Browse Topic: Fuel systems

Items (7,200)
Reliability and performance are critical for product success in engineering. With this aim, the Focus Matrix is a strategic tool designed to enhance the development process by effectively managing technical requirements and prioritizing resources. This paper outlines the application of the Focus Matrix in product development to organize technical packages based on complexity and the technical expertise of the project team. The methodology will be illustrated through a case study on the second-generation Flex Fuel (EVO) fuel pump developed by Bosch. The Fuel pump is responsible for delivering fuel to the engine while maintaining optimal pressure and flow rate. Transitioning to a second generation of a fuel pump focuses on optimizing performance to keep the product relevant in the market, necessitating a thorough analysis of lessons learned and current technological trends. Throughout the development phase, the Focus Matrix provided a structured approach for identifying and mitigating
de Souza, Ana Laura Limade Oliveira Melo, Lazaro BeneditoAguiar, Rayssa Moreno SilvaAzevedo Fernandes, Luiz Eduardo deBoa, Nathan Barroso Fonte
Particulate matter (PM), mainly its finer fraction, is among the main atmospheric pollutants present in an urban environment. The relationship between the increase in the concentration of this pollutant and the harm to human health is well established. The main sources of particulate matter in urban areas are mobile sources, which include the exhaust emission from light duty vehicles. This work measured the emission of PM in three light duty passenger vehicles, characterizing it in terms of emitted mass in one “flex” vehicle with port fuel (indirect) injection (PFI), using ethanol and gasohol (mixture of 22% anhydrous ethanol and 78% gasoline, by volume), in another “flex” vehicle with direct fuel injection (GDI), and in a diesel vehicle. In addition to mass measurement, images of the filters used in PM sampling were produced using scanning electron microscopy. The processing of these images made it possible to determine the average PM size, as well as establish a particle size
Borsari, VanderleiNeto, Edson Elpídiode Abrantes, Rui
The activation of the fuel injector affects both engine performance and pollutant emissions. However, the automotive industry restricts access to information regarding the circuits and control strategies used in its vehicles. One way to optimize fuel injections is using piezoelectric injectors. These injectors utilize crystals that expand or contract when subjected to an electric current, moving the injector needle. They offer a response time up to four times faster than solenoid-type injectors and allow for multiple injections per combustion cycle. These characteristics result in higher combustion efficiency, reduced emissions, and lower noise levels, making piezoelectric injectors widely used in next-generation engines, where stricter emission and efficiency standards are required. This study aims to design a drive circuit for piezoelectric injectors in a common rail system, intended for use in a diesel injector test bench. Experimental measurement of voltage was obtained from an
Moreira, Vinicius GuerraSilveira, Hairton Júnior José daMorais Hanriot, Sérgio deEuzébio, Wagner Roberto
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Assis, GuilhermeSánchez, Fernando ZegarraPradelle, Renata Nohra ChaarBraga, Sergio LealTicona, Epifanio MamaniSouza Junior, JorgePradelle, Florian
This study presents a methodology for characterizing the spray of an internal combustion engine (ICE) fuel injector, focusing on direct injection (DI) systems. It addresses the knowledge gap in academic research regarding injector spray patterns by conducting experimental tests and numerical simulations. Using a Bosch HDEV 1.1 pressure swirl injector and EXXSOL D60 test fluid, spray characteristics were captured with a high-speed camera under varying injection pressures and ambient/counterpressure conditions. These experimental data were used to calibrate a numerical model for simulating spray dynamics within the combustion chamber. The research examines the impact of parameters such as breakup length and breakup size constant on spray behavior, revealing that the breakup size constant significantly affects spray penetration. The study successfully developed and validated a methodology for characterizing and modeling fuel injector sprays, providing a valuable reference for optimizing
Paula Araújo, Gabriel HelenoAssis, Marcelo Suman SilvaMalaquias, Augusto Cesar TeixeiraCarvalho Torres Filho, MarcosBaeta, José Guilherme Coelho
