in-lab simulation for the acceleration levels at input and response locations of the cooling module exceeds 90%. This makes it a preferred choice for test
V Dhage, Yogesh, Satale, Sunil
Optimization of Inverter Control Strategies for Improved Powertrain Efficiency Using E-Motor Emulation Platforms2026-26-0509To be published on 01/16/2026
The traction inverter is a critical component in electric vehicles (EVs), functioning as the heart and brain of the electric powertrain. It controls the power conversion between the high-voltage battery and the electric motor, enabling efficient propulsion and regenerative braking. As EV adoption grows, especially in emerging markets like India, the need for robust and scalable inverter testing solutions becomes paramount. Traditional testing methods involving real batteries and e-motors pose several challenges in the Indian context, including high safety risks, infrastructure limitations, high battery costs, and limited availability of prototype-grade components. This paper presents a comprehensive approach to inverter validation using the AVL Inverter TS™ system— an advanced Power Hardware-in-the-Loop (PHiL) test system based on e-motor emulation technology.. It enables safe, efficient, and reliable testing without the need for actual batteries or mechanical loads. The system
Mehrotra, Soumya, Chhabra, Rishabh
Improving Cold Start and Transient Performance of Medium BMEP CEV Stage V Engines at Low Ambient Temperature and Pressure2026-26-0142To be published on 01/16/2026
Meeting the stringent emissions norms of CEV stage V for medium BMEP engines, CI engines present significant challenges, particularly concerning cold startability. Low ambient temperatures and pressures intensify the cold start difficulties which are characterized by prolonged cranking, incidences of misfiring, compromised transient response and overall engine performance. This paper highlights the strategies and technologies employed to enhance cold start and transient performance of medium BMEP engines under such demanding environmental conditions. Investigations were conducted up to an altitude of 4500m and ambient temperatures as low as-20°C, utilizing only air heater at intake manifold as the sole cold start aid. This cost effective approach is integrated with an optimized combustion chamber design, along with minimal pilot injection timing and quantity to facilitate smooth ignition and stable combustion during cold start. The paper also explore the techniques to improve the
Saxena, Harshit, Lokare, Prasad, Santhosh, Ajith, Gandhi, Naresh, Shinde, Prashant
Gear Shift Validation of Multi Speed EV transmission on Test Bench using Vehicle Control Unit2026-26-0532To be published on 01/16/2026
Electric vehicle (EV) transmissions play a vital role in powering EVs by channelling energy from the electric motor to the wheels. Recently, the focus has shifted to multi-speed transmissions in the EV sector due to their potential to improve efficiency and performance. By utilizing various gear ratios, these transmissions enable the motor to function within its most efficient range across different speeds. Most of these transmissions need electronic control unit (ECU) with software for optimal functionality and smoother gear shifting. These controllers incorporate controller area network (CAN) communication protocol to operate along with other ECUs. Thus validation of these transmissions is a challenge as they are clutch less, motor has to be controlled for speed matching and have electro mechanical systems replacing conventional systems for operation. This paper proposes a methodology to validate multispeed EV transmissions on a test bench. The validation setup consists of electric
Thambala, Prashanth, Patel, Hiral, Soor, Debasis
Comprehensive Technology Framework for effective and early leveraging of test assets2026-26-0527To be published on 01/16/2026
The automotive industry is going through a tremendous technological change and its impact on the way we test the functionalities that we offer to the end consumer is continually evolving. This includes the ever-growing need to embed software-based functions to support more and more end user functionality, while at the same time retaining existing and well-established functions, all within short development timelines. This presents both opportunities and challenges, with greater potential for reuse or leverage of test assets, although the actual percentage of leverage on real world projects is practically less than anticipated for a multitude of reasons. As part of paper, we collate the various factors which effect the practical leverage of test assets from one project to another, including various workflows and the interaction across components amongst applications lifecycle management systems. Through this paper, we would describe the current practices of basis analysis in isolation
