Browse Topic: Power and Propulsion

Items (65,631)
The free-piston engine-generator (FPEG) is a promising power unit in vehicle-mounted energy conversion systems. However, inertial-force excitation caused by free-piston reciprocating motion remains a major constraint on its practical application. To address this issue, a hierarchical control architecture consisting of a single-engine motion control layer and a two-engine synchronization control layer is proposed for an opposed two-engine FPEG system. The single-engine motion control layer combines iterative learning control with displacement feedback and adaptive compensation with velocity feedback to regulate dead-center positions. The two-engine synchronization control layer introduces a Combustion State Observer (CSO) to estimate cycle-to-cycle indicated-work variations caused by stochastic combustion fluctuations and guide differential fuel-injection compensation. A simulation verification framework is established to evaluate the proposed strategy under compound disturbances. Relative to the single-engine case, the cooperative scheme achieves a 99.6% mean-square force reduction while maintaining 43.3% indicated thermal efficiency. The residual RMS inertial force is further reduced by 38.1% compared with the master–slave baseline. These results demonstrate that the CSO-based cooperative synchronization strategy is effective in reducing inertial-force excitation in two-engine FPEG systems.
Zhao, Bowen, Ren, Boyao, Xu, Zhaoping
To improve the acoustic performance of the intake system in fuel cell vehicles while maintaining airflow efficiency, this study investigates the intake duct using numerical simulation methods. A comprehensive evaluation of acoustic transmission loss and pressure drop characteristics is conducted. Based on the original structure, an improved design incorporating a perforated inner tube and a sound-absorbing layer is proposed. The pressure drop is calculated using computational fluid dynamics (CFD), while the acoustic transmission loss is analyzed using the finite element method (FEM). The results show that the improved intake duct significantly enhances transmission loss within the frequency range of 20–2,000 Hz, achieving effective broadband noise attenuation, particularly in the mid-to high-frequency range. Although the pressure drop increases slightly compared with the original structure, it remains within an acceptable engineering range and has no significant adverse effect on airflow performance. Overall, the proposed design achieves a good balance between noise reduction and flow efficiency, providing a useful reference for the structural optimization of fuel cell vehicle intake systems.
Wang, Wanjia, Li, Qizhong
To address the energy management strategy of hybrid tracked vehicles, and in order to achieve a more rational power distribution among the engine-generator set and the power battery, thereby improving overall fuel economy and system operating efficiency, this paper proposes an integrated energy management control strategy based on a rule-based strategy and deep Q-networks (DQN). Considering the structural characteristics and operating features of the series-hybrid tracked vehicle power system, a relatively comprehensive vehicle dynamics and energy management simulation model is established on the MATLAB/Simulink platform. We introduce a deep reinforcement learning method. The agent’s observation inputs are the vehicle’s operating state and power demand, whereas fuel consumption, battery limits, and various system operating restrictions are folded into the optimization objective. By continuously interacting with the model environment, the agent can continuously learn energy allocation strategies for the powertrain. After training is completed, the trained agent is tested under specific operating conditions, and the proposed integrated control strategy is compared with traditional constant-voltage control and a multi-point speed control strategy. Simulation results show that, under the same test conditions, the integrated control method can optimally adjust engine speed, thereby reducing the number of operating points in the low-efficiency range. While ensuring vehicle dynamic performance and system stability, this strategy can reduce fuel consumption by at least 3.66%, thereby demonstrating its feasibility and effectiveness in energy management for series-hybrid tracked vehicles.
Yan, Zhipeng, Shi, Feina, Zhao, Zhiying, Niu, Liye, Geng, Jiangbo
To address the issues of low noise resistance and complex engineering implementation in traditional methods for diagnosing wheel tread faults in high-speed trains, a hierarchical diagnostic method based on envelope demodulation is proposed. This method collects axle box vibration signals and synchronized speed signals, calculates the tread fault characteristic frequency based on wheel diameter, and, after signal preprocessing and Hilbert envelope demodulation, locates the maximum amplitude at the 1x frequency corresponding to the characteristic frequency in the envelope spectrum. After conversion to dB, fault level is determined by using fixed three-level thresholds of 13 dB (preliminary warning), 18 dB (alarm), and 23 dB (alarm). The results of the simulation and field experiment show that this method can accurately extract fault features even in a strong noise environment with a signal-to-noise ratio as low as -3 dB, and the diagnosis accuracy rate reaches 93.3%. Additionally, the process is simple, computationally light, and easy to implement in engineering, providing an efficient and reliable solution for online monitoring of wheel tread faults in high-speed trains.
Li, Hailong, Hong, Zhi, Wang, Peng
The track irregularity has an important influence on the comfort, noise, and safety of the vehicle. At present, track unevenness is still measured using a track inspection trolley and other equipment, which is less efficient. In order to measure the track roughness on the existing operation lines, an evaluation method of track roughness based on inertial reference is proposed, and the method of calculating track roughness through the acceleration signal of the existing vehicle axle box is studied. The track roughness is obtained by integrating the acceleration signal twice in the time and frequency domains, respectively, and the simulation signal is established for theoretical verification, which is verified by experiments using the acceleration signal of an intelligent vehicle axle box. The analog signal is used for theoretical verification, and the axle box acceleration signal of the intelligent locomotive and rolling stock is used for experimental verification. The experimental results show that the axle-box acceleration signal of the rail vehicle can accurately reflect the characteristics of track unevenness, and at the same time, after removing the zero drift of the sensor and the trend term generated in the integration process, the calculation results of the two methods are highly consistent, which is of great significance for the state assessment of the rail line.
Li, Hailong, Hong, Zhi, Wang, Peng
With the escalating requirements for load adaptability, working condition stability, and dynamic response speed of special vehicles, the design complexity and performance requirements of their hydraulic systems have been significantly improved. The traditional document-based systems engineering (DBSE) approach, which suffers from long design iteration cycles, poor multi-condition adaptability, and insufficient data traceability, can no longer meet the design and development requirements of new-generation special vehicles. To address these limitations, this study applies the Model-Based Systems Engineering (MBSE) method to the design phase of the special vehicle hydraulic system and establishes an MBSE-driven design model to support real-time system verification. The research systematically carries out three-layer hierarchical modeling, including system requirement analysis, functional modeling, and logical architecture design. This study demonstrates that, in the development of special vehicle hydraulic systems, the model-based design method exhibits significant advantages in early requirement verification, rapid functional simulation, and full-link data traceability, thereby effectively improving the overall efficiency of system design, while reducing the trial-and-error cost in the development stage.
Huang, Yueming, Dai, Liansong, Su, Chengqian
For rail infrastructure, its service life and operational safety are significantly affected by the rail and wheel wear on sharp curves. To figure out the inherent mechanisms behind the phenomenon and develop corresponding strategies, this study establishes a vehicle-track dynamic simulation framework for heavy-haul freight railways coupled with a 25-ton axle load using UM multibody dynamics software. Based on the Archard wear model for simulation, this paper investigates the wear on both inner and outer rails across different cant conditions to determine the correlations among the side friction coefficient, dynamic wheel-rail interactions, and wear evolution. The results illustrate that necessary maintenance interventions should be prioritized to slow down the wear process when rail wear intensifies markedly at a cumulative traffic tonnage of approximately 90 million tonnes. Moreover, an under-superelevation ranging from 10% to 20% alleviates side wear on curved tracks. Rail-specific wear patterns are observed, where side wear dominates on the outer rail and vertical wear prevails on the inner rail, with peak wear zones located in the horizontal coordinate range of [20, 36] mm and [10, 16] mm, respectively. The side friction coefficient significantly affects side wear on the outer rail in sharp curves. When the value of this coefficient rises from 0.15 to 0.35, the side wear depth increases by 179% accordingly. In contrast, the vertical wear change of the inner rail is negligible. Therefore, it is recommended to keep the side friction coefficient rather low by using friction management techniques, thereby reducing outer rail wear and extending rail service life.