This study presents three methods for obtaining the latency of an indirect injection Electro-Injector as a function of the applied voltage. This parameter is relevant for the linearization of the injected mass in order to model fuel mass delivery on modern ECUs. For this purpose, the authors built a test bench, with the intent of running analysis on the results of tests of mass differential between injections, circulating current, and mechanical vibration. The authors gathered data over the iterative experiments and correlated the mass differential, vibration data and current measurements. The authors observed that with a reduction of supply voltage at the injector’s pins, a greater injector dead time made itself present displaying a need for a compensation of opening time in function of voltage since the injector’s needle takes a longer amount of time in partially open positions. Modern ECU manufacturers broadly use the data obtained by this type of iterative experiment to accurately
Juliatti, Rafael MotterOliveira, Julia Mathias deMorais Hanriot, Sérgio deSilveira, Hairton Júnior Jose daMoreira, Vinicius Guerra
Rotor balancing is essential for minimizing vibration and noise in industrial and automotive applications. With increasing consumer demand for quieter vehicle interiors, automotive components are now subject to stricter noise and vibration standards. This study investigates the noise generated by fuel supply modules, which play a critical role in delivering pressurized fuel to engines while maintaining low noise levels. An overview of rotor balancing standards is presented, followed by an analysis of how varying degrees of unbalance influence the vibration and noise characteristics of fuel supply modules. To achieve this, rotors were assembled on electric pump samples with defined upper and lower limits of unbalance and conducted tests at the Robert Bosch Ltda laboratory. Utilizing frequency domain analysis, we examined the vibration and noise signals to identify fundamental and harmonic frequencies, thereby assessing the impact of unbalance on overall performance. Measurements were
Aguiar, Rayssa Moreno SilvaAzevedo Fernandes, Luiz EduardoOliveira Melo, Lazaro BeneditoLaura, AnaSouza, LimaBoa, Nathan Barroso Fonte
Flex-fueled vehicles (FFV) dominate the Brazilian market, accounting for over 75% of the national fleet. Ethanol fuel is widely used, primarily in the form of hydrated ethyl alcohol fuel (HEAF). Given the similar physicochemical properties of ethanol and methanol, fuel adulteration is a growing concern, often involving the addition of anhydrous ethanol, methanol, or even water to hydrated ethanol. These adulterants are visually imperceptible and can only be detected through analyses conducted by regulatory agencies using specialized instruments. However, they can significantly affect vehicle performance and accelerate engine component deterioration. The experiment was performed with a small displacement 3-cylinder port fuel injection flex-fuel engine on an engine test bench (dynamometer) and compared when fueled with ethanol and methanol. Data acquisition included combustion pressure, spark plug temperature, torque, air-fuel ratio, fuel flow, spark maps, and the overall effects of
Mascarenhas, Giovana RebellatoGomes, EdersonCruz, DiegoDuque, Edson Luciano
Reducing pollutant emissions remains a major challenge for the automotive industry, driven by increasingly stringent environmental regulations. While solutions such as electric vehicles (EVs) and hybrid electric vehicles (HEVs) have been developed, internal combustion engines (ICEs) continue to dominate many markets, requiring additional emission control strategies. Traditional technologies like catalytic converters and advanced injection systems primarily optimize performance once the engine reaches its operating temperature. However, during the cold start phase, when engine temperatures are below optimal, combustion efficiency drops, resulting in increased emissions of non-methane organic gases (NMOG) and nitrogen oxides (NOx). This phase is further compromised by factors such as fuel droplet size and suboptimal catalyst performance. In response, this work presents the development of a Hardware-in-the-Loop (HiL) platform to study the impact of heated injection technology on cold
Triviño, Juan David ParraTeixeira, Evandro Leonardo SilvaDe Lisboa, Fábio CordeiroAguilar, Raul Fernando SánchezOliveira, Alessandro Borges De Sousa
With the rapid development of the aviation industry, there is an increasing demand for safe apron operations and support capabilities. As a key facility in the apron fuel supply pipeline network, the performance and stability of the fuel hydrant well are crucial. However, the traditional repair and replacement process for fuel hydrant wells faces challenges, including lengthy construction times and significant impacts on airport operations. To address these issues, this article proposes a prefabricated refueling hydrant well technology, aimed at achieving rapid replacement of hydrants under non-stop construction conditions. Through on-site experiments, we have verified the feasibility of this prefabricated fuel hydrant well technology, determined the minimum dismantling boundary, and studied the rapid dismantling process, prefabricated pavement structure and installation process, as well as the application of self-compacting and fast-setting high-strength wellbore filling materials
