Browse Topic: Fuel systems

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In-Situ Raman Measurements of Fuel Dilution of Lubricant Films in a Direct-Injection Spark-Ignition Engine2026-01-0355To be published on 04/07/2026
To measure the fuel proportion within the lubricant film, an in-situ Raman spectroscopy technique was employed in a specially modified single-cylinder direct-injection spark-ignition engine. The engine block was engineered for optical access with a fused silica window, enabling a focused laser beam to probe the lubricant film on the engine liner under motoring conditions. The lubricant used was GTL8 base oil with ZDDP additive, and iso-octane was injected as a model fuel to study fuel-lubricant mixing. A calibration curve was established by recording Raman spectra of known mixtures of GTL8 oil and iso-octane. The Raman intensity ratio of the iso-octane peak to the oil peak was used as a quantitative indicator of fuel concentration. During engine operation, Raman spectra were acquired in real time, on a cycle-by-cycle basis, through the optical window. Upon iso-octane injection, its characteristic Raman peak appeared in the spectrum, and the intensity ratio was referenced against the
Bolle, Bastien, Augoye, Kobi, Wong, Janet, Aleiferis, Pavlos, Hall, Jonathan, Bassett, Mike, Cracknell, Roger
Effect of Pre-Chamber Geometry on Methanol Cold-Start Combustion in an SI Engine2026-01-0307To be published on 04/07/2026
Vehicle pollutant emissions represent a key issue in the development of internal combustion engines. In recent decades, the automotive industry has been driven to explore innovative solutions, such as the use of alternative fuels and lean-burn combustion strategies, in order to meet increasingly stringent emission regulations. In this context, pre-chamber ignition systems show strong potential for reducing both fuel consumption and emissions, due to their ability to operate under lean mixtures and with non-conventional fuels. The aim of this work is to investigate the evolution of plasma jets under different in-cylinder combustion conditions, using methanol as fuel and integrating a pre-chamber heating system to improve cold-start operation. The experimental activity was carried out on a small optical spark-ignition (SI) engine, alternatively equipped with a conventional ignition system and a pre-chamber. The engine was operated at 2000 rpm under wide open throttle (WOT) in standard
Sementa, Paolo, Altieri, Nunzio, Tornatore, Cinzia
CFD-Based Investigation of Fuel Tank Sloshing: Crash Safety and Noise Concerns2026-01-0490To be published on 04/07/2026
A computational study using the Volume of Fluid (VOF) method in SimericsMP+ was conducted to investigate fuel sloshing in automotive fuel tanks under both crash and sudden stop conditions. The SEALs method was employed to rapidly generate the fuel tank mesh, enabling efficient simulation setup. At the outset, a benchmark sloshing case was simulated and compared against experimental data, showing excellent agreement to validate the simulation method. This simulation method was then applied to the fuel tank sloshing scenarios mimicking crash and sudden stop conditions. The study initially focused on a crash scenario where fuel waves impact valves, pumps, and other internal structures. Capturing these localized impact forces is critical for evaluating the risk of component failure and potential leakage. A baffle-equipped tank was simulated and compared with sensor data. Results show that the computed shock forces on valves and baffles closely matched the measurements, demonstrating the
Jia, Kun, Rahman, Ashique
A novel chemical clustering approach for the acceleration of 3D CFD simulations of internal combustion engines with complex fuels2026-01-0495To be published on 04/07/2026
Accurate fuel chemistry modelling is critical for internal combustion engine (ICE) simulations, especially when assessing fuel composition effects, preferential evaporation, and emissions. This need grows with the increasing use of e-fuels and blends with conventional fuels. While detailed chemical kinetics offers high fidelity, computational cost often limits its practical application. This paper introduces an extended chemical kinetics clustering approach to accelerate complex fuel simulations in 3D CFD. Building on a previously published method, the approach targets multi-component fuels with strong local inhomogeneities. By grouping cells with similar thermochemical states during source term evaluation, redundant calculations are reduced. The method is robust for a wide range of fuels, from simple surrogates to complex gasoline blends. Benchmark results and an evaluation of the clustering strategy are presented for a direct injection gasoline engine. Simulations are performed using
Hernandez, Ignacio, Turquand d Auzay, Charles, Shapiro, Evgeniy, Shala, Mehmet, Borg, Anders, Seidel, Lars, MAUSS, Fabian, Brandes-Grote, Kerstin
Experimental Study on the effect of Ignition Strategy on Combustion and Emissions in a Direct Injection Hydrogen Engine2026-01-0330To be published on 04/07/2026
Hydrogen-fueled internal combustion engines (H₂ICEs) are a promising pathway toward carbon-neutral transportation, but their efficiency and emissions performance are highly sensitive to ignition control strategies. This study systematically investigates the combined effects of spark timing (−10 to −26 °CA bTDC) and spark energy (25–40 mJ) on combustion characteristics in a port fuel-injected H₂ICE operating at a constant speed of 1400 r/min under low, medium, and high load conditions. Results show that spark timing advance produces load-dependent effects: at low load, it increases the peak heat release rate while delaying peak pressure and shortening combustion duration; at medium and high loads, it advances both peaks toward TDC with an optimal spark timing shifting closer to −14 °CA. Ignition delay was only slightly reduced at low load but significantly shortened—by about 3 °CA—at high load. NOₓ emissions increased nearly linearly with spark advance, while slight retardation
ZHAO, KEQIN, Lou, Diming, zhang, yunhua, Fang, Liang, Tan, Piqiang, Hu, Zhiyuan
Achieving Euro 7 WHSC NOx emission targets from a Spark ignited engine using Methanol-Hydrogen co-fuelling.2026-01-0321To be published on 04/07/2026
E-methanol is increasingly seen as a promising clean fuel because its chemical makeup is close to fossil fuels, making it easier to use in existing engines. It offers a carbon-neutral option to help reduce greenhouse gases in sectors where cutting emissions is especially difficult, such as transportation. However, while e-methanol avoids adding new carbon dioxide, burning it in internal combustion engines still releases harmful gases like NOx and other toxic by-products like formaldehyde and formic acid that damage both health and the environment. This report explores a new strategy that combines methanol with hydrogen to run engines under “ultra-lean” conditions and its impact on emissions, performance and efficiency. Experiments were carried out on a single-cylinder spark ignition engine, with directly injected methanol and port fuelled injection of hydrogen. The findings show that adding about 15% hydrogen at low engine loads can extend the lean limit from λ=1.7 to λ=2. This change
