Browse Topic: Fuel systems

Items (7,240)
Recent studies have demonstrated that the current Internal Combustion Engine (ICE) can be adapted to operate with hydrogen for the decarbonisation of transport and gensets. This is mostly done by conversion of conventional 4-stroke compression ignition diesel engines or spark ignition gas engines for heavy-duty vehicles or 4-stroke spark ignition gasoline engines for light-duty applications. This study aims to assess the adoption of pure hydrogen direct injection technology on a novel two-stroke opposed-piston engine designed by Carnot Engine Ltd. The engine provides a flexible platform that can operate in both compression ignition and spark ignition modes, allowing it to adopt multiple fuels. For the first time, a single cylinder prototype version of this new engine was operated and tested with hydrogen at Brunel University of London. During the engine experiment, a spark ignition timing sweep was carried out at low and mid-loads up to 10 bar IMEP to identify the Minimum ignition
Mohamed, MohamedRoeinfard, NimaWang, XinyanZhao, HuaWatts-Farmer, ArchieRahman, NadiurLempp, Francis
There is an increasing adoption of Direct-Injection Spark-Ignition (DISI) engines in the market, which per 2024 US Environmental Protection Agency (EPA) Automotive Trends Report represents 73% of new vehicles sold in the US. And while it is well accepted that DISI offers advantages over Port Fuel Injection (PFI) technology in meeting stringent CO2 emissions and fuel economy requirements set by the EPA, DISI engines are also associated with increased formation of injector deposits. These deposits may foul injectors and accumulate on the injector tip causing distorted spray patterns and diffusive combustion. Ultimately, this leads to engine performance deterioration and increased harmful emissions. To control deposit formation, detergent-type chemistries are added to the fuel in small amounts. Deposit Control Additives (DCAs) function by preventing the formation of deleterious injector deposits as well as removing existing ones. This study used standardized protocols describing the
Soriano, NestorWilliams, RodCracknell, RogerLang, WendyChahal, Jasprit
This study investigates the impact of the hydrogen split injection ratio on the combustion of pilot diesel-ignited hydrogen direct-injection engines, which is expected to affect hydrogen-air mixture conditions and thus flame propagation and diffusion flame developments. Experiments were conducted on a 1-litre single-cylinder diesel engine equipped with an additional hydrogen injector operating at 35 MPa. Hydrogen accounting for 95% of total input energy was injected at 150 and 60 °CA bTDC for the first and second pulses, which were selected as high-efficiency injection timings from previous equal-split injection tests. The 5% diesel energy was injected near TDC to control CA50 at 10 °CA aTDC. While varying the split ratio between the two hydrogen injections, in-cylinder pressure/aHRR profiles, engine efficiency/power output and engine-out emissions of NOx and CO2 were evaluated. Results showed that the hydrogen split ratio does not significantly affect IMEP/efficiency, which
Zhao, YifanChan, Qing NianKook, Sanghoon
E-methanol is increasingly seen as a promising clean fuel because its chemical makeup is close to fossil fuels, making it easier to use in existing engines. It offers a carbon-neutral option to help reduce greenhouse gases in sectors where cutting emissions is especially difficult, such as transportation. However, while e-methanol avoids adding new carbon dioxide, burning it in internal combustion engines still releases harmful gases like oxides of nitrogen (NOx) and other toxic by-products like formaldehyde and formic acid that damage both health and the environment. This report explores a new strategy that combines methanol with hydrogen to run engines under “ultra-lean” conditions and its impact on emissions, performance and efficiency. Experiments were carried out on a single-cylinder spark ignition engine, with directly injected methanol and port fuelled injection of hydrogen. The findings show that adding about 10% hydrogen (energy basis) at low engine loads can extend the lean
Ambalakatte, AjithGeng, SikaiCairns, AlasdairVaraei, AmirataHarrington, AnthonyHall, JonathanBassett, MikeCracknell, Roger
Detailed kinetics simulations coupled with 3D CFD offer a powerful analysis tool for combustion and emissions. Such methods allow consistent modeling of multi-component fuels from evaporation to combustion and correctly capture the effects of local inhomogeneities created by preferential evaporation on the performance and emissions of modern powertrains. Such computations are extremely computationally demanding, prompting interest in the development of calculation acceleration techniques that can effectively balance the speed and accuracy of the chemical source calculation terms. Chemical kinetics clustering methods are widely used for that effect. However, such techniques must be not only effective but also robust with respect to the engine conditions and fuel composition changes, to reduce the computational demands introduced by the need to calibrate the parameters of the acceleration method itself. In this paper, an extended chemical kinetics clustering approach is proposed. A
Hernandez, IgnacioTurquand d Auzay, CharlesShapiro, EvgeniyShala, MehmetBorg, AndersSeidel, LarsMauss, Fabian