Liu, Yize, Han, Feng
The driving range of electric vehicles (EVs) under low-temperature conditions remains a critical challenge in the automotive industry—especially in high-latitude regions where prolonged low temperatures severely degrade user experience. In addition to the well-documented reductions in battery energy density and charging efficiency, the effect of low temperature on vehicle road driving resistance is equally significant, contributing an additional 15%–25% to overall energy consumption [1, 2]. Guided by mainstream international and domestic standards for simulating low-temperature road driving resistance, actual road tests and chassis dynamometer resistance fitting were conducted on four representative vehicle models—including compact sedans and mid-size SUVs—at 20 °C (normal ambient temperature) and -7 °C (typical low-temperature operating condition). The discrepancies between simulated resistance values from different methods and actual road test data were systematically analyzed, along with the underlying mechanisms. The results indicate that the low-temperature chassis dynamometer set resistances obtained using the Chinese current national standard (GB/T 18386-2021) and the United Nations Global Technical Regulation No. 15 (UN GTR No. 15) are largely consistent, with deviations of 5%–12% from actual road driving resistance. In contrast, the SAE J2264 method exhibits a substantial deviation of 25%–28% from actual low-temperature driving resistance. Notably, even the −7 °C driving resistances simulated by current mainstream methods still deviate to a certain extent from real-world low-temperature road resistance. This underscores the need for further investigation into the mechanisms by which transmission system resistance and tire rolling resistance influence overall low-temperature driving resistance, as well as the development of more precise correction models to improve the reliability of low-temperature range prediction.
Bai, Bateer, Deng, Shuxiang, Nie, Guole, Niu, Yazhuo, Zhang, Xianfeng, Li, Ping, Guo, Wencui
Hydrogen engines are a promising decarbonization pathway for the transport sector; however, their performance is constrained by the abnormal combustion phenomenon of pre-ignition (PI). While hydrogen PI shares similarities with the extensively studied “low-speed PI” observed in boosted gasoline engines, it exhibits distinct characteristics, notably higher frequency and lower individual cycle intensity. These differences arise from the thermochemical properties of hydrogen and differing operating strategies, most notably lean versus stoichiometric combustion. This study investigates the mechanisms of hydrogen PI, broadly divided into hotspot vs oil-induced pathways, in a heavy-duty, lean-burn, port fuel–injected, spark-ignition (SI) hydrogen engine. Experimental data at three combustion phasing conditions are analyzed to understand the dominant mechanisms. Retarding ignition timing increased PI frequency from under 5% to over 20% by extending the pre-spark window during which PI triggers could initiate combustion. Oil droplet autoignition is believed to be the primary PI mechanism under the tested conditions. For quantitative assessment of PI frequency, a median-based statistical approach is proposed to identify events based on early combustion onset and/or elevated peak pressure. This approach addresses limitations of conventional standard deviation–based outlier detection methods (like the Grubbs’ method), which are prone to statistical masking at the high-PI frequencies observed.
Bajwa, Abdullah Umair, Kalaskar, Vickey, Williams, Ryan
This paper proposes a bi-objective design strategy for cislunar navigation constellations, simultaneously optimizing navigation performance for target users and the autonomous navigation performance of constellation itself. The design variables include orbital characteristic parameters and inter-satellite phases, while the objectives are defined as the worst-case Geometric/Position Dilution of Precision (GDOP/PDOP) for users and the constellation's aggregated Dynamic and Geometric Dilution of Precision (DAGDOP). To address phase jump issues, the optimization is formulated on a product manifold and solved using the Riemannian steepest descent algorithm via the Pymanopt toolbox. Three constellations are designed by this strategy, which are six-satellite constellation for the Lunar South Pole station, a twenty-satellite constellation for lunar surface and lunar orbit users, and an eight-satellite constellation for a LEO-to-DRO transfer trajectory. Simulation results demonstrate that the optimized designs achieve the required geometric visibility, maintain GDOP/PDOP below specified usable thresholds (e.g., max PDOP of 5.96 for the South Pole, max GDOP of 2.28 for the transfer), and exhibit stable autonomous navigation performance. The study confirms the feasibility of the proposed strategy for designing practical, high-performance navigation constellation deployments across diverse cislunar mission scenarios.
Chan, Meichen, Qiu, Haipeng, Hu, Jiaxin, Yang, Leping, Zhu, Yanwei, Chen, Yujie
To achieve the key control objectives of thrust regulation and inlet protection for a rocket-based combined cycle (RBCC) engine under wide flight envelope, high-speed operating conditions, this study is based on a nonlinear component-level RBCC engine model developed in MATLAB/Simulink. A state space model is established using a least squares system identification method. By incorporating actuator dynamics, an augmented system model is formulated, and a Differential Evolution (DE) optimized Linear Quadratic Regulator (LQR) multivariable closed-loop control strategy is proposed. Simulation results show that the proposed strategy significantly improves both response speed and disturbance-rejection capability. Compared with the conventional LQR controller, the maximum oscillation of the inlet stability margin is reduced from 11% to 4.4%, and the thrust settling time is shortened by 83%. These results verify the feasibility of the proposed control method under complex operating conditions.
Zheng, Runtong, Han, Chongpeng, Xie, Zhenwei
This paper focuses on recursive estimation for stochastic systems under the round-robin (RR) protocol. In recursive estimation, it is assumed that the state evolution process of the signal is unknown, and the relevant estimation research is only carried out relying on the mean and covariance functions of the process. To effectively avoid the occurrence of transmission channel conflicts and ensure the fairness of data allocation during transmission, this paper chooses to adopt the RR protocol to schedule and manage data communication. Specifically, this scheduling rule stipulates that only one sensor is allowed to acquire the network communication opportunity within a fixed time period, and the entire scheduling process is executed cyclically in a preset fixed order. Based on the observable information available in the system, this paper further designs and proposes a recursive estimation algorithm by means of the innovation method. Finally, a numerical simulation experiment is given to verify the effectiveness and feasibility of the proposed estimation algorithm.
Lin, Xiao, Li, Jiaxing, Du, Junhua, Wu, Meiyun
Low-altitude economy has already become an important strategic engine for high-quality development as a symbol of new productive forces. The impact of ESG performance on corporate value within the low-altitude economy (a strategic emerging industry), as well as its dual effects and situational specificities, is systematically and empirically examined in this paper using panel data from Chinese A-share listed companies from 2018 to 2023. The results show that the ESG performance of “low-altitude economy” enterprises has a significant impact on company value through two channels: investment in R&D and obtaining more government subsidies. Analyst coverage might be contradictory; too much analyst coverage may even counteract the advantage of ESG performance. Our results also reveal significant heterogeneity patterns. Value-enhancing effects of ESG are greater in low-pollution sectors, technology-based enterprises, non-State-owned companies, and companies located in central and western China. To foster sustainable, high-quality company business, this paper provides suggestions for implementing ESG and conceptually elaborates on how the low-altitude economy influences company ESG performance.