Ambalakatte, Ajith, Geng, Sikai, Cairns, Alasdair, Varaei, Amirata, Harrington, Anthony, Hall, Jonathan, Bassett, Mike, Cracknell, Roger
The influence of split injection ratio on efficiency and NOx emissions in a pilot diesel-ignited hydrogen direct injection engine2026-01-0329To be published on 04/07/2026
This study investigates the impact of hydrogen split injection ratio on the combustion of pilot diesel-ignited hydrogen direct injection engines, which is expected to affect hydrogen-air mixture conditions and thus flame propagation and diffusion burning. Experiments were conducted on a 1-litre single-cylinder diesel engine equipped with an additional hydrogen injector operating at 35 MPa. Hydrogen of 95% total energy was injected at 150 and 60 °CA bTDC for the first and second pulses, which were selected as high efficiency injection timings from the previous equal split injection tests. The 5% diesel energy was injected near TDC to fix CA50 at 10 °CA aTDC for all tested split injection ratios. While varying the split ratio between the two hydrogen injections, in-cylinder pressure/aHRR profiles, engine efficiency/power output and engine-out emissions of NOx and CO2 were evaluated. Results showed that the hydrogen split ratio does not make a significant impact on IMEP/efficiency, which
Zhao, Yifan, Chan, Qing Nian, Kook, Sanghoon
A Helical Compression Spring Fracture under Impact Velocity in Pump Operation by Theoretical Study and FEA2026-01-0271To be published on 04/07/2026
Helical compression springs have been used widely in various industries from automotive, aerospace and heavy-duty industries to electronics and medical devices. In the automotive industry, they appear in many places such as suspension, valvetrain, etc., especially in the discharge check valve of Gasoline Direct Injection (GDI) pump, which is the subject of study due to a recent fracture in lab testing. A theoretical study is conducted first to establish equation governing spring dynamic motion under impact velocity, which can be in high magnitude with surging shock wave along spring axis. A new spring shock wave equation is developed for spring axial motion coupled with coil torsional effect. This newly derived shock wave equation has a broad term than the classic spring formula found in engineering book. In the paper, it proves that the classic spring shock wave equation is only a special case for the new general wave equation discovered. Also, a formula on spring shock wave
Pang, Michael L., GUNTURU, SRINU, Norkin, Eugene
Development and Trial of a Non-Dominated Sorting Genetic Algorithm for Rapid Engine Calibration2026-01-0285To be published on 04/07/2026
In the quickly changing automotive powertrain landscape, calibration processes are a major bottleneck to production and new technology development. The implementation of rapid powertrain calibration processes can reduce development resource requirements, improve performance, and reduce risk. In previous works the author successfully developed an internal combustion engine calibration strategy using a Lagrange-Multiplier genetic algorithm for multi-constraint optimization. In the present work, this previous algorithm is expanded to create and demonstrate a new non-dominated sorting genetic algorithm which is aimed at identifying the entire Pareto front of the relationship between two engine performance parameters. Accurate and rapid identification of Pareto fronts enables designers to effectively and efficiently balance performance tradeoffs and identify optimal calibration settings. The algorithm developed here optimized the calibration of three combustion control parameters
Mansfield, Andrew
Optimizing an H2 combustion system and investigating abnormal combustions through advanced visualization techniques2026-01-0324To be published on 04/07/2026
The rapidly evolving mobility sector is facing the dual challenge of market expansion and the need for significant emissions reduction. Most of the transition tends to go in favor of electrification, yet it’s widely assumed that no single solution is perfect. Thus, hydrogen as an energy-vector presents a compelling alternative. H2 internal combustion engine use a well-known architecture and utilizes existing production facilities making it a viable short-term and cost-effective option. This context prompted us to investigate the hydrogen spark-ignited internal combustion engine, focusing specifically on critical combustion issues. Various studies have identified recurring challenges such as managing abnormal combustion and achieving high specific power. During our in-house developments, we also faced abnormal combustions and sought to determine the root cause of these issues. Initially, using a modular single-cylinder engine, a combustion system has been optimized regarding injection
LONDOS, Benoit, Bardi, Michele, Serrano, David, Laget, Olivier, Gautrot, Xavier, Bramoullé, Clément, Cordier, Matthieu
Numerical Study of Gasoline Direct Injection Sprays across Different Operating Conditions using a Machine-Learning-Based Rate of Injection2026-01-0338To be published on 04/07/2026
Gasoline Direct Injection (GDI) is a key technology for increasing engine efficiency and reducing criteria pollutants, often in combination with boosted operation and engine downsizing. The development of advanced GDI injection systems is increasingly focused on refining the in-cylinder spray process, encompassing spray formation, mixing, and combustion, to achieve both homogeneous and stratified combustion. Given the broad spectrum of operating conditions, from cold-start to early and late injections at different engine loads, accurately modeling the spray formation and its evolution presents significant challenges. This study reports on a computational fluid dynamics investigation of spray morphology across different injection pressures under both cold-start and late-injection conditions. Due to a lack of information regarding the rate of injection (ROI) for the targeted injectors, a recently developed machine-learning-based model is used to extract the ROI from optical data of
Lien, Hao-Pin (Paul), Torelli, Roberto, Zhao, Le, Park, Ji-Woong, Zhang, Anqi, Pei, Yuanjiang, Hwang, Joonsik, Lee, Kyungwon
Thermal Management of Gasoline Fuel Tanks2026-01-0114To be published on 04/07/2026
This study presents a fully integrated, vehicle-level thermal management model for gasoline fuel tanks, designed to predict transient fuel temperatures, tank wall heating, and vapor generation under real-world driving conditions. The model simulates coupled thermal contributions from exhaust radiation, transient underbody airflow, conductive heat transfer, in-tank pump heating, and dynamic changes in fuel composition and level. Validation against on-road measurements shows strong agreement for fuel temperature and vapor flow profiles. Results confirm that exhaust radiative heating is the dominant thermal load, particularly during the post-shutdown heat soak period. A well-designed heat shield reduced peak tank wall temperature by approximately 27 °C, significantly lowering fuel heating and evaporation. Parametric analysis indicates that while fuel Reid Vapor Pressure (RVP) and tank material influence evaporation, their effect is secondary to external heat mitigation. While this model