Venkata, Parameswaran, Kulkarni, Apoorva, RAJARAM, Saravanan, Ganesh, Chamarthi
E-drive System Selection Criterion for Hybrid Electric Heavy Commercial Vehicles Segments2026-26-0467To be published on 01/16/2026
Automotive industry expediting progress toward electrification since climate change driven by global warming represents a significant environmental challenge with far-reaching implications. While electric vehicles offer considerable potential for mitigating CO₂ emissions, their elevated upfront costs pose a notable challenge to large-scale market penetration. Hybrid electric vehicles can serve as an effective intermediary solution, bridging the gap between conventional internal combustion engine vehicles and fully electric vehicles, owing to their comparatively lower initial costs. Hybrid electric vehicle component selection is a complex process which has to fulfil multiple requirements fuel economy, performance, drivability, packaging, total cost of ownership of vehicle and comfort. In addition, Hybrid configuration selection also plays a vital role in cost of hybrid electric vehicle. Hence, it is a great challenge to select right powertrain configuration including architecture
Shendge, Raman, Jadhav, Vaibhav, Wani, Kalpesh, Warule, Prasad
Effect of E20 Fuel on Small Commercial Vehicle Powered of Twin Cylinder Gasoline engine2026-26-0565To be published on 01/16/2026
In alignment with its carbon reduction commitments, India is transitioning towards higher ethanol-blended fuels, with E20 set for nationwide implementation by 2025. Ethanol is a renewable, domestically sourced biofuel produced through fermentation of biomass such as sugarcane, corn. It possesses a higher octane rating and oxygen content compared to conventional gasoline, making it a favorable additive for improving engine performance and reducing emissions. This study investigates the impact of E20 fuel on performance parameters of a twin-cylinder MPFI gasoline engine. For deriving maximum benefits of increased Octane rating of E20, compression ratio increased. Experimental analysis was conducted to assess the changes in combustion behavior, brake specific fuel consumption (BSFC), torque output, engine out emissions and thermal efficiency when operating on E20 compared to baseline gasoline-E10. Results indicate that E20 enables more efficient combustion due to its higher laminar flame
Kulkarni, Deepak, Malekar, Hemant A, Kulkarni, Chaitanya, Thonge, Ravindra, Kanchan, Shubham
Indian City Electric Bus Powertrain Optimization Using Active Learning Simulation Methodology2026-26-0657To be published on 01/16/2026
Public transport electrification is going to play a massive role in India's COP26 pledge to achieve net zero emissions by 2070. India plans to electrify 800,000 buses in a push towards 30% EV penetration by 2030. Further encouraged by government incentives under National Electric Bus Program (NEBP), eBus market is expected to grow at a CAGR of ~86% annually over the next 5 years. With most OEMs going for fleet electrification for reducing CO2 emissions and to cater to growing demand in Indian cities for cleaner public transport, improving powertrain efficiency and performance of state-of-the-art eBuses is a natural progression of e-mobility sector development in India. The first step in designing powertrain for an electric city bus is to determine the motor(s) size and transmission specifications (number of gears, gear ratios etc.). Complications arise due to a wider and non-linear operation range of eBus. This study focuses on powertrain optimization for a medium duty electric city
Emran, Ashraf, Berry, Sushil, Xia, Feihong, Chen, Bicheng, Sandhu, Rouble
Multibody Dynamic Analysis of Belt-Type CVT Systems in Two-Wheelers: A Study on Slip, Misalignment, and Transmission Efficiency2026-26-0079To be published on 01/16/2026
More efficient drivetrain technologies are in greater demand in the two-wheeler market as a result of the introduction of BS6.2 emission standards. In order to satisfy these performance and regulatory requirements, Continuously Variable Transmission (CVT) systems—which are renowned for their stepless gear shifting and increased fuel efficiency—are being given more and more consideration. However, because CVT is nonlinear and multibody dynamic, accurately predicting its behavior is still a difficult task. With an emphasis on variables like belt slip, pulley misalignment, and transmission efficiency, this study provides a thorough multibody dynamic analysis of a belt-type CVT system used in two-wheelers. High-fidelity analysis of the belt-pulley interaction under various load and speed conditions is now possible thanks to the development of a novel modeling methodology using advanced multibody dynamics simulation software – Virtual Dynamics. The method makes early design validation