To measure the fuel proportion within the lubricant film, an in-situ Raman spectroscopy technique was employed in a specially modified single-cylinder direct-injection spark-ignition engine. The engine block was engineered for optical access with a fused silica window, enabling a focused laser beam to probe the lubricant film on the engine liner under motoring conditions. The lubricant used was GTL8 base oil with ZDDP additive, and iso-octane was injected as a model fuel to study fuel-lubricant mixing. A calibration curve was established by recording Raman spectra of known mixtures of GTL8 oil and iso-octane. The Raman intensity ratio of the iso-octane peak to the oil peak was used as a quantitative indicator of fuel concentration. During engine operation, Raman spectra were acquired in real time, on a cycle-by-cycle basis, through the optical window. Upon iso-octane injection, its characteristic Raman peak appeared in the spectrum, and the intensity ratio was referenced against the
Bolle, BastienAugoye, KobiWong, JanetAleiferis, PavlosHall, JonathanBassett, MikeCracknell, Roger
The increasing need to decarbonize the transport sector is accelerating the adoption of renewable and low-carbon fuels such as Hydrotreated Vegetable Oil (HVO) and biodiesel as sustainable substitutes for fossil diesel. These fuels are evaluated as drop-in solutions requiring no engine recalibration, enabling immediate GHG emission reduction in existing diesel fleets. This study experimentally investigates the combustion, performance, and emission characteristics of a turbocharged common-rail two-cylinder diesel engine (Kohler LWD 442 CRS) operated with conventional fossil Diesel, pure HVO (Hydrotreated Vegetable Oil), and an HVOB20 blend (80% HVO and 20% biodiesel produced from waste cooking oil and animal fats). Tests were carried out under steady-state conditions at the DIIEM Engine Laboratory of Roma Tre University. The analysis focused on in-cylinder pressure evolution, brake power, brake specific fuel consumption (BSFC), and both regulated and unregulated emissions. Regulated
Zaccai, MartinaChiavola, OrnellaPalmieri, FulvioVerdoliva, Francesco
As part of the decarbonisation process for passenger car fleet in Austria, battery electric cars in particular have been subsidised in recent years, as these vehicles are considered to be largely emission free during use and are expected to reduce emissions in future. However, in order to sustainably reduce the global greenhouse gas emissions of Austrian passenger car traffic, taking into account all types of fuel systems, it is necessary to apply a cradle-to-grave approach, as is commonly done in comparable analyses in the literature, which evaluates the emissions of the entire vehicle life cycle. The most important phase in the life cycle assessment remains the well-to-wheel phase, which includes emissions from energy supply and vehicle use. Due to the large number of influencing factors, highly simplified models are usually used for this phase in the literature. As part of this work, a methodology was developed that, allows an in-depth analysis of entire vehicle fleets by linking
Lischka, GregorTober, Werner
Gasoline direct injection (GDI) remains a key technology for enhancing engine efficiency and meeting regulated engine-out soot limits, particularly when combined with downsizing and boosted operation. The performance of modern GDI engines strongly depends on the in-cylinder spray process, which governs mixture formation and combustion quality under a wide range of operating conditions. In this context, computational fluid dynamics (CFD) is an effective tool for supporting the design and operation of an engine. However, accurately modeling a spray’s evolution —from early to late injections and across varying ambient conditions —remains a major challenge. This study employs a CFD framework with an optimized spray modeling approach to investigate spray morphology and dynamics under various engine cold conditions. Although all simulations are conducted with a single-injection setup, the early- and late-injection cases are designed to emulate different phases of split-injection operation by
Lien, Hao-Pin (Paul)Torelli, RobertoZhao, LePark, Ji-WoongZhang, AnqiPei, YuanjiangHwang, JoonsikLee, Kyungwon
In the near to mid-term, hydrogen internal combustion engines (H2-ICE) can be a bridge technology for reducing carbon emissions. A few challenges anticipated under lean-burn H2-ICE operation are the significant drop in turbo-out temperatures, combined with higher water content, and the possible presence of unburned hydrogen in the exhaust, which could have a potential impact on performance and durability of the downstream exhaust aftertreatment system, particularly oxidation and SCR catalysts, as these conditions can suppress low-temperature oxidation activity, perturb Cu-site speciation and redox cycling in SCR catalysts, and exacerbate hydrothermal aging under sustained wet operation. This study examines the impact of excess water and residual hydrogen on Cu-SCR durability, active site chemistry, and stability for the case with and without an upstream oxidation catalyst, through aging tests at 450 °C and 550 °C. Changes in Cu redox cycles were assessed through site quantification
Kim, Mi-YoungDaya, RohilKamasamudram, Krishna