El-Sharkawy, Alaa, Asar, Mona, Taha, Nahla, Sheta, Mai
Collapse Strength and Crush Space Analysis in Lateral Side Pole Impact of an Electric Vehicle2026-01-0472To be published on 04/07/2026
High Voltage Battery (HVB) protection in lateral pole impact is very important due to severe nature of the impact. Unlike frontal impacts, vehicles have limited range of space and capacity to absorb kinetic energy in lateral side impacts. Nowadays, computer aided engineering (CAE) using finite element analysis (FEA) is utilized routinely to simulate high-speed crash events of varied type, including side pole impact. These CAE applications focus on the analysis and design of HVB when the vehicle structure is well developed. CAE methods are time consuming and are not suited during the pre-program stage when the structure is only in a concept stage and not even a reasonable CAD is available/developed in any sense to use these methods. There is no analytical tool available to understand how to define the characteristics of the structure that surrounds and protects the HVB. The primary motive of this publication is to help with this aspect of vehicle planning/development. Needless to state
Alavandi, Bhimaraddi, Midoun, Djamal, Frank, Randy
Effect of Liquefied-Gas Fluid Properties in a High-Pressure Fuel Pump2026-01-0273To be published on 04/07/2026
Paper considers the effects of fluid properties of liquified gases during high pressure pumping, at ranges from 200 to 1500 bar. In particular, the paper examines the effects of compressibility on the pumping and resulting loading torque characteristics. Experimental tests and simulated performance based on a 1-D model of the pump are compared for D2 and DME on a high-pressure fuel pump, piston style, featuring two plunger-barrels. Each of the pump’s plunger-barrel is inlet metered electronically, allowing the pump to run at a variable displacement and with the flexibility to deactivate one or both plungers fully. Tests were conducted at speeds of 500 to 1500 rpm, and to pressures of 1500 bar, a range of pressure nor seeing before with liquified fluids such as DME. The model captures the response of the inlet metering valve and output valve lifts across speed and loads. The output check valve is subject to the pressure pulsations and shows the importance to optimize its time response
De Ojeda, William, Wu, Simon (Haibao)
Multi‑Level Driving Behavior Modeling and Hydrogen Refueling Analysis in Fuel Cell Vehicles Using Big Data2026-01-0467To be published on 04/07/2026
This study shows a new data-driven framework for analyzing driver behavior using high-frequency data from fuel cell vehicles (FCEVs). The proposed pipeline involves data collection and processing, trip segmentation, segment-level preprocessing, segment-level features extraction and processing, and unsupervised clustering across both dynamic and stationary behavior. PCA–UMAP–KMeans pipeline has been used on the driving behavior research by classifying drivers into different driving styles. Stationary behaviors including the hydrogen refueling characteristics is researched by integrating dynamic signal and related location date. Finally, both driving and stationary behaviors are integrated and combined as individual driver profile for FCEVs for future vehicle product development.
Chen, Jiawen, wu, guangquan, lin, chengbo, xu, lin, li, changyu
Design and validation of modern hydrogen and natural gas containers for on board vehicle storage2026-01-0188To be published on 04/07/2026
Ensuring the operational safety of gaseous fuel containers for hydrogen and natural gas vehicles requires robust and validated protective devices capable of responding reliably under diverse operating and accident scenarios. This paper presents the design considerations, test methodology, and validation outcomes for safety subsystems integrated into modern compressed gas storage vessels, with emphasis on pressure relief devices (PRDs), thermal protection systems, and valve assemblies. Drawing on experimental insights from previous studies of hydrogen and natural gas fueling systems and fire-resistance assessments, the work defines safety-critical conditions such as rapid temperature rise during bonfire exposure, localized flame impingement, over-pressurization from fast filling, and mixed-gas operation. A comprehensive validation protocol was established, combining standardized regulatory tests with additional stress profiles replicating service-realistic environments. These included
Flekiewicz, Marek, Flekiewicz, Wojciech
Active site characterization of CuSCR catalysts under H2-ICE exhaust gas conditions2026-01-0361To be published on 04/07/2026
Hydrogen engines (H2-ICEs) can be a bridge technology for reducing carbon emissions until fuel cells and battery systems reach full commercial readiness. Because they share similar components to diesel, allowing the use of existing components and infrastructure, making them easier to scale. At the same time, H2-ICEs can deliver diesel-like performance, durability, and reliability while maintaining the advantage of fast refueling. Lean-burn H2-ICE offers enhanced thermal efficiency while minimizing engine-out NOx emissions. One of the main challenges under lean-burn H2-ICE operation is the significant drop in turbo-out temperatures combined with higher water content and the possible presence of unburned hydrogen in the exhaust. This study examines the impact of excess water and residual hydrogen on Cu-SCR durability, active site chemistry, and stability for the case with and without an upstream oxidation catalyst, through aging tests at 450 °C and 550 °C. Changes in Cu redox cycles were
Kim, Mi-Young, Daya, Rohil, Kamasamudram, krishna
Experimental Characterisation of Combustion, Performance, and Emissions in a Hydrogen Opposed Piston Engine2026-01-0335To be published on 04/07/2026
Hydrogen has demonstrated significant potential in the adoption of zero-carbon fuels for conventional internal combustion engine platforms. However, with multiple H₂ICE technologies being adopted across wider platforms, several limitations have been observed, including abnormal combustion phenomena such as pre-ignition and backfire, as well as modifications in engine operating regimes. These complications arise from the distinct combustion characteristics of hydrogen compared to carbon-based fuels, necessitating careful optimisation to ensure reliable and efficient engine performance. The study aims to assess the adoption of pure hydrogen direct injection technology on a radical two-stroke opposed-piston engine with a 15 crank degree phase shift to optimise the engine's capability for hydrogen adoption through Atkinson-like cycles, while improving scavenging and reducing the pre-ignition risk associated with hydrogen DI adoption. The engine provides a flexible platform that can operate
Mohamed, Mohamed, Roeinfard, Nima, Wang, Xinyan, Zhao, Hua, Watts-Farmer, Archie, Rahman, Nadiur, Lempp, Francis