Mane, Prashant, Shah, Swapnil, Voncken PhD, Antonius, Pinjari, Abrar, Emran, Ashraf, Mane PhD, Shrikala
Optimization of Electric Drive Unit Mounting for Vibration Isolation in EV Powertrains Using Multibody Dynamics2026-26-0080To be published on 01/16/2026
With growing significance of electric vehicles (EVs), their powertrains—while naturally quieter than internal combustion engine (ICE) powertrains—pose new NVH (Noise, Vibration, Harshness) challenges. These are triggered mainly from high-frequency disturbances caused by electric motors and gear interactions. Isolation of such excitations is essential for securing cabin refinement and customer expectations for acoustic comfort. This paper offers a simulation-based approach to optimal placement of the electric drive unit (EDU), which houses the electric motor and gearbox, with the objective of reducing vibration transfer to the chassis of the vehicle. The methodology explores the effect of spatial mount repositioning under actual dynamic load conditions through multibody dynamics (MBD) modeling and integrated optimizer using advanced multibody dynamics simulation software – Virtual Dynamics. The suggested workflow helps in effective investigation of mount positioning within packaging
Mane, Prashant, Shah, Swapnil, Back PhD, Arthur, Pinjari, Abrar, Emran, Ashraf, Mane PhD, Shrikala
Integrating Road Load Data Acquisition and Signal Processing Techniques to Generate Reliable Drive Files for Electrodynamic Shakers in Testing the Exhaust Systems of Off-Highway Applications2026-26-0552To be published on 01/16/2026
Generating a reliable drive file for an electrodynamic (ED) shaker from Road Load Data Acquisition (RLDA) and validating its correlation with real-world conditions through damage and fatigue analysis is crucial for accurate component testing, particularly in complex systems like off-highway exhaust systems. This paper presents a methodology for creating such a drive file and establishing its validity, highlighting the necessity of ED shakers for simulating the intricate dynamic loads experienced by these systems. The process begins with acquiring comprehensive RLDA under representative operational conditions of the off-highway vehicle. Drive files are generated using this data, which records accelerations at important exhaust system mounting locations. Advanced signal processing techniques are employed to condense the raw RLDA into a format suitable for shaker control. To establish proper correlation, the generated drive file is used to excite the exhaust system on an ED shaker
Khaire, Santosh Ramdas, Khaire, Rushikesh, Yadav, Dnyaneshwar
"Exploring the Effects of Oil Cooler Deletion on Tractor Engine Operation"2026-26-0547To be published on 01/16/2026
Cost reduction remains a significant challenge for engine manufacturers, particularly for off-highway application vehicles. An optimal engine lubrication system, encompassing engine oil and an oil cooler, is critical for thermal management and minimizing frictional losses. This system ensures adequate lubrication and cooling of engine components, thereby maintaining optimal performance. This study investigates the implications of oil cooler removal in a 45HP inline engine tractor. Various validation trials were conducted, including high ambient temperature tests under worst-case conditions, high coolant temperature scenarios, and a rigorous tractor killer test. In the latter, the tractor underwent 100 hours of operation on a PTO bench at maximum engine RPMs. Despite an observable increase in lubricant oil temperature during these tests, the tractor did not exhibit any component seizure or failure. The findings aim to determine whether the inclusion of an oil cooler is essential for the
Gupta, Deepak, Kumar, Pankaj, Singh, Manjinder, Singh, Gagandeep, Kumar, Munish, SINGH, HARPREET, Singh, Maninder
Optimizing Tire NVH Performance in Electric Vehicles: A Comprehensive Approach Using Benchmarking, Simulation, and Validation2026-26-0605To be published on 01/16/2026