To increase the thermal efficiency of a hybrid inline 4-cylinder direct injection engine, combustion promotion was carried out by enhancing the in-cylinder flow. The intake port and piston top shape were optimized using CFD. In-cylinder flow analysis in steady flow showed that the mean steady flow tumble ratio with the in-cylinder flow enhancement specification increased to 1.7 compared to 1.0 with the previous model and 1.4 with the early development specification. The limit engine speed, which is the engine speed at when the mean flow coefficient decreases due to the choke, and the mean steady flow tumble ratio with the in-cylinder flow enhancement specification were positioned on the trade-off line between the NA and the TC engine. In-cylinder flow analysis on the single-cylinder optical engine showed that the in-cylinder flow entering the cylinder smoothly flowed to the exhaust side, and the in-cylinder flow descending on the exhaust side was smoothly converted to the upward flow
Okura, YasuhiroUrata, Yasuhiro
Port fuel injection (PFI) is an attractive strategy for methanol adoption in both spark-ignition and dual-fuel compression-ignition engines due to its lower cost and simpler hardware compared to direct-injection. However, methanol PFI mixture formation can be challenging due to methanol’s high heat of vaporization, low volatility at cold conditions and high tendency to wall wetting. Understanding and addressing these challenges is critical to ensure robust engine operation. In this study, the effects of injector geometry, coolant temperature, intake temperature and fueling rate on mixture formation of methanol PFI have been investigated for anhydrous methanol and for a blend of 90%vol methanol plus 10%vol water in an optical engine. Mie scattering and infrared imaging were applied to assess the liquid and vapor methanol distribution in the cylinder. For a high-flow injector compatible with methanol, significant amounts of liquid were detected in the cylinder at all conditions tested
Lee, SangukNarayanan, Abhinandhan
This study presents a fully integrated, vehicle-level thermal management model for gasoline fuel tanks, designed to predict transient fuel temperatures, tank wall heating, and vapor generation under real-world driving conditions. The model simulates coupled thermal contributions from exhaust radiation, transient underbody airflow, conductive heat transfer, in-tank pump heating, and dynamic changes in fuel composition and level. Validation against on-road measurements shows strong agreement for fuel temperature and vapor flow profiles. Results confirm that exhaust radiative heating is the dominant thermal load, particularly during the post-shutdown heat soak period. A well-designed heat shield reduced peak tank wall temperature by approximately 27 °C, significantly lowering fuel heating and evaporation. Parametric analysis indicates that while fuel Reid Vapor Pressure (RVP) and tank material influence evaporation, their effect is secondary to external heat mitigation. While this model
El-Sharkawy, AlaaAsar, MonaTaha, NahlaSheta, Mai
Changing global economic conditions and efforts to reduce greenhouse gas emissions are driving the need to develop efficient, near-term, alternative propulsion system technologies for heavy-duty vehicles. This study combines a hydrogen internal combustion engine (H2-ICE) with electrically assisted turbocharging, exhaust energy recovery, and mild hybridization to maximize propulsion system efficiency and reduce NOx emissions. To reduce cost and packaging impact of integration of these technologies on an engine, the study presents a model-based development and optimization of an Integrated Turbogeneration, Electrification, and Supercharging (ITES) system that combines the enabling components into a single compact unit. In the first phase of this study, a H2-ICE and aftertreatment concept for a MY2027 7.7L medium heavy-duty on-road engine was developed and evaluated through 1D simulation. The concept was to convert a diesel engine by changing the cylinder head to implement a port fuel
Bustamante, OscarCorreia Garcia, BrunoJoshi, SatyumFranke, Michael
Paper considers the effects of fluid properties from liquified gases during high pressure pumping, at ranges from 200 to 1500 bar, and at speeds of 500 to 1500 rpm. Tests represent highest to date pressure ranges attained with liquified fluids such as DME. The paper examines the effects of compressibility on the pumping and resulting loading torque characteristics described over the pumping cycle as resolved by a high-fidelity sensor. Experimental tests and simulated performance based on a 1-D model are compared for Diesel and DME for a high-pressure fuel pump, piston style, featuring two plunger-barrels. Each of the pump’s plunger-barrel is inlet metered electronically, allowing the pump to run at a variable displacement and with the flexibility to deactivate one or both plungers fully. The model captures the response of the inlet metering valve and output valve lifts across speed and loads. The output check valve is subject to pressure pulsations and shows the importance to optimize
de Ojeda, WilliamWu, Simon (Haibao)
Ambient and initial temperatures significantly impact the energy consumption rate (ECR) of battery electric vehicles (BEVs) due to auxiliary loads and the temperature dependence of battery efficiency. This study introduces a streamlined, physics-based thermal modeling approach within the FASTSim tool that bridges the gap between oversimplified constant-load models and computationally expensive high-fidelity simulations. By employing a lumped thermal mass framework, the model captures fundamental energy balances and critical non-linear energy penalties while maintaining the computational efficiency required for expansive sensitivity studies. The simulations evaluated a compact BEV hatchback with a resistive heater over city (UDDS) and highway (HWFET) test cycles. Compared to a 22°C initial and ambient temperature baseline, a -7°C initial/ambient temperature resulted in a 221% increase in the ECR for the city cycle and a 100% increase for the highway cycle. Conversely, a 45°C initial