Lv, Xiaonuo, Chu, Yanchang
Asynchronous federated learning (AFL) is essential for low-altitude networks due to its benefits in reducing communication bandwidth, lowering transmission delays, and preserving data privacy. However, the highly dynamic mobility of drones, combined with inherent heterogeneities in AFL, including variations in data volume, data distribution, and device capability, introduces severe challenges, such as inconsistent model update frequencies, biased local training, and inefficient global aggregation. Consequently, these issues lead to significant accuracy degradation and hinder practical deployment. In this paper, we propose a novel AFL framework tailored for low-altitude networks to address these challenges, which combines a multi-dimensional clustering mechanism with a multi-weight aggregation mechanism (MDC-MWA). To mitigate local model bias induced by data heterogeneity, the multi-dimensional clustering allows the cloud server to compute a comprehensive score for each drone based on multiple dimensions, including the label distribution, the gradient direction, and the local data proportion. It then employs K-Means clustering to partition drones into highly homogeneous subgroups, each managed by a dedicated roadside unit (RSU). Within each subgroup, after performing local updates, each drone synchronously uploads parameters to its RSU. Between these subgroups, to address inconsistent update frequencies caused by imbalanced computing capabilities, RSUs perform asynchronous training via the multi-weight aggregation mechanism, which updates the global model considering staleness weight and direction consistency weight. Experimental results demonstrate that the proposed method outperforms baseline approaches in highly heterogeneous scenarios, achieving a 4.74% absolute improvement in training accuracy on the CIFAR-10 dataset. This work provides a practical framework for distributed intelligent applications in dynamic and resource-constrained low-altitude networks.
Cai, Jiawei, Cui, Wei, Wen, Ying, Chen, Zhentao, Wu, Maoqiang
This paper addresses an energy-optimal attitude control strategy for space solar power satellites (SSPSs) during on-orbit energy transmission missions. The study focuses on a space solar power generation and energy transmission experimental satellite as the research object. First, the attitude dynamics of the satellite are modeled using the Lagrange method, and the satellite’s attitude control actuators, namely the single-gimbal control moment gyroscopes (SGCMGs), are also modeled to capture their dynamic behavior and constraints. Second, a PD controller based on quaternion and angular velocity error feedback is designed to achieve the desired attitude necessary for the energy transmission task. Subsequently, a hierarchical optimization approach is developed to obtain the energy-optimal attitude control strategy over one orbital period, considering multiple factors such as the satellite’s on-orbit energy consumption, the energy collection efficiency of the solar array in non-shadow regions, and the energy transmission efficiency between the satellite and the ground station. The optimization process is divided into two levels. In the first level, within the ground station’s visibility window, an energy balance analysis at different potential transmission moments is performed to determine the optimal transmission timing that maximizes the energy received by the ground station. In the second level, during the energy transmission phase, a cost function is formulated that incorporates pointing accuracy, pointing stability, and actuator energy consumption, and the controller parameters are globally optimized using the Adaptive Particle Swarm Optimization (APSO) algorithm. The simulation results demonstrate that the proposed hierarchical optimization method can significantly enhance the operational efficiency of on-orbit energy transmission, providing a practical engineering approach for the efficient on-orbit operation of future space solar power stations.
Wang, Ke, Zhang, Ning, Ma, Wenlai, Zhao, Yang
To address the complexity of the influence of expansion-section geometry on the thrust performance of solid rocket motor nozzles and the low efficiency of numerical-simulation-based optimization, this study proposes a deep-learning-based method for rapid nozzle thrust prediction. With a representative 70-lb BATES nozzle as the research object, the expansion-section contour is parameterized using cubic spline functions. Combined with Latin hypercube sampling and two-dimensional inviscid numerical simulations, a nozzle geometry– thrust dataset covering a wide range of contour characteristics is constructed. On this basis, surrogate models based on a fully connected neural network, a one-dimensional convolutional neural network, and a two-dimensional convolutional neural network are developed, and the applicability of different network architectures to the nozzle thrust prediction task is systematically compared. The results demonstrate that convolutional neural networks outperform fully connected networks in terms of geometric feature representation capability and prediction stability. In particular, by explicitly modeling the spatial structural features of the nozzle contour, the two-dimensional convolutional model achieves a coefficient of determination close to unity on the test set, with an average relative error of 0.03%. Further hyperparameter sensitivity analysis clarifies the effects of batch size, number of training epochs, and learning rate on model convergence behavior and generalization performance. This work provides a feasible technical support for rapid thrust evaluation and efficient optimization-oriented nozzle design.
Yuan, Yuan, Wu, Wei-tao, Hua, Yue
To address low energy recovery efficiency and inaccurate torque distribution of regenerative braking in electric vehicles, this paper proposes an optimized fuzzy control strategy for regenerative braking based on an improved ant colony algorithm. The design focuses on using the battery state of charge, real-time vehicle speed, and braking intensity as fuzzy control inputs, with the regenerative braking ratio as the output. By employing the improved ant colony algorithm to dynamically optimize the parameters of the fuzzy controller, the accuracy of electric motor braking force distribution is effectively improved; Building on this foundation, the introduction of the Elite Ant Guidance Algorithm enhances the speed of adaptive pheromone updates and dynamic path selection, thereby improving regenerative braking energy recovery efficiency. A MATLAB/Simulink simulation model was developed, and comparisons under the NEDC and UDDS test cycles demonstrated that, compared to traditional fuzzy control strategies, the optimized algorithm increases energy recovery efficiency by 12.8% and 8.1%, respectively, confirming the effectiveness and validity of the improved control strategy.
Yang, Zijiang, Zhang, Wei, Zhang, Jihong, Qi, Ye, Zhang, Zilei
Based on the Jacobian tensor and small displacement tensor theories, this paper establishes a three-dimensional tolerance chain analytical model for manufacturing and assembly errors in planetary gearboxes and proposes three methods for managing tolerance accumulation paths. Through tolerance analysis, the cumulative pitch error is quantified and incorporated into the nonlinear dynamic model of the planetary gearbox to determine the time-varying meshing force between the ring gear and planetary gear. This enables calculation of the theoretical load distribution coefficient while accounting for three-dimensional tolerance effects. To validate the model’s accuracy, a dedicated test bench was constructed, and dynamic stresses were measured using a root strain gauge array; the experimental load distribution coefficient was then derived. Comparison of simulation and experimental results shows that the deviation in the load distribution coefficient is only 7.4%, strongly confirming the reliability of the three-dimensional tolerance-dynamics coupled model. This study represents the first closed-loop verification from tolerance propagation to system-level load distribution, providing a theoretical foundation for tolerance design optimization and load distribution performance enhancement in high-precision planetary gearboxes.