The electrification of mobility is becoming increasingly vital in meeting global zero carbon footprint targets, with nations setting ambitious goals to achieve by 2030. As part of this transformation, the development of Electric SUVs (E-SUVs) capable of navigating diverse terrains and road conditions presents a significant challenge, often extending vehicle development timelines. To address these demands, many Original Equipment Manufacturers (OEMs) are adopting a ‘Born-Electric’ platform approach, specifically tailored to the unique requirements of electric vehicles. However, this approach introduces several challenges, particularly in maintaining the Noise, Vibration, and Harshness (NVH) levels expected by customers. The elimination of the Internal Combustion Engine (ICE) powertrain has significantly shifted the NVH dynamics of E-SUVs, with tire road rolling noise becoming a dominant factor influencing in-cabin noise perception, Tire-induced noise and vibrations emerge as primary
Singh, Ram Krishnan, Deivasigamani Purushothaman, Balakrishnan, Paua, Ketan, ahire, Manoj, Adiga, Ganesh N
Efficiency Enhancement of Electric Vehicle Drivetrains through Advanced Gearbox Strategies2026-26-0053To be published on 01/16/2026
In the pursuit of sustainable mobility solutions, optimizing drivetrain efficiency has emerged as a critical factor in enhancing the overall performance, reliability, and market acceptance of electric vehicles (EVs). This study specifically focuses on achieving efficiency improvements within the gearbox system of Electric Vehicles, a major contributor to mechanical losses in the drivetrain. Key technical strategies explored include the adoption of low-viscosity lubricants, utilization of low-friction bearings, incorporation of high-efficiency oil seals, and the application of low-loss gear designs. Collectively, these enhancements aim to reduce mechanical frictional losses, leading to tangible benefits such as increased vehicle driving range, reduced energy consumption, lower carbon emissions, and decreased long-term maintenance costs. In addition to component-level improvements, the study investigates the integration of a 2-speed gearbox within electric vehicles as a system-level
Agrawal, Devesh, Bhardwaj, Abhishek, Bhandari, Kiran Kamlakar
Design & analysis of Dual Mass flywheel during Engine startup condition in 3 Cylinder Gasoline application2026-26-0349To be published on 01/16/2026
Modern automotive powertrains are increasingly adopting engine downsizing and down speeding to meet stringent emission regulations and improving fuel efficiency However, these changes result in higher torsional vibrations and excitation amplitudes makes more challenge in NVH (Noise, Vibration, and Harshness) refinement. With growing customer expectations for premium driving experiences conventional clutch are no longer sufficient. To meet the NVH performance targets of the vehicle Dual Mass Flywheels (DMFs) are used In DMF due to lower stiffness and inertia separation there is a great advantage on torsional filtration in normal drive and idle condition. but the resonance frequency of the connected DMF is lower than the idle RPM. Engine startup is a key drawback with DMF equipped vehicles. The proper tuning of starter motor performance & DMF stiffness is required to cross the resonance zone faster otherwise it will lead to DMF to stay in the resonance zone for a longer time leading to
Jayachandran, Suresh kumar, Vijayaragavan, Thirupathi, M, Devamanalan, Kanagaraj, Pothiraj, ahire, Manoj, Vellandi, Vikraman
Hypoid Gear Performance Redefined: Addressing Scoring and Whine Noise Concerns2026-26-0078To be published on 01/16/2026
Rear drive vehicles transfer power to the rear wheels through the Gear Carrier Assembly, which is fit at the central section of the Rear Axle. The Gear Carrier Assembly includes hypoid ring and pinion gears, set at the heart of the system. However, gear scoring and whine noise frequently emerge as critical challenges, leading to reduced durability and compromised performance of the vehicle. This study focuses on the design and process improvements aimed at addressing these concerns while enhancing the overall performance and reliability of hypoid gears. Design enhancements include macro geometry refinements, material upgrades, and modifications in the heat treatment process. These changes improved key mechanical properties such as contact stress, bending strength, impact strength, and motion transmission error (MTE). Process optimizations involved precise control over carburizing, hardening, and quenching temperatures, as well as adjustments in quenching pressure. These measures
Praveen, Abhinav, Deshpande, Praveen, Jain, Saurabh Kumar, Parmar, Mayur, Karle, Nilesh, Kanagaraj, Pothiraj, Pagar, Pawan
Engine oil fluctuation study in HLA gallery and impact of VVT cam phasing on oil fluctuation.2026-26-0559To be published on 01/16/2026