Baker, ChadSteuteville, RobinHolden, JakeGonder, JeffreyCarow, Kyle
Calibration is a major resource bottleneck and source of risk in powertrain technology development. A promising alternative to the typical design-of-experiments (DoE) approach is the use of a ‘Non-Dominated Sorting Genetic Algorithm’ (NSGA) calibration method, where an iterative process is used to directly identify the Pareto Fronts between performance metrics, for example, net mean effective pressure (NMEP) and NOx emission. The goal of the present work was to develop and demonstrate a fully ‘online’ combustion system calibration method based on an NSGA, where the algorithm operates directly on experimental data rather than empirical models as is typical in the literature. This was completed by first designing an optimal NSGA for combustion system calibration and then demonstrating its use for an experimental combustion system calibration on a single cylinder gasoline engine at one operating condition. Results from the design process here indicate that ‘online’ NSGAs have a strong
Mansfield, Andrew
Hydrogen-fueled internal combustion engines (H₂ICEs) are a promising pathway toward carbon-neutral transportation, but their efficiency and emissions performance are highly sensitive to ignition control strategies. This study systematically investigates the combined effects of spark timing (−10 to −26 °CA BTDC) and spark energy (25–40 mJ) on combustion characteristics in a direct injection H₂ICE operating at a constant speed of 1400 r/min under low, medium, and high load conditions. Results show that spark timing advance produces load-dependent effects: at low load, it increases the peak heat release rate while delaying peak pressure and shortening combustion duration; at medium and high loads, it advances both peaks toward TDC with an optimal spark timing shifting closer to −14 °CA. Ignition delay was only slightly reduced at low load but significantly shortened by about 3 °CA at high load. NOx emissions increased nearly linearly with spark advance, while slight retardation
Zhao, KeqinLou, DimingZhang, YunhuaFang, LiangTan, PiqiangHu, Zhiyuan
Helical compression springs have been used widely in various industries from automotive, aerospace and construction to electronics and medical devices. In the automotive industry, they appear in many places such as suspension, valvetrain, etc., as well in the discharge check valve of Gasoline Direct Injection (GDI) pump, which is the subject of study due to a recent fracture in lab testing. A theoretical study is conducted first to establish the equation governing spring dynamic motion under impact velocity, which can be in high magnitude with surging shock wave along spring axis. A new spring shock wave equation is developed for spring axial motion coupled with coil torsional effect. This newly derived shock wave equation has a broader term than the classic spring formula found in most engineering books. In this paper, it shows that the classic spring shock wave equation is only a special case for the general wave equation newly discovered. Then, a theoretical formula on spring shock
Pang, Michael L.Gunturu, SrinuNorkin, Eugene
The rapidly transforming mobility sector is confronted with a dual challenge: achieving market expansion while significantly reducing emissions. Even if vehicle electrification tends to be favored in developed nations, it is widely acknowledged that no single solution is universally optimal. Within this context, hydrogen emerges as a compelling energy vector. It can be used both in fuel cells and internal combustion engines. This latter benefits from a well-known architecture and existing production infrastructures constituting a viable short-term and cost-effective solution especially for light or heavy-duty and off-road applications. In this context, investigation on the hydrogen spark-ignited internal combustion engine was performed, focusing especially on critical abnormal combustions. Indeed, during early development phase, abnormal combustion management was a challenge requiring the identification of the root cause of these issues. This work, based on the use of a versatile
Londos, BenoitBardi, MicheleSerrano, DavidLaget, OlivierGautrot, XavierBramoullé, ClémentCordier, Matthieu
This SAE Surface Vehicle Recommended Practice deals with electrostatic charge phenomena that may occur in automotive fuel systems and applies to the following: Fuels that are in a liquid state at ambient temperatures and atmospheric pressures and are contained in vehicle fuel tanks that operate at or near atmospheric pressure. This includes gasoline and diesel fuels, as well as their blends with additives such as alcohols, esters, and ethers, whether the additives are petroleum based or bio-fuel based. The group of components that comprise the fuel system (in contact and not in contact with fuels). Other components in proximity to the fuel system that may be affected by electrostatic fields caused by the fuel system. Electrostatic phenomena that arise from, or are affected by, the following aspects of vehicle or fuel system operation: Flowing fuel in the fuel delivery system. Flowing fuel being dispensed to the vehicle while it is being fueled.
Fuel Systems Standards Committee
This document provides a summary of names commonly used throughout the industry for aircraft fuel system components. It is a thesaurus intended to aid those not familiar with the lexicon of the industry.