Ren, YuchengZhao, KunyangChang, LingsuWang, XiangjunHan, TianhuiLi, Zonghe
In the future battlefield, logistics UAVs will play an increasingly important role. The development of logistics UAVs abroad is rapid. Sort out the current development status of logistics UAVs in countries such as the United States, Russia, Israel, and Ukraine, including mission tasks, functional characteristics, and main performance indicators. In addition, the future technological trends of logistics UAVs are studied and predicted. Firstly, diversification of functions, which logistics UAVs will achieve diversified functions in the future, such as material transportation, aerial refueling, unmanned mother aircraft, and transfer of wounded personnel; Secondly, intelligent commendation and control, which logistics UAVs pursue the optimal efficiency in the four steps of ordering, dispatching, delivering, and evaluating in the “food delivery” mode; Finally, resource collaboration. In the collaborative logistics mode of “free riding”, logistics UAVs over a wide area are interconnected
Zhai, JundaLiu, DaweiBai, QiangqiangHua, JinxingWang, XiaoyueYang, JianZou, XiaoyingGao, Yuxuan
As a fundamental element of measures to reduce the carbon footprint of commercial applications, carbon-neutral fuels are increasingly coming into focus for heavy installations. In addition to diesel substitute fuels, alternative energy carriers like NG, H2, MeOH and NH3 are gaining increasing attention. The energy conversion of these fuels is typically taking place on the principle of premixed combustion, which places different demands on fuel injection and mixture formation, as compared to optimized diesel-like combustion. Accordingly, the demand to layout multi-fuel capable engine designs centers to a high share on the above-mentioned design that can burn these different fuels with high efficiency and support a high degree of commonality with the in-series engine to carry over reliable operation and to maintain attractive cost figures. FEV has developed the Charge Motion Design (CMD) process, which can be applied to design the intake ports and combustion chambers for multi-fuel
Koerfer, ThomasDhongde, AvnishBoberic, AleksandarZimmer, PascalPischinger, Stefan
Hydrogen is a promising alternative to conventional fuels for decarbonizing the commercial vehicle sector due to its carbon-free nature. This study investigates the ignition and flame propagation characteristics of hydrogen in a 2-liter single-cylinder optical research engine representative of the commercial vehicle sector. The main objective was to enable high power density operation while minimizing NOx emissions. For that, ultra-lean combustion was employed to lower in-cylinder temperatures, addressing the challenge of NOx formation. To counteract delayed and unstable combustion under lean conditions, an active pre-chamber ignition system was implemented. It uses a gas-purged pre-chamber with separate hydrogen injection and spark plug ignition. Turbulent hot gas jets from the pre-chamber ignite the fresh mixture in the main combustion chamber, enabling faster and more stable ignition compared to conventional spark plugs. Additionally, the low volumetric energy density of hydrogen
Borken, PhilippBill, DanielLink, LukasDinkelacker, FriedrichHansen, Hauke
This experimental study compared a blend of diesel–DEE (DEE 40% v/v in diesel) with baseline diesel. This experimental study assesses different fuel injection strategies for controlling the in-cylinder charge stratification, such as single, double, and triple injections. The peak in-cylinder pressure under the partially premixed combustion mode was higher than conventional diesel combustion. Higher in-cylinder pressure with increasing dwell time was observed under triple injections. Retarding pilot injections increased the peak in-cylinder pressure. Conventional diesel combustion mode exhibited the highest brake thermal efficiency and lowest emissions with all injection strategies. A longer dwell time of 12° CA showed higher brake thermal efficiency, nitric oxide, and carbon monoxide emissions, whereas hydrocarbon emissions were lower compared to a shorter dwell time of 6° CA. Hydrocarbon and carbon monoxide emissions increased, but nitric oxide and brake thermal efficiency were
Sonawane, UtkarshaAgarwal, Avinash Kumar
This SAE Aerospace Information Report presents a glossary of terms commonly used in the ground delivery of fuel to an aircraft and pertinent terms relating to the aircraft being refueled.