Ambient and Initial Temperature Effects on Battery Electric Vehicle (BEV) Range and Energy Consumption Rate Modeled in FASTSim2026-01-0277To be published on 04/07/2026
Ambient and initial temperatures have a significant impact on the energy consumption rate of battery electric vehicles (BEVs) due to auxiliary loads and the dependence of battery efficiency on temperature. Quantifying these impacts can help BEV owners, communities, and researchers understand and prepare for the impact of temperature on BEV vehicles, especially as adoption increases. We used NREL's FASTSim 3 to investigate the impacts of a two-dimensional design-of-experiment that swept ambient and initial temperature in simulating a compact BEV hatchback over UDDS (city) and HWFET (highway) US EPA drive cycles. Compared to a 22 ° C ("cozy") initial / ambient temperature baseline in UDDS, a cold initial / cold ambient temperature (-7 ° C) resulted in a 221% increase in the energy consumption rate, a cozy initial / cold ambient temperature resulted in a 94% increase, a hot initial (45 ° C) / hot ambient (40 ° C) temperature resulted in a 40% increase, and a cozy initial / hot ambient
Baker, Chad, Steuteville, Robin, Holden, Jake, Gonder, Jeffrey, Carow, Kyle
Technical Outlook on the Potential of HVO and Biodiesel Blends for Cleaner Combustion2026-01-0316To be published on 04/07/2026
The increasing need to decarbonize the transport sector is accelerating the adoption of renewable fuels, particularly biofuels, as sustainable alternatives to conventional diesel. For compression ignition engines, Hydrotreated Vegetable Oil (HVO) represents a promising solution due to its clean combustion profile and high-quality fuel properties. HVO is a paraffinic fuel obtained via hydrotreatment of renewable lipids. It is characterized by a high cetane number (>70), very low particulate emissions, and excellent oxidative stability. However, the absence of polar molecules results in poor lubricity, which raises durability concerns for high-pressure fuel systems. Biodiesel, composed of fatty acid methyl esters (FAME) derived from vegetable oils or used cooking oil, is known for its renewable origin and favorable lubricity. Its ester content enhances lubricity and contributes to reductions in carbon monoxide (CO), unburned hydrocarbons (HC), and particulate matter. Nonetheless
Zaccai, Martina, Chiavola, Ornella, Palmieri, Fulvio, Verdoliva, Francesco
Study of Deposit Control Additive Efficacy in Gasoline Direct Injection Engines2026-01-0349To be published on 04/07/2026
There is an increasing adoption of Direct-injection spark-ignition (DISI) engines in the market, which per 2024 EPA Automotive Trends Report represents 73% of new vehicles sold in the US. And while it is well accepted that DISI offers advantages over Port fuel injection (PFI) technology in meeting stringent CO2 emissions and fuel economy requirements set by the EPA, DISI engines are also associated with increased formation of injector deposits. These deposits may foul injectors and accumulate on the injector tip causing distorted spray patterns and diffusive combustion. Ultimately, this leads to engine performance deterioration and increased harmful emissions. To control deposit formation, detergent-type chemistries are added to the fuel in small amounts. Deposit control additives (DCAs) function by preventing the formation of deleterious injector deposits as well as removing existing ones. Standardized protocols describing the assessment of DCA in controlling injector deposits have
Soriano, Nestor, Chahal, Jasprit, Lang, Wendy, Cracknell, Roger, Williams, Rod
Challenges of Mixture Formation in Methanol Port Fuel Injection Engines2026-01-0337To be published on 04/07/2026
Port fuel injection (PFI) is an attractive strategy for methanol adoption in both spark-ignition and dual-fuel compression-ignition engines due to its lower cost and simpler hardware compared to direct injection. However, methanol PFI mixture formation can be challenging due to methanol’s high heat of vaporization, low volatility at cold conditions and high tendency to wall wetting. Understanding and addressing these challenges is critical to ensure robust engine operation. In this study, the effects of injector geometry, coolant temperature, intake temperature and fueling rate on mixture formation of methanol PFI have been investigated for anhydrous methanol and for a blend of 90%vol methanol plus 10%vol water in an optical engine. Mie scattering and infrared imaging were applied to assess the liquid and vapor methanol distribution in the cylinder. For a high-flow injector specifically designed for methanol, significant amounts of liquid were detected in the cylinder at all conditions
Lee, Sanguk, Narayanan, Abhinandhan
Flow-Based Corrosion Analysis of NBR-PVC Fuel Hoses in Ethanol-Gasoline Blends2026-28-0079To be published on 02/12/2026
The integration of ethanol into gasoline presents compatibility challenges for automotive fuel system materials. This study examines the degradation of NBR-PVC fuel hoses exposed to ethanol-gasoline blends (E30, E50, E70, and E100) under dynamic flow conditions. A custom-designed test rig simulates real-time fuel circulation for 1,200 hours. Analysis using FESEM, ATR-FTIR, and elemental mapping identifies ethanol-induced degradation, including dehydrochlorination, plasticizer leaching, and filler detachment. Among the blends, E30 exhibits the least material degradation, while E100 shows significant surface damage and chemical alteration. The study recommends multilayered fuel hose structures with ethanol-resistant inner linings for enhanced durability.
PC, Murugan, L S, Adhitya, G, Arun Prasad, W, Beno Wincy, T, Karthi
Potential of a Hydrogen Fuel-Share Combustion Concept for a Conventional Medium-Speed Marine Diesel Engine2026-01-5007To be published on 02/02/2026
To meet the International Maritime Organization’s (IMO) short-term greenhouse gas (GHG) reduction targets, partial decarbonization of the existing fleet, often powered by medium-speed diesel engines, is required. One approach for reducing CO2 emissions is to enrich the charge air with hydrogen to substitute diesel. However, hydrogen’s high reactivity can lead to combustion abnormalities such as backfire, pre-ignition, and knocking, thus limiting the feasible admixture rates. These challenges are particularly relevant in medium-speed diesel engines designed for high power output and efficiency at low rpm. While hydrogen fuel-share has previously been tested in small-bore engines at moderate loads, this study investigates the influence on combustion and achievable hydrogen admixture rates in a medium-speed, 4-stroke diesel engine operating with up to 30 bar net indicated mean effective pressure (net IMEP). To minimize retrofitting efforts and to preserve diesel performance, the
Achenbach, Tobias, Meinert, Robert, Mahler, Kay, Kunkel, Christian, Rösler, Sebastian, Prager, Maximilian, Jaensch, Malte
Recommendations for Fuel and Oil System SchematicsARP1482C (Current)1/28/2026
This document recommends and sets forth a set of symbols representing the components making up aircraft fuel and oil systems. The intended result is uniformity in system schematics so that they may be easily understood throughout the aerospace industry.