Yu, He, Duan, Jiandong, Zhang, Jing, Shi, Wankai
To overcome the trade-off between airflow rate and efficiency in a multi-blade centrifugal fan for automotive air-conditioning systems, as well as the low optimization efficiency of conventional simulation- or experiment-based approaches resulting from the large number of impeller design parameters, a surrogate-model-based optimization framework coupled with an intelligent optimization algorithm is proposed for impeller design. Latin hypercube sampling was employed to generate 120 samples within the design space, and an XGBoost model was integrated with a Bayesian optimization strategy to perform the optimization process. Validation results indicate that the prediction error of the surrogate model is less than 3%. Under the final optimized impeller configuration, the airflow rate is increased by 22% at the design operating condition, while the total pressure efficiency is improved by approximately 20%, satisfying the prescribed design requirements.
Yan, Yaqin, Yue, Chen
This paper proposes an electric tightening tool for screw tightening in confined spaces during aero-engine assembly. By combining a gear with a curved rack, the tool converts the motor’s rotary motion into the swing motion of the tool head, thereby addressing torque transmission problems in narrow radial spaces. The tool head features an openable clamping mechanism to facilitate operation. Finite element analysis is used to evaluate the stress distribution and strain characteristics of key components under representative loading conditions. The results show that, under the specified working conditions, the stresses and deformations of the key components remain within reasonable ranges, and the structural strength meets the requirements for use.
Bu, Xin, Feng, Junping, Peng, Shuhao, Yang, Yinfei
The complex environments encountered in emergency rescue scenarios pose severe challenges to the perception and navigation capabilities of unmanned ground systems. This paper designs and implements a ground unmanned rescue system named "SkyEye" based on multimodal perception fusion. The system adopts a four-wheel independent steering and four-wheel drive (4WIS-4WID) omnidirectional ground chassis and integrates a 4D-FMCW LiDAR, structured-light binocular cameras, a high-precision IMU, and Beidou RTK. Through a tightly coupled graph-optimization SLAM framework and GNN-based dynamic obstacle prediction, it achieves robust perception and autonomous navigation in complex rescue scenarios. Experiments show that under clear open-field conditions, the system achieves centimeterlevel positioning accuracy and obstacle recognition accuracy ≥95%. In extreme dense smoke, recognition accuracy remains at 82.6% with stable navigation. The obstacle avoidance response latency is ≤0.5 s in narrow spaces and GNSS-denied tunnels. This paper elaborates the platform kinematic model, multi-sensor spatio-temporal calibration, detailed SLAM implementation, and complete GNN trajectory prediction pipeline, providing a theoretical basis and engineering reference for ground emergency rescue unmanned systems.
Li, Yizhen, Wei, Yuxiao, Wen, Yuanhao, Xun, Xuhang, Wang, Chengjun, Wu, Peng
This study systematically analyzes the energy efficiency optimization requirements of the permanent magnet synchronous motor (PMSM) drive system for electric vehicles from three dimensions: motor topology, vector control algorithm, and two speed variable transmission mechanism. Firstly, analyze the electromagnetic structure of PMSM fixed rotor and compare the differences in magnetic circuit characteristics between surface mounted and built-in rotors, laying a theoretical basis for motor selection. Secondly, based on the id=0 control principle, a PMSM speed current dual closed-loop speed regulation architecture is built, and the PI regulator parameters are tuned according to the bandwidth characteristics of the current loop to ensure that the system has excellent dynamic response and speed following capabilities. Furthermore, key sub modules such as vehicle driving cycle, motor body, and two-speed transmission are integrated to construct a joint simulation environment. Evaluate the vehicle speed tracking accuracy and energy consumption level of the system under four typical operating conditions: NEDC, WLTC, CLTC-C, and CLTC-P, with a focus on revealing the mechanism of transmission ratio matching on the coverage range of the motor's high-efficiency zone. The core parameters of the simulation model in this article are calibrated based on the standard engineering parameters of mass-produced pure electric passenger vehicles and validated academic literature data. The model verification is completed by benchmarking the output results of existing mature simulation models to ensure the reliability of the simulation. Simulation data shows that the two speed transmission scheme significantly outperforms the single speed system in terms of energy consumption performance, and the optimal transmission ratio combination (8,5) can effectively broaden the high-efficiency working range of the motor, demonstrating optimal energy efficiency under WLTC and CLTC-P operating conditions. This study is mainly based on high fidelity simulation models for theoretical verification. Although bench tests have not been conducted, the model parameter calibration and verification process conforms to industry standards. The conclusion can provide theoretical reference and data support for parameter matching and energy-saving design of electric vehicle multi speed drive systems.
Liu, Chunhui
An SSS clutch is incorporated into the shaft system of the NCB steam turbine in the gas-steam combined cycle unit. The benefit of this specific design is that the shaft system of the NCB steam turbine can disengage from and engage with the LP rotor during operation, enabling rapid and flexible adjustment between power generation output and heat supply. However, this mode of operation presents some special vibration issues in the shaft system. Analysis of the shaft vibration fluctuations that occur in NCB steam turbines before and after operating mode transitions indicates that this issue arises because the random engagement position of the SSS clutch induces changes in the shaft train’s balance and alignment conditions. Based on the measurement principle of shaft vibration phase and the dual keyphasor measurement system of NCB steam turbines, this paper proposes a novel methodology for determining the optimal engagement position of SSS clutches. This approach establishes quantitative correlations between shaft vibration characteristics and clutch engagement positioning, thereby enabling precise identification of the optimal engagement configuration. The research conclusions provide operational guidance for power plants to optimize shaft vibration in NCB steam turbines.
Song, Tongtong, Song, Yajun, Zhang, Wei, Si, Paiyou, Gao, Yibo
Traditional warehousing suffers from low efficiency, high manual error rates, substantial labor costs, and complex deployment, while existing sorting devices remain poorly adaptable for small- and medium-sized operations. To address these issues, this paper presents an intelligent gantry-type grasping device for logistics warehousing based on the MaixCam. The device integrates mechanical design, computer vision, and electronic control. An Arduino Mega2560 serves as the main control board, with 57-series and 42-series stepper motors and servo motors driving the gantry and gripper. The mechanical structure adopts a miniaturized gantry architecture constructed from alloy steel, enabling operation in confined workspaces. A YOLOv5s model with transfer learning was trained for cargo box recognition using a dataset of 654 images collected under various lighting conditions and backgrounds. The model achieves a recognition accuracy of 93%–96% with inference times of 10–14 ms at 25–28 FPS. The proposed device provides a viable solution for automated sorting in small-to medium-sized warehouses, balancing recognition performance, power consumption, and cost.
Xiang, Chang’an, Zhou, Dan, Fan, Zhiwei
The curvic coupling configuration serves as a foundational element for the joining and torque transmission of aero-engine rotors. The uneven contact stress distribution at its fitting surface can cause tooth surface wear and failure, which in turn leads to the vibration of the entire engine. The curvic couplings are fixed by the pretightening force. The pretightening force greatly influences the contact stress distribution characteristics at the fitting surface. The influence of the pretightening sequence and times on the contact stress distribution characteristics under pretightening force is analyzed in this paper. To reduce the non-uniformity of the contact stress profile, a pretightening force correction model under different pretightening conditions was established. The impacts of the pretightening forces before and after correction on the homogeneity of the contact stress profile were compared. The results show that multi-time pretightening and an appropriate pretightening sequence improve the contact stress profile characteristics. Applying the corrected pretightening force significantly reduces the non-uniformity of the contact stress profile. Specifically, applying the corrected pretightening force multiple times in sequence is effective in further reducing the dispersion of contact stress distribution at the fitting surface. Pretightening in a diagonal sequence is more efficient in improving the homogeneity of contact stress. The research will contribute to precision manufacturing as well as the regulation of aero-engine rotor systems.