AE-5A Aerospace Fuel, Inerting and Lubrication Sys Committee
Common rail, high-pressure electronic fuel injection is one of the primary technologies enabling high-efficiency and low emissions in modern diesel engines. Most fuel injectors utilize an actively controlled solenoid valve to actuate a needle that modulates the fuel supply into the combustion chamber. The electrical drive circuit for the injector requires extensive development costs, and thus, most designs are proprietary in nature, making it difficult to perform academic studies of the fuel injection processes. This research presents an injector driver circuit to control one or more solenoid injectors simultaneously for research-based injector development efforts. The electrical circuit was computationally modeled and optimized iteratively, and then, electronic hardware was developed to demonstrate control of a Bosch CRIN3 solenoid diesel injector as proof of concept. In addition, the injector performance was quantified by the fuel rate of injection (ROI) profiles obtained in a test
Bogdanowicz, EdwardAgrawal, AjayLemmon, Andrew N.Bittle, Joshua
Biodiesel acceptance and consumption increased rapidly from 2018 onwards because of government policies promoting and mandating (in few cases) the consumption of local made Biodiesel feedstock to replace/reduce the import crude oil to save fuel import costs. Currently biodiesel usage is unregulated and non-standardized in few countries and in cases it is mandated and well controlled by local government (e.g. Indonesia). This unregulated, non-standardized and rapidly increasing usage of Biodiesel started to show consequences such as reduced fuel filter life, degradation of engine and filter with material non-compatibility issues with biodiesel and this developed a need of in-depth study, research and creation of recommendations / best practices for the use of Biodiesel in various application. This paper will discuss the root causes of challenges related to usage of biodiesel (manufacturing process, storing and handling of biodiesel at application site), technical challenges and it’s
Bhalerao, HariprasadShah, AvaniKhedkar, Prashant
This study investigated the combustion process in a hydrotreated vegetable oil (HVO)–hydrogen dual-fuel operation using simultaneous imaging of the OH* and CH* chemiluminescence in a rapid compression and expansion machine (RCEM). In this operation, hydrogen served as the primary fuel, ignited by a small quantity of pilot fuel. CH* chemiluminescence was primarily detected in the pilot fuel combustion regions, whereas OH* chemiluminescence was detected in both the pilot fuel and hydrogen combustion regions, enabling the separation of pilot ignition and hydrogen flame propagation. The combustion mechanism was found to proceed through four distinct stages: autoignition of the pilot fuel, combustion of the mixture in the lean pilot fuel region, propagation of the hydrogen–air premixture flame, and flame propagation toward the wall and squish area. Furthermore, the effects of the pilot injection parameters on the combustion characteristics were systematically evaluated by varying the
Yukitani, TakumiUne, NaotoMukhtar, GhazianHoribe, NaotoKawanabe, HiroshiKoda, KazuyukiHiraoka, Kenji
To achieve the desired fuel switch from natural gas to hydrogen in internal combustion engines for combined heat and power units, it is necessary to make some adjustments to the fuel supply system. External gas mixers increase the probability of backfiring when natural gas is replaced by hydrogen. In addition, the low density of hydrogen results in a loss of power. Therefore, direct gas injection is preferred when using hydrogen. A drawback of direct injection is the requirement of higher injection pressures to achieve the desired fuel mass and mixture homogeneity as well as the additional access to the combustion chamber for the direct gas injector in the cylinder head. This paper proposes an alternative approach that does not necessitate the implementation of a high-pressure direct injection system nor additional access to the combustion chamber via the cylinder head. A combined injection and ignition unit, called HydroFit, was developed which uses a sleeve inside the spark plug bore