AE-5A Aerospace Fuel, Inerting and Lubrication Sys Committee
Carbon-free fuels present a potential solution for achieving climate-neutral operation of marine engines. However, their availability is minimal at the moment, though a steady increase can be expected in the coming years. During this transition phase, engine concepts that offer conventional diesel operation and a partial blending of alternative fuels to substitute diesel become interesting. This can be achieved, for example, by blending hydrogen in the intake air of a diesel engine, known as hydrogen fuel-share. Due to the high reactivity of hydrogen, its use in engines is limited by abnormal combustion phenomena (e.g., pre-ignition, knocking combustion), which current research on pure gas engines has shown to be strongly promoted by lube oil reactivity. Building on these fundamental investigations, this paper examines the influence of lubricating oil on the combustion characteristics of a H2 fuel-share medium-speed diesel engine and quantifies the potential to increase the hydrogen
Achenbach, TobiasMeinert, RobertMahler, KayKunkel, ChristianRösler, SebastianPrager, MaximilianJaensch, Malte
The aim of this study is to develop a methodology to significantly reduce emissions in bus fleet renewal scenarios by investigating both technical and economic aspects. This work presents a case study based on Elba Island, Italy, which investigates optimal solutions for replacing existing Diesel buses through a total cost of ownership analysis. The investigation is carried out for four different potential scenarios: renewing the fleet with Diesel buses, renewing the fleet with electric buses, adopting fuel cell buses, and implementing a hybrid solution. The latter represents a synergistic solution that integrates fuel cell buses with the development of a hydrogen refueling station driven by a proton exchange membrane electrolyzer, unlocking the techno-economic potential of self-producing green hydrogen for bus refueling. The novelty of this study is its integrated methodology that combines a total cost of ownership analysis with a tailored design of a green hydrogen production network
Bove, GiovanniSorrentino, MarcoBaldinelli, AriannaDesideri, Umberto
This study investigates the potential of using a dual green alternative fuel combination, the one is hydrogen fuel and another one is biodiesel for enhancing the Performance, combustion and emission profile of a compression ignition engine. The kapok oil biodiesel was blended with Diesel in proportions of 20% (K20) and 40% (K40) by volume. The hydrogen gas was supplied at a constant flow of 4 liter per minute (LPM). The experimental fuels are neat diesel D100, K20 (80% Diesel and 20 % kapok methyl ester), K40 (60% Diesel + 40 % Kapok methyl ester), K20 + H4L (K20 with 4 LPM hydrogen) and K40+H4L (K40 with 4 LPM hydrogen). These test blends are investigated in a single cylinder direct injection CI engine under 0% to 100% load conditions at a fixed speed of 1500 rpm combustion, and emissions characteristic were evaluated and compared with base fuel. The outcomes indicated that the use of B20 and B40 blends without hydrogen led to reduced BTE because of their lower cetane number and
Anbarasan, BM, KumaresanBalamurugan, SRajesh, Munnusamy
The integration of ethanol into gasoline presents compatibility challenges for automotive fuel-system materials. In this study, the degradation of NBR-PVC fuel hoses exposed to ethanol-gasoline blends (E30, E50, E70, and E100) was investigated under dynamic flow conditions. A custom-designed test rig simulates real-time fuel circulation for 1,200 h. FESEM, ATR-FTIR, and elemental mapping analyses revealed ethanol-induced degradation, including dehydrochlorination, plasticizer leaching, and filler detachment. Among the blends, E30 exhibited the least material degradation, whereas E100 showed significant surface damage and chemical alteration. This study recommends multilayered fuel hose structures with ethanol-resistant inner linings for enhanced durability.