AE-5A Aerospace Fuel, Inerting and Lubrication Sys Committee
Mitigating Air Flow Sensor Signal Variability to Optimize Engine Operation in Passenger Cars2026-26-05121/16/2026
In order to control the engine performance which is driven by the strict emission regulations and customer request for the improved fuel economy, precise air intake measurement and fuel control system are essential. In the modern engines, the mass air flow sensor (MAF) acts an important role which provides a precise estimation of air flow from the clean side ducting of air intake system to engine control unit module (ECU). The hot wire mass air flow sensor are mounted on the clean side of the air intake system in order to protect the sensing element from the contamination and to extend their lifespan as well as maintain its accuracy. It is essential to maintain a steady and a uniform airflow at the sensing element of the MAF sensor for reliable sensor reading at different engine speeds and varying engine load. However, the physical limitations of engine packaging inside the engine bay, limits the sensor placement. Incorrect sensor mounting can lead to errors in the airflow estimation
Sonone, Sagar Dinesh, Zope, Mahesh, Kale, Vishal, Padmawar, Harshad, Sridhar, S, Kolhe, Vivek M, Panwar, Anupam
1D Simulation Approach for Common Rail Injection Systems for a Marine 2 Stroke Diesel Engine2026-26-03951/16/2026
This study presents a comprehensive 1D simulation approach of an automotive solenoid-based diesel fuel injector and a common rail injection system for a marine engine using Simcenter AMESim. The injector model was developed to analyse the injection rate and total injected fuel at various solenoid actuation durations (1.2 ms and 2.0 ms) and common rail pressures. The experimental results from a well-established research study are used for validating the simulation results of the solenoid-based injector. Overall error in total fuel injected ranges from -6.14 percent to 1.93 percent, while timing errors for the start of injection vary from 1.7° crank angle (CA) to 0.08° CA and the end of injection from 2.8° CA to 0.20° CA at 1200 rpm demonstrating strong agreement at higher rail pressures (above 1000 bar) and solenoid actuation times. Building on this validated injector model, a detailed marine common rail system was developed incorporating key hydraulic components: a check valve to
Bhoware, Yash, Pise, Uday, Saha, Dipta, Gaikwad, Nilesh
For CNG and FFV Fuel Application Exhaust Valve Redesign and Robustness Improvement to Combat Abnormal Valve Guide and Seat Wear2026-26-01251/16/2026
Today, passenger car makers around the world are striving to meet the increasing demand for fuel economy, high performance, and silent engines. Corporate Average Fuel Economy (CAFE) regulations implemented in India to improve the fuel efficiency of a manufacturer's fleet of vehicles. CAFE goal is to reduce fuel consumption and, by extension, the emissions that contribute to climate change. CNG (Compressed Natural Gas) engines offer several advantages that help manufacturers meet and exceed these standards. The demand for CNG vehicles has surged exponentially in recent years, CNG engine better Fuel efficiency and advantage in CAFÉ norms make good case for OEM & Customer to use more CNG vehicle. CNG is dry fuel compared to gasoline. These dry fuels lack lubricating properties, unlike conventional fuels like petrol, diesel and biofuels, which are wet and liquid. Consequently, the operations and failures associated with these fuels differ. The materials and designs of engine parts, such as
Poonia, Sanjay, Kumar, Chandan, Sharma, Shailender, Khan, Prasenjit, Bhat, Anoop, P, Prasath, Neb, Ashish
Experimental Evaluation of Energy and Exergy of Hydrogen, CNG and Gasoline Fuelled High-Speed Spark Ignition Engine2026-26-02581/16/2026
The maximum power is recorded with Gasoline than CNG and Hydrogen fuel. The maximum exergy and energy efficiency is with Hydrogen, followed by CNG and then Gasoline. Hydrogen fuel has a maximum potential to convert into energy. The maximum energy destruction of 48.7kW for gasoline fuel at 3000 rpm and followed by CNG and hydrogen. The maximum entropy generation of 85.5 W/K with Gasoline and 60.72 W/K and 29.39W/K for CNG and hydrogen engine respectively at 10000 rpm. The entropy generation rate increase with engine speed. The highest rate of heat release is from hydrogen fuel, followed by Gasoline and CNG.
Shinde, Apurwa Balasaheb, Kadam, Tushar, karunamurthy, K, SHINDE, DR BALU
Material Compatibility Studies of Ethanol Blended Diesel2026-26-01291/16/2026
The Government of India has mandated biofuel blending in automotive fuels to reduce crude oil imports and support the national economy. As part of this initiative, Oil Marketing Companies (OMCs) have begun nationwide blending of E20 fuel (20% ethanol in petrol). Ethanol supply is expected to exceed demand by the end of 2025 due to initiatives like the Pradhan Mantri JI-VAN Yojana. Alternative applications for ethanol are being explored; one promising approach is its use as a co-blend with diesel fuel (ED blends). However, ethanol’s low cetane number and poor lubricity pose challenges for direct use in diesel engines without modifications. ED blends demonstrated reduced emissions while maintaining performance comparable to conventional diesel. To further address concerns related to materials compatibility of ED blends with fuel system components, particularly plastomers that may impact engine durability, a detailed study was conducted using elastomers such as FVMQ, FKM, HNBR, and NBR in
Johnpeter, Justin P, Chakrahari, Kiran, Chakradhar, Maya, Arora, Ajay, Prakash, Shanti, Pokhriyal, Naveen Kumar
Development of a CNG-Diesel Dual Fuel Tractor with Mechanical Fuel Injection System2026-26-01141/16/2026
Identification of renewable and sustainable energy solutions remains a key focus area for the engine designers of the modern world. An avenue of research and development is being vastly dedicated to propelling engines using alternate fuels. The chemistry of these alternate fuels is in general much simpler than fossil fuels, like diesel and gasoline. One such promising and easily available alternate fuel is compressed natural gas (CNG). In this work, a 3-cylinder, 3-liter naturally aspirated air-cooled diesel engine from the off-highway tractor application is converted into a CNG Diesel Dual fuel (CNG-DDF) engine. Part throttle performance test shows the higher NMHC and CO emissions in CNG-DDF mode which have been controlled by an oxidation catalyst in C1 8-mode emission test. A comparative performance shows that the thermal efficiency is up to 2% lower with CNG-DDF with respect to diesel. However, it has shown the benefit of 44% in Particulate Matter, while retaining the same NOx
Choudhary, Vasu, Mukherjee, Nalini, Kumar, Sanjeev, Tripathi, Ayush, Nene, Devendra
Development of above 500 kW Diesel Engine & After Treatment System to Meet CPCB-IV+ Emission Norms2026-26-02341/16/2026
The CPCB-IV+ emission compliance for genset application is applicable with effect from 1st July 2023 as per as per GSR 804(E). The CPCB-II to CPCB-IV+ changeover in very stringent in emission front by almost 90 % emission reduction. It’s a significant advancement in environmentally sustainable powertrain technology. To meet the CPCB-IV+ Emission, combustion development & ATS technology plays an important role. First is the base engine need to optimize enough with combustion & associated parts. Second is the after treatment system which will carry the battle further to the engine emission with minimum margin of 10 % engineering target. This paper present the systematic approach followed to meet CPCB-IV+ emission norms for upgradation of 21 litre TCIC engine for the power range (56 < P ≤ 560). Here the challenge to avoid major changes in the existing CPCB-II FIE recipe & meet the CPCB-IV+ emission with ECU calibration & ATS system calibration with its potential. Here interesting parts