Rischette, NicHolzberger, SaschaHelms, SvenKettner, Maurice
The accelerating global shift towards decarbonised energy systems has positioned hydrogen as a highly promising carbon-free fuel. This study comprehensively investigates the macroscopic characteristics and temporal evolution of vortex ring trailing helium jets, serving as a surrogate for hydrogen, injected into a quiescent ambient environment using high-speed Schlieren imaging. This research addresses critical insights into fuel-air mixing dynamics essential for optimising hydrogen direct injection (DI) internal combustion engines. Analysis of helium jet tip’s topology revealed a three-stage evolution from an initial pressure-insensitive phase, dominated by pressure wave structures, to a momentum-driven, vortex-dependent growth stage, then to a fully developed stage. Specifically, the lower-pressure cases showed increased Kelvin-Helmholtz instability and distinct head vortex pinch-off at the final stage. Jet tip velocities transitioned from initial high, rapid pressure wave development
Dong, ShuoShi, HaoZhang, GengxinFeng, YizhuoLu, EnshenWang, XinyanZhao, Hua
This paper describes the design and characteristics of the knock sensor. The sensor is already used as a commodity product for automotive applications and used by all automotive OEMs for spark ignited combustion engines. With the arrival of the electronic fuel injection on the two wheelers, further optimization of the combustion can be obtained. Although there are many publications on the engine knock strategy, little is known publicly about the sensor itself. The knock sensor is an accelerometer based on a piezoelectric component; it provides an analog signal of the engine vibration. The Electronic Control Unit will filter the signal according to a specific strategy and defines the presence and intensity of the engine knock. The ECU will act accordingly on the ignition timing. The inner structure as well as the mechanical and electrical interface are described in this article.
van Est, JeroenPrieu, Corentin
Global efforts to mitigate climate change include ambitious long-term strategies by countries to achieve net-zero greenhouse gas emissions by 2050. The automotive sector is exploring carbon-free powertrains, with hydrogen emerging as a key technology. Its zero-emission potential positions it for widespread adoption in power generation, transportation, and industry. Hydrogen engines, particularly direct injection engines offering high power and efficiency, are gaining traction due to their adaptability using existing engine components. However, in a hydrogen direct injection engine, achieving proper mixing of hydrogen and air in the cylinder is challenging, making in-cylinder mixture formation a crucial factor for ensuring stable combustion. To predict hydrogen mixture formation in the cylinder, we conducted a Schlieren visualization experiment of the hydrogen jet. Based on the results, a detailed hydrogen jet model for the direct injection injector was developed. This model was then
Hisano, AtsushiSaitou, MasahitoSakurai, YotaIchi, Satoaki
There is growing demand for energy utilization due to stricter environmental emission norms to reduce greenhouse gases and other threats posed due to the emissions are major motivation factors for researchers to adopt on strategic plans to decrease the usage of energy and reduce the carbon contents of fuels, the usage of hydrogen or blend of hydrogen with CNG as a fuel in internal combustion engines is the best option. As hydrogen has lower volumetric energy density and higher combustion temperature, pure hydrogen-fueled engines produce lower power output and much higher NOx emissions than gasoline-fueled engine at stoichiometric air-fuel ratio. Blending of hydrogen with CNG provides a blended gas termed as hydrogen-enriched natural gas (hCNG). hCNG stands for hydrogen enriched compressed natural gas and it combines the advantages of both hydrogen and methane. The addition of Hydrogen to CNG has potential to even lower the CNG emissions and is the first step towards promotion of a
Syed, KaleemuddinChaudhari, SandipKhairnar, GirishSajjan lng, Suresh
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