PC, MuruganL S, AdhityaG, Arun PrasadW, Beno WincyT, Karthi
In this study, the combustion and emission characteristics of a single-cylinder direct injection (DI) diesel engine fueled with Spirulina biodiesel along with diesel blends were examined using a combined CFD and thermodynamic simulation framework. Three test fuels, including pure diesel (D100), Spirulina biodiesel blends (B20 and B40), and pure Spirulina biodiesel (B100), were analysed at 1500 rpm under full load. In the first stage, CFD simulations were performed in ANSYS Fluent, where the Discrete Phase Model (DPM) was applied to capture spray atomization and droplet evaporation, while a non-premixed combustion model coupled with the RNG k-ε turbulence model was employed to resolve in-cylinder flow and heat release dynamics. Subsequently, the Diesel-RK software was utilised to predict engine performance and exhaust emissions based on compression ratios (18.5) and injection timings. Results from the CFD analysis revealed faster atomization and reduced ignition delay for biodiesel
Kumar, B Varun
The present article proposes an active observation speed prediction control algorithm architecture for embedded applications, with the aim of addressing the problems of complex operating conditions, strong perturbations, and high control real-time requirements of high-pressure direct injection (HPDI) dual-fuel engines. A nonlinear speed prediction model with diesel and natural gas injection mass as inputs has been established, and the nonlinear model predictive control (NMPC) method is used to realize the optimized control of engine speed. In order to enhance the operational efficiency of the algorithm on the embedded platform, a system has been developed that includes an event triggering mechanism and a warm-start strategy. These mechanisms work in tandem to dynamically adjust the computation cycle. Additionally, a torque reduced-order expansion state observer (RESO) has been integrated to improve the accuracy of perturbation estimation and computational efficiency. The model-level
Yang, XindaLi, YunhuaChen, DongdongLi, YaoZhang, ShutaoZhao, FeiyangYu, Wenbin
To meet the International Maritime Organization’s (IMO) short-term greenhouse gas (GHG) reduction targets, partial decarbonization of the existing fleet, often powered by medium-speed diesel engines, is required. One approach for reducing CO2 emissions is to enrich the charge air with hydrogen to substitute diesel. However, hydrogen’s high reactivity can lead to combustion abnormalities such as backfire, pre-ignition, and knocking, thus limiting the feasible admixture rates. These challenges are particularly relevant in medium-speed diesel engines designed for high power output and efficiency at low rpm. While hydrogen fuel-share has previously been tested in small-bore engines at moderate loads, this study investigates the influence on combustion and achievable hydrogen admixture rates in a medium-speed, 4-stroke diesel engine operating with up to 30 bar net indicated mean effective pressure (net IMEP). To minimize retrofitting efforts and to preserve diesel performance, the
Achenbach, TobiasMeinert, RobertMahler, KayKunkel, ChristianRösler, SebastianPrager, MaximilianJaensch, Malte
Rolls-Royce has successfully tested the world's first high-speed marine engine powered exclusively by methanol on its test bench in Friedrichshafen, Germany. The company began this engine-development journey six years ago when it gathered experts to determine what the future fuel of the maritime industry should be, according to Denise Kurtulus, senior vice president of global marine at Rolls-Royce. “For us, it's clear. It's methanol,” she said. Rolls-Royce worked with industry partners as part of the joint project meOHmare, which is funded by the German Federal Ministry for Economic Affairs and Energy. Injection system specialist Woodward L'Orange and the WTZ Roßlau technology and research center contributed their expertise. Their goal was to not only develop a comprehensive concept for a CO2-neutral marine engine based on green methanol, but also to run it on the test bench by the end of 2025.
Gehm, Ryan
Hydrogen-fueled reciprocating engines typically feature reasonable efficiencies and low engine-out emissions but low power density, compromising their utility and economics. Previous hydrogen engine research has found efficiency and anti-knock benefits when using either Miller cycles or water injection. This article therefore studies, for the first time, a directly injected (DI), spark-ignited, heavy-duty, turbocharged and hydrogen-fueled engine operated with both Miller cycles and water injection. Miller cycles, with either early or late intake valve closure, and water injection combine to achieve high engine efficiencies approaching 50%, which is significantly higher than the same engine with standard valve timing. The increased susceptibility of hydrogen autoignition in these Miller cycles is overcome by water injection, which simultaneously increases the charge density, counteracting both lean-burn hydrogen’s and Miller cycles’ commonly observed power loss. This demonstrates that
Mortimer, JoelPoursadegh, FarzadBrear, MichaelYang, Yi
This document recommends and sets forth a set of symbols representing the components making up aircraft fuel and oil systems. The intended result is uniformity in system schematics so that they may be easily understood throughout the aerospace industry.