Liu, Enxiao, Zhang, Meng, Dong, Jiaxu, Li, Zhibin, Tong, Jinyu, Zheng, Jinde, Liu, Yongmeng
The longitudinal dynamics during braking of articulated heavy vehicles is primarily governed by coupled load transfer mechanisms, yet the isolated influence of hitch location on axle load distribution and braking response remains insufficiently quantified. This study investigates the sensitivity of hitch height variation of a twin-axle tractor with a single-axle on the axle loads and consequently braking performance. A rigid-body longitudinal dynamics model is utilised and evaluated against a high-fidelity multibody simulation across a structured test matrix spanning friction levels and trailer loading conditions. Results show that hitch location primarily affects braking behaviour through redistribution of axle normal loads via hitch-induced pitching moments. A 400~mm increase in hitch height produces up to 5% variation in drive axle load in the unladen case, rising to approximately 16% under laden conditions. Longitudinal hitch variation yields comparable sensitivity in drive axle load, with increased influence on steer axle loading, while trailer axle load remains largely unaffected. Despite these variations, the overall braking metrics such as stopping distance and steady-state deceleration exhibit limited sensitivity to hitch location under most operating conditions. However, near friction limits, hitch-induced load redistribution significantly alters axle-wise friction utilisation and wheel lock sequence, steer axle-first at low deceleration and rear-axle-first at higher deceleration. The results demonstrate that while hitch location has a secondary effect on overall braking efficiency, it plays a critical role in stability-relevant behaviour mainly in the laden vehicle configurations. These findings highlight the importance of accounting for hitch-induced coupling in load-aware braking strategies for articulated vehicles.
Devadiga, Shravan S., Mandal, Indra, Gaurkar, Pavel, Vivekanandan, Gunasekaran, Sivaram, Sriram, Shankar Ram, C. S.
In recent years, global automotive manufacturers have been steadfastly engaged in the pursuit of advanced technical solutions to address the increasingly stringent noise pollution standards mandated by national and international regulatory authorities for their domestic and export markets respectively. Aligned with this overarching objective, the Engine Design and Development team at Maruti Suzuki India Limited (MSIL) has undertaken focused efforts to reduce powertrain-induced noise and vibration (NV). Recognizing that the engine unit’s principal static subsystems, namely the intake and exhaust assemblies and critical structural components such as the cylinder head (CH) and cylinder block (CB), serve as primary sources of acoustic emissions, special emphasis was placed on their refinement. Additionally, particular attention was directed toward the engine’s rotating and reciprocating components, especially the camshaft and crankshaft assemblies, to minimize overall measured sound pressure levels.
Singh, Amandeep, Singh, Jaspreet, Kumar, Narinder
The introduction of Rear Wheel Steering (RWS) to the existing multi-link suspension system requires careful analysis of kinematics & elasto-kinematics characteristics in order to deliver optimal vehicle dynamics performance. Since the existing multi-link suspension system is not optimized for the use of a steerable wheel, the introduction of RWS requires considerable hard point changes & geometric modifications in order to deliver optimal steerability performance. Steering parameters like kingpin inclination (KPI), caster orientation, scrub radius, caster trail, and lateral and longitudinal offsets of the KPI axis to the wheel center and tire contact patch become deciding parameters that must be given due consideration to ensure the desired steering dynamics. This research aims to identify principal vehicle dynamics K&C parameters important to the effective application of RWS without sacrificing handling and stability of the vehicle. The challenge is to compromise rear axle articulation with prevailing suspension geometry and packaging needs, especially for Sport Utility Vehicle (SUV) platforms with severe packaging conditions. Simulation-based design process with Adams software is utilized to iteratively tune suspension parameters while maintaining fundamental vehicle dynamics attributes. The overall research proposes a step-by-step methodology for the evaluation and optimization of suspension-level performance parameters that have influence on the vehicle dynamics characteristics of the vehicle, ultimately resulting in the synthesis of an efficient, dynamically robust, and packaging-conformant multi-link suspension system with rear wheel steering unit. The conclusions are highly valuable as feedback on vehicle dynamics adaptation techniques for advanced chassis systems with rear axle steering.
Thakur, Pragyesh Singh, Prabhakara Rao, Vageesh, Mani, Arun, J., Ramkumar, Nayak, Bhargav, M., Sudhan
Modern automatic transmission (AT) application software validation is predominantly dependent on Hardware-in-the-Loop (HiL) systems, resulting in significant time, cost, and scalability limitations within continuous integration/continuous deployment (CI/CD) workflows. These constraints intensify with increasing software complexity and the need to support multiple transmission variants across evolving hardware configurations. Existing validation approaches lack a scalable, software-centric surrogate capable of representing both control logic and physical system behaviour under real-time operating conditions. This study proposes a digital twin-based validation framework for AT application software, integrated within CI/CD pipelines. The framework restructures application software into a platform-based architecture enabling reuse across multiple transmission programs. A coupled plant model is developed to simulate drivetrain dynamics, ensuring system-level fidelity. The architecture also permits future data-driven augmentation for transient response correction and extended scenario coverage; however, the present study focuses on the baseline digital twin, hardware abstraction, and CI/CD validation workflow. A key contribution is the introduction of a hardware-adaptive abstraction layer, enabling the digital twin to accommodate variations in sensors, actuators, and control interfaces without full HiL dependency. Across 15 scenario hardware validation combinations, the reduced-order digital twin achieved a runtime gain of 1.20×–1.68× over the HiL proxy execution, with an average gain of approximately 1.46× and an average execution-time reduction of approximately 31% per validation case. The study demonstrates that integrating application software, plant models, and hardware-aware abstraction within a digital twin enables a transition from hardware-constrained validation to software-scalable paradigms. The framework provides a pathway toward efficient and adaptable validation in software-defined vehicle ecosystems. The proposed framework is aligned with ZF’s platform-based transmission software strategy, enabling reuse across multiple automatic transmission programs and supporting scalable validation of ZF powertrain control systems under evolving hardware configurations.
Gavara, Chandrakant, Sali, Rohan, Peddibhotla, Brahmaprakash, Wadkar, Swapnil P.
To comply with increasingly stringent emission norms and simultaneously enhance engine efficiency, durability, and power output, continuous improvements in engine performance have become essential for modern automotive engineering. However, these advancements often result in unintended consequences, particularly in the form of elevated noise and vibration (NV) levels, which negatively impact overall vehicle refinement and customer comfort. Managing NV without compromising performance has therefore emerged as a critical challenge in contemporary powertrain development. The study addresses the optimization of NV characteristics while maintaining engine functionality through a hybrid approach. This method combines transfer path of noise and vibration with a detailed evaluation of engine electronic control unit (ECU) parameters. By combining these analytical techniques, critical contributors to NV were identified, enabling the formulation of a targeted countermeasure strategy. Experimental validation was carried out on the engine intake system under controlled conditions to assess the effectiveness of proposed solutions. Results indicate that modifications to the intake system significantly reduce noise levels at the engine intake side, thereby improving acoustic comfort without adversely affecting combustion efficiency or power delivery. Furthermore, systematic optimization of ECU parameters contributed to smoother engine operation and reduced vibrational excitation across multiple operating points. The findings demonstrate that accurately targeting the appropriate engine subsystem and employing an integrated analytical-experimental framework can achieve balanced performance and acoustic refinement. This work highlights the effectiveness of integrated analytical and experimental methods for achieving balanced performance and acoustic refinement in advanced engines.