Oil pressure, the most fundamental to engine's performance and longevity, is critical as it ensures that the engine components are properly lubricated, cooled, and protected against wear and contamination, ultimately contributing to reliable engine performance. Due to several factors of engine, such as speed and load, there are fluctuations in oil pressure, which can be controllable and sometimes unpredictable. Controlled oil pressure fluctuations are essential for engine efficiency and adaptability, such as adaptive lubrication, temperature compensation, and hydraulic component functioning like variable valve timing, VVT, and hydraulic lash adjuster, HLA. But excessive or irregular fluctuations can indicate serious issues like excessive or sudden drops, unstable engine performance, valve train noise, improper lifter operation, VVT malfunctions, overheating, and increased wear. In this paper, HLA gallery pressure fluctuations are studied, and its impact was assessed on valve train
Kumar, Ashok, Choubisa, Manas, Kumar, Ravi, pathak, Mehul
Feasibility Study of Cylinder Deactivation (CDA) Technology for an Off-Highway Tractor Engine2026-26-0074To be published on 01/16/2026
Cylinder Deactivation Technology is explored as an effective mechanism for enhancing the fuel economy and reducing emissions in internal combustion engines. The current exercise focuses upon the feasibility of Cylinder Deactivation Technology on a 3-cylinder, 3.3-liter naturally aspirated water-cooled diesel engine from the off-highway tractor application. A meticulous 1D thermodynamic simulation with individual cylinders deactivated one by one, proved that deactivating the second cylinder yielded the most favorable fuel economy, emissions and engine balancing, particularly at the loads lower than 55% and engine speeds higher than 1600 rpm. Upon deactivating the cylinders at Top Dead Centre (TDC) and Bottom Dead Centre (BDC), it was concluded that the most effective deactivation point occurred at TDC, where the minimum air mass is trapped inside the cylinder. This resulted in a reduction of pumping losses by maximum 29% and an increase in brake thermal efficiency by maximum 4%, as
Choudhary, Vasu, SAINI, SANJAY, Mukherjee, Nalini, Nene, Devendra
Leveraging Advanced AI/ML Algorithms to Derive Actionable Insights from Fleet Vehicle In-Use Performance Ratio Monitoring (IUPRm) Data2026-26-0637To be published on 01/16/2026
In recent years, growing concerns over environmental pollution have led to the implementation of increasingly stringent emission regulations worldwide. These regulations require not only the reduction of pollutant emissions but also robust monitoring of critical emission control components under real-world driving conditions. The In-Use Performance Ratio Monitoring (IUPRm) framework quantifies how frequently onboard diagnostic systems evaluate these components within defined operational boundaries for each vehicle. IUPRm is organized into several monitoring groups, including catalyst monitoring, oxygen sensor monitoring, exhaust gas recirculation (EGR) monitoring, and gasoline particulate filter monitoring. The specific groups and monitoring requirements vary based on fuel type (gasoline or diesel), engine technologies (such as variable valve timing or EGR), and exhaust system configurations (single or dual bank). For automakers, analyzing these parameters across large vehicle fleets
Ghadge, Ganesh Narayan, Jadhav, Marisha, Hosur, Viswanatha
Performance optimization of 2 Cylinder Flex Fuel Engine for Small Commercial vehicle – A STEP TOWARDS SUSTAINABILITY2026-26-0119To be published on 01/16/2026
Increasing ethanol blending in gasoline is significant from sustainability point of view. Flex Fuel is an ethanol-gasoline blend containing ethanol ranging from 20% to 85%. Flex Fuel emerges as an exceptionally advantageous solution, adeptly addressing the shortcomings associated with both gasoline and ethanol. Performance optimization of flex fuel is major challenge as fuel properties varies with ethanol %, like knocking tendency, calorific value, vapour pressure, latent heat and stoichiometric Air Fuel Ratio etc. This paper elaborates the experimental results of trials conducted for optimization of engine performance with Flex Fuel for 2 cylinder engine used for Small Commercial Vehicle. In order to derive maximum benefit from the higher octane rating of ethanol fuel, compression ratio is increased. EMS calibration activities were conducted with E20 and E85 fuel and intermediate fuel performance was optimized using interpolation method. Fuel injection pressure is increased to address
Kulkarni, Deepak, Malekar, Hemant A, Kulkarni, Chaitanya, Katkar, Santosh, Undre, Shrikant, Upadhyay, Rajdip
Advanced Sensor less Machine Learning Technique for Early Detection of Engine Oil Degradation2026-26-0656To be published on 01/16/2026