AE-5A Aerospace Fuel, Inerting and Lubrication Sys Committee
The automotive industry is continuously evolving at high pace to meet rising customer expectations, reliability, reduced maintenance, and most relevant, compliance with stringent emission norms. Traditionally, the analysis of vehicle emissions relies heavily on periodic inspections and manual checks. These conventional methods are often time-consuming, prone to human error, and lack the ability to provide real-time insights. Also, identifying failures due to non-manufacturing issues require meticulous physical inspections and historical data reviews, which are not always accurate or timely. Telematics or Connected cars technology being one of the major technological innovations in recent times revolutionizes these processes by enabling real-time data exchange between vehicles and external systems. The current study presents an innovative approach to utilizing telematics data for real-time monitoring of vehicle emissions and pinpointing Catalytic converter failures by analyzing vehicle
Dev, TriyambakPrasad, Kakaraparti AgamKalkur, VarunModak, SaikatAGARWAL, ShashankChandra, AnimeshPaul, VarshaGarg, AmitSundararaman, VenkataramanBose, Sushant
The integration of hydrogen (H2) as a fuel source in internal combustion engines (ICE) necessitates stringent design measures to mitigate leakage risks and ensure operational safety. This study focuses on the design optimization of vanity cover for hydrogen engines. Computational fluid dynamics (CFD) analysis is carried out to assess and control hydrogen leakage through fuel rail connections, injector interfaces and associated high pressure fuel system components. Detailed modelling of hydrogen flow behavior, diffusion characteristics of leaked hydrogen are simulated for worst case scenarios. Design iterations targeted improvement in ventilation pathways, strategic placement of vent holes, and internal flow management to minimize localized hydrogen buildup. The final design achieved hydrogen concentration, which was less than 4%. This paper validates the critical role of CFD driven design methodology in proactively identifying leakage risks and optimizing component geometries for
Veerbhadra, Swati AshvinkumarSahu, Abhay KumarSingh, Rahul
Hydrogen Internal Combustion Engine (HICE) has the promise of zero carbon solution for the mobility industry. The key beneficiary would be the medium and heavy-duty segment of transportation which are likely to adapt the battery electric or fuel cell electric solution in longer term. This particular segment of engines need high low end torque, peak torque and rated power which cannot be compromised. Additionally, a competitive thermal efficiency w.r.t diesel engines would be advantageous. Direct Injection (DI) of hydrogen gives higher specific power and thermal efficiency as compared to Port Fuel Injection (PFI). This study focuses on the performance characteristics of these technology routes to aid in the HICE development process. Current work involves the use of 1-D thermodynamic simulation using GT-SUITE for modeling the performance of HICE. Both predictive and non-predictive methodologies of modeling the combustion were employed. Initially, the model validation of the PFI engine
Parthiban R, VarunKarthikeyan, K RNarayana Reddy, JParamasivam, PrakashManjunath, MKumar D, KishoreN R, VaratharajSuresh, KG, Yogesh BolarSadagopan, KrishnanPandey, Sunil Kumar
On the way to net zero emissions and to cut the oil import bills, NITI Aayog, Government of India and Ministry of Petroleum & Natural Gas (MoP&NG) has rolled out roadmap for ethanol blending in India during 2020-2025. Also, National Policy on Biofuels – 2018, provides an indicative target of 20% ethanol blending under the Ethanol Blended Petrol (EBP) Programme by 2030. Considering these Government’s initiatives current studies were performed on BSVI compliant gasoline direct injection vehicle on RDE compliant route (Route formulated by Indian Oil R&D Centre) with different ethanol blended gasoline fuel formulations i.e., E0 (Neat Gasoline), E10 (10% Ethanol in gasoline) & E20 (20% Ethanol in gasoline). The study aims to determine the compliance of Conformity Factor (C.F.) for ethanol blended gasoline fuel on Direct Injection gasoline engine. The conformity factors were calculated in each case for CO, NOx & PN using moving window average evaluation method. For reference CO2
Kant, ChanderArora, AjaySaroj, ShyamsherKumar, PrashantSithananthan, MChakradhar, Dr MayaKalita, Mrinmoy
To address the imperative for decarbonizing the heavy-duty transport sector and advancing sustainable energy solutions, this paper presents a novel lean-boosted Direct Injection (DI) Hydrogen Internal Combustion Engine (H2 ICE) combustion system. This system is developed to retrofit existing flat-deck Diesel engines, offering a viable pathway towards drastically reduced emissions. Building on consolidated expertise from prior production-oriented Port Fuel Injection H2 engine development (DUMAREY 6.6ℓ V8), this research focuses on leveraging the distinct advantages of DI for hydrogen. An experimental assessment, supported by 1D and 3D-CFD analyses, demonstrates the system's capability to achieve highly efficient operation in Spark Ignition (SI) mode under ultra-lean and EGR-diluted conditions. The study confirms the elimination of combustion anomalies such as backfiring, pre-ignition, and knock, while achieving ultra-low engine-out NOx emissions and near-zero CO2, HC, CO, and PM. The
Gessaroli, DavideGolisano, RobertoPesce, FrancescoBoretto, GianmarcoAccurso, Francesco