Singh, Karamdeep, Uniyal, Ravinder, Yadav, Manish, Mishra, Durga Prasad
Exhaust manifold temperature (EMT) plays a critical role in combustion control, engine performance, and thermal safeguarding of key hardware components in combustion engines. EMT is a primary power limiting constraint, as exceeding allowable temperature limits can lead to severe thermal damage to the exhaust manifold and turbine housing. Accurate estimation of EMT is therefore essential to ensure engine operation within allowable operating limits. EMT is typically measured using physical temperature sensors, which are prone to soot fouling, durability degradation, and calibration drift over time, while also increasing system cost and complexity. These limitations motivate the development of reliable virtual sensing approaches capable of replacing or augmenting physical EMT measurements. This work presents a machine learning–based virtual sensor for real-time estimation of exhaust manifold temperature, with a strong focus on production feasibility within resource constrained engine electronic control units (ECUs). Model development, training, and initial evaluation are conducted using data generated from a high-fidelity one-dimensional engine simulation environment that captures a wide range of steady state and transient operating conditions. The trained models are subsequently validated using engine measurement data to assess robustness and generalization under real world operating scenarios. Multiple lightweight supervised regression architectures are investigated to identify the best model that provides an effective balance between estimation accuracy and embedded implementation efficiency. Hardware implementation confirmed production feasibility, with the proposed EMT virtual sensor achieving deterministic real-time execution while requiring only 20% additional CPU utilization and 3.93ms worst-case execution time. The proposed framework establishes a feasible and scalable pathway for deploying machine learning–based EMT virtual sensors in engine controllers, enabling reduced reliance on physical exhaust manifold temperature sensors and supporting the transition toward intelligent, software defined combustion engine control systems.
Bayyavarapu, Chandu, Kamaraj, Keerthi Vallarasu, Mathur, Nilkumar, Gupta, Chirag, Prasad, Lakshmi, Arntz, David, Bergland, Nathaniel
Reactivity-controlled compression ignition (RCCI) is a promising combustion strategy for improving engine efficiency while reducing emissions. Within the framework of the dtec.bw MORE project, this study investigates an innovative homogeneous RCCI (hRCCI) combustion concept using port fuel injection of ethanol combined with early direct injection of octanol in a modified single-cylinder gasoline research engine. Although three-dimensional (3D) computational fluid dynamics (CFD) has been increasingly applied to low-temperature combustion (LTC) concepts, the use of partially scale-resolving approaches remains limited because of their higher computational cost and the resulting challenges for multi-cycle simulations in comparison to conventional Reynolds-averaged Navier–Stokes (RANS) simulations. To address this challenge, a CFD methodology in AVL FIRE M is developed that combines partially averaged Navier–Stokes (PANS) turbulence modeling with port and direct fuel injection, fuel-specific spray and evaporation behavior, wall-film formation and evaporation, and chemical kinetics. A novel reduced-species definition strategy is introduced to decrease the computational effort associated with chemistry and enable the application of the PANS approach over multiple engine cycles. After preconditioning cycles, nine consecutive cycles are simulated and analyzed to characterize combustion variability. The simulations reproduce the experimentally observed cylinder pressure and heat release rate trends with good agreement. The predicted cycle-to-cycle variations remain within the experimental minimum–maximum range and are tightly distributed around the experimentally observed mean cylinder pressure evolution. The predicted combustion duration agrees well with the experiments up to approximately 0–85% mass fraction burned. Beyond 85% burn, significant deviations occur, which are attributed to the increasing contribution of diffusion-controlled combustion and effects that are not fully captured by the present modeling framework. The results demonstrate that the proposed PANS-based methodology, together with the developed computational reduction strategy, enables computationally tractable multi-cycle 3D simulations while retaining the capability to resolve important flow–mixture–chemistry interactions. This study provides new insights into the combustion characteristics of dual-fuel hRCCI operation, while also demonstrating the influence of fuel injection parameters and identifying current modeling limitations. The proposed framework therefore provides a basis for further model development and combustion system optimization toward higher efficiency and reduced emissions.
Grundl, Larissa Michaela, Sundaram, Pravin Kumar, Tinschmann, Georg, Trapp, Christian
This SAE Recommended Practice is applicable to oil-to-air and oil-to-coolant oil coolers installed on mobile or stationary equipment and provides a glossary of oil cooler nomenclature. Such oil coolers may be used for the purpose of cooling automatic transmission fluid, hydraulic system oil, retarder system fluid, engine oil, etc. This document outlines the methods of procuring the test data to determine the operating characteristics of the oil cooling system and the interpretation of the results.
Cooling Systems Standards Committee
This SAE Aerospace Standard (AS) defines the requirements for a polytetrafluoroethylene (PTFE) lined, para-aramid fiber reinforced, hose assembly suitable for use up to 4000 psi, and up to 275 °F, aircraft and missile hydraulic and pneumatic systems.
G-3, Aerospace Couplings, Fittings, Hose, Tubing Assemblies
This document aims to define the procurement requirements for galling-resistant, corrosion-resistant steel wire, with the chemical composition per UNS S21800 and AMS5848 and spring temper, used in the manufacture of helical coil threaded inserts. It will enable insert manufacturers to adhere to specific standards to meet the criteria outlined in this procurement specification.
E-25 General Standards for Aerospace and Propulsion Systems
To describe general guidelines for achieving selected levels of cleanliness in gas turbine engine fuel system components and to describe laboratory methods for measuring and reporting the contamination level of the wetted portion of fuel system components. As in SAE J1227 (covering hydraulic components), this practice includes guidelines for levels of acceptance but does not attempt to set those levels.
AE-5A Aerospace Fuel and Lubrication Systems Committee
Exhaust gas temperature (EGT) is one of the key parameters for evaluating the thermal state of an aero-engine during flight operations. Precise EGT predictions are important in both managing engine health and optimizing performance. However, the nonlinear interactions among multiple operating parameters pose challenges for conventional prediction methods. An approach to EGT prediction presented in this paper is based on the iTransformer architecture. Unlike conventional time-series models that process temporal observations as tokens, this algorithm works with every single variable like a unique token and encodes the entire historical sequence of each variable. This design enables the model to capture inter-variable dependencies directly, thus increasing its power to capture multivariate time series. Two different datasets were used to validate the proposed approach and compared to various commonly used prediction models. The results indicate that iTransformer gives smaller prediction errors when the same conditions are met with MAE values of 0.5525°R and 0.4539K both on the two datasets. Despite the overall satisfactory performance, some prediction mismatches can be observed under extreme fast changing conditions of the engine operation. These results demonstrate that the proposed method can effectively characterize the complex interactions among engine variables and has potential for practical EGT prediction applications.