Rane, Vikas, Jagtap, Shailesh, Gothekar, Sanjeev, Pawar, Narendra V, Khedkar, Prasad, Kagade, Samadhan, Kendre, Mahadev, G Bhat, Prasanna, Thipse, S
Gasoline Particulate Filter for Future Indian Regulation2026-26-02141/16/2026
Globally, emission regulations for LDVs (Light Duty Vehicles) are becoming increasingly stringent. In Europe, EU7 regulations will tighten the PN (Particulate Number) requirements by applying PN10 with PN value target 6.0+E11 [#/km] and changing the CF (Conformity Factor) value from 1.5 to 1.34 for RDE (Real Driving Emission). This necessitates the use of GPF (Gasoline Particulate Filter) capable of meeting these PN regulations. Similarly, India is also tightening its PN regulations by referencing European standards. Under the current BS VI Stage 2, in-use compliance test procedures, including RDE measurements using PEMS (Portable Emission Measurement System), necessitate GPFs for GDI (Gasoline Direct Injection) engines. Furthermore, around April 2027, the transition from BS VI Stage 2 to BS VI Stage 3 is expected, with a change of driving cycle from MIDC to WLTC up to Phase 3. Additionally, discussions on BS VII regulations, referencing EU7, have begun, and similar stricter PN
Sugimoto, Kentaro, Ohashi, Kenichi, Mori, Reon, Matsumoto, Tasuku, Aoki, Takashi, Sugiura, So, Hibi, Noriyuki
Combustion Noise Quality Improvement in a Common rail Diesel Engine at Low Idle using Taguchi DOE2026-26-03291/16/2026
Noise quality at idle condition is an important factor which influences customer comfort. Modern diesel engines with stringent emission norms together with fuel economy requirements pose challenges to noise control. Common rail engine technology has advantage of precise fuel delivery and combustion control which needs optimization to achieve the conflicting requirements of noise, emission and fuel efficiency. Engine noise at low idle condition is dominated by combustion noise which depends on rate of pressure rise inside the cylinder during combustion. The important parameters which influence cylinder pressure rise are fuel injection timing, pilot injection quantity and its separation, rail pressure and EGR valve position. The study on effect of these parameters at varying levels demand large no of experiments. Taguchi design of experiments is a statistical technique which can be used to optimize these parameters by significantly reducing no of experiments needed to achieve the desired
P, Priyadarshan, Chavan, Amit, A, Kannanswamy, Patil, Sandeep, Chaudhari, Vishal V
Controls Solutions for Commercial Hydrogen Engines2026-26-01121/16/2026
India’s commitment to carbon neutrality is significantly shaping the future architecture of commercial vehicle powertrains. While the use of CO₂-free technologies such as battery-electric drivetrains has already been successfully demonstrated across various applications, challenges related to limited range and the lack of high-power charging infrastructure continue to hinder widespread adoption, particularly for productivity-critical commercial vehicles. This has shifted the spotlight toward sustainable fuels, which offer the advantage of fast refueling times. Among these, hydrogen internal combustion engines (H₂ ICE) have gained increasing attention in recent years. In regions such as the European Union, the primary motivation for hydrogen is CO₂ reduction. In contrast, for markets like India, hydrogen also presents a strategic opportunity for reducing dependency on fossil fuel imports. Over the past four years, multiple performance and emission development projects across various H
Arnberger, Anton, Danninger, Alois, Mannsberger, Stefan, Breitegger, Bernhard
Development of a Passive Regeneration Diesel Particulate Filter System for an Agricultural Tractor Engine2026-26-02171/16/2026
This paper presents the development and evaluation of a passive regeneration Diesel Particulate Filter (DPF) system for a 4-cylinder, 3.18-liter naturally aspirated agricultural tractor engine based on the mDI engine family. The primary objective is to significantly reduce particulate matter (PM) emissions while maintaining optimal engine performance and fuel economy. The passive regeneration DPF system leverages the engine's operating conditions to generate sufficient heat for the oxidation of trapped particulate matter, eliminating the need for active regeneration techniques. The paper details the design process, including the selection of DPF material, filter geometry, and integration into the exhaust system. Rigorous experimental testing was conducted to assess the performance of the DPF system under various engine load and speed conditions. Results demonstrate substantial reductions in PM emissions without compromising engine power, torque, or specific fuel consumption. This
Maddali, Varun Suman, Jidigonti, Shashank, Kannan, S, Ramesh, Natrajan
Technologies and Strategies for High Brake Thermal Efficiency Gasoline Engine to Meet the Future CO 2 Emission Targets in India2026-26-00721/16/2026
The Indian automobile industry is experiencing a significant shift, propelled by environmental necessities and national climate obligations set at the CoP26 summit, aiming for a 45% decrease in CO₂ emissions by 2030 and reaching carbon neutrality by 2070 [1]. Transportation continues to be a significant source of air pollution; consequently, India is enhancing its regulatory frameworks with BS VI Stage 2 regulations, CAFE Phase III norms set for 2027, and CAFE Phase IV by 2032 [2]. Furthermore, the transition from MIDC to WLTP driving cycle is meant to increase the accuracy of the efficiency and emissions assessments [2]. To comply to these upcoming regulations, the automotive industry is moving toward producing high efficiency engines in India. A naturally aspirated (NA) 1.5L, 4-cylinder inline gasoline engine was selected from Indian market for this study. Maximum Brake Thermal Efficiency (BTE) of this engine is around 37%. Assessment of new technologies were performed by
Garg, Shivam, Fischer, Marcus, Emran, Ashraf, Jagodzinski, Bartosch, Franzke, Bjoern
Early Prediction of CNG Filling Time Using Artificial Intelligence for Design Optimization2026-26-06621/16/2026
Over the past few decades, Compressed Natural Gas (CNG) has gained popularity as an alternative fuel due to its lower operating cost compared to gasoline and diesel, for both passenger and commercial vehicles. In addition, it is considered more environmentally friendly and safer than traditional fossil fuels. Natural gas's density (0.7–0.9 kg/m3) is substantially less than that of gasoline (715–780 kg/m3) and diesel (849–959 kg/m3) at standard temperature and pressure. Consequently, CNG needs more storage space. To compensate for its low natural density, CNG is compressed and stored at high pressures (usually 200-250 bar) in on-board cylinders. This results in an effective fuel density of 180 kg/m3 at 200 bar and 215 kg/m3 at 250 bar. This compression allows more fuel to be stored, extending the vehicle's operating range per fill and minimising the need for refuelling. Natural Gas Vehicles (NGVs), particularly those in the commercial sector like buses and lorries, need numerous CNG