In CPCB-IV+ Emissions regulations NOx & PM are reduced by 90% from CPCB-II limits in the power band 56 < kW ≤ 560. Obvious technology approach adopted by industry to meet this requirement is the introduction of CRDI fuel injection system & DOC+SCR+ASC aftertreatment technology, leading to substantial modifications at both engine & genset level. This result into huge development expenditure, high incremental product cost, timelines and increased total cost of ownership. This paper describes the frugal technology approach to keep development cost, product cost, development time to the minimum using electronically governed, high pressure mechanical fuel injection equipment, with DOC+SCR+ASC without any external thermal management strategy while comfortably achieving target CPCB-IV+ emission levels. This integrated approach also helped in completing the entire development in < 12 months. 1D-thermodynamic & 3D-combustion simulation approach was adopted to predict the engine out emissions
Arde, VasundharaJuttu, SimachalamKadam, AtitGothekar, SanjeevKarthick, KVandana, SuryanarayanaThipse, SKendre, Mahadev
The Indian automobile industry is experiencing a significant shift, propelled by environmental necessities and national climate obligations set at the CoP26 summit, aiming for a 45% decrease in CO₂ emissions by 2030 and reaching carbon neutrality by 2070 [1]. Transportation continues to be a significant source of air pollution; consequently, India is enhancing its regulatory frameworks with BS VI Stage 2 regulations, CAFE Phase III norms set for 2027, and CAFE Phase IV by 2032 [2]. Furthermore, the transition from MIDC to WLTP driving cycle is meant to increase the accuracy of the efficiency and emissions assessments [2]. To comply to these upcoming regulations, the automotive industry is moving toward producing high efficiency engines in India. A naturally aspirated (NA) 1.5L, 4-cylinder inline gasoline engine was selected from Indian market for this study. Maximum Brake Thermal Efficiency (BTE) of this engine is around 37%. Assessment of new technologies were performed by
Garg, ShivamFischer, MarcusEmran, AshrafJagodzinski, BartoschFranzke, Bjoern
During vehicle launches in 1st gear, a lateral shake (undulation) and a pronounced metallic hitting noise were observed in the underbody. The noise was identified as the propeller shaft's second universal joint (UJ) yoke striking the fuel tank mounting bracket. Sensitivity to these issues varied with acceleration inputs: light pedal input during a normal 1st gear launch on a flat road resulted in minimal undulation, whereas wide open throttle (WOT) conditions in 1st gear produced significant lateral shake and intensified hitting noise. Further investigation revealed that the problem persists across all gears and occurs consistently during normal driving conditions, with continuous impact between the propeller shaft yoke and the fuel tank mounting bracket. Extensive experimental measurements at the vehicle level indicated that these issues were primarily caused by the center-mounted propeller shaft joint deviating from its central position and rotating eccentrically under torque. This
Sanjay, LS, ManickarajaKumar, SarveshKanagaraj, PothirajSenthil Raja, TB, Prem PrabhakarM, Kiran
With the expansion of compressed natural gas (CNG) filling station in India, bi-fuel vehicles are gaining popularity in recent times. Bi-fuel engine runs on more than one fuel, say in both CNG and petrol. Hence, the engine must be optimized in both the fuel modes for performance and emissions. However, due to the inherent differences in combustion characteristics: ignition dynamics and fuel properties, they pose a significant challenge in case of detection of misfires. Misfires are caused because of faulty injection systems and ignition systems and incorrect fuel mixture. Accurate detection is essential as misfires deteriorate the catalysts performance and may impacts emission. Misfires (or engine roughness) is calculated from engine crankshaft speed signal. In this study, the effectiveness of crankshaft-based misfires detection method, comparison of misfire signals magnitude in bi-fuel modes and practices developed for accurate detection of misfires is presented.
Thiyagarajan, AbhinavN, GobalakrishnanR, Hema
Over the past few decades, Compressed Natural Gas (CNG) has gained popularity as an alternative fuel due to its lower operating cost compared to gasoline and diesel, for both passenger and commercial vehicles. In addition, it is considered more environmentally friendly and safer than traditional fossil fuels. Natural gas's density (0.7–0.9 kg/m3) is substantially less than that of gasoline (715–780 kg/m3) and diesel (849–959 kg/m3) at standard temperature and pressure. Consequently, CNG needs more storage space. To compensate for its low natural density, CNG is compressed and stored at high pressures (usually 200-250 bar) in on-board cylinders. This results in an effective fuel density of 180 kg/m3 at 200 bar and 215 kg/m3 at 250 bar. This compression allows more fuel to be stored, extending the vehicle's operating range per fill and minimising the need for refuelling. Natural Gas Vehicles (NGVs), particularly those in the commercial sector like buses and lorries, need numerous CNG
Choudhary, Aditya KantPetale, MahendraDutta, SurabhiBagul, Mithilesh
Increasing ethanol blending in gasoline is significant from both financial (reducing dependency on crude oil) and sustainability (overall CO2 reduction) points of view. Flex Fuel is an ethanol-gasoline blend containing ethanol ranging from 20% to 85%. Flex Fuel emerges as an exceptionally advantageous solution, adeptly addressing the shortcomings associated with both gasoline and ethanol. Performance optimization of Flex Fuel is a major challenge as fuel properties like knocking tendency, calorific value, vapour pressure, latent heat, and stoichiometric air-fuel ratio change with varying ethanol content. This paper elaborates on the experimental results of trials conducted for optimizing engine performance with Flex Fuel for a 2-cylinder engine used in a small commercial vehicle. To derive maximum benefit from the higher octane rating of E85, the compression ratio is increased, while ignition timing is optimized to avoid knocking with E20 fuel. For intermediate blends, ignition timing
Kulkarni, DeepakMalekar, Hemant AUpadhyay, RajdipKatkar, SantoshUndre, Shrikant
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