Hao, Mengfu, He, Yongbo, Li, Yifan
In a conventional turbine-based combined cycle (TBCC) engine, the hot-end components and combustor wall surfaces bear extreme high- temperature thermal loads. To address this issue, researchers have been consistently exploring optimized cooling and heat transfer schemes. Relevant studies have shown that using aviation fuel as a heat sink can achieve effective thermal protection for such aero- engines. This paper carries out a numerical study on the flow and heat transfer characteristics of supercritical RP-3 aviation kerosene in a rectangular wavy microchannel, with a focus on the impacts of the wavelength-to-height ratio on heat transfer performance. The results show that the geometric structure of the wavy microchannel induces intense flow disturbances, which strengthen the internal energy exchange of the fluid and produce both longitudinal and transverse vortices. These vortices break and compress the thermal boundary layer, thus significantly enhancing the intensity of heat transfer. At the same time, the overall heat transfer performance is improved remarkably with relatively low resistance coefficients. Such excellent heat transfer characteristics can effectively mitigate thermal damage to high-temperature components, which is conducive to a notable improvement in their service life and operational safety.
Kou, Zhihai, Li, Xiangqiao, Wang, Xingbo
Gas path faults in aero-engines are a major factor affecting flight safety and maintenance costs. To achieve the transition from time-based maintenance to condition-based maintenance and enhance fault prediction and health management capabilities, this paper conducts research on intelligent diagnostic methods based on performance parameters for engine gas path components. Firstly, a component-level nonlinear steady-state model of a dual-spool turbofan engine is established, employing a variable specific heat capacity method to improve computational accuracy and provide a healthy baseline for diagnosis. Secondly, addressing the strong nonlinearity and measurement underdeterminacy in fault diagnosis, a diagnostic framework integrating a multi-population genetic algorithm and multi-operating-point analysis is proposed. The multi-population genetic algorithm effectively enhances global optimization capability and solution stability through parallel evolution, migration operators, and an elite population strategy; multi-operating-point data increases information content and strengthens fault isolation capability. Finally, simulation experiments under ground test conditions are conducted to validate the diagnosis of single-component faults in the low-pressure compressor, high-pressure compressor, high-pressure turbine, and low-pressure turbine. The results show that the proposed method can accurately invert component performance degradation, with a high fault identification accuracy rate, verifying the effectiveness of the proposed model and algorithm. This research provides a feasible technical solution for intelligent condition monitoring and precise diagnosis of aero-engines.
Cai, Na, Li, Ming, Li, BianJiang, Yu, GuangHui, Ma, ZhongYuan
This study constructs and validates a high-efficiency and high-fidelity adaptive Very Large Eddy Simulation (VLES) strategy based on user defined function(UDF) secondary development to investigate the complex and unsteady flow characteristics of civil aircraft intakes under crosswind conditions, conducting a comparative study of turbulence simulation methods across different hierarchies. Initially, the performance of traditional RANS turbulence models, including S-A, BSL k-ω, and SST k-ω, in simulating large-scale flow separation within intakes under crosswind conditions is evaluated, revealing that their applicability is limited. However, the predictive accuracy of RANS models can be improved to some extent by incorporating Explicit Algebraic Reynolds Stress Models (EARSM) and non-linear constitutive corrections. Under the maximum crosswind mass-flow condition, for complex flows dominated by shock and boundary-layer interaction, the SST model, high-resolution Large Eddy Simulation (LES), and the developed VLES model are compared. Furthermore, under variable crosswind mass-flow conditions, a comparative study on separation characteristics between the VLES and SST models is carried out. Finally, the simulation performance of the VLES model under installed nacelle conditions is verified. Research results indicate that the VLES model achieves superior near-wall boundary layer resolution while effectively mitigating the over-prediction of separation zone extent typically associated with LES, demonstrating higher accuracy without a significant increase in computational cost. Through verification via independent nacelle calculations, the VLES method shows a high degree of consistency with experimental data and non-linear SST model results in predicting separation characteristics under varying mass-flow rates, accurately reproducing the processes of shock-induced separation and boundary-layer reattachment. This research establishes the superiority of the VLES method in handling complex intake flow separation, laying a theoretical and technical foundation for its engineering application in the aerodynamic assessment of actual installed nacelles.
Jiang, Jintao, Han, Xingsi, Liu, Hao, Guo, Jin, Yu, Fan, Xu, Xiao
Civil aircraft engine thrust reversers are easy to have overspeed faults when they are being deployed, therefore this condition is very important for flight safety and maintenance work efficiency. The low sampling frequency, about 1Hz, of onboard data recording systems, for example WQAR, together with external environment interferences such as sudden strong winds, therefore causes a quite large number of wrong and missed alarms in fault data. Therefore, the labeled data that can be obtained are not only few in number but also have low quality. In this article, a fault diagnosis framework which is based on semi-supervised learning is put forward to solve the problems of high labeling expenses and fault diagnosis under the condition of small samples. This framework makes use of a small amount of labeled data and a large amount of unlabeled data. It uses Semi-Supervised Support Vector Machines, Semi-Supervised Neural Networks, and Semi-Supervised Random Forests for dynamic self- training to realize classification of three kinds of states: “Normal State,” “Low-Speed Thrust Reverser Deployment Exceedance,” and “Medium-Speed Thrust Reverser Deployment Exceedance”. The experiment outcomes show that the Semi-Supervised Neural Network model which uses self-training method has the highest classification accuracy on the test set, achieving 94.8%. Further robustness analysis, such as label noise and feature noise disturbance experiments, indicates that this model displays the smallest performance lowering under noisy environments, hence it represents the best overall performance. This research gives an effective method for the diagnosis of engine thrust reverser function problems in an effective and strong way.
Yuan, Xiaojiang, Liu, Nan
In order to meet the airworthiness regulations, the civil aircraft propulsion system needs to carry out the necessary fireproof test. The measurement of the flame temperature is very essential for the certification and validation of fire protection thermal simulation models, and also helps to establish the empirical understanding of complex flame behaviors. In order to investigate the influence of the specimen on the flame temperature distribution, the two dimensional flame temperature distribution of the free burning test and several fireproof tests, including titanium panel fireproof tests, stainless steel panel fireproof tests, composite laminated panel fireproof tests, honeycomb sandwich panel fireproof tests, were experimental investigated in this paper. The test results shows that panel specimens significantly alter the temperature distribution of the standard flame and interfere with radiation heat transfer measured by thermocouple, resulting in a significant reduction in the temperature gradient of the flame and a obvious increment in the temperature of the surrounding non-flame-impinging zone. The central flame-impinging zone exhibits minimal temperature variation compared to the baseline flame at 1093 °C, with temperature elevation restricted to approximately 40 °C (within 4% deviation). Both metal panels and composite panels demonstrate consistent trends in affecting flame temperature distribution. However, compared to metal panels, composite materials induce smaller temperature gradients and more uniform temperature fields. Multiple burning tests on same panel progressively intensify the oxidation on the specimen surface, leading to a gradual decrement in flame temperature. Especially, this temperature reduction becomes statistically significant as early as the second time burning test.