Choudhary, Aditya Kant, Petale, Mahendra, Dutta, Surabhi, Bagul, Mithilesh
Analysis of Indian Patent Landscape on Alternative Fuels with a Focus on Hydrogen Fuel Cells and Hydrogen Internal Combustion Engines2026-26-02621/16/2026
This paper presents an analysis of the Indian patent landscape concerning alternative fuels, with a specific focus on hydrogen fuel cells and hydrogen internal combustion engines (H2 ICEs). The study aims to provide insights into the innovation trends, key players, white spaces and technological advancements, in this evolving sector within the Indian context. The study is based on the granted patents and disclosures in the said area, and also focuses on the key problems and solutions. Based on a review of patent publications from January 2024 to March 2025, it was observed that a significant number of patent records pertain to the broader domain of hydrogen internal combustion engine disclosures. Specifically, 540 extended families patent publications were screened focusing on hydrogen internal combustion engine as a domain of disclosure. Further analysis revealed that greater 75 % of applicants were from the industry sector, indicating a strong commercial interest in these
Nikam, Mahesh Suresh, Sutavane, Ila, V, Ajay, Aghav, Yogesh
Correlation of Particulate Matter Species on Gasoline Direct Injection (GDI) Vehicle with Ethanol Blended Gasoline: Real Drive Emissions based Portable Emission Measurement System2026-26-02161/16/2026
On the way to net zero emissions and to cut the oil import bills, NITI Aayog, Government of India and Ministry of Petroleum & Natural Gas (MoP&NG) has rolled out roadmap for ethanol blending in India during 2020-2025. Also, National Policy on Biofuels – 2018, provides an indicative target of 20% ethanol blending under the Ethanol Blended Petrol (EBP) Programme by 2030. Considering these Government’s initiatives current studies were performed on BSVI compliant gasoline direct injection vehicle on RDE compliant route (Route formulated by Indian Oil R&D Centre) with different ethanol blended gasoline fuel formulations i.e., E0 (Neat Gasoline), E10 (10% Ethanol in gasoline) & E20 (20% Ethanol in gasoline). The study aims to determine the compliance of Conformity Factor (C.F.) for ethanol blended gasoline fuel on Direct Injection gasoline engine. The conformity factors were calculated in each case for CO, NOx & PN using moving window average evaluation method. For reference CO2
Kant, Chander, Arora, Ajay, Saroj, Shyamsher, Kumar, Prashant, Sithananthan, M, Chakradhar, Dr Maya, Kalita, Mrinmoy
Vibration Modelling of High-Pressure Fuel Lines Driven by Pressure Pulsation2026-26-03191/16/2026
When the flow of fluid within a high-pressure line is abruptly halted, pressure pulsations are generated. This phenomenon is known as the water hammer effect. This may lead to significant stress and, in the worst-case scenario, results in various types of failures within the highly pressurized system. Similar issues are observed in diesel high pressure fuel line where pressure is well above 1600 bar. Due to multiple injections on-off events, pressure pulsation gets created inside high pressure fuel lines (HPFL) which leads to problems such as high strain on high pressure fuel lines, mechanical damage, uneven fuel injected quantity, vibration beyond specification limits for rail pressure sensors or in worst case extreme noise. This is due to high pressure pulsation which occurs when fluid/fuel natural frequency resonates with structural HPFL natural frequency. In this work, A comparative FEA analysis is conducted to evaluate strain in two distinct high-pressure fuel lines, with pressure
Bawache, Krushna Ramesh, Sethy, Girija Kumari
Performance Optimization of 2 Cylinder Flex Fuel Engine for Small Commercial Vehicle – A STEP TOWARDS SUSTAINABILITY2026-26-01191/16/2026
Increasing ethanol blending in gasoline is significant from both financial (reducing dependency on crude oil) and sustainability (overall CO2 reduction) points of view. Flex Fuel is an ethanol-gasoline blend containing ethanol ranging from 20% to 85%. Flex Fuel emerges as an exceptionally advantageous solution, adeptly addressing the shortcomings associated with both gasoline and ethanol. Performance optimization of Flex Fuel is a major challenge as fuel properties like knocking tendency, calorific value, vapour pressure, latent heat, and stoichiometric air-fuel ratio change with varying ethanol content. This paper elaborates on the experimental results of trials conducted for optimizing engine performance with Flex Fuel for a 2-cylinder engine used in a small commercial vehicle. To derive maximum benefit from the higher octane rating of E85, the compression ratio is increased, while ignition timing is optimized to avoid knocking with E20 fuel. For intermediate blends, ignition timing
Kulkarni, Deepak, Malekar, Hemant A, Upadhyay, Rajdip, Katkar, Santosh, Undre, Shrikant
Establishing a High-Pressure Direct Injection Hydrogen Engine Test Facility with Integrated Ammonia Fuel Capability: Technical Considerations, Safety Framework, and Best Practices2026-26-02671/16/2026
The transition toward zero-carbon propulsion technologies has highlighted the urgent need for specialized test infrastructure to support hydrogen and alternative fuel research. This paper presents the conceptualization, design, and operation of a High-Pressure Direct Injection (HPDI) Hydrogen Internal Combustion Engine (H2 ICE) test facility with integrated ammonia fuel testing capability, marking a significant advancement in India’s sustainable automotive research efforts. Drawing from practical experience, it outlines crucial technical specifications, safety protocols, and best practices for establishing robust, adaptable, and secure testing environments. Addressing the industry’s need for dedicated infrastructure, it is engineered for adaptability across various engine types including heavy-duty, light-duty, and multi-utility vehicles while aligning with global technical standards. Key technical considerations include a transient dynamometer with an advanced automation system for
Dhyani, Vipin, Kurien, Caneon, Subramanian, Balaji, Khandai, Chinmayananda, Muralidharan, M
Performance and Emission Characteristics of a Lean-Boosted Direct Injection Hydrogen Combustion System for Retrofitting Heavy Duty Diesel Engines2026-26-02681/16/2026
To address the imperative for decarbonizing the heavy-duty transport sector and advancing sustainable energy solutions, this paper presents a novel lean-boosted Direct Injection (DI) Hydrogen Internal Combustion Engine (H2 ICE) combustion system. This system is developed to retrofit existing flat-deck Diesel engines, offering a viable pathway towards drastically reduced emissions. Building on consolidated expertise from prior production-oriented Port Fuel Injection H2 engine development (DUMAREY 6.6ℓ V8), this research focuses on leveraging the distinct advantages of DI for hydrogen. An experimental assessment, supported by 1D and 3D-CFD analyses, demonstrates the system's capability to achieve highly efficient operation in Spark Ignition (SI) mode under ultra-lean and EGR-diluted conditions. The study confirms the elimination of combustion anomalies such as backfiring, pre-ignition, and knock, while achieving ultra-low engine-out NOx emissions and near-zero CO2, HC, CO, and PM. The
Gessaroli, Davide, Golisano, Roberto, Pesce, Francesco, Boretto, Gianmarco, Accurso, Francesco