Maximizing vehicle uptime and reducing maintenance costs are critical objectives in modern automotive systems, making efficient resource utilization a top priority. One key factor is engine oil degradation, which directly affects engine performance, longevity, and overall vehicle efficiency. Current Conventional oil monitoring approaches are real time based on dedicated sensors—can be inefficient, costly, or poorly adapted to varying usage conditions. While earlier studies have explored sensor-based or chemical analysis methods for oil health monitoring, these solutions often lack scalability and cost-effectiveness for widespread adoption. This paper introduces a Machine Learning-based Engine Oil Degradation Detection System that operates non-intrusively using existing vehicle CAN signals, requiring no additional sensors. Key engine parameters such as RPM, Torque, Gear Position, Engine Power, Coolant Temperature, and Odometer readings are trained with tri-bological properties
Dusane, Mangesh, Tade, Vilas, Iqbal, Shoaib
Virtual Validation of ADAS Algorithms Using Driver-in-the-Loop Simulation2026-26-0050To be published on 01/16/2026
Driver-in-the-Loop (DIL) simulators have become crucial tools across automotive, aerospace, and maritime industries in enabling the evaluation of design concepts, testing of critical scenarios and provision of effective training in virtual environments. With the diverse applications of DIL simulators highlighting their significance in vehicle dynamics assessment, Advanced Driver Assistance Systems (ADAS) and autonomous vehicle development, testing of complex control systems is crucial for vehicle safety. A comprehensive review of current research trends reveals key areas of focus such as realism of simulated experiences through improved vehicle dynamics models and advanced sensory feedback. The integration of virtual and augmented reality technologies help to create more immersive and informative simulations to improve the cost-effectiveness and accessibility of DIL simulation platforms. By examining the current landscape of DIL simulator use cases, this paper critically focuses on
Sharma, Chinmaya, Bhagat, Ajinkya, Kale, Jyoti Ganesh, Karle, Ujjwala
Power loss evaluation in 4WD axle and correlation with Testing results2026-26-0107To be published on 01/16/2026
In the tractor, the efficiency depends on the transmission system, of all the losses major contribution is given by the transmission elements. To improve the efficiency, it became crucial to monitor the areas of power losses. Power loss in transmission refers the reduction in amount of power which being generated from the engine source to the final drive elements. There are various parameters and factors influence this condition, analyzing those conditions helps in identifying & improving the higher contributing components for driveline power loss. This study presents a comparative analysis of theoretical and experimental data regarding power loss in the gear train of a 70HP 4WD front axle. The investigation incorporates theoretical power loss calculations for individual components, including the bevel gear, bearings, thrust washer and seal arrangements. To evaluate and validate the power losses in the 4WD axle, a Gear Train Endurance test was conducted in a controlled laboratory
Jayapal, Jayaraj, Mahapatra, Soumya Ranjan, Sethi, Suvendu Kumar, JOSHI, SHRIKANT, BANGE, PRASHANT
Prediction of Trimmed BIW Noise transfer function based on BIW response using Machine Learning2026-26-0640To be published on 01/16/2026
This research focuses on the prediction of the Noise Transfer Function (NTF) in a trimmed Body-in-White (BIW) structure by leveraging machine learning technique considering BIW-level NTF, dynamic stiffness at engine mount attachment points, and Vibration Transfer Function (VTF). The study employs an iterative methodology, adjusting the thickness of various BIW panels to analyse their impact on noise transfer characteristics. Frequency response functions are generated at the BIW attachment points to assess the effectiveness of these modifications. By systematically increasing and decreasing panel thicknesses, and stiffness at the attachment point and trimmed BIW level responses the study aims to optimize the acoustic performance of the BIW structure. The findings provide critical insights into the relationship between structural modifications and noise transfer, offering valuable guidance for automotive design and engineering during early design stage to reduce the development time.
Kulkarni, Prasad Ramesh, Bijwe, Vilas, Kulkarni, Shirish, Sahu, Dilip, Inamdar, Pushpak
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