Chen, Fang, Guo, Junxian, Peng, Sen
For the single-screw extrusion process of solid propellant, the geometric optimization of the homogenization section faces a core problem: the high coupling between pressure establishment, material transport and energy consumption, and it is difficult to achieve a balance between different performance indicators by traditional empirical methods. Therefore, a numerical optimization framework combining CFD simulation and genetic algorithm is constructed to systematically explore the optimal screw geometric configuration. Propellant slurries are regarded as non-Newtonian fluids and are described by the Arrhenius temperature-dependent Bird-Carreau model, on which the flow field, pressure field and temperature field are solved. The key geometric parameters such as outlet core diameter, pitch, front and rear wedge angle, and thread width are selected as the optimization variables, and the ratio of pump power to shaft power is used as the objective function of energy efficiency to measure the degree of mechanical energy conversion into effective pressure work, and thermal safety constraints are introduced to control the upper limit of propellant temperature. The optimization results show that compared with the initial configuration, the volume flow rate is increased by 123% and the energy efficiency is only slightly reduced under the premise of maintaining a stable pressure drop. The flow field analysis shows that the optimized structure enhances the resistance-led conveying capacity and effectively inhibits the backflow phenomenon. Further analysis shows that the design with a larger pitch and narrower thread can reduce energy consumption while increasing the output, but its pressure accumulation ability is significantly weakened, revealing the inherent trade-off between screw geometry and pressure generation, conveying efficiency and energy consumption. The resulting optimized configuration achieves a good balance between multiple properties, which provides a theoretical reference for the continuous extrusion process of high-performance solid propellants.
Tang, Zhuang, Jiang, Ye, Mei, Mei, Wu, Wei-Tao
Under the pre-stall condition of transonic axial compressors, intense unsteady flow within the tip clearance region acts as the primary mechanism initiating rotating stall and constraining the stable operating range of gas turbine engines. Conventional proper orthogonal decomposition (POD) alone only captures spatially coherent structures with optimal flow-field energy distribution, yet fails to directly characterize modal dynamic evolution and thus cannot fully uncover the inherent onset mechanism of compressor instability. Taking the NASA Rotor 67 transonic compressor rotor as the research object, this work obtains time-resolved unsteady flow-field data in the tip region near stall via high-fidelity numerical simulation. A combined POD and dynamic mode decomposition (DMD) framework is employed to synchronously extract spatial structural features and dynamic evolutionary laws of the flow field for instability mechanism analysis. Results demonstrate that the dominant POD mode corresponds to the tip secondary vortex induced by breakdown of tip leakage vortex, with a dominant frequency of 3495 Hz and its harmonics. DMD identifies a weakly growing dominant mode associated with the tip secondary vortex and a low-frequency mode linked to oscillations of the leakage vortex core; the mutual coupling constitutes the core trigger for flow-field instability.
Li, Wei
The simulation verification of functional model systems still runs into a familiar set of obstacles: the link to the original design tends to break, models drawn from different sources are hard to unify, and the confidence in the results is often hard to defend. This paper proposes an integrated design-verification technology framework for functional models to address these issues and to provide a basis for application research. The framework rests on three core technologies. The first is an automatic design-simulation connection built on metamodel mapping, which converts a SysML design model into a simulation model and feeds results back in both directions. The second unifies multi-source heterogeneous models under the FMI standard, using a standardized encapsulation process to make multi-domain co-simulation workable. The third performs automatic model correction through multi-objective intelligent optimization, giving the simulation models an automatic calibration loop that raises confidence. The approach was applied to a particular aero-propulsion system: the functional model was built first, multidisciplinary analyses were then integrated, and the result was checked against measured data. The application shows a seamless design-simulation connection, keeps the error of key parameters below 5% in real time, and markedly improves the automation level, integration efficiency, and model accuracy of the simulation process..
Qiao, Youwei, Jin, Hailiang, Xiao, Wei, Huang, Gong, Zhang, Wenzhuo
Thermal barrier coatings (TBCs) serve as the critical protective layer for gas turbine components. In complex service environments, the thermally grown oxide (TGO) layer formed between the top coat (TC) and the bond coat (BC), along with the evolution of its microscopic morphology, is a key factor determining the service life of TBCs. To address the complex morphology of TGO layers that challenges conventional segmentation methods, this paper proposes MSF-SA ResU-Net, a multi-scale feature fusion self-attention model based on the ResU-Net architecture, for the image segmentation of thermally grown oxide layers. Building upon residual connections, this model incorporates two key enhancement modules at the bottleneck layer: Multi-Scale Fusion (MSF) and Self-Attention (SA). During the feature processing stage, the MSF module effectively captures the multi-scale morphological features of the TGO layer through receptive fields of different sizes, solving the difficulty of extracting long-strip and irregular morphologies. Subsequently, the SA module recalibrates the fused features by calculating the global dependencies between them, enhancing the network's attention to TGO boundaries and micro-defects. Comprehensive experiments on an in-house dataset of 3,000 SEM images demonstrate that MSF-SA ResU-Net outperforms standard U-Net and contemporary segmentation architectures. Furthermore, due to the feature extraction capability of the ResNet backbone network, the model maintains high accuracy and exhibiting good convergence performance. This makes the architecture an effective solution for the microscopic analysis of thermal barrier coatings.
She, Weicen, Song, Yan
In air-breathing hypersonic flight, when the flow conditions upstream and downstream are not appropriate, the air inlet is prone to failure to start, which can lead to engine stall or even flight failure. Therefore, real-time identification methods for air inlet flow modes must be developed. This paper takes the hypersonic inlet as the research object. In the wind tunnel experiment, the switching of the inlet unstarting/restarting was achieved by changing the Angle of attack, and the shadow images during the mode switching process and the pressure signals of multiple wall measurement points were obtained. The study shows that the traditional modal recognition method based on pressure amplitude, standard deviation, and power spectrum has a weak ability to recognize the starting/unstarting flow modes of the inlet in this paper. For this purpose, this paper proposes a flow mode recognition method based on pressure difference and standard deviation, which can achieve good recognition ability for each measurement point and has strong applicability. In addition, the method identifies the unstart point and the restart point separately instead of using a single detection threshold for judgment, significantly improving the accuracy of flow mode identification.
Si, Jinglin, Pi, Cuixuan, Xu, Shangcheng, Wang, Yunlong
The renewed global interest in cislunar space with potential breakthrough applications including Artemis & Gateway, Moon Village, Chang’e In-Situ Resource Utilization and lunar base & habitat construction justifies that there is a critical need for numerically robust and computationally efficient trajectory design framework. Several existing optimization methods in CR3BP system like Multiple Shooting, Invariant Manifolds, Sequential Quadratic Programming exists but in isolation, leaving a gap for integrating these techniques to a combined framework. This research addresses this gap by furnishing a complete modular framework that combines multiple shooting method with transcription for discretization, monodromy matrix-based approach for generating optimal pathways with linear interpolation technique for generating initial good guess for the transfer path. This work simultaneously optimizes the transfer trajectory on libration orbits eliminating priori phase selection. This method used SQP solver to accurately optimize minimum Δv with optimum time of flight transfers with novelty in flexibility to select departure and arrival points on orbit along with the inclusion of departure and arrival phase freedom. Results are validated by establishing benchmark cases with published data indicating this work achieves accuracy and numerical robustness. This work directly supports the robust design of low-cost missions for crewed, cargo and supply chain of future sustainable cislunar infrastructure.
Muhammad, Arsalan
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