Strategic & Frugal Technology Approach to Meet the Stringent CPCB-IV+ Emission Norms2026-26-00591/16/2026
In CPCB-IV+ Emissions regulations NOx & PM are reduced by 90% from CPCB-II limits in the power band 56 < kW ≤ 560. Obvious technology approach adopted by industry to meet this requirement is the introduction of CRDI fuel injection system & DOC+SCR+ASC aftertreatment technology, leading to substantial modifications at both engine & genset level. This result into huge development expenditure, high incremental product cost, timelines and increased total cost of ownership. This paper describes the frugal technology approach to keep development cost, product cost, development time to the minimum using electronically governed, high pressure mechanical fuel injection equipment, with DOC+SCR+ASC without any external thermal management strategy while comfortably achieving target CPCB-IV+ emission levels. This integrated approach also helped in completing the entire development in < 12 months. 1D-thermodynamic & 3D-combustion simulation approach was adopted to predict the engine out emissions
Arde, Vasundhara, Juttu, Simachalam, Kadam, Atit, Gothekar, Sanjeev, Karthick, K, Vandana, Suryanarayana, Thipse, S, Kendre, Mahadev
Optimization of Propeller Shaft Design to Eliminate Launch Undulation (Lateral Shake) and Vibration Level2026-26-03341/16/2026
During vehicle launches in 1st gear, a lateral shake (undulation) and a pronounced metallic hitting noise were observed in the underbody. The noise was identified as the propeller shaft's second universal joint (UJ) yoke striking the fuel tank mounting bracket. Sensitivity to these issues varied with acceleration inputs: light pedal input during a normal 1st gear launch on a flat road resulted in minimal undulation, whereas wide open throttle (WOT) conditions in 1st gear produced significant lateral shake and intensified hitting noise. Further investigation revealed that the problem persists across all gears and occurs consistently during normal driving conditions, with continuous impact between the propeller shaft yoke and the fuel tank mounting bracket. Extensive experimental measurements at the vehicle level indicated that these issues were primarily caused by the center-mounted propeller shaft joint deviating from its central position and rotating eccentrically under torque. This
Sanjay, L, S, Manickaraja, Kumar, Sarvesh, Kanagaraj, Pothiraj, Senthil Raja, T, B, Prem Prabhakar, M, Kiran
Leveraging Telematics Big Data Analytics for Real-Time Monitoring of Catalytic Converter Failures and Root Cause Identification for Emission Compliance2026-26-05911/16/2026
The automotive industry is continuously evolving at high pace to meet rising customer expectations, reliability, reduced maintenance, and most relevant, compliance with stringent emission norms. Traditionally, the analysis of vehicle emissions relies heavily on periodic inspections and manual checks. These conventional methods are often time-consuming, prone to human error, and lack the ability to provide real-time insights. Also, identifying failures due to non-manufacturing issues require meticulous physical inspections and historical data reviews, which are not always accurate or timely. Telematics or Connected cars technology being one of the major technological innovations in recent times revolutionizes these processes by enabling real-time data exchange between vehicles and external systems. The current study presents an innovative approach to utilizing telematics data for real-time monitoring of vehicle emissions and pinpointing Catalytic converter failures by analyzing vehicle
Dev, Triyambak, Prasad, Kakaraparti Agam, Kalkur, Varun, Modak, Saikat, AGARWAL, Shashank, Chandra, Animesh, Paul, Varsha, Garg, Amit, Sundararaman, Venkataraman, Bose, Sushant
All New 1.2L Turbocharged Gasoline Direct Injection Engine from Tata Motors2026-26-00711/16/2026
There is continuous push from the legislation for stringent fuel economy and emission regulations while the modern customers are demanding more engaging driving experience in terms of performance and refinement. To meet this Tata Motors has developed an advanced 1.2L 3-cylinder turbocharged gasoline direct injection engine. This next-generation powertrain delivers optimum efficiency, reduced emissions, superior performance with refined NVH characteristics. The key features used to enable these demanding requirements includes a 35 MPa fuel injection system, Miller Cycle operation and electrically actuated variable nozzel turbocharger (VNT). A uniquely designed BSVI complaint (WLTP ready) exhaust after-treatment system with Four-Way Conversion Catalyst (FWC+TM) ensures optimum emission control. A centrally mounted variable cam phaser minimizes pumping losses. The lightweight yet rigid all-aluminum engine structure, featuring an integrated structural oil sump, enhances durability and
Hosur, Viswanatha, Ghadge, Ganesh Narayan, Joshi, Manoj, Jadhav, Aashish, Panwar, Anupam
Comparitive Study of Hydrogen Internal Combustion Engine Performance for Port Fuel Injected and Direct Injected Technology Routes using 1D Simulation2026-26-02501/16/2026
Hydrogen Internal Combustion Engine (HICE) has the promise of zero carbon solution for the mobility industry. The key beneficiary would be the medium and heavy-duty segment of transportation which are likely to adapt the battery electric or fuel cell electric solution in longer term. This particular segment of engines need high low end torque, peak torque and rated power which cannot be compromised. Additionally, a competitive thermal efficiency w.r.t diesel engines would be advantageous. Direct Injection (DI) of hydrogen gives higher specific power and thermal efficiency as compared to Port Fuel Injection (PFI). This study focuses on the performance characteristics of these technology routes to aid in the HICE development process. Current work involves the use of 1-D thermodynamic simulation using GT-SUITE for modeling the performance of HICE. Both predictive and non-predictive methodologies of modeling the combustion were employed. Initially, the model validation of the PFI engine
Parthiban R, Varun, Karthikeyan, K R, Narayana Reddy, J, Paramasivam, Prakash, Manjunath, M, Kumar D, Kishore, N R, Varatharaj, Suresh, K, G, Yogesh Bolar, Sadagopan, Krishnan, Pandey, Sunil Kumar
Design Optimization of Vanity Cover for Hydrogen Engine for Product Safety Health Assessment (PSHA) Compliance using CFD2026-26-02631/16/2026
The integration of hydrogen (H2) as a fuel source in internal combustion engines (ICE) necessitates stringent design measures to mitigate leakage risks and ensure operational safety. This study focuses on the design optimization of vanity cover for hydrogen engines. Computational fluid dynamics (CFD) analysis is carried out to assess and control hydrogen leakage through fuel rail connections, injector interfaces and associated high pressure fuel system components. Detailed modelling of hydrogen flow behavior, diffusion characteristics of leaked hydrogen are simulated for worst case scenarios. Design iterations targeted improvement in ventilation pathways, strategic placement of vent holes, and internal flow management to minimize localized hydrogen buildup. The final design achieved hydrogen concentration, which was less than 4% satisfying the Product safety Hazard Analysis (PSHA) threshold for hydrogen engines. This paper validates the critical role of CFD driven design methodology in
Veerbhadra, Swati Ashvinkumar, Sahu, Abhay Kumar, Singh, Rahul
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